Wolf OG30LP, OG36 Installation manual
Outdoor Gas Grills Installation Guide
OUTDOOR GAS GRILLS
Contents
3 Outdoor Gas Grills
4 Safety Precautions
5 Specications
9 Installation
18 Troubleshooting
Features and specications are subject to change at any
time without notice. Visit wolfappliance.com/specs for the
most up-to-date information.
Important Note
To ensure this product is installed and operated as safely
and efciently as possible, take note of the following types
of highlighted information throughout this guide:
IMPORTANT NOTE highlights information that is especially
important.
CAUTION indicates a situation where minor injury or product
damage may occur if instructions are not followed.
WARNING states a hazard that may cause serious injury or
death if precautions are not followed.
IMPORTANT NOTE: Throughout this guide, dimensions in
parentheses are millimeters unless otherwise specied.
IMPORTANT NOTE: Save these instructions for the local
electrical inspector.
2 | Wolf Customer Care 800.222.7820
OUTDOOR GAS GRILLS
Product Information
Important product information including the model and
serial number are listed on the product rating plate. For
outdoor grills, the rating plate is located above the drip tray,
behind the logo. The drip tray must be removed to view the
rating plate. For outdoor modules, the rating plate is located
on the bottom of the control panel, on the right side. Refer
to the illustration below.
If service is necessary, contact Wolf factory certied service
with the model and serial number. For the name of the
nearest Wolf factory certied service or for questions
regarding the installation, visit the contact & support section
of our website, wolfappliance.com or call Wolf customer
care at 800-222-7820.
RATING PLATE
Outdoor gas grill.
RATING PLATE
Outdoor module.
wolfappliance.com | 3
SAFETY PRECAUTIONS
IMPORTANT INSTRUCTIONS
• Wolf outdoor gas grills and modules are for out-
door use only. Do not install or operate in an
enclosed area.
• Installation must be performed by a qualied
installer, service agency or the gas supplier.
• Warranty service must be performed by Wolf
factory certied service.
• Do not store or use gasoline or other ammable
liquids or vapors in the vicinity of this or any other
appliance. An LP gas cylinder not connected for
use shall not be stored in the vicinity of this or any
other appliance.
• In Massachusetts: All gas products must be
installed using a “Massachusetts” licensed
plumber or gastter. A “T” handle type manual gas
valve must be installed in the gas supply line to this
appliance. This applies to permanently installed
natural gas and propane installations. This does
not apply to propane portable installations using a
20-lb tank.
BEFORE LIGHTING:
• Read instructions before lighting.
• Open hood or remove cover before lighting.
• If ignition does not occur in 5 seconds, turn the
burner control(s) off, wait 5 minutes, and repeat
the lighting procedure.
WHAT TO DO IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Extinguish any open ames.
• Open hood or remove cover.
• If odor continues, keep away from the appli-
ance and immediately call your gas supplier or
re department.
• A built-in appliance for use with a remote self-con-
tained LP gas supply system must use rigid pipe,
semi-rigid tubing, or a connector complying with
the Standard for Connectors for Gas Appliances,
ANSI Z21.24/CSA 6.10, or the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75/CSA 6.27, to connect
the appliance to the remote self-contained gas
supply system. When using semi-rigid tubing, aluminum or aluminum alloy tubing is not permitted.
4 | Wolf Customer Care 800.222.7820
SPECIFICATIONS
Installation Requirements
For portable applications, Wolf grill carts are designed
specically to t grill models OG30, OG36 and OG42 and
the side burner. Model OG54 is designed for built-in applications only.
For built-in applications, Wolf outdoor grills and the burner
module are designed for easy placement into a built-in
enclosure. For outdoor grills, installation in a combustible
enclosure requires an insulating liner. For the burner module,
an insulating liner is not required. The enclosure should be
built according to specications for your specic installation on the following pages. If the burner module is installed
next to an outdoor grill, a minimum of 12"
between units on the rotisserie motor side and 2"
opposite side. A rotisserie side conversion kit is available
from an authorized Wolf dealer.
Grill carts, insulating liners and stainless steel doors and
drawers are avail able through an authorized Wolf dealer. For
local dealer information, visit the nd a showroom section of
our website, wolfappliance.com.
(305) is required
(51) on the
Electrical
Installation must comply with all applicable electrical codes.
The electrical outlet must be located within reach of the
power cord. A separate circuit, servicing only this appliance
is required.
IMPORTANT NOTE: A ground fault circuit interrupter (GFCI)
is required to reduce the risk of electrical shock.
ELECTRICAL REQUIREMENTS
Electrical Supply grounded, 120 VAC, 60 Hz
Service 15 amp dedicated circuit
Receptacle 3-prong grounding-type, GFCI
Power Cord 6'
(1.8 m), 9' (2.7 m) rotisserie
wolfappliance.com | 5
SPECIFICATIONS
Gas Supply
Installation must comply with local codes or, in the absence
of local codes, with the National Fuel Gas Code.
Locate the gas supply within the shaded area shown in the
illustrations on pages 7–8.
The outdoor grill is equipped for use with natural or liquid
propane (LP) gas. It is design certied by the Canadian
Standards Association (CSA) for natural or LP gases. The
product rating plate has information on the type of gas that
should be used. For rating plate location, refer to the illustration below. If this information does not agree with the type
of gas available, check with the local gas supplier.
GAS REQUIREMENTS
NATURAL GAS WC
Supply Pressure 5" (12.5 mb)
Min Line Pressure 7" (17.5 mb)
Max Regulator Pressure 14" (34.9 mb), .5 psi (3.5 kPa)
LP GAS WC
Supply Pressure 10" (25 mb)
Min Line Pressure 11" (27.4 mb)
Max Regulator Pressure 14" (34.9 mb), .5 psi (3.5 kPa)
The outdoor grill must be connected to a regulated gas
supply. The supply line must be equipped with an approved
external gas shut-off valve located near the grill in an accessible location. Do not block access to the shut-off valve.
Refer to the illustration below.
3
A gas supply line of
/4" (19) rigid pipe must be provided to
the outdoor grill or module. If local codes permit, a certied,
(.9 m) long,
3'
connector is recommended to connect the units
1
/2" (13) or 3/4" (19) ID exible metal appliance
1
/2" NPT
female inlet to the gas supply line. Pipe joint compounds,
suitable for use with natural or LP gas should be used.
The appliance and its shut-off valve must be disconnected
from the gas supply piping system during any pressure
testing of the system at test pressures in excess of .5 psi
(3.5 kPa)
. The appliance must be isolated from the gas
supply piping system by closing its individual manual shutoff valve during any pressure testing of the system at test
pressures equal to or less than .5 psi
SHUT-OFF VALVE
OPEN POSITION
(3.5 kPa).
RATING PLATE
Outdoor gas grill.
6 | Wolf Customer Care 800.222.7820
Outdoor module.
RATING PLATE
Gas shut-off valve.
GAS SUPPLYTO APPLIANCE
SPECIFICATIONS
NO
combus
Outdoor Grills
NON-COMBUSTIBLE INSTALLATION COMBUSTIBLE INSTALLATION
13
/16"
(21)
GRILL
OPENING
COUNTERTOP
OVERHANG
(305)
12"
21/2" (64)
13"
G
(330)
31/2"
(89)
W
6"
(152)
(102)
4"
G
GRILL
OVERLAP
1" (25) min
12"
(305)
125/8"
(321)
OPENING
HEIGHT
26" (660)
OPENING
DEPTH
23/4" (70)
KNOCKOUT
TOP VIEW
W
OPENING WIDTH
113/4"
(298)
OPENING
HEIGHT
6"
(152)
241/4" (616)
OPENING
DEPTH
OPENING WIDTH
TOP VIEW
LINER
OPENING
103/4"
(273)
C
G
L
(127)
5"
COUNTERTOP
OVERHANG
C
OVERLAP
L
1" (25) min
13
/16"
(21)
LINER
DOORS / DRAWERS
OPENING WIDTH
FRONT VIEW
TE: Shaded area above countertop indicates minimum clearance to
tible surfaces, combustible materials cannot be located within this area.
NON-COMBUSTIBLE ENCLOSURE
OPENING
HEIGHT
WIDTH (W)
OG30 281/2" (724)
OG36 341/2" (876)
OG42 401/2" (1029)
OG54 521/2" (1334)
DOORS / DRAWERS
OPENING WIDTH
FRONT VIEW
NOTE: Shaded area above countertop indicates minimum clearance to
combustible surfaces, combustible materials cannot be located within this area.
COMBUSTIBLE ENCLOSURE
OPENING
HEIGHT
WIDTH (W)
OG30 331/2" (851)
OG36 391/2" (1003)
OG42 451/2" (1156)
OG54 571/2" (1461)
wolfappliance.com | 7
SPECIFICATIONS
Outdoor Grills
ACCESSORY DOORS | DRAWERS
OPENING
DOORS W H
18" Single 161/4" (413) 19" (483)
30" Double 281/4" (718) 19" (483)
36" Double 341/4" (870) 19" (483)
42" Double 401/4" (1022) 19" (483)
54" Double 521/4" (1327) 19" (483)
DRAWERS W H
Single Drawer 271/4" (692) 93/4" (248)
2- or 3-Drawer Unit 121/8" (308) 19" (483)
Drawer | Door Unit 291/4" (743) 19" (483)
Burner Module
INSTALLATION
12" (305)
241/4" (616)
OPENING
DEPTH
10" (254)
OPENING
HEIGHT
6"
(152)
G
TOP VIEW
(305)
12"
OPENING
G
7"
(178)
MODULE
OPENING
3"
(76)
8"
(203)
MODULE
OVERLAP
9
/16"
(14)
COUNTERTOP
OVERHANG
8 | Wolf Customer Care 800.222.7820
FRONT VIEW
NOTE: Shaded area above countertop indicates minimum clearance to
combustible surfaces, combustible materials cannot be located within this area.
An insulating liner is not required.
INSTALLATION
FROM GAS
SUPPLY
REGULATOR
TO GRILL
ADAPTER
CLOSE
NIPPLE
VENT
Gas Supply Line
NATURAL GAS CONNECTION
Install the natural gas pressure regulator supplied with the
outdoor product with the arrow on the regulator pointing
towards the unit. Refer to the illustrations below for a typical
natural gas installation.
REGULATOR
REAR GAS
CONNECTION
BOTTOM GAS
CONNECTION
SHUT-OFF
VALV E
Natural gas connection.
Natural gas regulator.
LP GAS CONNECTION
For whole house LP gas connection, the LP gas pressure
regulator is not provided. It can be purchased from an
authorized Wolf dealer. For local dealer information, visit the
nd a showroom section of our website, wolfappliance.com.
For connection to LP gas cylinder, use only the LP gas pressure regulator and hose supplied with the outdoor product.
Use only a 20-lb LP gas cylinder with an approved overlling
preventive device (OPD) and shut-off valve terminating in
the cylinder valve outlet.
1 Connect the
3
/8" are end of the hose to the unit cou-
pling. Do not apply pipe sealant to the are connection.
2 Install the LP gas cylinder, pull out the shelf and place
the cylinder on it. Refer to the illustration below.
3 Ensure the gas valve on top of the cylinder is closed.
4 Connect the LP gas regulator to the cylinder and hand-
tighten only. Open the cylinder valve. Check for gas
leaks. Refer to the illustration below.
5 Tighten the LP tank retention screw to secure the cyl-
inder to the shelf.
WARNING
Perform a gas leak test each time the LP gas cylinder is
changed. Do not place more than one LP gas cylinder
in an enclosure at a time.
GRILL
COUPLING
LP tank shelf.
LP TANK
RETENTION SCREW
COUPLING
NUT
LP gas cylinder connection.
wolfappliance.com | 9
VENT
TO GRILL
REGULATOR
INSTALLATION
Gas Supply Line
LP GAS SAFETY REQUIREMENT
This gas appliance and its individual shut-off valve must
be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures greater
than .5 psi (3.5 kPa).
This gas appliance must be isolated from the gas supply
piping system by closing its individual manual shut-off valve
during pressure testing of the gas supply piping sys-tem at
test pressures equal to or less than .5 psi (3.5 kPa).
GAS LEAK TESTING
Perform a gas leak test at least once a year, each time the
LP gas cylinder is connected to the regulator and any time
part of the gas line is disconnected or replaced. This applies
to natural gas as well as LP gas.
1 Prepare a leak testing solution of half liquid soap and
half water in a spray bottle.
2 Verify all control knobs are in the OFF position.
3 Turn the cylinder valve knob counterclockwise one turn
to open.
4 Spray the leak testing solution on pipe joints, ttings and
hose. Bubbles in the solution indicate a gas leak.
5 Tighten any loose joint or replace any faulty part with a
Wolf replacement part to stop the leak. Do not attempt to
repair the cylinder valve. If damaged, the cylinder must
be replaced.
6 If the leak persists, shut off the gas supply at the cylinder
valve and remove the LP gas cylinder. Call Wolf factory
certied service. Do not use the outdoor product until
the leak has been xed.
7 Push in and turn any control knob to the ON position to
release pressure, then turn the control knob back to OFF.
WARNING
To prevent re or explosion hazard, do not smoke or
permit sources of ignition in the area while performing
a gas leak test. Perform the gas leak test outdoors in a
well ventilated area. Never use an open ame to check
for gas leaks.
10 | Wolf Customer Care 800.222.7820
INSTALLATION
Installation
PREPARATION
Remove and recycle packing materials. Remove labels and
protective plastic lm from the grill.
Place briquette trays in the grill above the burners with ash
tubes positioned at the front. Refer to the illustration below.
Place burner grates directly above the briquette trays with
square openings in the grates at the front.
POWER TRANSFORMER
For built-in installation, secure the transformer box in a dry
location, away from the grill rebox and excessive heat area,
but within 2'
(.6 m) of the right rear opening. Do not install
the transformer box inside the insulating liner.
For cart installation, mount the transformer box by the two
screws located at the bottom right rear corner of the grill
cart, behind the pull-out shelf. Utilize the same transformer
for the side burner if installed.
CART INSTALLATION
1 Two mounting screws are provided at the bottom right
rear corner of the cart for the power transformer. Install
the transformer box.
2 Remove front mounting screws from the cart. Place grill
onto the cart, allowing enough space at the back to
make connection to the transformer.
3 Make connections from the wiring harness located at the
right rear of the grill to the transformer, then slide the grill
back until it is fully engaged with the cart.
4 Secure grill to cart with four screws provided. Mounting
holes in the upper back corners of the grill will align with
holes in the cart. Secure with two screws. Remove the
drip tray. Install two screws through side mounting holes
below the grill front panel and into the cart.
FLASH TUBE
Flash tube position.
wolfappliance.com | 11
UPPER
SCREW
SIDE SHELF
FRONT
BRACKET
INSTALLATION
Side Burner Installation
The Wolf side burner can be installed on the right side of
any Wolf grill cart.
PREPARE GRILL CART
1 If installed, the right side shelf must be removed. To
remove, lift shelf up so the lower front screw is exposed,
then remove screw. Refer to the illustration below.
2 Fold side shelf down and remove the upper front screw,
then remove the side shelf and front bracket. Refer to the
illustration below.
LOWER SCREW
3 Remove the rear screws and bracket, then remove the
cart plug from the access hole by pushing out from
inside the cart. Refer to the illustration below.
4 For easier access, the upper rear panel and right side
door of the cart can be removed. Remove the rear panel
by removing four screws.
5 To remove the right side door, depress the rear lever on
each hinge, then remove door. Refer to the illustration
below.
6 For easier access, the drip tray of the grill can be
removed. To remove, slide forward and lift out.
7 Insert the plastic bushing provided through access
hole from inside the grill cart, where the cart plug was
removed previously.
DRIP TRAY
REAR
BRACKET
Side shelf lower screw.
Side shelf upper screw.
CART PLUG
REAR LEVER
Remove rear bracket and plug. Remove cart door.
12 | Wolf Customer Care 800.222.7820
INSTALLATION
Side Burner Installation
INSTALL SIDE BURNER SHROUD
1 Side burner is placed inside shroud for shipping. Lift out
to remove side burner from shroud.
2 Hang shroud by hand-starting four 10-32 machine
screws provided through upper slots of shroud, into
upper holes of cart. Do not fully tighten screws until
shroud is properly aligned. Refer to the illustration below.
3 Place alignment tool provided with lip placed in the gap
between the grill and shroud as shown in the illustration
below.
4 To align front of shroud, push alignment tool back until
center block of tool is ush against front vertical ange
of shroud.
5 Align front of shroud (up and down) with alignment tool
until top of tool is ush with top surface of grill bullnose.
Align shroud (front to back) with tool until front of tool is
ush with front of bullnose. Tighten upper screw. Refer
to the illustration below.
6 To align back of shroud, place alignment tool at rear of
shroud. Align rear of shroud (up and down) with tool until
top of tool is ush with top surface of grill. Tighten upper
screw. Refer to the illustration below. Verify with alignment tool that front of shroud did not move, realign if
necessary.
7 Remove alignment tool and tighten two remaining
screws to slots just below the upper screws.
8 Install two
5
/16 x 3/8 hex drive shoulder screws provided
into lower holes of shroud and through cart. Place two
1
/4–20 hex nuts from inside of cart and tighten. Refer to
the illustration below.
SURFACES
FLUSH
SHOULDER
SCREWS
UPPER
SCREW
ALIGNMENT
TOOL
SCREWS
Hang shroud.
SCREWS
ALIGNMENT
SURFACES
FLUSH
Align front of shroud.
TOOL
UPPER
SCREW
Align back of shroud.
Secure shroud.
HEX NUT
(INSIDE CART)
wolfappliance.com | 13
INSTALLATION
HOLES
ALIGN
Side Burner Installation
For natural gas installations, the gas line connection must
be made before installing the side burner.
INSTALL SIDE BURNER
1 Place side burner into shroud as shown in the illustration
below. Guide exible gas line and wire harness into cart
access hole. Verify alignment of unit prior to securing
side burner to shroud. If side burner does not align properly, remove, loosen screws and check shroud alignment
with tool. Reposition side burner until properly aligned.
2 Place a bar clamp with protected ends behind bullnose
on re box and under shroud. Do not include any part
of bullnose within bar clamp. Refer to the illustration
below.
3 Compress bar clamp until hole in bullnose aligns with
threaded hole in shroud. Alignment and placement of
this screw is very important to side burner alignment.
Refer to the illustration below.
4 Attach side burner to shroud by rst placing 8-32 hex
cap screw provided into right side of front underside of
bullnose and into shroud. Then, place left side hex cap
screw. Tighten screws and remove bar clamp.
5 At rear of unit, push side burner toward grill to establish
proper gap at rear. Loosen rear cart screws and shift
grill if necessary to achieve proper gap. Install two 8-18
pan head screws provided through shroud and into rear
of side burner as shown in the illustration below. Verify
proper alignment.
REAR
SCREWS
ACCESS HOLE
Position side burner.
14 | Wolf Customer Care 800.222.7820
Position bar clamp.
Hole alignment.
Secure side burner.
INSTALLATION
AUXILLARY
Side Burner Installation
ELECTRICAL CONNECTION
1 Depending on the serial number of the grill, there may
be one or two connectors near the front of the grill just
above the manifold. Refer to auxiliary harness section
for serial numbers. Locate the connector(s) by looking
above the manifold near the front of the grill.
2 Remove the unpopulated connector housing(s) from the
wire harness(es) coming from the grill as shown in the
illustration below.
3 Attach the appropriate connector housing(s) from the
side burner to the grill. Refer to the illustration below.
If only one connector is found on the grill, refer to the
auxiliary harness section for assembly of the second
connector housing.
Connectors.
UNPOPULATED
CONNECTORS
Connector housing.
wolfappliance.com | 15
INSTALLATION
Side Burner Installation
LP GAS CONNECTION
1 Connect 2-stage LP gas regulator to are tee at location
shown. Connect are swivel connector to one end of
are tee. Refer to the illustration below.
2 Connect regulator assembly to exible gas line coming
into grill cart from side burner as shown in the illustration
below.
3 Connect regulator assembly assembly to grill manifold at
are swivel connector as shown in the illustration below.
4 Reinstall rear panel and door of grill cart. Reposition grill
drip tray. Place burner cap on burner head, place grate
on burner pan and afx knob to bezel with bezel nylon
liner.
LP GAS
REGULATOR
FLARE
SWIVEL
FLARE
TEE
GRILL
MANIFOLD
FLEXIBLE
GAS LINE
NATURAL GAS CONNECTION
1 Split high pressure natural gas line into two lines, one to
attach to grill natural gas regulator and one to attach to
1
side burner via exible line and
/2" NPT adapter. Place
exible gas line through cart access hole.
2 Place exible gas line through cart access hole and
attach to side burner regulator at pipe elbow. Elbow may
be rotated to face downward for larger adapters. Do not
rotate elbow upward. Refer to the illustration below.
Natural gas connection.
LP gas regulator assembly.
LP gas connection.
16 | Wolf Customer Care 800.222.7820
INSTALLATION
AUXILLARY
Side Burner Installation
AUXILIARY HARNESS (IF APPLICABLE)
If the Wolf outdoor grill has a serial number prior to the
numbers listed (OG30: 11364339, OG36: 11363946,
OG42: 11363911) an auxiliary harness will be provided
with the side burner. If not, contact Wolf customer care
800-222-7820.
1 Upper rear panel of grill cart must be removed to install
auxiliary harness. Remove rear panel by removing four
screws.
2 With wire ties provided, attach auxiliary harness to re
box n or existing wire harness. 4-pin connector cluster
should be placed facing rear of grill and 2-pin connector
facing front. Harness must be tied down tightly and must
not touch grill re box. Refer to the illustration below.
3 If connected, disconnect transformer 4-pin connector at
rear of grill. Attach one of 4-pin connectors to 4-pin connector attached to grill. Attach other 4-pin connector to
4-pin connector from transformer.
4 Remove unpopulated connector housing from wire har-
ness coming from grill. Insert each connector housing
from side burner harness to corresponding housing on
grill harness and on auxiliary harness. There are two connections to be made. Refer to the illustrations below.
5 Reinstall upper rear panel of cart.
UNPOPULATED
CONNECTORS
Auxiliary harness.
Connectors.
Connector housing.
wolfappliance.com | 17
Loading...