Woods Equipment RB750-4, RB850-4 User Manual

REAR BLADES
RB750-4 RB850-4
MAN0160
(Rev. 2/22/2006)
Tested. Proven. Unbeatable.
TO THE DEALER:
CAUTION
IMPORTANT
WARNING
DANGER
NOTE
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with the Operator’s Manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this
card does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
IMPORTANT
DANGER
WARNING
CAUTION
NOTE
2 Introduction
Indicates helpful information.
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . BACK COVER
!
LEA EL INSTRUCTIVO!
alguien que si lo lea para que le
traduzca las medidas de seguridad.
GENERAL INFORMATION
The purpose of this manual is to assist you in oper­ating and maintaining your Rear Blade. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable per­formance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instruc­tions, you should be able to develop procedures suitable to your particular situation.
Si no lee Ingles, pida ayuda a
The illustrations and data used in this manual were current at the time of printing. However, due to pos­sible inline production changes, your machine may vary slightly in detail. We reserve the right to rede­sign and change the machines as may be neces­sary without notification.
Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel.
MAN0160 (Rev. 8/19/2005)
Introduction 3
RB750-4 & RB850-4 SPECIFICATIONS
MODEL RB750-4 RB850-4
Blade Width 7 ft. (2133 mm) 8 ft. (2438 mm)
Tractor HP Requirement 100 HP Maximum 100 HP Maximum
(75 kW) (75 kW)
Weight:
M = Manual 811 lbs. (368 kg) 856 lbs. (388 kg)
H = Hydraulic 1010 lbs. (458 kg) 1050 lbs. (478 kg)
Model Codes:
M = All Manual: Angle, Tilt & Swing
MA = Manual Swing & Tilt; Hydraulic Angle for tractors with at least one hydraulic port
MT = Manual Swing & Angle; Hydraulic Tilt for tractors with at least one hydraulic port
SA = Manual Tilt; Hydraulic Swing & Angle for tractors with at least two hydraulic ports
TA = Manual Swing; Hydraulic Tilt & Angle for tractors with at least two ports
H = All Hydraulic; Angle, Tilt & Swing for tractors with three hydraulic ports
Blade Position - Mechanical . . . . . . Straight, forward or reverse;
Angle 15, 30, 45 & 60 degrees, right or left in forward; 15 & 30 degrees in reverse; Tilt 15 or 30 degrees up or down; Offset 12" or 24" (305 mm or 610 mm) left or right of tractor center line; Pitch adjustment in top link of tractor 3-point hitch
Blade Positions - Hydraulic . . . . . . . Straight, forward or reverse;
Angle 45 degrees right or left forward and reverse; Tilt 22 degrees up or down; Offset 24" (610 mm) right or left of tractor center line; Pitch adjustment in top link of tractor 3-point hitch
Cutting Edge . . . . . . . . . . . . . . . . . . 1/2 x 6" (12.7 mm x 152 mm) High carbon steel, reversible
3-Point Hitch Category . . . . . . . . . . Category 2
Category 2 Quick attaching coupler, with bushing kit #18295 Category 3, with bushing kit #18295
Structural Strength:
A-Frame . . . . . . . . . . . . . . . . . . . . . 8 x 4 (203 mm x 102 mm) Formed channel
Boom. . . . . . . . . . . . . . . . . . . . . . . . All-welded box section
King Pin. . . . . . . . . . . . . . . . . . . . . . 6-5/8" (168 mm) Tubing
Moldboard . . . . . . . . . . . . . . . . . . . . Formed moldboard and all welded box section
Pivot Assembly . . . . . . . . . . . . . . . . All-welded steel box section
4 Introduction
MAN0160 (Rev. 8/19/2005)
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instruc­tions.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
Do not connect a low-pressure hydraulic hose into a high-pressure system—it will burst the hose. Do not use a high-pressure hose in place of a low­pressure hose—it is possible to rupture the valve.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure circuit selector lever does not hit tractor cab, etc. throughout operating range of 3­point hitch of tractor. Bend lever, if necessary, to clear cab, but it should still be convenient to oper­ate from the tractor seat.
OPERATION
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Do not operate equipment while under the influ­ence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
Always comply with all state and local lighting and marking requirements.
(Safety Rules continued on next page)
RB750/850-4 SR (Rev. 2/22/2006)
Safety 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Never allow riders on power unit or attachment.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.
Look down and to the rear and make sure area is clear before operating in reverse.
Do not operate on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Watch for hidden hazards on the terrain during operation.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
Before changing positions of manual swing, tilt, or angle positions:
Park tractor on level ground, apply parking brake, level implement boom, shut off tractor, and remove key.
Make manual changes slowly and carefully to prevent hazardous movement of mecha­nisms.
Never stand in positions where you could become entrapped during adjustment changes or if the 3-point hitch suddenly lowers.
Always secure lock pins with safety pins to pre­vent lock pins from bumping out of the positioning holes. Failure to do so may result in accidents and/ or damage to blade.
TRANSPORTATION
Before transporting, pivot the unit so red reflec­tors face the rear.
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
MAINTENANCE
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres­sure, set parking brake, stop engine, remove key, and unfasten seat belt.
Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Never perform service or maintenance with engine running.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.
STORAGE
Secure equipment parking stand(s) in park posi­tion before detaching.
Keep children and bystanders away from stor­age area.
6 Safety
RB750/850-4 SR (Rev. 2/22/2006)
8
6
6
CD5978A
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
2 - PN 19924
19924-B
1 - SERIAL NUMBER PLATE
WARNING
HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN
RESULTING IN SERIOUS INJURY , GANGRENE OR DEATH.
n
Check for leaks with cardboard; never use hand.
n
Before loosening fittings: lower load, release pressure, and be sure oil is cool.
n
Consult physician immediately if skin penetration occurs.
MODEL NO. SER IAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
6 - PN 57123 RED REFLECTOR 9"
7 - PN 1002940 YELLOW REFLECTOR 9"
(Safety Decals continued on next page)
MAN0160 (Rev. 8/19/2005)
Safety 7
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued from previous page)
3 - PN 1002941
WARNING
CRUSHING AND
PINCHING HAZARD
Be extremely careful
handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.
Operate tractor controls from
tractor seat only.
Do not stand between tractor
and implement when tractor is in gear.
Make sure parking brake is
engaged before going between tractor and implement.
Stand clear of machine while
in operation or when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY
OR DEATH.
5 - PN 55121
1002941-A
4 - PN 1004250
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
Read Operator's Manual
before operating, servicing, or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.)
Operate from tractor seat
only.
Lower equipment to ground,
stop engine, remove key, and set brake before dismounting tractor.
Never allow children or
untrained persons to operate equipment.
Never allow riders. Keep bystanders away from
equipment during operation.
Keep all shields in place and
in good condition.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN INJURY OR DEATH.
1004250
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
8 - PN 1003193
WARNING
Unit must not extend more than 4 feet left of center of the tractor when driving on public roads.
1003193-A
8 Safety
WARNING
FALLING OFF CAN RESULT IN BEING RUN OVER.
Tractor must be equipped with ROPS (or ROPS CAB) and
seat belt. Keep foldable ROPS systems in “locked up” position at all times.
Buckle Up! Keep seat belt securely fastened.Allow no riders.
RAISED IMPLEMENT CAN DROP AND CRUSH.
Never go underneath raised implement which can drop
from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures.
Service work does not require going underneath
implement. Read manual instructions.
FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH.
55121--C
MAN0160 (Rev. 8/19/2005)
OPERATION
CAUTION
23
31
0
WARNING
Never allow children or untrained persons to operate equipment.
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.
Never allow riders on power unit or attachment.
Keep all persons away from operator control
area while performing adjustments, service, or maintenance.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
The Rear Blade is a 3-point Category 2 implement. It will attach to ASAE standard Category 2 quick-attach­ing coupler or on 3-point Category 3 tractor, using a bushing kit.
NOTE: Only use on Category 3, 3-point hitch trac­tor whose lower lift arms adjust to 32" (813 mm) apart.
1. Set the tractor drawbar in short-high position.
2. Attach tractor draft links to the A-frame with 1-1/8"
pin (21) and secure with Klik pins (44).
3. Connect the tractor top link to top hole in A-frame, using 1 x 4-29/32" heat-treated pin (20) and cotter pin (31). Use 1 x 1-1/4" bushing (23) and 1-1/8 x 1­7/16" heat-treated bushing (24) with Category 2 quick- attaching coupler and category 3, 3-point hitch tractor.
4. Level the boom by adjusting lift and top link.
5. Position sway blocks to eliminate side sway or
install sway braces if required.
NOTE: The drawbar may have to be removed on some tractors. Make sure blade is at least 6" (152 mm) from tractor tires throughout operating range of 3-point hitch.
2
2
2
CD5979-1
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
MOUNT BLADE TO TRACTOR
IMPORTANT
The RB750-4 & RB850-4 should be mounted on
tractors with a maximum horsepower rating of 100 hp (75 kW).
MAN0160 (Rev. 2/22/2006)
1. A-Frame
20. Clevis pin 1 x 4-29/32 HT
21. Hitch pin 1-1/8
23. Sleeve 1 x 1-1/4 x 2
24. Sleeve 1-1/8 x 1-7/16 x 2-5/8
31. Cotter pin 1/4 x 1-3/4
44. Klik pin 7/16 x 11/32 HT
Figure 1. A-Frame Components
Operation 9
BLADE ANGLE ADJUSTMENT
CAUTION
Before changing positions of manual swing, tilt, or angle positions:
Park tractor on level ground, apply parking brake, level implement boom, shut off tractor, and remove key.
Make manual changes slowly and carefully to prevent hazardous movement of mecha­nisms.
Never stand in positions where you could become entrapped during adjustment changes or if the 3-point hitch suddenly lowers.
Always secure lock pins with safety pins to pre­vent lock pins from bumping out of the positioning holes. Failure to do so may result in accidents and/or damage to blade.
Hydraulic
The blade may be angled 45 degrees or to any position in between, to the right or left by hydraulic remote con­trol from the tractor seat.
1. Raise the blade a few inches off the ground by operating the lift control lever of the tractor.
2. Actuate the control valve the angling cylinder is connected to.
3. On tractors with two circuit selector valves, select angling circuit and actuate the tractor control valve connected to selector valve.
NOTE: Do not operate the selector valve under load.
1. Hydraulic Angle Arm Assembly
5. Hyd Cylinder 3.5 x 1.5 x 16
Mechanical
The blade may be angled 15, 30, 45 and 60 degrees for forward grading, and 15 and 30 degrees for backfill­ing to right or left from center position without unhook­ing the blade from the tractor.
1. Raise the blade a few inches off the ground by operating the lift control lever of the tractor 3-point hitch.
2. Remove the safety pin (10) and lock pin (2).
3. Set blade at desired position and replace pins.
2
10
5
Swing
1
Angle
5
4
Figure 3. Hydraulic Configuration Assembly
CD5999-1
Tilt
REVERSE BLADE
The blade is reversible without removing it from the tractor.
CD5980-1
2. Lock Pin Assembly
10. 3/16 Safety Pin
Figure 2. Mechanical Configuration Assembly
10 Operation
1. Raise blade off the ground.
2. Mechanical – Remove the lock pin (2), Figure 2,
and rotate it counter-clockwise to the desired position and replace pins.
3. Hydraulic – Detach the angling cylinder (7) from the hydraulic angle arm (1), Figure 3, and rotate it counter-clockwise to the desired position. Attach angling cylinder (7) to hydraulic angle arm (1).
NOTE: In some cases it may be necessary to offset to the right and tip up the right end of the blade to rotate it.
MAN0160 (Rev. 2/22/2006)
TILT ADJUSTMENT
1. Tilt Lock Pin
CD5980-1
Figure 4. Mechanical Configuration - Tilt
Mechanical
The blade may be tilted 15 and 30 degrees up and down.
To tilt blade:
1. Remove tilt lock pin (1),
2. Rotate the blade to the desired position, and
3. Replace the pin.
NOTE: Additional tilting may be obtained by adjusting
the draft links of the 3-point hitch.
1
Hydraulic
The blade may be tilted 22 degrees up or down and to any position in between.
To prevent damage to the blade and hydraulic cylinder, do not use lock pin (1, Figure 4).
NOTE: In some cases it may not be possible to fully tilt and angle and still be able to raise the blade high enough to clear the ground. In this case, use less tilt.
NOTE: It is possible for the blade to contact other com­ponents if the blade is tilted when angled. Operate blade slowly when angling blade.
OFFSET (SWING)
Mechanical Adjustment
The blade may be offset 12" (305 mm) and 24" (610 mm), either side from the center position.
To offset the blade:
1. Park the tractor on level ground.
2. Apply parking brake and raise blade 2" (51 mm)
above the ground.
3. Shut off the engine and level the boom.
4. Remove safety pin (10) and lock pin (16), swing
the boom to the desired position and replace the pins.
10. 3/16 Safety Pin
16. Lock Pin
10
16
4. Hyd Cylinder 3.5 x 1.25 x 8
5. Hyd Cylinder 3.5 x 1.5 x 16
Angle
5
4
Figure 5. Hydraulic Configuration - Tilt
MAN0160 (Rev. 2/22/2006)
5
Swing
Tilt
1
CD5980-1
CD5999-1
Figure 6. Mechanical Configuration - Offset
Adjustment with Hydraulic Swing Cylinder
The swing cylinder rotates the boom 30 degrees right or left or to any position in between, resulting in a max­imum of 24" (610 mm) offset to right or left.
Operation 11
To angle the blade:
CAUTION
1. Raise blade a few inches above the ground by
operating the lift control lever of the tractor.
2. Actuate the control valve to which the swing cylinder is connected.
3. On tractors having two circuit selector valves, select swing circuit and actuate tractor control valve connected to selector valve.
NOTE: Do not operate the selector valve under load.
4. Hyd Cylinder 3.5 x 1.25 x 8
5. Hyd Cylinder 3.5 x 1.5 x 16
5
Swing
1
Angle
5
4
CD5999-1
Tilt
WARNING
Watch for hidden hazards on the terrain during operation.
Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
BACKFILLING
For backfilling ditches or trenches, reverse the blade by rotating counter-clockwise and back push.
LEVELING AND GRADING
Set the blade to the desired position of offset, angle and tilt for leveling and grading.
PRE-OPERATION CHECK LIST
(OPERATOR’S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on pages 5 through 8.
Figure 7. Hydraulic Configuration - Offset
OPERATING TIPS
WARNING
Look down and to the rear and make sure area is clear before operating in reverse.
Do not operate on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
___ Check that equipment is properly and securely
attached to tractor.
___ Check that all safety decals are installed and in
good condition. Replace if damaged
___ Check that all hardware and cotter pins are prop-
erly installed and secured.
___ Check that all lubrication points are greased.
___ Check that blade cutting edge is in good condi-
tion.
___ Check that all hydraulic hoses and fittings are in
good condition and not leaking before starting tractor. Check that hoses are not twisted, bent sharply, kinked, frayed or pulled tight. Replace any damaged hoses immediately.
12 Operation
MAN0160 (Rev. 2/22/2006)
OWNER SERVICE
CAUTION
WARNING
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.
Never perform service or maintenance with engine running.
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres­sure, set parking brake, stop engine, remove key, and unfasten seat belt.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
BLADE CUTTING EDGE
To reverse the cutting edge
1. Remove the 5/8" plow bolts.
2. Remove the cutting edge from the moldboard and
reinstall with the sharp edge down.
3. Replace cutting edge when both edges are worn.
LUBRICATION
Weekly
Oil the pivot pins with SAE 30 oil.
8 Hours
Grease optional skid shoes.
BOLTS
1. Check bolts periodically to be sure they are tight.
2. Replace bolts as needed.
NOTE: Replacement bolts must have the same
strength markings on the heads. Refer to bolt torque on page 47.
CLEANING
After Each Use
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Inspect machine and replace worn or damaged
parts.
Replace any safety decals that are missing or not
readable.
Periodically or Before Extended Storage
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Remove the remainder using a low-pressure water
spray.
1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.
2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.
Inspect machine and replace worn or damaged
parts.
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.
MAN0160 (Rev. 2/22/2006)
Owner Service 13
WARNING
CAUTION
ASSEMBLY
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.
Before working underneath, read manual instructions, securely block up, and check stabil­ity. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety gog­gles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service per­sonnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Always wear relatively tight and belted cloth­ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
DEALER SET-UP INSTRUCTIONS
Assembly of this equipment is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal operating conditions.
Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 47.
MAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MANUAL CONFIGURATION
OFFSET LINKAGE - MODELS: M & MT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
HYDRAULIC ANGLE KIT - MODELS: MA, SA, TA, AND OPTIONAL KIT 1004870 . . . . . . . . . . 19
HYDRAULIC TILT KIT - MODELS: MT & TA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
HYDRAULIC OFFSET KIT - MODEL: SA AND OPTIONAL KIT 1004872 . . . . . . . . . . . . . . . . . . 22
HYDRAULIC CONFIGURATION
MODEL H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SELECTOR VALVE KIT 1004873 (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
OPTIONAL EQUIPMENT - ALL MODELS
PNEUMATIC TAIL WHEEL (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SKID SHOE KIT 18296 (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
END PLATE KIT 22658 (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PRE-DELIVERY & DELIVERY CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
14 Assembly
ASSEMBLY TABLE OF CONTENTS
MAN0160 (Rev. 2/22/2006)
MAIN ASSEMBLY - All Models
1
Attach Blade to Pivot Assembly
Assemble the main portion of the blade before start­ing on any of the optional configurations.
1. Place blade assembly (11) on floor with pivot
attachment pointing up.
2. Raise the top end approximately 4" (102 mm) above the ground with a wooden block. Place pivot assembly (9) on blade assembly (11).
3. Stack two shim washers (53) on each of the four holes in blade. Place retainer assembly (10) on wash­ers.
4. Place washers (52) and lock washers (51) on bolts (50) and insert through retainer (10), washers (53), and pivot attachment (9).
5. Secure by placing washers (52) and nuts (54) on bolts and torque to 300 lbs.-ft (403 N-m).
CD5979-2
1
5
Figure 8. Blade and Pivot Assembly
9. Pivot assembly
10. Retainer assembly
11. RB750 Molboard assembly
11. RB850 Molboard assembly
50. Screw, HHCS 3/4 NC x 3 GR5
Attach Boom to Pivot Assembly
1. Grease inside of tube on rear of boom (4).
2. Set blade assembly upright. Place a block of
wood under pivot assembly to secure.
3. Place boom parallel to blade and insert greased tube over post of pivot assembly (9). Rotate boom 90 degrees to lock lip on rear of boom over pivot assem­bly.
4. Place jack stand under boom so boom is in a hor­izontal position.
4. Boom
9. Pivot assembly
51 Washer, Lock 3/4
52. Washer, Flat 3/4 Standard
53. Washer, Shim .75 x 1.50 x 18ga
54. Nut, Hex 3/4 NC
Grease Tube
Lip
9
CD5979-3
Figure 9. Boom and Blade Assembled
MAN0160 (Rev. 2/22/2006)
Assembly 15
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