Wilbur Curtis PCGT6 User Manual

Wilbur Curtis Company, inC.

Service Manual – PCGT6

Important Safeguards/Symbols

This appliance is designed for commercial use. Any servicing other than cleaning and routine maintenance should be performed by an authorized Wilbur Curtis Company service technician.

• DO NOT immerse the unit in water or any other liquid

• To reduce the risk of re or electric shock, DO NOT open service panels. There are no user

serviceable parts inside.

• Keep hands and other items away from hot areas of the unit during operation.

• Never clean with scouring powders or harsh chemicals.

Symbols

WARNINGS – To help avoid personal injury

Important Notes/Cautions – from the factory

Sanitation Requirements

Model

• PCGT6

CAUTION: Equipment must be installed to

comply with applicable federal, state, and local plumbing/ electrical codes having jurisdiction.

CAUTION: Follow this

setup procedure before

attempting to use this unit. Failure to follow these instructions can result in injury and/or void of warranty.

CAUTION: DO NOT

connect the unit to hot

water. The inlet valve is not rated for hot water.

Your Curtis G3 System is Factory Pre-Set and Ready to Go, Right from the Box.

Following are the Factory Settings for your Primo Cappuccino Beverage System:

• Tank Temperature = 190°F

• Flavor Controls= Set at 60%

• Dispensing Mode Set for Manual Dispensing Generally there will never be a reason to change your G3 programming. However, should you need to make slight adjustments to meet your dispensing needs, programming instructions are provided

later in this manual.

System Requirements:

• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)

• Electrical: See electrical schematic on page 9.

SETUP STEPS

1. The unit should be level (left to right - front to back), on a secure surface.

2. Connect the water line to the water inlet tting on the rear of the unit. Water volume going to the machine should be consistent. Use tubing sized sufciently to provide a minimum ow rate of

one gallon per minute.

NOTE: Some type of water ltration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste & odor lter be installed.) This will prolong the life of your PCGT6 and enhance product quality.

NSF International requires the following water connection:

1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine

can be moved for cleaning underneath.

2. This equipment is to be installed with adequate backow protection to comply with applicable federal, state and local codes..

3. Water pipe connections and xtures directly connected to a potable water supply shall be sized, installed and maintained in accordance with federal, state, and local codes.

ISO 9001:2008 REGISTERED

WILBUR CURTIS CO.

6913 Acco Street,

Montebello, CA 90640-5403

For the latest information go to

www.wilburcurtis.com

Tel: 800/421-6150

Fax: 323/837-2410

3. Plug the power cord into an electrical outlet rated at 20A.

4. Turn on power at the toggle switch behind the unit. The display window on the front door will light

and the heating tank will start to ll.

5. Once lled, the water in the heating tank will start heating, requiring about one hour to reach

operating temperature (factory setting of 190°F). This is indicated on the UCM (Universal Control

Module), inside the front door. The UCM will display “READY TO DISPENSE”.

6. Remove and ll the canisters with powdered cappuccino product.

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM

Technical support: 1-800-995-0417. M-F 5:30am-4:00pm PST.

Email: techsupport@wilburcurtis.com

Operating Instructions

1. SELECT A FLAVOR.

2. PLACE YOUR CUP UNDER THE SPOUT DIRECTLY BENEATH THE DESIRED FLAVOR.

3. PRESS AND HOLD THE DISPENSING BUTTON FOR THIS FLAVOR.

4. RELEASE THE BUTTON WHEN THE CUP IS ¾ FULL. AFTER THE BUTTON IS RELEASED, PRODUCT WILL CONTINUE FLOWING AND COMPLETELY FILL THE CUP.

FILL CANISTERS DAILY

1. Open the front door to access the product canisters.

2. The canisters must be removed from the unit for lling. Turn the powder delivery elbows clockwise, pointing upward. Lift all of the canisters from the canister tray.

3. Lift the cover from the canisters to rell them.

3. Reposition the canisters on the canister tray. Reference the Illustrated Parts List on page 8 to see the conguration of canisters.

4. Properly mate the gear socket with the gear on the motor shaft when aligning canisters. Turn the elbows clockwise, pointing downward into the whipper chamber.

Rough-In Drawing

DETERGENT

SOLUTION

RINSE

WATER

SANITIZER

Cleaning the Curtis Primo Cappuccino GT Beverage Dispenser

CAUTION - Do not use cleansers, liquid bleach, powders or any other substance containing chlorine. These products

promote corrosion and will pit the stainless steel. THE USE OF THESE PRODUCTS WILL VOID YOUR WARRANTY.

I. EVERY 3 - 4 HOURS OR MORE OFTEN IF NECESSARY

A. Make sure power is ON. B. Place a container under the dispense spout to catch the rinse water. C. Locate the WASH button on the front control panel. D. Rinse each avor by pressing and holding the WASH button, while at the same

time pressing one of the PUSH dispensing buttons on the control panel.

E. Continue holding the WASH button until the water running from the spout runs clear.

II. DAILY

A. Switch OFF the unit at the power toggle switch, located behind the unit. B. Wipe all exterior surfaces with a damp cloth, removing any spills, residue or dust

from the unit.

C. Remove both the drip drawer and louvered screen; then wash out its contents. For hard to clean deposits, use a mild, nonabrasive detergent. Rinse with water. D. Wipe and clean the dispensing area with a mild detergent cleaner.

III. WEEKLY OR MORE OFTEN IF NECESSARY

A. Clean the parts from the whipper assembly.

1. Remove the dispensing nozzle from the whipper chamber. Clean the inside the nozzel using a spiral brush.

2. Remove the upper mixing cup. Pull cup forward, twist to the left and lift it to separate the upper mixing cup from the lower mixing cup.

3. To remove the lower mixing cup, pull mixing cup up and forward to free it from the hot water inlet tting.

4. Remove the whipper chamber. Take hold of the whipper chamber. Turn it clock-wise to free it from the mounting plate.

5. Pull the whipper propeller from the motor shaft.

6. Wash, Rinse and Sanitize using a 3-sink method. Air dry all parts.

7. Re-assemble cleaned parts onto the machine.

IMPORTANT - When replacing the propeller, make sure it is properly aligned and seated on the motor

shaft. The propeller has an embossed ‘D’ to properly align it on the motor shaft. Failure to properly seat the propeller will cause it to fuse with the whipper chamber. This condition

will not be covered under warranty.

8. Clean the mounting plate.

a. Clean the shaft with a cloth and mild detergent before removing mounting plate.

b. Twist the mounting plate clockwise and pull it from the motor shaft.

IMPORTANT - Do not remove pillars to take off mounting plate.

c. Clean the area behind the mounting plate.

d. Clean the water inlet tting. e. Lubricate the center seal of the mounting plate before reinstalling.

Notice: The cleaning instructions noted above are for non-dairy sugar based food products. When dispensing any other food product, the cleaning cycle for the whipper assembly should be performed daily.

Steps to Programming

Your Curtis Generation 3 cappuccino dispenser is Factory Pre-Set for Optimum Performance. Program adjustments are made on the UCM panel inside the front door.

Entering the Programing Mode

Press and hold the STOP/WASH but- ton for ten [10] seconds. The screen will display Program Menus.

Manual Dispense (Factory Set to Manual Dispense)

Press  or > to go to Manual Dispense Select. Press  to go to Manual Dispense Select Station.

Choose the station and press, the display will read Saving Complete! To select another station for manual dispense, press  to go to Manual Dispense Select Station or press > to continue to the next menu.

Dispense By Time (Factory Setting OFF)

The next screen is Dispense By Time < Select >. Press  to select a station. Select the station and the screen will read To Begin Press Push. Press desired dispense button. Hot water will start to dispense and screen will display To Finish Press Push. When Push is pressed, time will be saved and you will exit back to Dispense by Time screen. Continue with additional selections or press > to continue to the next menu.

Temperature (Factory set at 190°F)

Press  and screen will show Tank Temperature. Temperature is programmable from 80°F to 204°F in 2-degree incre- ments. Press < or > to go up or down in degrees. Select desired temperature and then  to set. Press > to continue to the next menu.

Powder % Ratio (Factory set at 60%)

Press  and the screen will display Powder % Ratio Select Station. Press desired station. Powder ratio is program- mable from 0% (Hot Water) to 100%, in 5% increments. Press < or > to increase or decrease ratio and then press  to set. Press > to continue to the next menu.

Dump Valves: Do not eld adjust valves to change product strength.

Product strength adjustments should be made through programming on the UCM only.

Service Call (Factory Set to 1-800-000-0000 x0000)

Press  to display number and press  change number or > to move places and EX to exit when complete This number will be displayed during a Heating system SENSOR ERROR or a WATER ERROR. Press > to continue to the next menu.

Banner Name (Factory Set to Curtis)

Press  to display letters, press  to change letters or > to move places and EX to exit when complete. This feature allows up to 14 letters to be programmed for company name or regional name. Programming all blanks

disables Banner Name. Press > to continue to the next menu.

Exit

Press  to select, exits program mode and returns unit to operation.

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