Woods Equipment PRD7200, PRD8400 User Manual

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PREMIER

REAR DISCHARGE

MOWERS

PRD6000 PRD7200 PRD8400

(Rev. 4/20/2011)

MAN0475

Tested. Proven. Unbeatable.

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 47

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . .BACK COVER

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

(Rev. 1/7/2007) MAN0475 (9/21/2005)

Introduction 3

SPECIFICATIONS

WARNING

PRD6000 PRD7200 PRD8400

3-Point Hitch Category 1 Category 1 Category 1

Cutting Width 60" 72" 84"

Cutting Height Range 1" - 5-1/2" 1" - 5-1/2" 1" - 4-1/4"

Operating Weight with Chain Shielding 653 lbs 719 lbs 830 lbs

Blade Speed (feet per minute) 18,100 18,000 17,900

Blade Speed (RPM) 3,295 2,748 2,329

Blade Spindles 3 3 3

Number of Blades 3 3 3

Universal Drive Series ASAE Cat. 3 ASAE Cat. 3 ASAE Cat. 3

Caster Wheels 3.25 x 10 3.25 x 10 4.00 x 10

Tractor PTO Speed RPM 540 540 540

Recommended Maximum Tractor Horsepower 60 max 60 max 60 max

Mower Frame Thickness 8 GA 8 GA 8 GA

GENERAL INFORMATION

■ Some illustrations in this manual show the

mower with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information

may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel.

4 Introduction

(Rev. 4/7/2006)

MAN0475 (9/21/2005)

TRAINING

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 If you do not understand any part of this manual and need assistance, see your dealer.



Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Never allow children or untrained persons to operate equipment.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.

 Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

 A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate.

OPERATION

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

PRD Mower (9/13/2005)

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. and escape, traveling as much as 300 feet (92 m).

It is possible for objects to ricochet

Safety 5

 Inspect and clear area of stones, branches, or

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

other hard objects that might be thrown, causing injury or damage.

 Never direct discharge toward people, animals, or property.

 Keep bystanders away from equipment.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Always sit in power unit seat when operating

controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Look down and to the rear and make sure area

is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

TRANSPORTATION

 Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

 Do not operate PTO during transport.

 A minimum 25% of tractor and equipment

weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate.

 Do not operate or transport on steep slopes.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

MAINTENANCE

 Before working underneath, carefully read Operator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipment components has stopped before approaching for service.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

6 Safety

PRD Mower (9/13/2005)

 Your dealer can supply genuine replacement



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Wear gloves when installing belt. Be careful to prevent fingers from being caught between belt and pulley.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)



Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury.

STORAGE

 Follow manual instructions for storage.

 Keep children and bystanders away from stor-

age area.

PRD Mower (9/13/2005)

Safety 7

SHIELD MISSING

DO NOT OPERATE

PUT SHIELD ON

DANGER

18867--B

1 - 15503

2 - 18867

3 - Serial Number Plate

BE CAREFUL!

Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.

11 - 57123 9" Red Rear Reflector

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.

 Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

DANGER

15503-C

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

MODEL NO. SER IAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

8 Safety

(Rev. 12/23/2005)

MAN0475 (9/21/2005)

GUARD MISSING.

DO NOT OPERATE.

DANGER

33347E

DANGER

GUARD MISSING.

DO NOT OPERATE.

FALLING OFF CAN RESULT IN BEING RUN OVER.



Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.



Buckle Up! Keep seat belt securely fastened.



Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.



Before working underneath, follow all instructions and safety rules in operator’s manual and securely block up all corners of equipment with jack stands.



Securely blocking prevents equipment dropping from hydraulic leakdown, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH.

WARNING

18865--C

7 - 18865

8 - 1004114

9 - 33347

5 - 18864

6 - 18877

CRUSHING AND PINCHING HAZARD

 Be extremely careful handling various parts of

the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

 Operate tractor controls from tractor seat only.  Do not stand between tractor and implement

when tractor is in gear.

 Make sure parking brake is engaged before

going between tractor and implement.

 Stand clear of machine while in operation or

when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN

SERIOUS INJURY OR DEATH.

WARNING

1003751-A

10 - 1003751

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause

equipment failure and personal injury.

WARNING

18866-D

4 - 18866

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both ends

 Driveline guards that turn freely on

driveline

18864-C

If shaft connection is visible, shield is missing. Replace shield before operating equipment.

1004114

WARNING

TO AVOID SERIOUS

INJURY OR DEATH:

 Read Operator's Manual (available

from dealer) and follow all safety precautions.

 Keep all shields in place and in good

condition.

 Operate mower from tractor seat only.

 Lower mower, stop engine and remove

key before dismounting tractor.

 Allow no children or untrained persons

to operate equipment.

 Do not transport towed or

semi-mounted units over 20 mph.

FAILURE TO OPERATE SAFELY

MAN0475 (9/21/2005)

CAN RESULT IN

INJURY OR DEATH.

18877-C

Safety 9

OPERATION

DANGER

WARNING

CAUTION

WARNING

The operator is responsible for the safe operation of the mower. The operator must be properly trained. Operators should be familiar with the mower, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on pages 5 to

This mower is designed for lawn and grass mowing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing.

Recommended mowing speed for most conditions is from 2 to 5 mph.

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

It is possible for objects to ricochet

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

TRACTOR STABILITY

 Never allow children or untrained persons to operate equipment.

 Keep bystanders away from equipment.

 Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO spline groove.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

10 Operation

Figure 1. Tractor Stability

ATTACHING MOWER TO TRACTOR

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

The standard 1-3/8" 6B-spline driveline with a QD yoke is used to connect the mower to the tractor.

MAN0475 (9/21/2005)

1. Attach the mower hitch pins to the lower tractor lift

1. Tractor top link

A. Mower top link

attachment point B. Mower hitch pin D. Lower hitch plate

attachment point E. Mower hitch plate

CM906

Tether Chain

WARNING

arms and secure.

2. Attach tractor top link (1), Figure 2, to mower top link bracket attachment point A. Connect the driveline to the tractor PTO shaft.

CUTTING HEIGHT ADJUSTMENT

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

NOTICE

■ Avoid low cutting heights. Striking the ground

with blades produces one of the most damaging shock loads a mower can encounter. Allowing blades to contact ground repeatedly will cause damage to mower and drive.

1. Level mower from side to side. Check by

measuring from mower frame to the ground at each deck rail.

2. Verify that the same amount of spacers are under all caster arms.

3. Loosen cap screws that attach caster arm assembly to deck.

Figure 2. Attachment Points

4. Set mower on the ground.

5. Retighten cap screws. This equalizes the

clearance in the bolt holes.

6. Adjust front of mower level with or slightly lower than the rear to obtain best mowing results.

7. Control cutting height by adjusting front and rear caster wheels.

8. To raise rear of mower, move caster adjustment spacers under rear caster arms, .

9. To raise front of mower, move spacers under front caster wheel arms.

3. Attach tether chain to tractor drawbar (Figure 3).

4. Adjust the tractor lower 3-point arm anti-sway

devices to prevent mower from swinging side to side during transport.

MAN0475 (9/21/2005)

Figure 3. Attaching Mower to Tractor

Figure 4. Cutting Height Adjustment

Remember, measurement at location A (Figure 4) should not be less than location B and should not be over 1/2" greater than location B.

Operation 11

The mower has three lower hitch plate attachment

SPACERS REQUIRED UNDER

CASTER ARM PIVOT TUBE

Cut

Height

1/2"

Spacer

3/4"

Spacer

Space

1-1/4" *Spacer (Spring)

1-1/2" 1

2" 1

2-1/2" 11

3" 2

3-1/2" 12

4" *111

4-1/4" 112

4-1/2" *1 1 1 1

5" *121

5-1/2" *1 1 2 1

* PRD6000 and PRD7200 only

Table 1: Cutting Height Chart

1. Tractor top link

A. Mower top link

attachment point B. Mower hitch pin D. Lower hitch plate

attachment point E. Mower hitch plate

points (D), Figure 6. It may be necessary to change the mower hitch plate attachment point to obtain proper tire clearance and/or lift height.

Figure 6. Top Link Adjustment

Figure 5. Height Adjustment with Caster Arm Spacers

TRACTOR TOP LINK ADJUSTMENT

When the cutting height is set, adjust tractor top link until mower top link attachment point (A) is aligned vertically with mower hitch pin (B), Figure 6.

Adjust tractor top link so mower is level between caster wheel and ground (dimension C), Figure 7. This will allow the mower to follow ground contour.

12 Operation

Figure 7. Caster Wheel Distance

FRONT CASTER ARM CONFIGURATION

For PRD6000 & PRD7200 only

The front casters can be set in two positions. Figure 8 shows the two possible configurations for the PRD6000 and PRD7200 front caster arms.

● The inner position allows the outside edge of the

mower to be used for trimming under shrubs or fences.

● The outer position provides the most clearance for

rear tractor tire interference.

To change configurations, remove the cap screws and nuts and move the arms from one side of the wheel rail to the other. Secure with same hardware.

The rear caster arms should be mounted as shown.

NOTE: The PRD8400 front caster arms are fixed and cannot be changed.

MAN0475 (9/21/2005)

Figure 8. Front Caster Arm Configuration for PRD6000 & PRD7200 Only

CAUTION

FRONT CASTER WHEEL INTERFERENCE CHECK

NOTICE

■ Do not operate tractor and mower until this

interference check has been performed. If you change tractors, you must perform the check for that mounting.

2. Pivot both front caster wheels forward and check

that there is clearance between caster wheels and tractor tires.

3. If there is interference on models PRD6000 and PRD7200, mount front casters in the outer position. If interference continues, adjust mower hitch plate (E) as shown in Figure 6.

NOTE: On model PRD8400, caster wheel width is not adjustable; see tractor operator's manual and adjust tractor wheels to narrower spacing.

FRONT ROLLER (OPTIONAL)

The caster wheels and side skids effectively reduce scalping in most cases. However, you may encounter areas where the caster wheels and/or side skids drop into depressions and allow center of the mower to contact ground and scalp. An optional front roller may be installed to minimize scalping. See page 31.

OPERATING TECHNIQUE

Figure 9. Front Caster Wheel Interference Check

Perform this check with all of the spacers and springs above the caster wheel arm. This will place the caster wheels in their highest position and provide the lowest cutting height for the mower.

1. Raise mower with tractor hydraulics to 16" at dimension C or maximum height of tractor lift, whichever is less.

(Rev. 12/23/2005)

MAN0475 (9/21/2005)

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

Power for operating mower is supplied by tractor PTO. Operate PTO at 540 rpm. Know how to stop tractor and mower quickly in an emergency.

Operation 13

If mower becomes plugged causing belt to slip for over

WARNING

CM905A

two seconds follow these steps:

1. Maneuver equipment into a previously cut area and allow mower to clear accumulated material.

Uneven Terrain

2. Continue running at least two minutes, allowing

pulleys to cool. Stopping the mower in contact with a very hot pulley will bake and ruin belt.

Proper ground speed will depend upon the terrain, the height, and type and density of material to be cut.

Normally, ground speed will range from 2 to 5 mph. Tall dense material should be cut at a low speed; thin medium-height material can be cut at a faster ground speed.

Always operate tractor PTO at 540 rpm to maintain proper blade speed and produce a clean cut.

Under certain conditions, tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area. When this occurs, reduce your ground speed, but maintain PTO at 540 rpm. The lower ground speed will permit grass to partially rebound.

In general, lower cutting heights give a more even cut and leave less tire tracks. However, it is better to cut grass frequently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting height in your area.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and mower.

Practice will improve your skills in maneuvering rough terrain.

MOWER REMOVAL & STORAGE

1. Disengage tractor PTO and raise mower with the

3-point hitch.

2. Disconnect mower driveshaft from tractor PTO.

3. Collapse driveshaft as far as possible and store it

in PTO hanger bracket to prevent ground contact.

4. Before extended storage, see page 19 for cleaning instructions.

Operating Tips

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

Extremely tall material should be cut twice. Set mower at a higher cutting height for the first pass. Then cut at desired height, 90 degrees to the first pass.

Remember, sharp blades produce cleaner cuts and require less power.

Analyze area to be cut to determine the best procedure. Consider height and type of grass and terrain type: hilly, level, or rough.

Plan your mowing pattern to travel straight forward whenever possible. Mow with uncut grass to the right. This will distribute the clippings over the cut area.

5. Place blocks under mower side skids. Lower mower onto blocks, disconnect mower from tractor 3-point hitch, and carefully drive tractor away from mower.

Figure 10. Mower Storage Position

14 Operation

MAN0475 (9/21/2005)

OWNER PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on pages 5 to 9.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Make sure the driveline guards and tether chains

are in good condition. Guards must rotate freely on driveline. Fasten tether chains to the tractor and the equipment as instructed.

___ Inspect area and remove stones, branches or

other hard objects that might be thrown, causing injury or damage.

___ Check that all shields and guards are properly

installed and in good condition. Replace if damaged.

___ Check that chain shielding is in good condition

and replace any damaged chain links.

___ Check that all hardware and cotter pins are prop-

erly installed and secured.

___ Check to ensure blades are sharp, in good condi-

tion, and installed correctly. Replace if damaged.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure driveline spring-activated locking pin

or collar slides freely and is seated firmly in tractor PTO spline groove.

NOTES

___ Do not allow riders.

___ Check all lubrication points and grease as

instructed in “Lubrication Information” on page

16. Make sure the PTO slip joint is lubricated and that the gearbox fluid levels are correct.

___ Set tractor PTO at 540 rpm.

___ Make sure tractor ROPS or ROPS cab and seat

belt are in good condition. Keep seat belt securely fastened during operation.

___ Before starting engine, operator must be in trac-

tor seat with seat belt fastened. Place transmission in neutral or park, engage brake, and disengage tractor PTO.

MAN0475 (9/21/2005)

Operation 15

OWNER SERVICE

WARNING

CAUTION

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual.

 Never allow children or untrained persons to operate equipment.

 Keep bystanders away from equipment.

 Before working underneath, carefully read Oper-

ator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Operate tractor PTO at 540 RPM. Do not exceed.

Figure 11. Blocking Method

LUBRICATION INFORMATION

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

Figure 12 shows the lubrication points. The accompanying chart gives the frequency of lubrication in operating hours, based on normal operating conditions.

Severe or unusual conditions may require more frequent lubrication. Some reference numbers have more than one location; be sure you lubricate all locations.

BLOCKING METHOD

Do not work underneath mower unless it is properly attached to the tractor and blocked securely. When properly attached, the unit will be anchored to minimize front to rear movement.

Raise mower completely, set tractor brakes, turn engine off, remove key, block tractor wheels front and rear, and disconnect mower driveline from tractor.

The only approved blocking device for this mower is a jackstand with a load rating of 1000 pounds or more. One jackstand under each corner of the mower (four total) must be installed before working underneath.

When blocking, you must consider overall stability of the unit. Just blocking under the unit will not ensure your safety. The working surface must be level and solid to support the loaded weight of the jackstands. Test jackstands stability before working under any portion of the mower.

Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations. Be sure to clean fittings thoroughly before attaching grease gun. When applied according to the lubrication chart, one good pump of most guns is sufficient.

Use SAE 90W gear lube in the gearbox. Fill to plug on side of gearbox.

Check gearbox daily for evidence of leakage at both seals and the gasket between the housing and cover. If leakage is noted, repair immediately. There may be a small amount of lube emitted from the vent plug; this is not considered leakage.

Overfilling the gearbox will cause the excess gear lube to blow out vent plug and ruin the belt.

Driveshaft Lubrication

Lubricate the driveshaft slip joint every 8 operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveshaft.

1. Lower mower to ground.

2. Apply grease at three locations shown in Figure 12.

3. Raise and lower mower several times to distribute

grease.

16 Owner Service

MAN0475 (9/21/2005)

REF DESCRIPTION FREQUENCY

1 Front U-Joint 8 Hours

2 Caster Wheel (Four wheels) 8 Hours

3 Caster Pivot (Four wheels) 8 Hours

4 Left Spindle (Access through hole) 24 Hours

5 Shield Bearings 8 Hours

6 Rear U-Joint 8 Hours

7 Gearbox (Fill to center of horizontal shaft with SAE 90W gear lube) Check Daily

8 Right Spindle (Access through hole) 24 Hours

9 Center Spindle (Access through hole) 24 Hours

10 Slip Joints 8 Hours

MAN0475 (9/21/2005)

Figure 12. Lubrication Points & Chart

Owner Service 17

Figure 13. Belt Routing

WARNING

BELT SERVICE

Belt Replacement

One of the major causes of belt failure is improper installation. Before installing a new belt, check the following:

1. Check pulley shafts and bearings for wear.

2. Check pulley grooves for cleanliness.

3. Make sure spindles turn freely and without wobble.

If grooves require cleaning, moisten a cloth with a nonflammable, non-toxic degreasing agent or commercial detergent and water.

Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do not roll belt over pulleys to install. This can cause hidden damage and premature belt failure.

Belt Installation

1. Disconnect idler spring from deck lug I.

2. Slide belt under drive pulley A and over idler arm.

Position belt around drive pulley A.

3. Loosen bolt holding belt guide G and swing it away from pulley B. Route belt around pulley B, idler C and pulley D as shown.

4. Make sure belt is on drive pulley A, route around idler F, and connect idler spring to lug I on deck.

5. Grasp belt between spindle pulley E, spring loaded idler F and spindle pulley D. Pull spring loaded idler with belt to obtain enough belt length to route it over pulley E. Make sure spring-loaded idler pivots freely with belt installed.

NOTICE

■ Use care when installing or removing belt from

spring-loaded idler at step 5. Springs store energy when extended and, if released suddenly, can cause personal injury.

6. Adjust belt guide G to provide 1/16" to 1/8"

clearance from belt. Tighten bolt to 85 lbs-ft.

BLADE SERVICE

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

18 Owner Service

MAN0475 (9/21/2005)

Blade Installation

CAUTION

1. Spindle assembly

2. Blade

3. 1/2 NC x 1-1/2 HHCS GR5

4. 1/2 NC Flange lock nut

DANGER

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

2. Always sharpen both ends at the same time to

maintain balance.

3. Follow original sharpening pattern.

4. Do not sharpen blade to a razor edge. Leave from

1/32" to 1/16" blunt edge.

5. Do not sharpen back side.

CHAIN SHIELDING

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

Check that chain shielding is in good condition and replace any damaged chain links.

It is possible for objects to ricochet

Figure 14. Blade Assembly

1. Place cap screws (3) through outer holes in blade

and spindle shaft.

2. Make sure blade cutting edge is positioned to lead in a clockwise rotation, as viewed from top of mower.

3. Place locknuts (4) on screws, torque to 84 lbs-ft.

Blade Sharpening

Figure 15. Blade Sharpening

NOTICE

■ When sharpening blades, be sure to balance

them. Unbalanced blades will cause excessive vibration which can damage blade spindle bearings. Vibration may also cause structural cracks in mower components.

1. Remove blades.

MAN0475 (9/21/2005)

CLEANING

After Each Use

● Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Inspect machine and replace worn or damaged

parts.

● Replace any safety decals that are missing or not

readable.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Remove the remainder using a low-pressure water

spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

● Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

Owner Service 19

TROUBLE SHOOTING

MOWING CONDITIONS

PROBLEM POSSIBLE CAUSE SOLUTION

Grass cut higher in center of swath than at edge

Grass cut lower in center of swath than at edge

Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before mowing.

Height of mower higher at front than at rear

Loose blade Check blade hardware.

Height of mower lower at front than at rear

Loose blade Check blade hardware

Blades unable to cut that part of grass pressed down by path of tractor tires

Dull blades Sharpen or replace blades.

Adjust mower height and attitude so that mower rear and front are within 1/2 inch of same height. See instructions on page 11.

Slow ground speed of tractor but keep engine running at full PTO rpm. Cutting lower will help. Adjust tractor tire spacing if possible.

Material discharges from mower unevenly; bunches of material along swath

Loose blade Check blade hardware.

Material too high and too much material

Grass wet Allow grass to dry before mowing.

Reduce ground speed but maintain 540 rpm at tractor PTO, or make two passes over material. Raise mower for the first pass and lower for the second and cut at 90 degrees to first pass. Raise rear of mower high enough to permit material to discharge, but not so high that conditions listed above occur.

Slow ground speed of tractor but keep engine running at full PTO rpm.

20 Troubleshooting

MAN0475 (9/21/2005)

TROUBLE SHOOTING

BELT CONDITIONS

PROBLEM POSSIBLE CAUSE SOLUTION

Belt slippage Mower overloading; Material too

tall or heavy

Oil on belt from over lubrication Be careful not to overlubricate. Clean

Belt hung up or rubbing Check belt position in pulleys and

Frayed edges on belt cover Belt misaligned Re-align belt. Be sure belt does not

Pulley misaligned Inspect to ensure belt is running in

Reduce tractor ground speed but maintain full PTO rpm. Cut material twice, one high pass and then mow at desired height. Cut at 90 degrees to first pass.

lubricant from belt and pulleys with clean rag. Replace oil-soaked belt.

idlers. Check belt for free travel in pulleys. Check under mower and around blade spindle shaft for wire, rags, or other foreign material. Clean all material from under mower.

rub any other part while running.

center of backside idler. Shim idler as necessary to align.

Belt rollover Pulley misaligned Re-align pulley.

Damaged belt Replace belt.*

Foreign object in pulley groove Inspect all pulley grooves for rust,

paint, or weld spots and remove.

Worn pulley groove Replace pulley.

Damaged belt Rollover, high shock loads or

installation damaged

Belt breakage High shock loads Avoid abusive mowing. Avoid hitting

Belt came off drive Check pulleys for foreign material in

* Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken

or stretched cords) must be replaced.

Replace belt.*

the ground or large obstructions.

grooves. Avoid hitting solid objects or ground.

MAN0475 (9/21/2005)

Troubleshooting 21

DEALER SERVICE

WARNING

CAUTION

1. 7/8 NF Jam nut

2. 1/4 NC x 1 HHCS GR5

3. .929 x 1.66 Lock washer

4. 1/4 Lock washer

5. Bushing, H 1 straight bore w/key

6. Sheave, H 1 BK

19. 1/2 NF x 1-1/4 HHCS GR5

21. Grease fitting

The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

 Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

3. Remove jam nut (1) and washer (3) from top of

spindle shaft, Figure 16.

4. Disassemble split taper bushing (5) (located on top of pulley) by removing the two bolts (2) and washers (4).

5. Insert bolts (2) into the threaded holes of bushing flange.

6. Tighten bolts alternately to remove split taper bushing.

7. Remove pulley (6).

8. Remove bolts (19) that attach spindle to mower

frame and remove spindle.

9. Remove grease fitting (21) from top of shaft.

BLOCKING METHOD

See "Blocking Method" instructions on page 16.

BLADE SPINDLE SERVICE

Spindle repair requires special skills and tools. If your shop is not properly equipped or your mechanics are not trained in this type of repair, you may be time and money ahead to use a new spindle assembly.

For reference, the grease fitting is in the top of the spindle shaft.

Permatex recommended as a sealant.

Spindle Removal

1. Remove blade from spindle.

2. Remove belt from pulleys.

3D Aviation Form-A-Gasket or equivalent is

Figure 16. Sheave and Blade Assembly

Spindle Disassembly

1. Place spindle assembly in press and press shaft

down through housing.

2. Remove seals from housing.

22 Dealer Service

MAN0475 (9/21/2005)

Spindle Assembly

1. Grease fitting

2. Seal, 1.50 x 2.12 x .31

3. Sleeve, 1.14 x 1.50 x .55

4. Bearing, cone

5. Bearing, cup

6. Spindle, housing

7. Shaft, blade spindle

Refer to Figure 17.

Bearing cones and cups are designed to work together. It is important to position them so bearing cone taper mates with cup taper.

1. Lubricate new cups with a light oil. Place them in spindle housing so they will mate with bearing cones. Cups and cones are a press fit to minimize wear.

Seat cups securely with a press or place a large drift in the flat lip and drive them into housing until cup seats against machined shoulder of housing.

Remove bearing cups from housing by placing a punch in the slots provided and driving them out. Alternate punch positions from side to side. Take care to prevent housing damage.

2. Place bottom bearing cone into spindle with taper positioned to mate with cup.

4. Apply a thin coat of Permatex to the area of housing where seals seat.

5. Install bottom seal with spring up toward center of housing.

6. Place seal squarely on housing and select a piece of pipe or tubing with an OD that will set on outside edge of seal. A tubing with an OD that is too small will bow seal cage.

7. Carefully press seal into housing, to prevent distortion to metal seal cage. Bottom seal should seat firmly and squarely against machined shoulder in housing.

8. Make sure seal lip did not roll under. Distortion to seal cage or damage to seal lip will cause seal to leak. Damaged seals must be replaced.

9. Insert shaft and bearing through bottom of housing.

10. Fill housing cavity with a medium grade grease.

11. Install top bearing on shaft to mate with top cone.

12. Apply a thin coat of Permatex to shaft area where

sleeve will seat.

13. Install sleeve on shaft and press sleeve and bearing into housing until all free play is removed and there is a very light drag on bearings (similar to adjusting front wheel bearings on an automobile). Check by spinning spindle. It should turn freely.

14. Be careful not to overtighten bearings. Proper bearing adjustment is essential to good bearing life.

15. If you overtighten bearings, hold spindle housing and rap spindle shaft with a lead hammer.

16. Carefully press top seal in with spring up. Top seal should be flush with or to within 1/16" above the housing.

17. Rotate housing on spindle shaft, checking for free movement.

18. Install grease fitting in spindle shaft.

■ Improper positioning of seals can cause seal

damage. An improperly installed seal will leak and could cause bearing failure.

Figure 17. Spindle and Shaft Assembly

3. Identify the open side of the seal containing the

spring.

MAN0475 (9/21/2005)

NOTICE

Spindle Installation

NOTICE

■ Pulley installation sequence is very important

for bearing life. Follow the sequence exactly.

1. Install spindle through bottom of mower and secure

with four mounting bolts.

2. Install pulley and split taper bushing with integral key on spindle shaft. Make sure bushing is in contact with sleeve on spindle shaft.

3. Alternately tighten split taper bushing cap screws to 12 lbs-ft.

4. Install toothed lock washer and nut on spindle shaft. Tighten nut until snug. Bend up edge of lock washer against a flat side on nut.

Dealer Service 23

1. Crown gear

2. Gearbox housing

3. Input shaft

4. Output shaft

5. Gear pinion

6. Bearing

7. Bearing

8. Protective flat washer

9. Cotter pin

10. Snap ring

11. Snap ring

12. Spacer

13. Shim

14. Castle nut

15. Castle nut M24 x 2

16. Shim

17. Flat washer

18. Oil seal (40 x 80 x 12 mm)

19. Oil seal (35 x 72 x 10 mm)

20. Cap

21. Snap ring

22. Top cover

23. Bolt M8 x 14 mm

24. Breather level plug

25. Cotter pin

26. Bearing

27. Ball bearing

Figure 18. Gearbox Assembly

GEARBOX REPAIR

Read this entire section before starting any repair. Many steps are dependent on each other.

Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. It is more economical to purchase a complete gearbox if repair to anything other than replacement of bearings, seals or gaskets is required.

Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

Inspect gearbox for leakage and bad bearings.

Leakage is a very serious problem and must be corrected immediately.

Bearing failure is indicated by excessive noise and side to side or end play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Perma-

tex

Aviation 3D Form-A-Gasket or equivalent.

Leakage can occur at the vertical or horizontal gaskets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter.

Seal Installation

NOTE: Proper seal installation is important. An improp-

erly installed seal will leak.

1. Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3. Lubricate gear shaft and seal lips.

4. Place seal squarely on housing, spring-loaded lip

toward housing. Select a piece of pipe or tubing

24 Dealer Service

MAN0475 (9/21/2005)

with an OD that will sit on the outside edge of the

1. Seal

2. Pipe or tube

3. Seal seat

4. Casting

Pipe or tube must press at outer

edge of

Incorrect Installation

6. Nut, flanged lock 1/2 NC

7. Nut, flanged lock 5/8 NC

8. Screw, HHCS 5/8 NC x 1-3/4

9. Gearbox

10. Vent plug

11. Key, 1/4 x 1/4 x 1-1/4

12. Washer, 25 x 44 x 4 mm

13. Castle nut, M24 x 2

14. Cotter pin, 3/16 x 2

1. Sheave, offset 13.25 PD

2. Gearbox stand

3. Shield

4. Washer, flat 5/16

5. Screw, HHCS 8 mm x

1.25P x 16 mm

seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5. Carefully press seal into housing, avoiding distortion to the metal seal cage.

Figure 19. Seal Installation

Gearbox Removal from Mower

Refer to Figure 20.

Vertical Shaft Seal Replacement

1. Disconnect and remove the driveline from the

gearbox.

2. Remove vent plug (24). Figure 18, and siphon gear lube from housing through this opening.

3. Remove gearbox stand from mower deck.

4. Remove gearbox and pulley from gearbox stand.

5. Remove vertical shaft seal (18). Replace with new

seal (see Seal Replacement, page 24).

Vertical seal should be recessed in housing.

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

6. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

7. Assemble gearbox and pulley to gearbox stand. Attach gearbox stand to mower deck.

Horizontal Shaft Seal Replacement

1. Disconnect and remove the driveline from the

gearbox.

2. Remove vent plug (24), Figure 18, and siphon gear lube from housing through this opening.

3. If the leak occurred at either end of horizontal shaft, remove oil cap (20) and/or oil seal (19). Replace with new one (see Seal Replacement, page 24).

Horizontal seal should be pressed flush with outside of housing.

4. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug

MAN0475 (9/21/2005)

Figure 20. Gearbox Stand Assembly

1. Disconnect and remove the rear driveline from the

gearbox (9).

2. Remove vent plug (10) and siphon gear lube from housing through this opening.

3. Remove gearbox stand (2) from mower deck by removing four flanged lock nuts (6).

4. Remove four cap screws (5) and washers (4) and remove shield (3) from gearbox.

5. Remove castle nut (13) and hardware from output shaft of gearbox.

6. Remove sheave (1) from gearbox.

7. Remove four bolts (8) that attach gearbox to

gearbox stand and remove gearbox.

Dealer Service 25

Gearbox Disassembly

Refer to Figure 18.

1. Remove top cover (22) from housing. Turn gearbox

upside down and pour out remaining gear oil from gearbox.

2. Remove oil cap (20) (to be replaced).

3. Remove snap ring (10) and shim (13) from input

shaft (3).

4. Support gearbox in hand press and push on input shaft (3) to remove bearing (7).

5. Remove gear (1) from inside housing.

6. Remove oil seal (19) from front of housing (to be

replaced).

7. Remove snap ring (10) and shim (13) from front of housing (2).

8. Remove input bearing (7) by using a punch and hammer from outside of housing.

9. Support housing in vise in a horizontal position.

10. The castle nut (15) and cotter pin (25) are already

removed with the drive sheave. Remove snap ring (21), washer (8), and seal (18).

11. Remove cotter pin (9), castle nut (14), and washer (17) from output shaft (4).

12. Remove output shaft (4) by using a punch and hammer and tap on top to drive down.

13. Remove gear (5) and shim (16) from inside housing.

14. Remove bearing (26) by using a punch and hammer from the top, outside the housing.

15. Support housing upside down (top cover surface) and remove bearing (6) by using a punch and hammer from the bottom side of the housing.

16. Inspect gears for broken teeth and wear. Some wear is normal and will show on loaded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth.

17. Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seals seat. Resurface any damage with emery cloth.

18. Inspect housing and caps for cracks or other damage.

Gearbox Reassembly

Refer to Figure 18.

NOTE: Repair to this gearbox is limited to replacing

bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical.

1. Clean housing, paying specific attention to areas where gaskets will be installed.

2. Wash housing and all components thoroughly. Select a clean area for gearbox assembly. Replace all seals, bearings, and gaskets. All parts must be clean and lightly oiled before reassembling.

3. Insert output bearings (6 & 26) in the housing, using a round tube of the correct diameter and a hand press.

4. Slide output shaft (4) through both bearings (6 &

26) until it rests against bearing (6).

5. Slide shim (16) over output shaft (4).

6. Press gear (5) onto output shaft (4) and secure

with washer (17), castle nut (14), and cotter pin (9).

7. Apply grease to lower seal lips (18) and press seal over output shaft (4), using a tube of the correct diameter. Be sure not to damage the seal lip. Press in housing so that seal is recessed.

8. Insert protective washer (8) by hand. Install snap ring (21) and position it together with dual lip seal (18) by pressing it into position. Verify that snap ring is seated correctly.

9. Press bearing (7) into the housing, using a round tube of the correct diameter and a hand press. Secure with shim (13) and snap ring (10).

10. Secure snap ring (11) on input shaft (3) if not already secure.

11. Place gear (1) through top of housing and align gear (1) and gear (5) so that gear teeth are a match.

12. While holding gear (1) in place, slide input shaft (3) through gear (1) and bearing (7). Align splines on shaft (3) and gear (1).

13. Slide spacer (12) over input shaft (3) and press bearing onto input shaft (3), using a round tube of the correct diameter and a hand press.

14. Slide shim (13) over input shaft (3) and secure with snap ring (10).

15. Check input shaft end float by moving the input shaft (3) by hand. If end float is higher than 0.012”, insert shim between input shaft (3) and rear bearing (7). Repeat until end float is less than

0.012”. Check rotational torque by hand. The torque should be less than 2.2 lbs-inch.

16. Check that the gear backlash is between 0.006” and 0.016”. You should not have to adjust the backlash.

17. Press in input oil seal (19), using tube of correct diameter. Be careful not to damage seal lip.

18. Press oil cap (20) on to cover the rear of housing, using a tube of the correct diameter.

26 Dealer Service

MAN0475 (9/21/2005)

19. Check gearbox housing for leaks by plugging all

1. Shim

2. Idler arm

3. Idler pulley

4. Drive sheave

5. Castle nut & cotter pin

6. Gearbox stand

1. Yoke

2. Cup and bearings

3. Snap ring

4. Journal cross

holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

20. Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of side level hole. Tighten all plugs.

Gearbox Installation

NOTE: Gearbox is heavy: do not attempt to move with-

out mechanical assistance.

1. Set gearbox on gearbox stand and fasten with bolts and nuts. Torque bolts to 175 lbs-ft.

2. Attach drive sheave to output shaft. Secure using castle nut and hardware previously removed. Torque castle nut to 170 lbs-ft.

3. Attach gearbox stand to mower using four flanged 1/2" lock nuts.

Drive Sheave Installation

Refer to Figure 21.

1. When gear stand is installed on mower, dimension

A (from the top of the mower deck to the center line of the drive pulley) must be 2-7/16" (±1/32"). This is a critical dimension and must be carefully adjusted for proper belt life. Add or subtract shim washers under idler pulley (3) to align with drive pulley (4).

2. Tighten gear stand hardware.

3. Fill gearbox half full with SAE 90W gear lube.

4. Check level after waiting five minutes to permit

lube to work through bearings. Add lube, if necessary, until gearbox is half full.

5. Replace driveline shield. Attach driveline to gearbox.

UNIVERSAL JOINT REPAIR

Figure 22. U-Joint Exploded View

U-Joint Disassembly

1. Remove external snap rings from yokes in four

locations as shown in Figure 23.

Figure 23

(Rev. 11/25/2009) MAN0475 (9/21/2005)

Figure 21. Drive Sheave Installation

Figure 24

2. With snap rings removed, support drive in vise,

hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 24.

Dealer Service 27

3. Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke. Repeat Step 2 and Step 3 for opposite cup.

Figure 25

final removal. Drive remaining cup out with a drift and hammer.

U-Joint Assembly

1. Place seals securely on bearing cups. Insert cup

into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2. Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tapping the yoke will help.

3. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 27. Install snap ring and repeat on opposite cup.

4. Repeat Step 1 & Step 2 to install remaining cups in remaining yoke.

5. Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.

Figure 26

4. Place universal cross in vise as shown in Figure 26

and tap on yoke to remove cup. Repeat Step 3 for

28 Dealer Service

Figure 27

MAN0475 (9/21/2005)

ASSEMBLY INSTRUCTIONS

WARNING

CAUTION

PTO Storage Bracket

Rear Offset Link

Front

Offset

Front Offset Link

Lock Nuts

Link

CM905

DEALER SET-UP INSTRUCTIONS

Assembly of this mower is the responsibility of the Woods dealer. If should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions.

Complete Dealer Check Lists on page 33 when you have completed the assembly.

The mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 46.

Select a suitable working area. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompanying text, parts lists and exploded view drawings.

NOTE: Front link with the PTO storage bracket should

be installed on right side of mower as shown in Figure

28.

Figure 28. Front Offset Links Installed

Uncrate Mower

1. Remove sides and top of mower shipping crate.

2. Remove lag screws and brackets that secure

mower to crate base.

3. Remove driveshaft wired to mower deck.

Install Front Offset Links

1. Loosen lock nuts at lower hitch point and rotate

offset link up off of gearbox as shown.

2. Tighten nut securely.

3. Repeat for opposite side.

Install Rear Offset Links

1. Loosen nut (44) at rear frame lug and rotate offset

link (9) up as shown in Figure 29.

2. Repeat for opposite side.

3. Do not tighten at this time.

9. Link, rear offset

44. Nut, flanged lock 1/2 NC

Figure 29. Right Rear Offset Link Installed

(Rev. 12/23/2005)

MAN0475 (9/21/2005)

Assembly 29

Install Top Link

CM757

20.Caster arm assembly

44.Nut, flanged lock 1/2 NC

60.Screw, HHCS 1/2 NC x 1-3/4 GR5

A. Gearbox input shaft B. Locking collar

C. Anti-rotation chain

1. Gearbox

2. Shield

3. Driveline

4. Washer, flat standard 5/16

5. Screw, HHCS 8 mm x 1.25P x 16 mm

2. Repeat for opposite side.

3. Tighten bolts so that caster arm is snug against

deck bracket, but not fully torqued.

NOTE: Refer to Front Caster Wheel Interference Check, page 13 for possible front caster arm positions.

4. Attach front caster arm in desired position and tighten snug against deck bracket.

Torque Caster Arm Hardware

1. Lift mower off shipping pallet and set on a hard

level surface. This allows clearance in the caster wheel assemblies to be equalized.

9. Link, rear offset

10. Link, front offset

11. Link, U-bracket

30. Sleeve, .62 x .84 x 2.88

40. Screw, HHCS 1/2 NC x 4-3/4 GR5

44. Nut, flanged lock 1/2 NC

Figure 30. Top Link Assembled

1. Insert cap screw (40) through rear offset links (9),

pipe (30), U-bracket (11) and front offset links (10) as shown and tighten securely with nut (44).

2. Tighten hardware on rear frame lug and offset link.

Install Rear Caster Arm

2. Tighten all cap screws and nuts on all four caster

wheel arms.

3. Torque all cap screws and nuts to 85 lbs-ft.

Install Driveline Shield

Attach shield (2), Figure 32, to gearbox (1) with cap screws (5) and flat washers (4).

1. Remove rear caster wheel assembly (20) from

Figure 31. Rear Caster Arm Installed

shipping position and install as shown in Figure 31 using the same bolts (60) and nuts (44).

30 Assembly

Figure 32. Rear Driveshaft Installation

Install Driveshaft

1. Pull locking collar (B) back and, at the same time,

push driveline onto tractor gearbox shaft until locking device engages.

2. Attach shield anti-rotation chain (C) to drive shield (2) as shown.

(Rev. 12/23/2005)

MAN0475 (9/21/2005)

Fill Gearbox

DANGER

CM768

2. 1/2 NC Flanged lock nut

3. 1/2 NC Flanged lock nut

4. 1/2 SAE Flat washer

5. 3/8 NC x 1 Carriage bolt

6. 3/8 NC Flanged whiz nut

7. Spacer, .75 x 6.62

8. Bracket, front roller

9. Roller, 4 x 7.37

10. Bearing

NOTICE

■ Gearbox is not filled at the factory. Prior to

delivery, make sure each gearbox is filled half-full with 80W or 90W API GL-4 or GL-5 gear lube.

1. Make sure vent plug hole is clear. Fill gearbox half-

full with high quality gear oil that has a viscosity index of 80W or 90W and an API service rating of GL-4 or GL-5.

2. Fill gearbox until oil runs out the side plug on gearbox.

3. Pour in one pint of gear lube, wait five minutes and add additional gear lube until it just comes out of side hole.

4. Allow an additional five minutes for the lube to flow through bearings, then check to make sure oil level is at bottom of side hole. Replace side plug. Install vent plug.

Install Chain Shielding (Optional)

1. Install chain shielding plate (3) to rear mower frame

as shown.

2. Secure with carriage bolts (14) and flanged lock nuts (15).

Insert carriage bolts from bottom upward as shown.

Install Front Roller (Optional)

1. Insert four carriage bolts (5) through the front

mower frame from inside out.

2. Place roller bracket (8) over bolts; then install flange whiz nuts (6) on bolts and tighten.

3. Place front roller (9), two bearings (10), spacer (7) and two SAE flat washers (4) between roller bracket as shown in Figure 34.

4. Insert cap screw (3) through bracket and roller.

5. Secure with flanged lock nut (2). Do not

overtighten, roller must spin freely.

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

It is possible for objects to ricochet

Figure 34. Front Roller Installation

3. Shield, chain plate

14. Bolt, carriage 3/8 NC x 1

15. Nut, flanged lock 3/8 NC

Figure 33. Chain Shield Installed

MAN0475 (9/21/2005)

Install Quick Hitch Kit (Optional)

NOTE: This kit allows mower to fit only Category 1

standard quick hitch.

1. Make sure that you are using one of the front two attachment points (D) in the lower hitch plates. See Figure 6, page 12, for adjustment.

2. Remove clevis pins from lower hitch arms. The pins will not be used for the Quick Hitch.

Assembly 31

1. Offset link, .38 x 2 x 15"

2. Chain, 3/8 proof coil 38-link

3. Sleeve, .94 x 1.44 x 1.94"

4. Screw, 1/2 NC x 6 HHCS GR5

5. Washer, 1/2" flat

6. Sleeve, .50 x .75 x 3.38"

7. Nut, 1/2 NC flange lock

8. Sleeve, 7/8 x 1-1/8 x 19/32" HT

9. Washer, 3/4 flat

10. Sleeve, .81 x 1.25 x 1.81"

11. Screw, 3/4 NC x 4-1/2 HHCS

12. Nut, 3/4 NC plated hex

CHAIN CUT-TO-LENGTH CHART

Model Dimension “A”

PRD6000 40"

PRD7200 45"

PRD8400 50"

NOTE: This kit is used on other models. Use only the hardware listed below.

Figure 35. Quick Hitch Kit Installation (Optional)

3. Attach offset link (1) to lower hitch clevis using

sleeves (3 & 8), two flat washers (9), cap screw (11), and hex nut (12) as shown in Figure 35. Do not tighten hardware. Repeat for opposite side.

4. Attach upper end of offset links (1) to each side of U-bracket link, using two flat washers (5), sleeves (6 & 10), flange lock nut (7), and 1/2 x 4-3/4 cap screw.

5. Remove rear offset links. They will be replaced with chains (2)

32 Assembly

6. Attach chains to top of A-frame on both sides as

shown, using cap screw (4), two flat washers (5), and nut.

7. Attach opposite ends of chains (2) to rear mower frame as shown. Cut chains to length (see chart above). Vary length slightly as desired. Twist chain to make finite adjustments in length until unit lifts level.

8. Tighten all hardware.

MAN0475 (9/21/2005)

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer.

The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check that shields and guards are properly

installed and in good condition. Replace if damaged.

DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments and

select proper PTO speed.

___ Instruct customer how to lubricate and explain

importance of lubrication.

___ Point out the safety decals. Explain their mean-

ing and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Present Operator's Manual and request that

customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Show customer how to make sure driveline is

properly installed and that spring-activated locking pin or collar slides freely and is seated in groove on tractor PTO shaft.

___ Show customer the safe, proper procedures to

be used when mounting, dismounting, and storing equipment.

___ Check all bolts to be sure they are properly

torqued.

___ Check that all cotter pins and safety pins are

properly installed. Replace if damaged.

___ Check and grease all lubrication points as iden-

tified in “Lubrication Information” on page 16.”

___ Gearboxes are not filled at the factory. Prior to

delivery, fill as specified in the “Owner Service, lubrication information” on page 16 and check to see that there are no leaking seals.

___ Check that blades have been properly installed.

___ Explain to customer the potential crushing haz-

ards of going underneath raised equipment. Instruct that before going underneath to disconnect the driveline, securely block up all corners with jackstands and to follow all instructions in the “Owner Service, Blocking Methods” section of the Operator’s Manual. Explain that blocking up prevents equipment dropping from hydraulic leak down, hydraulic system failures or mechanical component failures.

___ For mounted units, add wheel weights, ballast in

front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!

___ Make customer aware of optional equipment

available so that customer can make proper choices as required.

___ Point out all guards and shields. Explain their

importance and the safety hazards that exist when not kept in place and in good condition.

MAN0475 (9/21/2005)

Dealer Check Lists 33

NOTES

34 Notes

MAN0475 (9/21/2005)

PARTS INDEX

Premier Rear Discharge Mowers: PRD6000 PRD7200 PRD8400

MAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37

GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

DRIVESHAFT ASSEMBLY (WALTERSCHEID TWO-LOBE) . . . . . . . . 39

DRIVESHAFT ASSEMBLY (COMER PROFILE) . . . . . . . . . . . . . . . . . . . .

BLADE & SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

REAR CHAIN SHIELDING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 42

FRONT ROLLER ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 42

QUICK HITCH KIT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

(Rev. 1/12/2007)

MAN0475 (9/21/2005)

Parts 35

PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLY

36 Parts

(Rev. 12/23/2005)

MAN0475 (9/21/2005)

PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLY

REF PART QTY DESCRIPTION

1 – – – – 1 Main Frame (not sold separately) 2 1016501 2 Hitch 3 20409 2 Clevis Pin, 7/8 x 3 4 1001244 1 V-Belt W99 (PRD6000) -or- 4 18879 1 V-Belt W112 (PRD7200) -or- 4 53418 1 V-Belt W157 (PRD8400) 5 18989 4 Wheel, 3.25 x 10" HD w/Bearing &

Sleeve (PRD6000 & PRD7200)(before

SN 1086057) -or- 5 WP1016511 4 Wheel, 4 x 10" Gray w/Bearing & Sleeve 5 WP19754 4 Wheel, 4 x 10" Gray w/Bearing & Sleeve

(pneumatic tires only) 6 65577 8 Bearing, Flanged Wheel .75 x 1.415 7 34466 4 Bearing, Roller .75 x 1.38 x 1.5 solid 3.5"

wide wheel (PRD6000 & PRD7200) (SN

1086056 & below) 7 19756 4 Bearing, Roller .75 x 1.38 x 2.5 8 29368 4 Sleeve, .50 x .75 x 3.38 solid 3.5" wide

wheel (PRD6000 & PRD7200) (SN

1086056 & below) -or- 8 19749 4 Sleeve, .525 x .75 x 4.13 9 55331 2 Rear Offset Link Arm (PRD6000) -or- 9 19578 Rear Offset Link Arm (PRD7200) -or- 9 52873 2 Rear Offset Link Arm (PRD8400)

10 19579 2 A-Frame Arm 11 19605 1 Top Link U-Bracket 12 33647 4 Sleeve 1.05 x 1.31 x .75 (PRD6000 &

PRD7200) -or-

12 52854 4 Sleeve 1.28 x 1.66 x .75 (PRD8400) 13 65129 4 Sleeve 1.05 x 1.31 x .50 (PRD6000 &

PRD7200) -or-

13 52853 4 Sleeve 1.28 x 1.66 x .50 (PRD8400) 14 65130 8 Sleeve 1.05 x 1.31 x 1.00 (PRD6000 &

PRD7200) -or-

14 52855 8 Sleeve 1.28 x 1.66 x 1.00 (PRD8400) 15 67407 4 Spring, Comp 1.40 x .19 x 2.1, 257 16 33677 4 Washer, Flat .50 x 1.56 x 10 GA 17 855 * 4 Washer, Lock 1/2 18 6100 * 6 Screw, 1/2 NC x 1-1/4 HHCS GR5 19 67318 4 Caster Yoke & Shaft Asy Solid 3.5" wide

wheels(PRD6000 & PRD7200) (SN

1086056 & below) -or-

19 19747 4 Caster Yoke & Shaft Asy (PRD6000 &

PRD7200) -or-

19 52859 4 Caster Yoke & Shaft Asy (PRD8400 &

PRD8400 pneumatic)

20 1014401 4 Caster Arm (PRD6000 & PRD7200)-or- 20 1014403 4 Caster Arm (PRD8400 only) 21 12296 * 4 Grease Fitting 1/4-28 Straight, 15/32 lg 22 1014416 1 Manual Tube Holder / PTO Hanger 23 51849 1 Shield, Counter-Cone 24 53534 1 Gearbox Stand 25 1014417 1 Belt Shield, Right (PRD6000) -or- 25 1014418 1 Belt Shield, Right (PRD7200) -or- 25 52874 1 Belt Shield, Right (PRD8400)

REF PART QTY DESCRIPTION

26 1014417 1 Belt Shield, Left (PRD6000) -or- 26 1014418 1 Belt Shield, Left (PRD7200) -or- 26 52875 1 Belt Shield, Left (PRD8400) 27 40551 1 Drive, Cmpl 1240, 29.9 x 41.8 (see

page 39) (Walterscheid) 27 1009508 1 Drive, Compl asy (Comer) 28 1008011 4 Nut, 3/8 NC Square w/Retainer 29 53567 1 Guide, Belt 8 GA Formed 30 64814 1 Sleeve, .62 x .84 x 2.88 31 64555 1 Idler, Flat 5.5 PD 32 1002499 1 Gearbox 1:1.92 (see page 38) 33 1014410 1 Sheave, Offset 13.25 PD 34 67131 1 Spring, Ext .177 x 1.22 x 9.88 35 53595 1 Idler, Flat 5.0 PD (PRD6000 &

PRD7200) -or- 35 64555 1 Idler, Flat 5.5 PD (PD8400) 36 58989 1 Idler Arm 37 24576 * 2 Screw, 1/2 NC x 1-3/4 HHCS GR5 38 25474 * 1 Screw, 1/2 NC x 2-1/4 HHCS GR5 39 1266 * 1 Cotter Pin, 3/16 x 1-1/2 40 29561 * 1 Screw, 1/2 NC x 4-3/4 HHCS GR5 41 19024 5 Screw, 5/8 NC x 1-3/4 Flanged HHCS 42 34473 * 2 Screw, 5/8 NC x 3 HHCS GR5 43 39254 4 Screw, M8 x 1.25P x 16 mm HHCS

CL8.8 44 11900 * 22 Nut, 1/2 NC Flanged Lock 45 19025 7 Nut, 5/8 NC Flanged Lock 46 29792 * 1 Key, 1/4 x 1/4 x 1-1/4 HT 47 62153 8 Screw, 3/8 NC x 1 HHCS Flng Serrated 48 35141 2 Retaining Ring 49 302178 1 Nut, 5/8 NF Castle 50 35193 2 Bearing 51 1004656 1 Manual Tube - PVC 52 1004657 2 Caplug, 2.0 ID x 1.0 53 484 2 Sleeve, 5/8 x 1 x 7/16 54 24537 1 Washer, Flat .50 x 1.38 x .38 55 31983 1 Washer, Shim .50 x .88 x 18 GA 56 52877 1 Sleeve, .504 x .625 x .64 (PRD8400) 57 4378 * 4 Washer, Flat Standard 5/16 58 1517 1 Washer, Flat .625 x 1.38 x 7 GA 59 18270 2 Pin, Safety 3/16 60 1637 * 8 Screw, 1/2 NC x 3-1/2 HHCS GR5 61 23479 4 Screw, 1/2 NC x 5 HHCS GR5

(PRD6000 & PRD7200) -or- 61 12305 4 Screw, 1/2 NC x 5-1/2 HHCS GR5

(PRD8400 & pneumatic tires) 62 12313 2 Sleeve, 5/8 x 1 x 13/16 HT 63 1016512 4 Caplug, Square 1.75 x .44 64 1017354 1 Decal Set, Complete - PRD6000 -or- 64 1017355 1 Decal Set, Complete - PRD7200 -or- 64 1017356 1 Decal Set, Complete - PRD8400 65 1017359 1 Safety Decal Set, French 66 53591 1 Safety Decal Set, English 67 3598 8 Washer, 1/2 SAE Flat

* Obtain Locally

(Rev. 4/20/2011)

MAN0475 (9/21/2005)

Parts 37

PRD6000, PRD7200 & PRD8400 GEARBOX ASSEMBLY

REF PART QTY DESCRIPTION

A 1002499 1 Gearbox Assembly, Complete

1 57458 1 Gear, Crown 25T M5.3

2 NSS 1 Gearbox Housing

3 1005320 1 Shaft, Input 1-3/8 -6

4 1005321 1 Shaft, Output 1-1/4

5 57491 1 Pinion Gear 13T M5.3

6 57476 1 Bearing Cup & Cone

7 57462 1 Bearing Cup & Cone

8 20888 1 Washer, 1.58 x 3.13 x .04

Protective Flat

9 * 1 Pin, Cotter B4 x 50

10 57466 2 Snap Ring

11 20895 1 Snap Ring, 45 mm

12 57373 1 Spacer, 35.3 x 48 x 2.5

13 57328 2 Kit, Shim 60.3 x 71.6

14 57468 1 Nut, Castle

15 51946 1 Nut, Castle M24 x 2

16 57328 1 Kit, Shim 30.3 x 44

17 57473 1 Washer, 21 x 37 x 3 mm Flat

18 20900 1 Seal, Oil 40 x 80 x 12 mm

19 57463 1 Seal, Oil 35 x 72 x 10 mm

REF PART QTY DESCRIPTION

21 20897 1 Snap Ring SB 81 Int

22 57375 1 Cover, Top

23 * 6 Bolt, 8 mm x 14 mm

24 57076 1 Plug, 1/2 Breather Level

25 * 1 Pin, Cotter 5 x 50

26 57478 1 Bearing Cup & Cone

27 20890 1 Ball Bearing

NSS Not Sold Separately

* Obtain Locally

38 Parts

(Rev. 12/23/2005)

MAN0475 (9/21/2005)

PRD6000, PRD7200 & PRD8400 DRIVESHAFT

WALTERSCHEID (TWO-LOBE SHAFT)

REF PART QTY DESCRIPTION

A 40551 1 Complete Drive Shaft

1 40571 2 Yoke, 1-3/8 6-Spline QD

2 154 2 U-Joint Repair Kit L14R

3 40775 1 Pin, Spring 10 mm x 65 mm

(Pkg of 10)

4 40572 1 Yoke, Inner Profile

5 40583 1 Drive Tube, Inner Profile

6 40584 1 Drive Tube, Outer Profile

7 40573 1 Yoke, Outer Profile

12 40776 1 Bearing Ring Kit (set of 2)

13 40777 2 Chain, Guard Anti-Rotation

(Rev. 1/12/2007)

MAN0475 (9/21/2005)

REF PART QTY DESCRIPTION

14 40778 1 Screw, Guard Retainer (Pkg of 10)

17 40779 1 Grease Zerk, Drive Line (Pkg of 10)

18 40780 1 Bearing, Guard Support

20 40589 2 Slide Lock Collar Repair Kit

(without yoke)

21 40585 1 Shield, Outer Half Non-Rotating

(also includes items 12, 13 & 14)

22 40586 1 Shield, Inner Half Non-Rotating

(also includes items 12, 13, 14 & 18)

23 40581 1 Drive, Inner Half Complete

24 40582 1 Drive, Outer Half Complete

Parts 39

PRD6000, PRD7200 & PRD8400 DRIVESHAFT

COMER

REF PART QTY DESCRIPTION

A 1009508 1 Complete driveline asy

1 1001300 2 Complete collar yoke C12 1-3/8 - 6

2 38478 2 Cross and bearing kit

3 1019442 1 Outer cone fix ring

4 30922 6 Protection fixing screw

5 1019444 1 Inner cone fix ring

6 30917 2 Chain-shield tether

9 1001340 1 Lock collar repair kit

40 Parts

REF PART QTY DESCRIPTION

10 1001302 1 Flexible pin

11 1001301 1 Outer yoke tube

12 1001305 1 Flexible pin

13 1001306 1 Inner tube yoke

14 1021323 1 Complete shield

15 30926 1 Outer yoke & tube

(must be cut to length)

16 30932 1 Inner yoke & tube

(must be cut to length)

(Rev. 9/14/2007)

MAN0475 (9/21/2005)

PRD6000, PRD7200 & PRD8400 BLADE & SPINDLE ASSEMBLY

REF PART DESCRIPTION

1 37009 Nut, Jam 7/8 NF

2 10378 * Screw, HHCS 1/4 NC x 1 GR5

3 52898 Washer, Lock .929 x 1.66

4 1985 * Washer, Lock 1/4

5 34440 Bushing, H 1 Straight bore w/key

6 66694 Sheave, H 1 BK 4.17 PD (PRD6000)

-or-

6 12622 Sheave, H 1 BK 5.0 PD (PRD7200)

-or-

6 53419 Sheave, H 1 BK 5.9 PD (PRD8400)

7 52881 Spindle Assembly, Complete

8 52949 Seal, 1.50 x 2.12 x .31

9 52872 Sleeve, 1.14 x 1.50 x .55

10 29899 Bearing Cone

11 52882 Blade Spindle Housing with Cups

12 29898 Bearing Cup

14 52852 Shaft, Blade Spindle

16 1001513KT Blade Kit, High Suction 21 In

(set of 3) (PRD6000)

16 1008199KT Blade Kit, High Suction 25 In

(set of 3) (PRD7200)

16 53417KT Blade Kit, High Suction 29.33 In

(set of 3) (PRD8400)

16 1001510KT Blade Kit, Low Suction 21 In

(set of 3) (PRD6000)

16 1001511KT Blade Kit, Low Suction 25 In

(set of 3) (PRD7200)

16 1001512KT Blade Kit, Low Suction 29.33 In

(set of 3) (PRD8400)

19 4358 Screw, HHCS 1/2 NF x 1-1/4 GR5

21 1972 * Grease Fitting, 1/4-28 Tapered Thread

22 3379 * Screw, HHCS 1/2 NC x 1-1/2 GR5

23 11900 * Nut, Flanged Lock 1/2 NC

* Standard Hardware - Obtain Locally

(Rev. 1/12/2007)

MAN0475 (9/21/2005)

Parts 41

PRD6000, PRD7200 & PRD8400

REF PART QTY DESCRIPTION

A 55348 - Chain Shield Assembly (PRD6000)

B 53566 - Chain Shield Assembly (PRD7200)

C 52856 - Chain Shield Assembly (PRD8400)

1 1007854 1 Pin, Chain (for PRD6000 only) -or-

1 1007856 1 Pin, Chain (for PRD7200 only) -or-

1 1007850 2 Pin, Chain (for PRD8400 only)

2 4763 - Chain, 3 Link, 1/4 Proof (use 54 for PRD6000;

66 for PRD7200; 78 for PRD8400)

REF PART QTY DESCRIPTION

3 55345 1 Shield, Chain Plate (for PRD6000 only) -or-

3 53554 1 Shield, Chain Plate (for PRD7200 only) -or-

3 52885 2 Shield, Chain Plate (for PRD8400 only)

14 * Bolt, Carriage 3/8 NC x 1

15 14350 - Nut, Flanged Lock 3/8 NC

* Standard Hardware, Obtain Locally

CD4997A

REF PART QTY DESCRIPTION

A 1006417KT 1 Front Roller Kit, Complete

2 11900 * 1 1/2 NC Flanged Lock Nut

3 38107 1 1/2 NC x 9 Cap Screw GR5

4 3598 2 1/2 Flat Washer SAE

5 6697 * 4 3/8 NC x 1 Carriage Bolt GR5

6 70069 4 3/8 NC Flanged Whiz Nut

7 1006420 1 Spacer, .75 x 7.27

8 1006419 1 Bracket, Front Roller

9 1006418 1 Roller, 4 x 7.38

10 35193 2 Bearing

* Standard Hardware, Obtain Locally

REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL)

PRD6000, PRD7200 & PRD8400 FRONT ROLLER ASSEMBLY (OPTIONAL)

42 Parts

MAN0475 (9/21/2005)

(Rev. 1/12/2007)

MULCHING KIT (OPTIONAL)

REF PART QTY DESCRIPTION

A 1019430 1 PRD6000 Mulching kit

A 1019431 1 PRD7200 Mulching kit

A 1019432 1 PRD8400 Mulching kit

1 6100 * - 1/2 x 1-1/4 Cap screw GR5

2 11900 * - 1/2 Flanged lock nut

* Obtain Locally

INSTALLATION INSTRUCTIONS

1. Using the tractor 3-point, or suitable lifting device, carefully lower deck onto 4" - 6" high blocks

at each corner.

2. Make sure deck is stable before proceeding.

3. Wear safety glasses or goggles to prevent eye injury while drilling holes.

4. Clamp mulching kit in place. Make sure baffles are completely closed-off by the kit.

5. Inspect fit-up to confirm that there will be no contact between blades and kit at any time. Failure

to do so will result in product damage and possible injury.

6. Mark the holes to be drilled.

7. Once marked, remove the kit and carefully drill the holes out using a 9/16" drill bit.

8. After holes are drilled, bolt the kit into place torqueing bolts to 85 lbs-ft.

NOTE: Use high lift blades for best performance if tractor does not have

enough horsepower for the high lift blades, then use low lift blades.

(Rev. 1/12/2007)

MAN0475 (9/21/2005)

Parts 43

QUICK HITCH KIT (OPTIONAL)

CHAIN CUT-TO-LENGTH CHART

Model Dimension “A”

PRD6000 40"

PRD7200 45"

PRD8400 50"

NOTE: This kit is used on other models. Use only the hardware listed below.

REF PART QTY DESCRIPTION

1 1003692 2

Link, Offset .38 x 2.0 x 15

2 1005401 2

Chain, 3/8 Proof Coil 38-Link

3 1016517 2

Sleeve, .94 x 1.44 x 1.94"

4 13563 1

Screw, 1/2 NC x 6 HHCS GR5

5 854 * 6

Washer, 1/2" Flat

6 29368 1

Sleeve, .50 x .75 x 3.38"

7 11900 * 1

Nut, 1/2 NC Flange Lock

8 29281 2

Sleeve, 7/8 x 1-1/8 x 19/32" HT

9 1257 * 4

Washer, 3/4 Flat

10 1003614 1

Sleeve, .81 x 1.25 x 1.81

11 12558 * 2

Screw, 3/4 NC x 4-1/2 HHCS

12 1450 * 2

Nut, 3/4 NC Plated Hex

Obtain Locally

44 Parts

(Rev. 1/12/2007)

MAN0475 (9/21/2005)

SKID SHOE KIT (OPTIONAL)

REF PART QTY DESCRIPTION

A 1004111 1 Skid Shoe Kit (contains 1 left and 1

right skid shoe)

1 1004105 1 Skid Shoe, Left

2 1004106 1 Skid Shoe, Right

3 6100 * - Screw, 1/2 NC x 1-1/4 HHCS GR5

4 11900 * - Nut, 1/2 NC Flange Lock

* Obtain Locally

INSTALLATION INSTRUCTIONS

1. Locate and drill three 17/32" holes using the dimensions from the drawing and table above.

2. Secure skid shoe with three cap screws (3) and flange lock nuts (4).

3. Use the skid shoe as a guide and drill the remaining hole. Make sure skid shoe is parallel to the

top of the deck.

MOWER

DECK

DIMENSION

“A”

PRD6000 7.25"

PRD7200 9.50"

PRD8400 12.25"

(Rev. 1/12/2007)

MAN0475 (9/21/2005)

Parts 45

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Diameter & Thread Pitch (Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

Wrench

Size

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

Coarse Thread Fine Thread

Marking on Head Marking on Head

MARKING ON HEAD

Diameter &

Thread Pitch

(Millimeters)

46 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE.................... American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ....... American Society of Agricultural Engineers

ATF ............................... Automatic Transmission Fluid

BSPP .............................British Standard Pipe Parallel

BSPTM ................British Standard Pipe Tapered Male

CV.....................................................Constant Velocity

CCW .............................................. Counter-Clockwise

CW............................................................... Clockwise

F ...................................................................... Female

FT ..............................................................Full Thread

GA .................................................................... Gauge

GR (5, etc.) ...........................................Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw

HT........................................................... Heat-Treated

JIC .................Joint Industry Council 37° Degree Flare

LH .................................................................Left Hand

LT........................................................................... Left

m......................................................................... Meter

mm................................................................Millimeter

M.......................................................................... Male

MPa.........................................................Mega Pascal

N.......................................................................Newton

NC ......................................................National Coarse

NF ...........................................................National Fine

NPSM.....................National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF ......... National Pipe Tapered Swivel Female

ORBM .......................................... O-Ring Boss - Male

P...........................................................................Pitch

PBY ...................................................... Power-Beyond

psi..........................................Pounds per Square Inch

PTO..................................................... Power Take Off

QD....................................................Quick Disconnect

RH ..............................................................Right Hand

ROPS ...........................Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ....................................................................... Right

SAE ..........................Society of Automotive Engineers

UNC .....................................................Unified Coarse

UNF...........................................................Unified Fine

UNS......................................................Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 47

ASSEMBLY

Dealer Set-Up Instructions Initial Oil Fill 31 Optional Equipment

Chain Shielding Front Roller 31 Quick Hitch Kit 31 Skid Shoe Kit 43, 45

DEALER CHECK LISTS

Delivery (Dealer’s Responsibility) Pre-Delivery (Dealer’s Responsibility) 33

DEALER SERVICE

Blade Spindle

Assembly Disassembly 22 Installation 23 Removal 22 Service 22

Blocking Method 22 Gearbox

Disassembly Drive Sheave Installation 27 Horizontal Shaft Seal Replacement 25 Installation 27 Reassembly 26 Removal 25 Repair 24 Seal Installation 24 Seal Replacement 24 Vertical Shaft Seal Replacement 25

Universal Joint

Assembly Disassembly 27 Repair 27

GENERAL

Abbreviations Bolt Size Chart 47 Bolt Torque Chart 46 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Serial Number Plate Location 8 Specifications 4 Table of Contents 3 Warranty

Product Replacement Parts 1

OPERATION

Adjustment

Cutting Height Cutting Height Chart 12

INDEX

OWNER SERVICE

PARTS

SAFETY

TROUBLE SHOOTING

Tractor Top Link 12 Attaching Mower to Tractor 10 Cutting Height Adjustment 11 Cutting Height Chart 12 Front Caster Arm Configuration 12 Front Caster Wheel Interference Check 13 Front Roller (Optional) 13 Levelling Mower 11 Mower Removal & Storage 14 Mowing Speed Recommended 10 Operating

On Uneven Terrain

Technique 13

Tips 14 Pre-Operation Check List (Owners Responsibility)

Recommended Uses 10 Storage 14 Tractor Stability 10 Tractor Top Link Adjustment 12

Belt

Installation

Replacement 18

Routing 18

Service 18 Blade

Assembly

Installation 19

Service 18

Sharpening 19 Blocking Method 16 Chain Shielding 19 Cleaning 19 Lubrication

Driveshaft

Information 16

Lubrication Points & Chart 17

Index to Parts Lists

Blocking Method Check Lists

Delivery (Dealer’s Responsibility)

Pre-Delivery (Dealer’s Responsibility) 33

Pre-Operation (Owner’s Responsibility) 15 Safety & Instructional Decals 8, 9 Safety Rules 5, 6, 7 Safety Symbols Explained 2

Belt Conditions Mowing Conditions 20

48 Index

(Rev. 1/7/2007)

MAN0475 (9/21/2005)

WARRANTY

All Models Except Mow’n MachineTM Zero-Turn Mowers

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): __________________________________________

Model Number: ____________________________ Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.

The warranty periods for specific parts or conditions are listed below:

Part or

Condition

Warranted

Gearbox

Seals

Gearbox

components

Blade

spindles

Rust-through

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of

purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues

or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this

Woods Equipment

All units listed below 2 years

BW1260, BW1620, BW1800, BW2400 8 years

BW240HD, BW180HD, BW180HB, BW126HB 7 years

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240

PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH, TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204

RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44

RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204 3 years

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440, TS1680

Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting:

Model Number

Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

Duration (from date of delivery to the original

purchaser)

6 years

5 years

3 years (1 year if used in rental or commercial applications)

10 years

F-3079 (Rev. 2/14/2011)

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WA R RA N TY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

F-8494 (Rev. 6/23/2005)

Woods Equipment PRD7200, PRD8400 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual