Woods Equipment RBE4, BSE5, RBE5 User Manual

BOX SCRAPER
HERITAGE
&REAR BLADE
BSE4
BSE5 RBE4 RBE5
MAN0561
(Rev. 5/1/2009)
Tested. Proven. Unbeatable.
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
®
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 3/5/2010)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER
MAN0561 (8/25/2006)
Introduction 3
SPECIFICATIONS
BSE4 BSE5 RBE4 RBE5
Overall Width 48" 60" 48" 60"
Weight 309 lbs. 351 lbs. 164 lbs. 180 lbs.
Cutting Edge 3/8 x 3" Welded 3/8 x 3" Welded 3/8 x 3" Welded 3/8 x 3" Welded
Moldboard Thickness
Side Plate Thickness
Scarifier Adjustable, 3-Position
Capacity 7.8 cu. ft. 9.7 cu. ft.
Tractor Rating Max. Engine 30 hp Max. Engine 30 hp Max. Engine 30 hp Max. Engine 30 hp
Tra ctor 3-Po int Category 1 Category 1 Category 1 Category 1
Angle Adjustment
3/16" 3/16" 3/16" 3/16"
7-Gauge 7-Gauge
Adjustable, 3-Position with replaceable wear points
with replaceable wear
points
5 Forward & Reverse Positions
5 Forward & Reverse Positions
GENERAL INFORMATION
The purpose of this manual is to assist you in operat­ing and maintaining your Box Scraper and/or Rear Blade. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance.
These instructions have been compiled from exten­sive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situ­ation.
4 Introduction
The illustrations and data used in this manual were current at the time of printing. However, due to possi­ble inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.
Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor, facing the direction of forward travel.
(Rev. 5/1/2009)
MAN0561 (8/25/2006)
A minimum 20% of tractor and equipment
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operators single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result­ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Consult local utilities before working. Know location of all underground cables, pipelines, over­head wires, and other hazards in working area and avoid contact.
TRANSPORTATION
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Operators must be instructed in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.
Never allow children or untrained persons to operate equipment.
PREPARATION
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Heritage Landscape (8/8/2006)
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
Do not operate or transport on steep slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Do not operate or transport equipment while under the influence of alcohol or drugs.
OPERATION
Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death.
Always comply with all state and local lighting and marking requirements.
Operate only in daylight or good artificial light.
Keep bystanders away from equipment.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
Never allow riders on power unit or attachment.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
(Safety Rules continued on next page)
Safety 5
(Safety Rules continued from previous page)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.
Look down and to the rear and make sure area is clear before operating in reverse.
Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
Watch for hidden hazards on the terrain during operation.
MAINTENANCE
Before dismounting tractor or performing any service or maintenance, lower attachment to ground, turn off engine, set parking brake, operate valve levers to release any hydraulic pressure, and remove key.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate
Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Never perform service or maintenance with engine running.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
STORAGE
To help prevent injury caused by a falling imple­ment, always detach on a hard level surface.
Block equipment securely for storage.
Do not climb or lean on stored equipment.
Keep children and bystanders away from stor-
age area.
6 Safety
Heritage Landscape. (8/8/2006)
1 - Serial Number Plate
2 - 55121
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
WARNING
55121-- C
FALLING OFF CAN RESULT IN BEING RUN OVER.
Tractor must be equipped with ROPS (or ROPS CAB) and
seat belt. Keep foldable ROPS systems in “locked up” position at all times.
Buckle Up! Keep seat belt securely fastened.Allow no riders.
RAISED IMPLEMENT CAN DROP AND CRUSH.
Never go underneath raised implement which can drop
from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures.
Service work does not require going underneath
implement. Read manual instructions.
FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH.
2
1
2
RBE
BSE
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
MODEL NO. SERIAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
MAN0561 (8/25/2006)
Safety 7
SAFETY & INSTRUCTIONAL DECALS
4 - 1003751
3 - 1004250
TO AVOID SERIOUS INJURY OR DEATH:
Read Operator's Manual
before operating, servicing, or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.)
Operate from tractor seat
only.
Lower equipment to ground,
stop engine, remove key, and set brake before dismounting tractor.
Never allow children or
untrained persons to operate equipment.
Never allow riders. Keep bystanders away from
equipment during operation.
Keep all shields in place and
in good condition.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN INJURY OR DEATH.
1004250
WARNING
3
4
RBE
BSE
3
4
1
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
8 Safety
CRUSHING AND PINCHING HAZARD
Be extremely careful handling various parts of
the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.
Operate tractor controls from tractor seat only. Do not stand between tractor and implement
when tractor is in gear.
Make sure parking brake is engaged before
going between tractor and implement.
Stand clear of machine while in operation or
when it is being raised or lowered.
WARNING
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
MAN0561 (8/25/2006)
1003751-A
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