Woods Equipment RBE4, BSE5, RBE5 User Manual

BOX SCRAPER
HERITAGE
&REAR BLADE
BSE4
BSE5 RBE4 RBE5
MAN0561
(Rev. 5/1/2009)
Tested. Proven. Unbeatable.
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
®
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 3/5/2010)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER
MAN0561 (8/25/2006)
Introduction 3
SPECIFICATIONS
BSE4 BSE5 RBE4 RBE5
Overall Width 48" 60" 48" 60"
Weight 309 lbs. 351 lbs. 164 lbs. 180 lbs.
Cutting Edge 3/8 x 3" Welded 3/8 x 3" Welded 3/8 x 3" Welded 3/8 x 3" Welded
Moldboard Thickness
Side Plate Thickness
Scarifier Adjustable, 3-Position
Capacity 7.8 cu. ft. 9.7 cu. ft.
Tractor Rating Max. Engine 30 hp Max. Engine 30 hp Max. Engine 30 hp Max. Engine 30 hp
Tra ctor 3-Po int Category 1 Category 1 Category 1 Category 1
Angle Adjustment
3/16" 3/16" 3/16" 3/16"
7-Gauge 7-Gauge
Adjustable, 3-Position with replaceable wear points
with replaceable wear
points
5 Forward & Reverse Positions
5 Forward & Reverse Positions
GENERAL INFORMATION
The purpose of this manual is to assist you in operat­ing and maintaining your Box Scraper and/or Rear Blade. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance.
These instructions have been compiled from exten­sive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situ­ation.
4 Introduction
The illustrations and data used in this manual were current at the time of printing. However, due to possi­ble inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.
Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor, facing the direction of forward travel.
(Rev. 5/1/2009)
MAN0561 (8/25/2006)
A minimum 20% of tractor and equipment
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operators single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result­ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Consult local utilities before working. Know location of all underground cables, pipelines, over­head wires, and other hazards in working area and avoid contact.
TRANSPORTATION
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Operators must be instructed in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.
Never allow children or untrained persons to operate equipment.
PREPARATION
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Heritage Landscape (8/8/2006)
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
Do not operate or transport on steep slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Do not operate or transport equipment while under the influence of alcohol or drugs.
OPERATION
Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death.
Always comply with all state and local lighting and marking requirements.
Operate only in daylight or good artificial light.
Keep bystanders away from equipment.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
Never allow riders on power unit or attachment.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
(Safety Rules continued on next page)
Safety 5
(Safety Rules continued from previous page)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.
Look down and to the rear and make sure area is clear before operating in reverse.
Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
Watch for hidden hazards on the terrain during operation.
MAINTENANCE
Before dismounting tractor or performing any service or maintenance, lower attachment to ground, turn off engine, set parking brake, operate valve levers to release any hydraulic pressure, and remove key.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate
Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Never perform service or maintenance with engine running.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
STORAGE
To help prevent injury caused by a falling imple­ment, always detach on a hard level surface.
Block equipment securely for storage.
Do not climb or lean on stored equipment.
Keep children and bystanders away from stor-
age area.
6 Safety
Heritage Landscape. (8/8/2006)
1 - Serial Number Plate
2 - 55121
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
WARNING
55121-- C
FALLING OFF CAN RESULT IN BEING RUN OVER.
Tractor must be equipped with ROPS (or ROPS CAB) and
seat belt. Keep foldable ROPS systems in “locked up” position at all times.
Buckle Up! Keep seat belt securely fastened.Allow no riders.
RAISED IMPLEMENT CAN DROP AND CRUSH.
Never go underneath raised implement which can drop
from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures.
Service work does not require going underneath
implement. Read manual instructions.
FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH.
2
1
2
RBE
BSE
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
MODEL NO. SERIAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
MAN0561 (8/25/2006)
Safety 7
SAFETY & INSTRUCTIONAL DECALS
4 - 1003751
3 - 1004250
TO AVOID SERIOUS INJURY OR DEATH:
Read Operator's Manual
before operating, servicing, or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.)
Operate from tractor seat
only.
Lower equipment to ground,
stop engine, remove key, and set brake before dismounting tractor.
Never allow children or
untrained persons to operate equipment.
Never allow riders. Keep bystanders away from
equipment during operation.
Keep all shields in place and
in good condition.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN INJURY OR DEATH.
1004250
WARNING
3
4
RBE
BSE
3
4
1
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
8 Safety
CRUSHING AND PINCHING HAZARD
Be extremely careful handling various parts of
the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.
Operate tractor controls from tractor seat only. Do not stand between tractor and implement
when tractor is in gear.
Make sure parking brake is engaged before
going between tractor and implement.
Stand clear of machine while in operation or
when it is being raised or lowered.
WARNING
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
MAN0561 (8/25/2006)
1003751-A
OPERATION
WARNING
CAUTION
The operator is responsible for the safe operation of this equipment. The operator must be properly trained. Operators should be familiar with the equipment, the tractor, and all safety practices before starting opera­tion. Read the safety rules and safety decals, page 5 through page 8.
The box scrapers and rear blades are designed for a wide range of applications: scarifying, scraping, level­ing, grading, and backfilling.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Never allow children or untrained persons to operate equipment.
Keep bystanders away from equipment.
NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.
• Service work does not require going under-
neath.
• Read Operator's Manual for service instruc-
tions or have service performed by a qualified
dealer.
Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
CONNECTING ATTACHMENTS
This box scraper or rear blade should be mounted on tractors with a maximum engine rating of 35 hp and not to exceed 2000 lbs.
The box scraper and rear blade are compatible with Category 1, 3-point tractors equipped with side swing type lower lift arms.
Adjust or remove tractor drawbar to eliminate interfer­ence with box scraper or rear blade.
NOTICE
The 3/4" bolt and sleeve in lower hole provide
strength to the box scraper. Do not remove this bolt and sleeve when operating the box scraper. See Figure 1.
Figure 1. Attaching Box Scraper
Category 1
1. Place tractor 3-point lower lift arms over outer hitch
pins.
2. Secure with klik pin (not provided) as shown in Figure 2.
3. Attach the tractor's top link to the top of the attachment’s A-frame bars.
4. Secure with the heavy-duty top link pin and retaining pin supplied with the tractor’s top link as shown.
Quick Hitch (Category 1)
(Refer to parts list drawings,
1. Use Bushing Kit #1022040 when using a quick coupler
2. Place lower sleeves (A) over lower hitch pins and secure with linch pins (B).
3. On the box scraper, replace the top spacer (9) with sleeve (D) by removing and replacing nut (6), washer (7), and bolt (8).
4. On the rear blade, install sleeve (C), bolt (E), washer (F), and nut (G) in the top link hole.
5. Align quick hitch with lower and upper sleeves and connect using the instructions with the quick hitch.
page 18
&
page 19.)
(Rev. 1/26/2007) MAN0561 (8/25/2006)
Operation 9
Figure 2. Top Link Connected - Box Scraper
WARNING
2. Lower the blade to the ground and back up into the fill material.
3. Shorten the top link to raise the cutting blade and control how much the blade digs in.
Scarifying
1. Place the scarifier shanks in position with the
points facing toward the tractor.
2. Lock into position with the pins provided. The lowest shank position provides the greatest ground penetration.
3. Lower the box scraper and drive the tractor ahead to begin the scarifying operation.
4. Adjust the depth of the scarifier by tilting the unit with the tractor top link. Shortening the top link will provide deeper and more aggressive operation.
Scraping
1. Raise or remove the scarifier shanks (see page
13). Lower the box scraper and drive forward to move material.
Figure 3. Top Link Connected - Rear Blade
OPERATING TECHNIQUES - BOX SCRAPER
Adjusting Top Link
The box scraper is leveled by adjusting the length of the tractor's top link.
Shortening the top link will deepen the scarifier
tooth penetration.
2. Adjust the depth of the blade by tilting the unit with the tractor top link.
Shortening the top link when scraping will trans-
fer more weight on the front of the scraper and will raise the cutting blade to provide a more shallow cut.
When the top link is adjusted properly, the bowl
of the blade should fill easily and material can be pulled to a desired location.
Leveling
1. Raise or remove scarifier shanks.
2. Shorten the top link so the cutting edge clears the
ground.
3. Drive forward with the box scraper in this position and loose material will be leveled.
Storage
Lengthening the top link will provide better scrap-
ing and leveling action.
Experience will allow the operator to determine the best setting for each application.
Backfilling
1. Raise or remove scarifier shanks (see page 13).
10 Operation
To help prevent injury caused by a falling imple­ment, always detach on a hard level surface.
Block equipment securely for storage.
Do not climb or lean on stored equipment.
Keep children and bystanders away from stor-
age area.
MAN0561 (8/25/2006)
OPERATING TECHNIQUES - REAR BLADE
WARNING
Adjusting Top Link
Level the A-frame and boom with 3-point connecting links and top link. Adjusting the top link length will change the fore and aft pitch of the tool.
Lengthening the top link will cause the tool to contact the ground with a sharper pitch and feed itself into the ground more readily.
Position 3-point lift arm sway blocks or tighten sway chains to eliminate side sway. Install side braces if nec­essary.
Reversing
For most tractors, the blade may be rotated 360° with­out unhooking from the tractor.
To rotate without unhooking, pull hitch pin assembly, rotate to desired position, replace hitch pin assembly.
Angling
Remove hitch pin assembly.
The blade may be set 15° or 30° to the left or right for forward grading.
Backfilling
Reverse blade for backfilling ditches or trenches (see Reversing).
Storage
To help prevent injury caused by a falling imple­ment, always detach on a hard level surface.
Block equipment securely for storage.
Do not climb or lean on stored equipment.
Keep children and bystanders away from stor-
age area.
Store the rear blade with the hitch lowered to the ground or use the optional parking stand on the upper hole (Figure 4).
Figure 4. Optional Parking Stand - Rear Blade
PRE-OPERATION CHECK LIST
(OWNER’S RESPONSIBILITY)
___ Review and follow all safety rules and safety decal
instructions, page 5 through page 8.
___ Check that equipment is properly and securely
attached to tractor.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that all hardware is properly installed and
secured.
___ Do not allow riders.
___ Make sure tractor ROPS or ROPS cab and seat
belt are in good condition. Keep seat belt securely fastened during operation.
___ Check that blade cutting edge is in good condition.
MAN0561 (8/25/2006)
Operation 11
MAINTENANCE
WARNING
CAUTION
SCARIFIER
SAFETY PIN
LOCK PIN
The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety informa­tion in this manual.
NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.
• Service work does not require going under­neath.
• Read Operator's Manual for service instruc­tions or have service performed by a qualified dealer.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Figure 5. Box Scraper Blocked Up
Adjusting or Removing Scarifier Shanks
Scarifier shanks have three operating positions in the scraper. They may be removed if scarifying action is not needed.
1. Block up machine by placing two 4" x 4" (10 x 10 cm) blocks under each side-frame of the box scraper (see Figure 5).
2. Lower the box scraper to rest securely on the blocks.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate
BOX SCRAPER
Blocking Up
NOTE: To service the box scraper when attached to
the tractor, it must be blocked up off the ground.
1. Place two 4" x 4" (10 x 10 cm) blocks under each side frame of the box scraper as shown in Figure 5.
2. Lower the box scraper to rest securely on the blocks.
NOTE: Do not block the machine any higher than needed for removing the shanks.
NOTE: Do not block the machine any higher than necessary to remove the shanks or cutting edge.
3. Remove safety pin and lock pin. Adjust scarifier to desired position, Figure 6.
4. Replace safety and lock pins.
Figure 6. Scarifier Removal or Adjustment
12 Maintenance
(Rev. 1/26/2007)
MAN0561 (8/25/2006)
Replacing Scarifier Tooth
CLEANING BOX SCRAPER & REAR BLADE
1. Remove scarifier shank (1) from the scarifier bar.
2. Remove the worn tooth by driving a chisel between
the shank (1) and tooth (2) .
3. Install replacement tooth and use a punch (3) to bend the locking tab (4) into the retaining hole on both sides of the shank (see Figure 7).
4. Reinstall the shank (1) in the scarifier bar.
1
4
2
3
Figure 7. Scarifier Point Replacement
After Each Use
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Inspect machine and replace worn or damaged
parts.
Replace any safety decals that are missing or not
readable.
Periodically or Before Extended Storage
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Remove the remainder using a low-pressure water
spray.
1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.
2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.
Inspect machine and replace worn or damaged
parts.
Sand down scratches and the edges of areas miss-
ing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.
MAN0561 (8/25/2006)
Maintenance 13
ASSEMBLY
WARNING
CAUTION
5
7 6
10
5
DEALER SET-UP INSTRUCTIONS
Assembly of this Box Scraper and Rear Blade is the responsibility of the WOODS dealer. It should be deliv­ered to the owner completely assembled and adjusted for normal conditions.
Complete the Check Lists on page 17 before delivering the attachment to the customer.
The Box Scraper and Rear Blade are shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hard­ware. Recommended torque values for hardware are located on page 20.
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres­sure, set parking brake, stop engine, remove key, and unfasten seat belt.
BOX SCRAPER
Remove Components from Shipping Configuration
1. Remove the banding that holds the box scrapers to
pallet.
2. Remove hitch pins (5) with lock washers and nuts shown in Figure 8.
NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.
• Service work does not require going under­neath.
• Read Operator's Manual for service instruc­tions or have service performed by a qualified dealer.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate
Figure 8. Shipping Configuration - Box Scraper
3. Remove bolts (10), nuts (6) and washers (7)
securing A-frame hitch.
4. Remove A-frame hitch from box scraper.
Figure 9. Remove A-Frame Hitch
from Shipping Configuration
14 Assembly
MAN0561 (8/25/2006)
Assemble Box Scraper
DP6
5
7 6
10
4
1. Top link mount - left
2. Top link mount - right
3. Scarifier
4. 1/2 x 3" Lock pin
5. Category 1 mounting pin with nut and lock washer
6. 3/4" Hex nut
7. 3/4" Lock washer
8. 3/4 NC x 5" Hex head cap screw GR5
9. Top link spacer
10. 3/4 NC x 2 Hex head cap screw GR5
11. Scarifier tip
6798
1
5
4
7106
2
3
11
1. Place the A-frame hitch over the three corresponding holes on the inside of the scraper frame as shown in Figure 10.
2. Secure the hitch pin (5) with lock washer and nut. Repeat for opposite side.
3. Finish securing the frame by installing the four sets of bolts (10), nuts (6) and washers (7).
4. Remove lock pins (4) and scarifiers. Rotate scarifiers so teeth face forward and replace in slots with lock pins and safety pins.
Figure 10. A-Frame Support Bars &
Scarifiers Assembled
MAN0561 (8/25/2006)
Figure 11. Box Scraper Assembled
Assembly 15
REAR BLADE
7
6
5
Hitch
DP4
REAR BLADE BOLT
5
6
7
4
1. Hitch main frame
2. Blade assembly
3. 3 x 3" Black plastic cap
4. Category 1 mounting pin with nut and lock washer
5. 3/4" Lock nut
6. 3/4" Flat washer
7. 7/8 x 4-1/4" Pull pin
7
1
3
4
5
6
2
DP3
Remove Components from Shipping Configuration
1. Remove nut (5), washer (6) and pull pin (7) from
top of blade.
2. Remove hitch from the blade.
Figure 12. Shipping Configuration - Rear Blade
Figure 14. Hitch Attached to Rear Blade
Assemble Rear Blade
1. Rotate hitch to its upright position and slide back
onto the bolt on top of blade as shown in Figure 13.
Figure 13. Slide Hitch onto Bolt Atop Rear Blade
2. Secure with the removed nut (5), washer (6) and
pull pin (7) as shown in Figure 14.
3. Secure the hitch pins (4) facing outward with lock washers and nuts as shown in Figure 15.
16 Assembly
Figure 15. Rear Blade Hitch Pin Assembly
Figure 16. Rear Blade Assembled
(Rev. 9/5/2008)
MAN0561 (8/25/2006)
DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer.
The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Properly attach implement to tractor and make all
necessary adjustments.
___ Check all bolts to be sure they are properly
torqued.
___ Check that all cotter pins and safety pins are
properly installed. Replace if damaged.
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments.
___ Point out the safety decals. Explain their meaning
and the need to keep them in place and in good
condition. Emphasize the increased safety haz­ards when instructions are not followed.
___ Present Operator's Manual and request that cus-
tomer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.
___ Explain to customer the potential crushing haz-
ards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so.
___ Show customer the safe, proper procedures to be
used when mounting, dismounting, and storing equipment.
___ For mounted units, add wheel weights, ballast in
front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!
MAN0561 (8/25/2006)
Dealer Check Lists 17
BSE4 / BSE5 BOX SCRAPER
68
1
4
2
9
7
10
6
7
12 - COMPLETE DECAL SET
5
REF PART QTY DESCRIPTION
1 1027927 - Top link mount - left hand
2 1027926 - Top link mount - right hand
3 1004635 4/5 Scarifier & tip assembly
4 100181 4/5 1/2 x 3” Bent pin
5 33661 2 Mounting pin, Cat 1
w/nut & lock washer
6 1450 * 1 3/4 NC Hex nut, plated
7 2522 * 1 3/4 Lock washer ZP
8 300514 * 1 HHCS, 3/4 NC x 5 GR5 ZP
9 -------- 1 Top link spacer
10 735 * 4 HHCS, 3/4 NC x 2 GR5
11 1004636 - Tip scarifier for 1004635
12 1022024 - Complete decal set
*
Standard hardware; obtain locally
11
CATEGORY 1 QUICK HITCH BUSHING KIT #1022040
- OPTIONAL (FOR BSE & RBE MOLDELS)
REF PART QTY DESCRIPTION
A 1003830 2 Lower sleeve, Cat 1 quick hitch
B 43627 * 2 Linch pin, plated
C ---------- 1 Sleeve, .81 x 1.25 x 1.94 (RBE only)
D ---------- 1 Sleeve, .81 x 1.25 x 2.62 (BSE only)
E 31207 * 1 HHCS, 3/4 NC x 4 GR5
F 2522 * 1 3/4 Lock washer ZP
G 1450 * 1 Hex nut, 3/4 NC plated
* Standard hardware; obtain locally
3
18 Parts
(Rev. 10/26/2007)
MAN0561 (8/25/2006)
RBE4 / RBE5 REAR BLADE
7
1
3
5
6
4
8 - COMPLETE DECAL SET
REF PART QTY DESCRIPTION
1 ---------- - Hitch main frame (not sold separately)
2 ---------- - Blade assembly (not sold separately)
3 1022507 1 Plastic cap, 3 x 3” black
4 33661 2 Mounting pin, Cat 1 w/nut & lock washer
5 2371 * 1 3/4 NC Lock nut
6 2864 * 1 3/4 Flat washer, std SAE
7 SU105 1 7/8 x 4-1/4 Pull pin
8 1022024 - Complete decal set, BSE & RBE
* Standard hardware; obtain locally
REF PART QTY DESCRIPTION
A 1021065 - Parking stand kit complete
1 1021062 1 Stand
2 1021058 1 Parking stand holder
3 33000 1 3/8 x 2-1/4 Lynch pin
4 20375 * 1 Hex head cap screw,
3/8 NC x 4-1/4 GR5
5 565 * 2 3/8 Flat washer ZP
6 835 * 1 3/8 NC Hex nut, plated
* Standard hardware; obtain locally
PARKING STAND KIT
#1021065 - OPTIONAL
(FOR REAR BLADE ONLY)
2
(Rev. 9/5/2008)
MAN0561 (8/25/2006)
Parts 19
BOLT TORQUE CHART
A
SAE SERIES TORQUE CHART
SAE Bolt Head
Identification
SAE Grade 2
(No Dashes)
SAE Grade 5
(3 Radial Dashes)
SAE Grade 8
(6 Radial Dashes)
METRIC SERIES TORQUE CHART
Metric Bolt Head
Identification
8.8
Metric
Grade 10.9
10.9
Metric
Grade 8.8
A
A
Typical Washer Installations
Lock Washer
Flat Washer
8/9/00
Bolt
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.
Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
A
Diameter
(Inches)
1/4" 7/16" 6 8 10 13 14 18
5/16"1/2"121719262737
3/8"9/16"233135474967
7/16"5/8"3648557578106
1/2" 3/4" 55 75 85 115 120 163
9/16" 13/16" 78 106 121 164 171 232
5/8" 15/16" 110 149 170 230 240 325
3/4" 1-1/8" 192 261 297 403 420 569
7/8" 1-5/16" 306 416 474 642 669 907
1" 1-1/2" 467 634 722 979 1020 1383
A
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0
8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0
10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5
16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5
18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5
20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5
22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5
24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0
30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0
Wrench
Size
Wrench
Size
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft
SAE 2 SAE 5 SAE 8
lbs-ft N-m lbs-ft N-m lbs-ft N-m
Coarse Thread Fine Thread
Marking on Head Marking on Head
MARKING ON HEAD
Diameter &
Thread Pitch
(Millimeters)
20 Appendix
Bolt Torque & Size Charts (Rev. 3/28/2007)
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16 3/8 1/2 5/8 3/4 7/8
IN 1 7
2
34
5
6
MM 25 50 75 100 125 150 175
Metric Bolt Thread Sizes
8MM 18MM14MM12MM10MM 16MM
ABBREVIATIONS
AG .............................................................. Agriculture
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................ British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW...............................................................Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH .................................................................Left Hand
LT ........................................................................... Left
m......................................................................... Meter
mm................................................................Millimeter
M.......................................................................... Male
MPa......................................................... Mega Pascal
N.......................................................................Newton
NC ...................................................... National Coarse
NF ...........................................................National Fine
NPSM..................... National Pipe Straight Mechanical
NPT .......................................... National Pipe Tapered
NPT SWF ......... National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY ...................................................... Power-Beyond
psi.......................................... Pounds per Square Inch
PTO..................................................... Power Take Off
QD....................................................Quick Disconnect
RH ..............................................................Right Hand
ROPS ...........................Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE ..........................Society of Automotive Engineers
UNC .....................................................Unified Coarse
UNF...........................................................Unified Fine
UNS......................................................Unified Special
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 21
WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________ From (Dealer): __________________________________________
Model Number: ____________________________ Serial Number: __________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.
All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Gearbox
Seals
Gearbox
components
Blade
spindles
Rust-through
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of
purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its
All units listed below 2 years
BW1260, BW1620, BW1800, BW2400 8 years
BW240HD, BW180HD, BW180HB, BW126HB 7 years
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH, TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204
RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44
RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2 3 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440, TS1680
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Wa rr anty. Answers to any questions regarding warranty service and locations may be obtained by contacting:
Model Number
Duration (from date of delivery to the original
purchaser)
6 years
5 years
3 years (1 year if used in rental or commercial applications)
10 years
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA
800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com
F-3079 (Rev. 1/12/2011)
WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WA R RA N TY.
TM
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8494 (Rev. 6/23/2005)
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061
800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com
©2006 Woods Equipment Company. All rights reserved. WOODS, and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec­tive companies or mark holders. Specifications subject to change without notice.
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