Woods Equipment PB720-2, PB600-2 User Manual

Download

Page 1

PICK-UP BROOM

PB600-2, PB720-2

(Rev. 5/23/2008)

MAN0661

Tested. Proven. Unbeatable.

Page 2

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish

customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 2/19/2008)

Page 3

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

QUICK COUPLER CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

HYDRAULIC TORQUE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 37

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

MAN0661 (8/10/2007)

Introduction 3

Page 4

GENERAL INFORMATION

The purpose of this manual is to assist you in oper-

ating and maintaining your pick-up broom. Read it carefully. The information and instructions will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

SPECIFICATIONS

PICK-UP BROOMS

Overall length 57 inches 57 inches

Overall width 66.6 inches 78.6 inches

The illustrations and data used in this manual were current at the time of printing, but due to possible inline production changes, your pick-up broom may vary slightly in detail. We reserve the right to redesign and change the pick-up broom as may be necessary, without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment facing the direction of forward travel.

PB600-2 PB720-2

Flow requirements 12 - 25 gpm 12 - 25 gpm

Maximum hydraulic oil pressure 3000 psi 3000 psi

Operating weight 817 lbs 925 lbs

Single gutter broom weight 75 lbs 75 lbs

4 Introduction

MAN0661 (8/10/2007)

Page 5

must be surgically removed as soon as possible by

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

INSTALLATION

 Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

 After connecting hoses, check that all control lever positions function as instructed in the Operator's Manual. Do not put into service until control lever and equipment movements are correct.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.



Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

 Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it

Alitec Broom Safety Rules (7/15/2005)

 Counterweight ballast may be required for machine stability. Check your power unit manual or contact your dealer.

 Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

 After connecting hoses, check that all control lever positions function as instructed in the Operator's Manual. Do not put into service until control lever and equipment movements are correct.

 Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

 Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

(Safety Rules continued on next page)

Safety 5

Page 6

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Be sure attachment is properly secured, adjusted, and in good operating condition. Coupler lockpins must be fully extended and properly engaged into attachment retaining slots.

 Power unit must be equipped with ROPS and seat belt/operator restraint. Keep seat belt/operator restraint securely fastened/engaged. Falling off power unit can result in death from being run over or crushed. Keep ROPS systems in place at all times.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

 Only engage power when equipment is at ground operating level. Always disengage power when equipment is raised off the ground.

 Improper operation can cause the machine to tip or roll over and cause injury or death.

• Keep power unit lift arms and attachment as low as possible.

• Do not travel or turn with power unit lift arms and attachment raised.

• Turn only on level ground.

• Go up and down slopes, not across them.

• Keep the heavy end of the machine uphill.

• Do not overload the machine.

 Never use attachment to carry loads that exceed the rated operating capacity or other specifications of the power unit. Check your power unit manual or see your dealer for rated operating capacity. Exceeding this capacity can cause machine to tip, roll over, or present other hazards that can cause injury or death.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Keep brush away from intense heat or flame. Brush material can ignite and burn.

 Contact with high voltage, overhead power lines, underground cables, gas lines, and other hazards can cause serious injury or death from electrocution, explosion, or fire.

 Keep bystanders away from equipment.

 Never direct discharge toward people, animals,

or property.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Do not allow riders. Do not lift or carry anybody on the power unit or attachments.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt/operator restraint, place transmission in park or neutral, engage brake and ensure all other controls are disengaged before starting power unit engine.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

 Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt.

6 Safety

Alitec Broom Safety Rules (7/15/2005)

Page 7



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

MAINTENANCE

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

 To prevent contamination during maintenance and storage, clean and then cover hose ends, fittings, and hydraulic ports with tape.

 Do not operate the pump with pressure over 3000 psi. Higher pressures can rupture hydraulic components and can cause personal injury.

 Adjustment of system relief pressure must be done by a qualified, experienced dealer. Incorrect adjustment can result in system failures and serious personal injury.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

 Be sure attachment is properly secured, adjusted, and in good operating condition. Coupler lockpins must be fully extended and properly engaged into attachment retaining slots.

 Never perform service or maintenance with engine running.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Do not disconnect hydraulic lines until all system pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers.

STORAGE

 Follow manual instructions for storage.

 Keep children and bystanders away from stor-

age area.

Alitec Broom Safety Rules (7/15/2005)

Safety 7

Page 8

3 - PN 1015373

4 - PN 1015362

2 - PN 1015363

5 - SERIAL NUMBER PLATE

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

MODEL NO. SER IAL NO.

8 Safety

Woods Equipment Company

Oregon, Illinois, U.S.A.

MAN0661 (8/10/2007)

Page 9

1 - PN 54518

WARNING

54519-B

FALLING OFF CAN RESULT IN BEING RUN OVER.

■ Skid steer must have ROPS and seat belt/operator restraint.

Keep seat belt/operator restraint securely fastened.

■ Never allow riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.

■ Never go under raised equipment or raised skid steer lift

arms. They can drop from hydraulic or mechanical failure, or moving control levers.

■ Service work does not require going under equipment. Read

manual instructions.

FALLING OFF OR GOING UNDER MACHINE CAN RESULT IN SERIOUS INJURY OR DEATH.

8 - PN 54519

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

MAN0661 (8/10/2007)

Safety 9

Page 10

OPERATION

WARNING

The operator is responsible for the safe operation of this equipment. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments and all controls. Do not allow anyone to operate this equipment without proper instructions.

The pick-up broom is designed for removing dust, dirt and fine debris from a flat, level surface. Debris is swept into the bucket and can then be carried to a suitable location for disposal. Skid steers must be equipped with an auxiliary hydraulic system capable of supplying continuous flow for hydraulic motor operation.

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 Never allow children or untrained persons to operate equipment.

 Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt.

ATTACH BROOM TO SKID STEER

Read the skid steer operator's manual connecting and removing instructions.

Position hydraulic hoses so they will not be pinched when connecting the pick-up broom.

The skid steer coupler handles should be in the unlocked position and the lock pins retracted.

Figure 1. Skid Steer Coupler Handles - Unlocked

Move to the skid steer operator seat and start engine.

Lower skid steer lift arms to their lowest position.

Carefully move and align the skid steer to the pick-up broom. The top of the skid steer coupler must slide into the broom flange, Figure 3.

Roll the skid steer coupler into the pick-up broom so the coupler handles can be engaged.

Shut off the engine, set brake, and remove key. Dismount the skid steer.

Move the skid steer coupler handles to the locked position, see Figure 2. The lock pins must be completely extended and secured into the slots provided on the pick-up broom, Figure 3.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

10 Operation

Connect hydraulic hoses to skid steer auxiliary quick couplers.

Figure 2. Skid Steer Coupler Handles - Locked

MAN0661 (8/10/2007)

Page 11

Figure 3. Back of Attachment - Slot Locations

WARNING

ADJUSTMENT

 Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt.

Start the broom at a low speed; then, lower it so the bristle tips touch the ground. Run the broom in a stationary position for ten seconds.

Raise the broom and back away. Switch off the engine and remove the key. The brush pattern left in the dust should be two to four inches wide, running the length of the brush. See Figure 4.

Check Brush Pattern

A properly adjusted brush offers the best sweeping performance. To check the brush pattern, move the pick-up broom to a dusty, flat surface. Set the skid steer parking brake and leave the engine running.

Figure 4. Brush Pattern

If the brush pattern is not two to four inches wide, adjust brush pattern accordingly.

MAN0661 (8/10/2007)

Figure 5. Adjustment Bolt and Brush Pattern

Operation 11

Page 12

Adjust Brush Height

WARNING

1. Loosen the jam nuts above and below the plate on both sides of the sweeper hood. See Figure 5.

2. Turn adjustment bolt clockwise to make a wider pattern, or counterclockwise to make a narrower pattern.

3. Tighten jam nuts and check the new brush pattern.

NOTE: To extend brush life make sure bolts on

both sides are adjusted evenly.

1. Start the skid steer at idle speed and raise the brush head.

2. Use low engine speeds to save wear and tear on the sweeper and to prevent dust from billowing up during sweeping.

NOTE: Do not engage the brush at high engine speeds. This damages the sweeper and motor.

3. Engage the brush head and lower it to the ground.

4. Increase skid steer engine rpm to sweeping speed.

Travel forward at 5 mph or less.

Adjust Flaps and Plate Shield

Be sure to adjust the metal plate shield and rubber flaps. The flaps should be all the way down when brush sections are new. As sections wear, raise the flaps to avoid dragging on the ground.

OPERATION

 When improperly operated, power unit can roll over or upset. Use of rollover protective structure (ROPS) with seat belt securely fastened will reduce the possibility of injury or death if rollover or upset occurs.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Never direct discharge toward people, animals, or property.

 Only engage power when equipment is at ground operating level. Always disengage power when equipment is raised off the ground.

NOTICE

■ Shifting brush rotation from forward to reverse

while the brush is rotating damages the sweeper and motor.

5. When sweeping forward, rotate the brush so debris

goes over the brush and into the bucket (Figure 7).

Figure 6. Forward Sweeping Motion

6. When sweeping in reverse, rotate the brush so

debris is pushed into the bucket, similar to sweeping into a dustpan (Figure 8).

Read and understand the pick-up broom and skid steer operator's manuals before operating the pick-up broom. Failure to do so may result in death, serious personal injury or property damage.

Never raise the broom more than a few inches off the ground when traveling from job site to job site.

Carry the broom low to the ground so that the operator has good visibility and stability. Avoid any sudden movements.

Sweeping

NOTICE

■ Maximum oil flow is 25 gpm (94.8 liters/min) at

3000 psi (206.8 bars). See the skid steer manual for oil flow specifications.

12 Operation

Figure 7. Reverse Sweeping Motion

7. If streaking occurs, install plastic ties in flap holes

to hold the front and sides together.

Operating tips

Before Each Use

Perform daily maintenance as indicated in the Maintenance Schedule.

MAN0661 (8/10/2007)

Page 13

Run the sweeper with the skid steer at a slow idle.

WARNING

DANGER

Check for hydraulic leaks or other problems and make corrections, if necessary, before using the sweeper.

During Use

Dumping Loads

Carry the sweeper low to the ground so that the operator has good visibility and stability. Avoid any sudden movements. Avoid excessive downward pressure on the brush sections to prevent excessive wear. A two to four inch wide pattern for the broom is sufficient for most applications. Ensure that the adjustment bolts are equally adjusted in order to prevent an uneven wear pattern.

Directing Debris

Observe wind direction. Sweeping with the wind makes sweeping more effective and helps keep debris off the operator.

Dirt and Gravel

To keep dust at a minimum, plan your sweeping for days when it is overcast and humid, or after it has rained. Also, sweep so the wind blows at your back or in the direction the brush head is angled.

Low brush speeds and moderate ground speeds work best for cleaning debris from hard surfaces. Brush speeds that are too fast tend to raise dust because of the aggressive sweeper action.

 AVOID INJURY OR DEATH FROM POWER LINES:

• Stay away from power lines.

• Electrocution can occur without direct contact.

• Check clearances before raising implement.

• Do not leave the operator's seat if any part of the tractor or implement contacts electric lines.

Transport to dumping location before raising. Only dump load while on a firm level surface.

Slowly raise load to required dumping height. Rotate pick-up broom forward to empty the bucket.

To sweep gravel, use just enough brush speed to roll gravel, not throw it.

Heavy Debris

For two inches or more of heavy debris, medium/high and ground speeds of less than five mph are recommended.

Sweep path less than the full width of the broom.

Increase engine speed if debris becomes very heavy.

Transporting

Always follow safety rules, carry low to ground and travel slowly.

Only raise a load when dumping.

Figure 8. Dump Position

GUTTER BRUSH (OPTIONAL)

The gutter brush is for sweeping forward only.

When sweeping next to curbs or walls with a gutter brush, only the bristle tips should touch the vertical surface.

When not using the gutter brush for a short period, raise it 1-2 inches (25-51mm) off the ground with the tension chain. During extended periods of non-use, unhook hydraulic hoses from the gutter brush motor, remove the gutter brush assembly and connect hydraulic hoses to run only the main.

MAN0661 (8/10/2007)

Operation 13

Page 14

NOTICE

Shaded area represents the brush touching the ground on a properly adjusted gutter brush.

■ To prevent contaminates from damaging the

hydraulic system, cap hoses and couplers when the gutter brush is not in use.

Adjust Gutter Brush Height

When the gutter brush height is properly adjusted, bristles contact the ground as shown in Figure 9.

Figure 10. Gutter Brush and Hood Alignment

To adjust the gutter brush swing:

1. Loosen nuts.

2. Adjust the screw, turning it in for less swing and

turning it out for more swing.

3. Tighten nuts and check adjustment.

Figure 9. Contact Area

To adjust the gutter brush height:

1. Lower the brush to the ground.

2. Loosen the bolts holding the gutter brush motor

mounting plate.

3. Turn the motor mounting plate to the right or left.

4. Adjust the tension chain so it holds the gutter brush

in place.

5. Tighten the bolts holding the motor mounting plate and check the adjusted brush.

Adjust Gutter Brush Swing

A properly adjusted gutter brush extends the main brush’s sweeping path, leaving no streaks between the two paths. For this to happen, the center of the gutter brush must line up with the outside edge of the sweeper.

Figure 11. Adjust Gutter Brush Swing

Replace the Gutter Brush

1. Remove four screws to detach the worn gutter

brush for the gutter brush plate.

2. Attach a new gutter brush using the four screws previously removed.

3. Adjust according to Adjust Gutter Brush Height, page 14.

14 Operation

MAN0661 (8/10/2007)

Page 15

REMOVE BROOM FROM SKID STEER

WARNING

CAUTION



 Do not allow bystanders in the area when oper-

ating, attaching, removing, assembling, or servicing equipment.

 Do not disconnect hydraulic lines until all system pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers.

On a hard level surface, lower attachment to the ground.

Shut off engine, set brake, remove key, remove seat belt, and release operator restraint before leaving the skid steer operator's seat.

Disconnect hydraulic hoses from quick couplers. Install dust plugs and couple hoses together for storage.

Move skid steer coupler handles to the unlocked position, Figure 12. Lock pins must be disengaged from attachment retaining slots.

NOTICE

■ Do not store polypropylene brushes in direct

sunlight. The material can deteriorate and crumble before the bristles are worn out.

■ Do not store the broom with weight on the

brushes. Weight will deform them, destroying the sweeping effectiveness. To avoid this problem, place broom on blocks.

Inspect the broom thoroughly and prepare for storage. Repair or replace any damaged components.

Remove the broom as described in Remove Broom from Skid Steer, page 15. Place on blocks to prevent brush damage. Clean and cover hose ends, fittings, and hydraulic ports.

PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on page 5 through page 9.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

Figure 12. Skid Steer Coupler Handles - Unlocked

Move to the skid steer operator seat, fasten seat belt, engage operator restraint, and start engine.

Release brake and roll skid steer coupler until it is disengaged from the attachment. The attachment should be placed in storage position.

STORAGE

 Keep brush away from intense heat or flame. Brush material can ignite and burn.

 Keep children and bystanders away from storage area.

___ Check that all shields and guards are properly

installed and in good condition. Replace if damaged.

___ Check that all hardware and cotter pins are prop-

erly installed and secured.

___ Check that equipment is properly and securely

attached to skid steer.

___ Check all lubrication points and grease as

instructed.

___ Follow procedures in Maintenance, page 16

daily.

___ Do not allow riders.

___ Check and keep all bystanders away from equip-

ment working area.

___ Check that all hydraulic hoses and fittings are in

good condition and not leaking before starting skid steer. Check that hoses are not twisted, bent sharply, kinked, frayed or pulled tight. Replace any damaged hoses immediately.

___ Make sure skid steer ROPS and seat belt are in

good condition. Keep seat belt securely fastened during operation.

MAN0661 (8/10/2007)

Operation 15

Page 16

OWNER SERVICE

WARNING

CAUTION

The information in this section is written for operators who possess basic mechanical skills. Should you need help, your dealer has trained service technicians available. For your protection, read and follow all safety information in this manual.

Regular preventive maintenance and immediate repair of broken or worn parts will insure maximum efficiency and long life.

 NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

 Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Never perform service or maintenance with engine running.



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

Maintenance

Inspect for leaks and correct as necessary.

Run engine at a slow idle, checking for leaks.

Operate broom to ensure it is working properly.

Check the fluid level in skid steer reservoir and add fluid as required.

Procedure Daily

Hours

 Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses

16 Owner Service

Level brush

Check brush pattern

Clean air filter, skid steer

Hydraulic fittings and hoses, tighten

Grease fittings

Check hydraulic fluid level

Tighten hardware

MAN0661 (8/10/2007)

✔

Page 17

CLEANING



After Each Use

● Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Inspect machine and replace worn or damaged

parts.

● Replace any safety decals that are missing or not

readable.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Remove the remainder using a low-pressure water

spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

● Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

MAN0661 (8/10/2007)

Owner Service 17

Page 18

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

Motor for broom will not operate. Auxiliary hydraulics control on prime

mover is activated in the wrong position.

Hoses improperly connected to prime mover.

Hoses on prime mover are obstructed.

Hoses on broom are obstructed. Clear obstruction on broom.

The motor has failed. Replace the motor.

Sluggish broom operation. Insufficient oil flow from the prime

mover.

One or more seals have failed in the motor.

Hydraulic filter on prime mover is dirty.

Motor runs but broom does not. Motor shaft has a sheared key. Replace key.

Oil leaks from motor. One or more seals have failed in the

motor.

Verify controls: See prime mover owner’s manual.

Connect hoses correctly to prime mover.

Clear obstruction on prime mover.

Increase engine RPM.

Replace the seals or motor.

Replace filter.

Replace the seals or motor.

Seals on the fittings are damaged. Replace seals or fittings.

Fittings are loose or damaged. Tighten or replace fittings.

Hydraulic hoses are loose or damaged.

Brush rotates in wrong direction. Hoses installed incorrectly. Switch hose connections.

Brush slows or stops when sweeping. Brush pattern too wide. Adjust brush pattern.

Travel speed too fast. Reduce travel speed.

Trying to sweep too much material at once.

Hydraulic motor is failing. Replace Motor.

Brush wears very quickly. Brush pattern too wide. Adjust brush pattern.

Tighten or replace hoses.

Reduce amount of material being swept; make more passes.

18 Troubleshooting

MAN0661 (8/10/2007)

Page 19

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

Excessive hydraulic oil temperature. Low hydraulic oil level on the prime

mover.

Hydraulic hoses are obstructed. Clear obstructions in hoses.

Hydraulic oil and/or filter on prime mover are dirty.

Quick couplers are not properly seated.

Brush pattern too wide. Adjust brush pattern. See “Check

Travel speed too fast. Reduce travel speed.

Trying to sweep too much material at once.

Hydraulic motor is failing. Replace motor.

Hydraulic quick coupler leaks. Quick coupler poppet is unseated or

damaged.

Add hydraulic fluid.

Replace hydraulic oil and/or filter on prime mover.

Reconnect quick couplers properly.

Brush Pattern” on page 11..

Reduce the amount of material being swept. Make more passes.

Reconnect or replace the quick couplers.

MAN0661 (8/10/2007)

Troubleshooting 19

Page 20

DEALER SERVICE

WARNING

CAUTION

The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

REPLACE BRUSH SECTIONS

1. Remove motor mount screws. Retain hardware for

reinstallation. Remove motor mount.

2. Remove bearing mounting plate screws from side. Retain hardware for reinstallation.

3. Remove the side flaps. Retain hardware for reinstallation.

4. Lift sweeper body leaving core on ground.

5. Remove the bearing mounting plate and section

retainer plate. Retain hardware for reinstallation.

6. Remove old sections.

Install New Sections

1. Number the tubes on the core as 1, 2 and 3. See

Figure 13.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear

20 Dealer Service

Figure 13. Number Tubes

2. Slide the first section onto the core with the drive

pins on either side of tube 1. Make sure that the drive pins angle upward (Figure 13).

MAN0661 (8/10/2007)

Page 21

3. Place the second section on the core with the drive



pins on either side of tube 2. Make sure drive pins angle downward (Figure 14).

Figure 14. Second Section

4. Put the third section on with the drive pins around

tube 3. Make sure drive pins angle upward.

5. Slide sections on until the core is full. Make sure to alternate the tubes used and the direction of the drive pins.

Assemble Unit

1. Attach the section retainer and bearing mounting

plate with previously removed hardware.

2. Lay core on ground. Lower body over core.

3. Attach bearing mounting plate with previously

removed hardware.

4. Reattach motor mount with previously removed hardware.

NOTES

MAN0661 (8/10/2007)

Dealer Service 21

Page 22

DEALER CHECK LISTS



PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer.

The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check that shields and guards are properly

installed and in good condition. Replace if damaged.

___ Check lock bars on attachment carrier to make

sure they are in place.

___ Check all bolts to be sure they are tight.

___ Check that all cotter pins and safety pins are

properly installed. Replace if damaged.

___ Check and grease all lubrication points.

DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY

___ Show customer how to make adjustments.

___ Instruct customer how to lubricate and explain

importance of lubrication.

___ Point out the safety decals. Explain their meaning

and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Present Operator's Manual and request that cus-

tomer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Explain to customer the potential crushing haz-

ards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so.

___ Show customer the safe, proper procedures to be

used when mounting, dismounting, and storing equipment.

___ Explain to customer that when equipment is

transported on a road or highway, safety devices should be used to give adequate warning to operators of other vehicles.

___ Make customer aware of optional equipment

available so that customer can make proper choices as required.

___ Point out all guards and shields. Explain their

importance and the safety hazards that exist when not kept in place and in good condition.

22 Dealer Check Lists

MAN0661 (8/10/2007)

Page 23

ASSEMBLY INSTRUCTIONS

WARNING

CAUTION

DEALER SET-UP INSTRUCTIONS

Assembly of this pick-up broom is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for normal conditions.

 Route hydraulic hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hose immediately.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

When using a gutter brush, only the main brush sweeps in the over-the-brush direction.

1. Remove plugs from holes in either the right or left side of the unit (depending on which side the gutter brush is to be installed).

2. Attach gutter brush mounting plate (15) and attachment plate (4) to broom hood using six cap screws (13), lock washers (25), and flat washers (22).

3. Insert pivot pin (40) into pivot assembly (5), place pivot arm (3) over pivot assembly and align holes. Secure assembly together using clevis pin (24) and cotter pin (30).

4. Insert bushings (6) into each end of attachment plate (4).

5. Slide pivot assembly into attachment plate and secure using bushing (24) and roll pin (31).

6. Attach motor (14) to motor mount plate (7) using four cap screws (18) and lock washers (26).

7. Attach brush head (1) to brush mounting plate (2) using four cap screws (17), flat washers (22), and lock nuts (27).

8. Attach motor mount plate to pivot arm using two carriage bolts (20), flat washers (23), lock washers (26), and hex nuts (28).

9. Attach brush assembly to motor using cap screw (16), lock washer (25), and flat washer (22).

10. Attach swing stop bolt (19) and two hex nuts (29) to the pivot arm.

11. Remove plugs from holes on the top side of the broom hood. Attach chain plate (11) to hood using three cap screws (16), lock washers (25), and flat washers (23).

12. Attach chain (35) and quick link (36) to top of pivot assembly and opposite end of chain to chain plate on the side of the broom hood.

INSTALL GUTTER BRUSH (OPTIONAL)

Pick-up brooms are designed to carry only one gutter brush. Never install more than one gutter brush.

MAN0661 (8/10/2007)

Install Hydraulic Hoses

Use Figure 16 or Figure 17 to install hydraulic hoses for either right or left gutter brush application.

Complete Dealer Check List on page 22 before delivering broom to the customer.

Assembly 23

Page 24

1. Brush

2. Brush mounting plate

3. Pivot arm

4. Attachment plate

5. Pivot assembly

6. Pivot bushing

7. Motor mount plate

8. Hose, 1/2 x 87 (see below)

10. Hose, 1/2 x 140 (see below)

11. Chain attachment plate

12. Hydraulic adapter (see below)

13. 5/16 NC x 1-1/4 HHCS

14. Hydraulic motor

15. Mounting plate

16. 5/16 NC x 1 HHCS

17. 5/16 NC x 2 HHCS

18. 3/8 NC x 1 HHCS

19. 1/2 NC x 2-1/2 HHCS

20. 3/8 NC x 1-1/4 Carriage bolt

21. Plastic tie (see below)

22. 5/16 Flat washer

23. 3/8 Flat washer

24. Bushing 10 ga x 1-1/2 x 2-1/4

25. 5/16 Lock washer

26. 3/8 Lock washer

27. 5/16 NC Lock nut

28. 3/8 NC Hex nut

29. 1/2 NC Hex nut

30. 1/8 x 2 Cotter pin

31. 1/4 x 2 Roll pin

34. 3/4 x 3-1/2 Clevis pin

35. Chain (26 links)

36. Quick link

37. 5/16 NC x 2-1/2 HHCS (see below)

38. Hose clamp (see below)

39. Clamp cradle (see below)

40. Pivot pin

Figure 16. Right Gutter Brush Installation Figure 17. Left Gutter Brush Installation

24 Assembly

Figure 15. Gutter Brush Assembly

MAN0661 (8/10/2007)

Page 25

PB600-2 & PB720-2 PICK-UP BROOM ASSEMBLY

CORE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 26

MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 27

HOOD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 28

HOPPER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 29

MAN0661 (8/10/2007)

Parts 25

Page 26

CORE ASSEMBLY

REF PART QTY DESCRIPTION

1 14562 * 7 HHCS 5/16 NC x 1 GR5

2 2472 * 9 Washer 5/16 lock

3 4378 * 4 Washer 5/16 std flat

4 4529 * 2 Hex nut 5/16 NC

5 24409 * 2 Carriage bolt 5/16 NC x 1

6 1015995 2 Flange bearing 2 hole

7 54691 1 Bearing, 1 RD w/collar

8 1027510 1 Core PB600-2 -or-

8 1027511 1 Core PB720-2

9 1015374 1 Plate core retainer PB

10 1015366 1 Plate mtg bearing PB

11 1015393 3 Clip nut U-style 5/16-18

12 1015370 4 .313 Rivet nut .150 - .312

13 1015395 1 Brush set, mixed PB600-2 (NS)

14 1015360 1 Brush set, mixed PB720-2 (NS)

15 54627 1 Brush set, poly PB600-2 (NS)

16 1015361 1 Brush set, poly PB720-2 (NS)

* Standard hardware, obtain locally

NS Not shown

REF PART QTY DESCRIPTION

26 Parts

MAN0661 (8/10/2007)

Page 27

MOTOR ASSEMBLY

REF PART QTY DESCRIPTION

1 1015394 2 Hose 1/2 x 120 10 MORS-12MOR

2 54644 1 Motor, Hyd 24.9CI, 25GPM

2a 54740 1 Seal kit

3 54601 * 1 Clip, hairpin 14GA x 1-3/4

4 14562 * 4 HHCS 5/16 NC x 1 GR5

5 10509 * 1 HHCS 5/16 NC x 2-1/2 GR5

6 54682 4 HHCS 5/16 NC x 1-1/4 GR8

7 2472 * 2 Washer 5/16 lock

8 4378 * 10 Washer 5/16 std flat

9 4529 * 2 Nut, hex 5/16 NC

10 1027512 1 Plate, mounting, motor, hydraulic

11 1027513 1 Plate, mounting, motor, inner

12 1015375 1 Cover plate F/.88 OD

13 1015372 1 Hose cradle F/.88 OD

14 1015370 6 .313 Rivet nut .150 - .312

* Standard hardware, obtain locally

REF PART QTY DESCRIPTION

MAN0661 (8/10/2007)

Parts 27

Page 28

HOOD ASSEMBLY

REF PART QTY DESCRIPTION

1 54613 * 2 Pin, link #1600

2 14562 * 2 HHCS 5/16 NC x 1 GR5

3 21417 * 8 Cable tie .30 x 14.5 nylon

4 54684 1 Pad, non-slip, 4 x 24, blk

5 2472 * 2 Washer 5/16 lock

6 4378 * 2 Washer 5/16 std flat

7 73212 * 8 Carriage bolt 1/4 NC x 1 GR5

8 5645 * 5 Carriage bolt 1/4 NC x 1-1/4

9 5336 * 13 Washer 1/4 flat ZP

10 54674 8 Nut, hex, GR2 1-8

11 1985 * 13 Washer 1/4 std lock

12 5288 * 13 Nut hex 1/4 NC

13 28539 2 Washer 7/8 std SAE flat

14 1003828 1 Manual tube

15 1027507 1 Hood, PB600-2 -or-

15 1027508 1 Hood, PB720-2

16 1027509 2 Rod, threaded 1-8 x 7

17 1015379 1 Plate support flap long PB

18 1015367 1 Non-skid tape 4-42

19 1015376 2 Flap side PB

20 1015383 2 Plate support flat side small

21 1015387 2 Plate support flap side large

22 1015377 1 Flap front PB600-2

22 1015354 1 Flap front PB720-2

23 1015388 1 Rod hinge PB600-2

23 1015357 1 Rod hinge PB720-2

24 1015380 1 Plate support flap short PB

25 1015389 12 Plug black 3/8

26 1015382 5 Vinyl cap .25 - .50

27 1015370 12 .313 Rivet nut .150 - .312

28 1015369 2 .313 Rivet nut .027 - .015

* Standard hardware, obtain locally

REF PART QTY DESCRIPTION

28 Parts

MAN0661 (8/10/2007)

Page 29

HOPPER ASSEMBLY

REF PART QTY DESCRIPTION

1 855 * - Lock washer 1/2

2 1093 * - Hex nut 1/2 NC plated

3 7152 - Plow bolt 1/2 NC x 1-1/2

4 1027502 1 Cutting edge, PB600-2

4 1027503 1 Cutting edge, PB720-2

5 1027504 1 Bucket, PB600-2

5 1027505 1 Bucket, PB720-2

6 1027506 2 Spacer, pipe, PB720-2

* Standard hardware, obtain locally

MAN0661 (8/10/2007)

Parts 29

Page 30

GUTTER BRUSH ASSEMBLY (OPTIONAL)

30 Parts

MAN0661 (8/10/2007)

Page 31

GUTTER BRUSH ASSEMBLY PARTS LIST (OPTIONAL)

REF PART QTY DESCRIPTION

1 54626 1 Brush, poly

2 54696 1 Plate, brush mounting

3 54697 1 Arm

4 1016010 1 Plate, attachment

5 1016013 1 Pivot, weldment

6 54694 2 Bushing, pivot

7 54698 1 Plate, motor mount

8 1016014 1 Hose, 1/2 x 87

10 1016015 1 Hose, 1/2 x 140

11 1016011 1 Plate, adjustment

12 1016004 4 Adapter, hydraulic

13 54682 6 HHCS, 5/16 NC x 1-1/4 GR8

14 54642 1 Motor, hydraulic

14A 1019645 1 Seal kit, motor

15 1016009 1 Plate, mounting

16 14562 * 4 HHCS, 5/16 NC x 1 GR5

17 54680 * 4 HHCS, 5/16 NC x 2 GR5

18 839 * 4 HHCS, 3/8 NC x 1 GR5

19 62789 * 1 HHCS, 1/2 NC x 2 GR5

20 24890 * 2 Bolt, carriage 3/8 NC x 1-1/4 GR5

REF PART QTY DESCRIPTION

21 21417 * 4 Ties, nylon cable, .30 x 14.5"

22 1016006 * 14 Washer, flat 5/16

23 565 * 2 Washer, flat 3/8

24 54699 1 Bushing, 10 ga, 1-1/2 - 2-1/4

25 2472 * 10 Washer, lock 5/16

26 838 * 6 Washer, lock 3/8

27 14139 * 4 Nut, flange lock 5/16 NC

28 835 * 2 Nut, hex 3/8 NC

29 1093 * 2 Nut, hex 1/2 NC

30 M0021 * 1 Pin, cotter 1/8 x 2

31 54657 1 Pin, roll 1/4 x 2

32 1016008 1 Grease fitting, 1/4-28 self-tapping

33 1015370 6 Nut, rivet 5/16-18 x .15 x .312 Grip

34 1016001 1 Pin, clevis 3/4 x 3-1/2

35 1016007 1 Chain, 3/16 (26 Links)

36 1016005 1 Link, quick 3/16

40 1016012 1 Pin, gutter brush pivot

* Standard hardware, obtain locally

HHCS = Hex head cap screw

MAN0661 (8/10/2007)

Parts 31

Page 32

QUICK COUPLER KITS

High-Flow with Auxiliary High-Flow with No Auxiliary Low-Flow

Make QC Kit Description QC Kit Description QC Kit Description

Bobcat HC356 Flush Face HC355 Flush Face HC357 Flush Face

HC243 Poppet

Vintage

Case 1013825 Flush Face HC212 Flush Face HC279 Flush Face

HC278 Flush Face HC211 Ag Ball Valve

HC209 Flush Face &

Vintage

Cat HC538 Flush Face 1014196 Flush Face 1014197 Flush Face

Daewoo HC209 Flush Face HC212 Flush Face HC211 Ag Ball Valve

Gehl HC398 Flush Face 1014195 Flush Face HC400 Flush Face

Vintage

John Deere 1014198 Flush Face 1013826 Flush Face HC310 Flush Face

Komatsu 1013834 Flush Face 1013833 Flush Face 1013835 Flush Face

New Holland 1014199 Flush Face HC308 Flush Face HC310 Flush Face

Scat Trak HC537 Flush Face HC243 Poppet

Ag Ball Valve

HC305 Poppet &

Ag Ball

HC211 Ag Ball Valve

QUICK COUPLER KIT COMPONENTS

QC KIT Includes Style Male/Female Body

Size

HC209 HC193 Flush Face Male 3/4 SAE #12 O-ring

HC194 Flush Face Female 3/4 SAE #12 O-ring

HC195 Ag Ball Female 1/2 1/2-14 NPT

HC196 Ag Ball Male 1/2 1/2-14 NPT

HC197 Flush Face Female 1/2 SAE #10 O-ring

HC211 HC195 Ag Ball Female 1/2 1/2-14 NPT

HC196 Ag Ball Male 1/2 1/2-14 NPT

HC212 HC193 Flush Face Male 3/4 SAE #12 O-ring

HC194 Flush Face Female 3/4 SAE #12 O-ring

HC197 Flush Face Female 1/2 SAE #10 O-ring

HC278 HC193 Flush Face Male 3/4 SAE #12 O-ring

HC194 Flush Face Female 3/4 SAE #12 O-ring

HC197 Flush Face Female 1/2 SAE #10 O-ring

HC201 Flush Face Male 1/2 SAE #10 O-ring

HC279 HC197 Flush Face Female 1/2 SAE #10 O-ring

HC201 Flush Face Male 1/2 SAE #10 O-ring

Hose End

32 Quick Coupler

Quick Coupler Chart (Rev. 10/20/2006)

Page 33

QUICK COUPLER KIT COMPONENTS

QC KIT Includes Style Male/Female Body

Size

HC308 HC416 Flush Face Female 5/8 SAE #12 O-ring

HC417 Flush Face Male 5/8 SAE #12 O-ring

HC418 Flush Face Male 3/8 SAE #8 O-ring

HC310 HC414 Flush Face Male 1/2 SAE #12 O-ring

HC415 Flush Face Female 1/2 SAE #12 O-ring

HC355 HC344 Flush Face Male 12 mm SAE #12 O-ring

HC345 Flush Face Female 12 mm SAE #12 O-ring

HC346 Flush Face Female 9 mm SAE #8 O-ring

HC356 HC342 Flush Face Female 7 mm SAE #6 O-ring

HC343 Flush Face Male 7 mm SAE #6 O-ring

HC344 Flush Face Male 12 mm SAE #12 O-ring

HC345 Flush Face Female 12 mm SAE #12 O-ring

HC346 Flush Face Female 9 mm SAE #8 O-ring

HC357 HC344 Flush Face Male 12 mm SAE #12 O-ring

HC345 Flush Face Female 12 mm SAE #12 O-ring

HC398 HC344 Flush Face Male 12 mm SAE #12 O-ring

HC345 Flush Face Female 12 mm SAE #12 O-ring

HC346 Flush Face Female 9 mm SAE #8 O-ring

HC400 HC344 Flush Face Male 12 mm SAE #12 O-ring

HC345 Flush Face Female 12 mm SAE #12 O-ring

HC537 HC415 Flush Face Female 1/2 SAE #12 O-ring

HC416 Flush Face Female 5/8 SAE #12 O-ring

HC417 Flush Face Male 5/8 SAE #12 O-ring

HC418 Flush Face Male 3/8 SAE #8 O-ring

HC538 HC521 Flush Face Female 16 mm SAE #12 O-ring

HC522 Flush Face Male 16 mm SAE #12 O-ring

1532994 Flush Face Female 3/4 SAE #12 O-ring

1532995 Flush Face Male 3/4 SAE #12 O-ring

1532997 Flush Face Female 1/2 SAE #8 O-ring

1013825 HC417 Flush Face Male 5/8 SAE #12 O-ring

HC418 Flush Face Male 3/8 SAE #8 O-ring

HC545 Flush Face Female 5/8 SAE #12 O-ring

HC546 Flush Face Female 1/2 SAE #10 O-ring

HC547 Flush Face Male 1/2 SAE #10 O-ring

1013826 HC343 Flush Face Male 7 mm SAE #6 O-ring

HC521 Flush Face Female 16 mm SAE #12 O-ring

HC522 Flush Face Male 16 mm SAE #12 O-ring

1013833 HC415 Flush Face Female 1/2 SAE #12 O-ring

HC521 Flush Face Female 16 mm SAE #12 O-ring

HC522 Flush Face Male 16 mm SAE #12 O-ring

Hose End

Quick Coupler Chart (Rev. 10/20/2006)

Quick Coupler 33

Page 34

QUICK COUPLER KIT COMPONENTS

QC KIT Includes Style Male/Female Body

Size

1013834 HC414 Flush Face Male 1/2 SAE #12 O-ring

HC415 Flush Face Female 1/2 SAE #12 O-ring

HC521 Flush Face Female 16 mm SAE #12 O-ring

HC522 Flush Face Male 16 mm SAE #12 O-ring

1013835 46058 Flush Face M/F Set 3/4 SAE #12 O-ring

1014195 HC344 Flush Face Male 12 mm SAE #12 O-ring

HC345 Flush Face Female 12 mm SAE #12 O-ring

HC346 Flush Face Female 9 mm SAE #8 O-ring

1014196 HC521 Flush Face Female 16 mm SAE #12 O-ring

HC522 Flush Face Male 16 mm SAE #12 O-ring

1532997 Flush Face Female 1/2 SAE #8 O-ring

1014197 1532994 Flush Face Female 3/4 SAE #10 O-ring

1532995 Flush Face Male 3/4 SAE #10 O-ring

1014198 HC343 Flush Face Male 7 mm SAE #6 O-ring

HC414 Flush Face Male 1/2 SAE #12 O-ring

HC415 Flush Face Female 1/2 SAE #12 O-ring

HC521 Flush Face Female 16 mm SAE #12 O-ring

HC522 Flush Face Male 16 mm SAE #12 O-ring

1014199 HC414 Flush Face Male 1/2 SAE #12 O-ring

HC415 Flush Face Female 1/2 SAE #12 O-ring

HC416 Flush Face Female 5/8 SAE #12 O-ring

HC417 Flush Face Male 5/8 SAE #12 O-ring

HC418 Flush Face Male 3/8 SAE #8 O-ring

Hose End

34 Quick Coupler

Quick Coupler Chart (Rev. 10/20/2006)

Page 35

FITTING TORQUE CHART

Always tighten fittings to these values unless a different torque value is listed for a specific service procedure.

Make sure fastener threads are clean and threads are engaged properly.

All torque values are adopted from SAE J514 and SAE J1453.

SAE

Dash

Size

SAE (JIC)

37° Flare Thread

Size

2 5/16 - 24 5/16 - 24 ---

3 3/8 - 24 3/8 - 24 ---

4 7/16 - 20 7/16 - 20 9/16 - 18

5 1/2 - 20 1/2 - 20 ---

6 9/16 - 18 9/16 - 18 11/16 - 16

8 3/4 - 16 3/4 - 16 13/16 - 16

10 7/8 - 14 7/8 - 14 1 - 14

12 1-1/16 - 12 1-1/16 - 12 1-3/16 - 12

14 1-3/16 - 12 1-3/16 - 12 ---

16 1-5/16 - 12 1-5/16 - 12 1-7/16 - 12

20 1-5/8 - 12 1-5/8 - 12 1-11/16 - 12

24 1-7/8 - 12 1-7/8 - 12 2 - 12

32 2-1/2 - 12 2-1/2 - 12 ---

Size

O-Ring Style

Straight Thread

Size

Seal-Lok

Thread

TORQUE

SAE 37° Flare O-Ring Straight Thread Seal-Lok

Lbs-Ft N-m Lbs-Ft N-m Lbs-Ft N-m

2 4545------

3 811912------

4 12 16 16 22 18 25

5 15 20 22 30 --- ---

6 18 25 35 48 27 37

8 37 50 60 82 40 54

10 48 65 105 143 63 86

12 74 100 140 190 92 125

14 88 120 184 250 --- ---

16 100 135 221 300 122 165

20 133 180 258 350 147 200

24 166 225 317 430 166 225

32 236 320 --- --- --- ---

Fitting Torque Chart (7/15/2005)

Appendix 35

Page 36

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

MARKING ON HEAD

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Wrench

Size

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

Diameter & Thread Pitch (Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

36 Appendix

Wrench

Size

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

Coarse Thread Fine Thread

Marking on Head Marking on Head

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

Bolt Torque & Size Charts (Rev. 3/28/2007)

Diameter &

Thread Pitch

(Millimeters)

Page 37

BOLT SIZE CHART

5/16 3/8 1/2 5/8 3/4 7/8

SAE Bolt Thread Sizes

MM 25 50 75 100 125 150 175

IN 1 7

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE.................... American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ....... American Society of Agricultural Engineers

ATF ............................... Automatic Transmission Fluid

BSPP .............................British Standard Pipe Parallel

BSPTM ................British Standard Pipe Tapered Male

CV.....................................................Constant Velocity

CCW .............................................. Counter-Clockwise

CW............................................................... Clockwise

F ...................................................................... Female

FT .............................................................. Full Thread

GA .................................................................... Gauge

GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw

HT........................................................... Heat-Treated

JIC .................Joint Industry Council 37° Degree Flare

LH .................................................................Left Hand

LT........................................................................... Left

m.........................................................................Meter

mm................................................................Millimeter

M.......................................................................... Male

MPa.........................................................Mega Pascal

N.......................................................................Newton

NC ......................................................National Coarse

NF ...........................................................National Fine

NPSM.....................National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF ......... National Pipe Tapered Swivel Female

ORBM .......................................... O-Ring Boss - Male

P...........................................................................Pitch

PBY ......................................................Power-Beyond

psi..........................................Pounds per Square Inch

PTO..................................................... Power Take Off

QD....................................................Quick Disconnect

RH ..............................................................Right Hand

ROPS ...........................Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ....................................................................... Right

SAE ..........................Society of Automotive Engineers

UNC .....................................................Unified Coarse

UNF...........................................................Unified Fine

UNS......................................................Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 37

Page 38

WARRANTY

(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): ___________________________________________

Model Number: ____________________________ Serial Number: ___________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.

The warranty periods for specific parts or conditions are listed below:

Part or

Condition

Warranted

BW1260, BW1800 8 years

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3

Gearbox

components

Blade spindles

Rust-through

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof

of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,

revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD

RDC54, RD60, RD72

RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW180-3, BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680

Model Number

Duration (from date of delivery

to the original purchaser)

6 years

5 years

3 years (1 year if used in rental or commercial applications)

3 years

10 years

F-3079 (Rev. 5/15/2008)

Page 39

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WA R RA N TY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

F-8494 (Rev. 6/23/2005)

Page 40

PART NO.

MAN0661

© 2007 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change

Woods Equipment PB720-2, PB600-2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual