Woods Equipment MZ3772K-DFI, MZ3761K-DFI User Manual
MOW’N MACHINE
MZ3761K-DFI
872515G
37HP KAW DFI W/61” SIDE DISCHARGE
(S/N 000050 AND ABOVE)
MZ3772K-DFI
872516G
37HP KAW DFI W/72” SIDE DISCHARGE
(S/N 000050 AND ABOVE)
Instructions
MAN0868
REV B 12-2010
RF4166229
Includes Maintenance
OPERATOR’S MANUAL
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Californie Proposition 65 Avertissement
Les échappements des moteurs diesel et certains
de leurs composés sont reconnus par l’Etat de
Californie pour être cancérigènes, provoquer
des défauts congénitaux et d’autres dangers en
matière de reproduction.
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
AVERTISSEMENT
L’émission du moteur de ce matériel contient des produits chimiques que l’Etat de
Californie considère être cancérigènes,
provoquer des défauts congénitaux et
d’autres dangers en matière de reproduction.
California Advertencia
de la Proposicion 65
El estado de California hace saber que
los gases de escape de los motores diesel
y algunos de sus componentes producen
cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
ADVERTENCIA
El estado de California hace saber que los
gases de escape de este producto contienen
productos quÍmicos que producen cáncer,
defectos de nacimiento y otros daños en
el proceso de reproducción humana.
WOODS
IMPORTANT MESSAGE
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual
instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in
the Set-Up instructions are completed before releasing equipment to the owner.
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the
mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid
postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product
does not diminish customer’s warranty rights.
TO THE OWNER:
Read the Operator’s Manual before operating your Woods equipment. The information presented will prepare
you to do a better and safer job. Keep the manual handy for ready reference. Require all operators to read
the Operator’s Manual carefully and become acquainted with all adjustment and operating procedures before
attempting to operate the equipment. Replacement manuals can be obtained from your dealer. To locate
your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and
Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable
and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as
specied. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards
required for safe and satisfactory operation. Record the model number and serial number of your equipment
in the spaces provided:
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (located on left side panel near cut-off switch.) ________________________________
Provide this information to your dealer to obtain correct repair parts.
ALITEC
BMP
CENTRAL FABRICATORS
GANNON
GILL
WAIN-ROY
WOODS
™
®
®
®
®
®
®
See MAN0867 for Parts Manual
12-2010
3
WOODS
TABLE OF CONTENTS PAGE
SAFETY .......................................................................................................................................................5-11
LABELS .....................................................................................................................................................12-16
CONTROLS ...............................................................................................................................................17-20
PRE-OPERATION CHECK LIST .................................................................................................................... 21
OPERATION .............................................................................................................................................22-24
\MAINTENANCE CHART ..............................................................................................................................25
MAINTENANCE RECORD ............................................................................................................................. 26
MAINTENANCE .......................................................................................................................................27-33
ADJUSTMENTS ........................................................................................................................................34-38
BELT REPLACEMENT .................................................................................................................................. 39
4
SAFETY
WOODS
NOTICE !!!
Unauthorized modications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
Woods strongly warns against, rejects and disclaims
any modications, add-on accessories or product
alterations that are not designed, developed, tested
and approved by Woods Engineering Department.
Any Woods product that is altered, modied or
changed in any manner not specically authorized
after original manufacture–including the addition of
“after-market” accessories or component parts not
specically approved by Woods–will result in the
Woods Warranty being voided.
Any and all liability for personal injury and/or property
damage caused by any unauthorized modications,
add-on accessories or products not approved by
Woods will be considered the responsibility of the
individual(s) or company designing and/or making
such changes. Woods will vigorously pursue full
indemnication and costs from any party responsible
for such unauthorized post-manufacture modications
and/or accessories should personal injury and/or
property damage result.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Signal word denitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Woods
machines. For your safety and the safety of others,
read and follow the information given with these
signal words and/or the symbol shown above.
DANGER indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage.
MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only
on your mower. It contains the model number
followed consecutively by the serial number.
Use this number when ordering parts or seeking
warranty information.
5
SAFETY
PREPARING FOR SAFE OPERATION
Operator preparation and training
Read the Operation & Safety
Manual
– If an operator or mechanic
cannot read English, it is
the owner's responsibility
to explain this material to
them. If any portion of this
material is unclear, contact
your dealer representative for clarication.
– Become familiar with the safe operation of the
equipment, operator controls and safety signs.
Be prepared to stop the engine and attachments
quickly in an emergency. Do not operate or
allow another person to operate this machine if
there are any questions about safety.
– All operators and mechanics should be trained.
The owner is responsible for training the users.
– Wear appropriate clothing, including long
trousers and safety goggles or safety glasses
with side shields when operating mower. Do not
operate barefoot or wearing open sandals. Long
hair, loose clothing or jewelry may get tangled in
moving parts.
– Wear hearing protection.
– Never allow underage children, unskilled
or improperly trained people to operate this
equipment. Local regulations can restrict the age
of the operator.
– Data indicates that those operators age 60 years
and above are involved in a large percentage of
riding mower-related injuries. Those operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from injury.
– Do not carry passengers, especially small chil-
dren. They may fall off and be seriously injured.
– Keep warning labels and this operator's manual
legible and intact. Replacement labels and
manuals are available from the factory.
– Do not operate machine while under the
inuence of drugs or alcohol.
– The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people or property.
WOODS
WARNING
All rotary lawnmowers are potentially
dangerous. They can amputate hands and
feet and throw objects. Failure to follow
these safety and operating instructions
could result in serious injury or death.
Site preparation and circumstances
– Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Only use
accessories and attachments approved by the
manufacturer.
– Clear the area to be mowed of objects such as
rocks, toys, wire or other debris that may be
picked up or thrown by the mower.
– Be sure the area is clear of pets and people,
especially young children. Never assume they
will remain where you last saw them. Stop the
machine if any enter the area.
– Mow only in daylight or in good articial light.
– Do not mow wet grass as tires may lose traction.
6
SAFETY
WOODS
MACHINE OPERATION
– Check operator present interlock system and
brake operation. Adjust or repair any problems
before using.
– Do not tamper with or defeat safety devices.
Keep guards, shields and interlock safety devices
in place and in proper working condition. They
are for your protection.
– Keep all fasteners such as nuts, bolts and pins
well secured.
– Visually inspect blades, blade bolts and the cutter
assembly for wear or damage. Replace worn or
damaged blades and bolts to preserve balance.
– Verify that machine and attachments, if any, are
in good operating condition.
– Do not engage blades until ready to mow.
OPERATING SAFELY
In general
– Use extra care when loading or unloading the
machine onto a trailer or truck.
– Watch out for trafc when near or crossing
roadways.
– Do not run the engine in an enclosed area where
dangerous carbon monoxide fumes can collect.
– Do not place your foot on the ground while
operating the machine.
– Before operating, lower the discharge chute,
install the mulcher or put the entire grass catcher
in place.
– Keep clear of the discharge opening at all times.
Never direct the discharge toward a bystander.
Stop operation if someone approaches.
– Keep washout ports and other mower housing
service openings closed when mowing.
– Use care when pulling loads or using heavy
equipment.
- Use only approved drawbar hitch points.
- Limit loads to those you can safely control.
- Do not turn sharply. Use care when reversing.
- Use counterweight(s) or wheel weights when
suggested in the operator's manual.
– Never leave a machine unattended. Always turn
off blades, set parking brake, stop engine and
remove keys before dismounting.
Starting
– Start only according to instructions in this manual
or on the machine.
– Before attempting to start the engine, make sure:
- the parking brake is on;
- the PTO is disengaged;
- the traction drive is in NEUTRAL.
– When starting the engine, make sure hands and
feet are clear of the blades.
– Do not start the machine while standing in front
of the discharge chute or with the chute directed
at someone.
– Do not engage PTO at full throttle. Throttle to
idle or lowest possible engine speed.
– Do not change engine governor settings or
overspeed the engine. Operating the engine
at excessive speed can increase the hazard of
personal injury.
7
SAFETY
WOODS
Interrupting operation
– Before leaving the operator's position:
- Park on level ground;
- Disengage the PTO;
- Set the parking brake;
- Shut off the engine and remove the key.
– Disengage the PTO and wait until the blades quit
rotating:
- before raising cutterdeck;
- when not mowing;
- for transport;
- when crossing surfaces other than grass.
– Stop the engine, disengage the PTO and wait
until the blades quit rotating:
- before refueling;
- before removing grass catcher;
- before making height adjustment unless the
adjustment can be made from the operator's
position.
– Stop the engine, disengage the PTO and
disconnect the spark plug wire(s) or remove the
key:
- before clearing blockages or unclogging chute;
- before checking, cleaning or working on the
machine;
- after striking a foreign object. Inspect the
machine for damage and make repairs before
restarting.
- if the machine begins to vibrate abnormally:
Inspect and make repairs as needed before
restarting;
- except for repairs or adjustments as specically
noted, such as for carburetor adjustment,
where the engine must be running. Keep
hands and feet clear of moving parts in these
circumstances.
– Allow the blades to come to a complete stop
when stopping operation to clear blockages,
unclog, inspect the machine, do maintenance or
repair.
– Reduce the throttle setting during engine shut-
down and, if the engine is provided with a shutoff valve, turn the fuel off at the conclusion of
mowing.
MANEUVERING SAFELY
In general
– Slow down before turning.
– Do not mow in reverse unless absolutely
necessary. Always look behind and down
for small children and pets before and during
backing.
– Be aware when approaching blind corners,
shrubs, trees, tall grass or other objects that may
obscure vision.
– If tires lose traction, disengage the blades. If on
a slope, head down.
8
SAFETY
WOODS
MOWING SLOPES
Slopes are a major factor in
loss-of-control and tipover
accidents that sometimes lead
to severe injury or death. All
slopes require extra caution.
– Do not mow on slopes if
uneasy or uncertain. Ultimate reponsibility for
safe operation on slopes rests with the operator.
– Do not mow excessively steep slopes.
– With ride-on machines, including articulated
steering machines, mow up and down slopes, not
across, except for zero turn machines. Zero turn
machines should mow across slopes.
– With walk-behind machines, always mow across
slopes, not up and down.
– Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.
– With a zero turn machine, if tires lose traction
going down a slope, steering control may be
regained by speeding up.
– Mid-mount zero turns (belly mounted deck) have
much greater traction pointed up slope than
down slope. Be aware that traction may be lost
going down a slope. Do not operate a mid-mount
zero turn on slopes it cannot back up.
– Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed
or direction.
– Do not turn on slopes unless necessary, and then
turn slowly and downhill when possible.
– Stay away from slopes if the ground is loose or if
caught in the rain during mowing.
– Use lower speeds on a slope to avoid stopping or
shifting.
– Use extra care with grass catchers or other
attachments. These can change the stability of
the machine.
– Avoid driving over ruts, holes, rocks and roots
whenever possible. Be alert to dips and rises.
Uneven terrain can overturn a mower or cause it
to slide.
– Do not mow dropoffs, ditches or embankments.
The machine could suddenly turn over if a wheel
runs over the edge or an edge caves in.
– Follow the manufacturer's recommendations
WARNING
for wheel weights or counterweights to improve
stability.
Rollover Protection Structure (ROPS)
• Fixed and folding Rollover Protection Structures
(ROPS) are available as optional accessories for
this machine.
• If a ROPS is installed and the machine is
overturning, hold onto the steering levers. Do
not attempt to jump out or leave the seat. Wear
the seatbelt.
SEAT BELT USEAGE
Fixed ROPS
• WEAR the seat belt whenever a xed ROPS is
installed. Always keep seat belt snugly adjusted.
DO NOT use seat belts on a machine without a
ROPS.
Folding ROPS
ROPS in Vertical Position
• The ROPS should be in the vertical position for
normal operation. WEAR the seatbelt when the
ROPS is in the vertical position.
ROPS in Folded Position
• A folding ROPS allows the overall height of the
machine to be reduced for increased clearance
to get into a low ceiling height trailer or under low
hanging branches. DO NOT wear the seatbelt
when the ROPS is folded. Stop the machine and
restore the ROPS to the vertical position as soon
as the need for increased clearance is past.
A ROPS is a Roll Over Protective Structure. It is
intended to provide protection to the operator in
the event a machine turns over in the course of
operation. It is not designed or made to provide
protection for a machine that is driven off an
embankment, retaining wall or similar structure or
terrain feature. A ROPS does not replace the need
to exercise care when operating on slopes.
9
SAFETY
WOODS
MAINTENANCE SAFETY
IN GENERAL
– Maintain machine according to manufacturer's
schedule and instructions for maximum safety
and best mowing results.
– Park machine on level ground.
– Never allow untrained personnel to service ma-
chine.
– Adjust or repair only after the engine has been
stopped and the blades have stopped rotating.
– Inspect grass catcher components regularly. If
worn, damaged or deteriorated, they may expose
moving parts or allow objects to be thrown.
– Replace parts if worn, damaged or faulty.
For best results, always replace with parts
recommended by the manufacturer.
– Disconnect battey or remove spark plug wire(s)
before making any repairs. Disconnect the nega-
tive terminal rst and the positive last. Reconnect
positive rst and negative last.
– Do not dismantle the machine without releasing
or restraining forces which may cause parts to
move suddenly.
– Provide adequate support for lifted machine or
parts if working beneath.
– Do not put hands or feet near or under rotating
parts.
– Clean up oil or fuel spillage thoroughly.
– Replace faulty mufers.
– To reduce re hazards, keep the engine, mufer,
battery compartment and fuel storage area free
of grass, leaves, debris buildup or grease.
BLADES
– Mower blades are sharp and
can cut. Use extra caution when
handling. Remove obstructions
with care. Wrap the blade(s) or
wear gloves.
– Be aware that rotating one blade
on multiblade mowers can cause other blades to
rotate.
– Only replace blades. Never straighten or weld
them.
– Keep other persons away from blades.
WARNING
FUEL
– Gasoline and diesel fuels are
ammable; gasoline vapors are
explosive. Use extra care when
handling.
– Store only in containers speci-
cally designed for fuel.
– When refueling or checking fuel level:
- Stop the engine and allow to cool;
- Do not smoke;
- Refuel outdoors only;
- Use a funnel;
- Do not overll;
- If fuel is spilled, do not attempt to start the
engine until the spill is cleaned up and vapors
have cleared.
Sparks from static electricity can start res or couse
explosions. Flowing fuel can generate static
electricity. To prevent static electricity sparks:
– Do not ll containers in a vehicle or on a truck or
trailer bed with a plastic liner. Fill containers on
the ground away from the vehicle.
– When practical, remove gas powered equip-
ment from the truck or trailer and refuel it on the
ground. If equipment must be refueled on the
truck or trailer, refuel from a portable container
rather than a dispenser nozzle.
– Keep the dispenser nozzle in contact with the rim
of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open
device
– Replace caps on fuel cans and tanks securely.
HYDRAULIC SYSTEM
The machine's hydraulic system
operates under high pressure.
– When checking for leaks, do
not use your hands to attempt
to nd a leak. Instead, use
cardboard or paper.
– Escaping hydraulic uid can be under sufcient
pressure to penetrate skin and cause serious
injury.
– If hydraulic uid is injected into the skin, it must
be promptly removed by a doctor familiar with
this form of injury or gangrene may result.
– Check that all hydraulic uid connections are
tight and all hydraulic hoses and lines are in good
condition before applying pressure to the system.
WARNING
WARNING
10
SAFETY
WOODS
BATTERY
Battery acid is caustic and fumes
are explosive and can cause serious injury or death.
To reduce the risk of personal injury when working near a battery:
– When working with battery
acid, use protective equipment such as, but not limited to,
goggles, face shield, rubber gloves and apron.
– Avoid leaning over a battery.
– Do not expose a battery to open ames or
sparks.
– Be sure batteries with ller caps are properly
lled with uid.
– Do not allow battery acid to contact eyes or skin.
Flush any contacted area with water immediately
and get medical help.
– Charge batteries in an open, well ventilated area,
away from sparks and ames. Unplug charger
before connecting or disconnecting from battery.
STORAGE SAFETY
– Stop the engine and allow to cool before storing.
– Drain the fuel tank outdoors only.
– Store fuel in an approved container in a cool, dry
place.
– Keep the machine and fuel containers in a
locked storage place to prevent tampering and to
keep children from playing with them.
– When the machine is to be parked, stored or left
unattended, lower the cutterdeck unless a positive mechanical lock is used.
– Do not store the machine or fuel container near
heating appliances with an open ame such as a
water heater or an appliance with a pilot light.
– Keep gasoline storage area free of grass, leaves
and excessive grease to reduce re hazard.
WARNING
JUMP STARTING
1. Be sure the jumper cables are in good condition.
Turn off the ignition and all electrical accessories
on both machines.
2. Position the machine with a good (charged) battery next to but not touching the machine with the
dead battery so jumper cables will reach.
3. When making cable connections:
- make sure the clamps do not touch anywhere
except to intended metal parts,
- Never connect a positive ("+" or red) terminal
to a negative ("–" or black) terminal.
- Make sure the cables won't get caught in any
parts after the engines are started.
4. Connect one end of the rst jumper cable to the
positive terminal on one battery. Connect the
other end to the positive terminal on the other
battery.
5. Connect one end of the other cable to the
negative terminal of the machine with a good
(charged) battery. Make the nal connection on
the engine of the machine to be started, away
from the battery.
6. Start the vehicle with the good battery, then the
machine with the discharged battery.
7. Remove the cables in the exact reverse order of
installation. When removing each clamp, take
care it does not touch any other metal parts while
the other end remains attached.
11
LABELS
WOODS
CHECK
ENGINE
PTO SWITCH
4165638
PTO SWITCH
4165639
12
LABELS
WOODS
LH TANK
OFF
RH TANK
4147617
HYDRAULIC OIL
Fill to level shown with
any of the following oils:
Min eral base motor oils
15W40 or 20W50
Synthet ic base motor oil
15W50
4165722
13
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