White Rodgers 829A-845 User Manual

WHITE-RODGERS
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
Type 829A-845 Relay has double-pole, single-throw switching action.
This relay is especially suitable for use on hot water heating installations having forced circulation. It permits the use of a sensitive low voltage room thermostat to control the operation of both burner and circulator.
It is equally well suited for use on zoned hot water installations where a circulator and low voltage thermostat are used for each zone.
If in doubt about whether your wiring is millivolt, line, or low voltage, have it inspected by a qualified heating and air conditioning contractor, electrician, or someone famil­iar with basic electricity and wiring.
Do not exceed the specification ratings. All wiring must conform to local and national electrical
codes and ordinances. This control is a precision instrument, and should be
handled carefully. Rough handling or distorting compo­nents could cause the control to malfunction.
RELAY
For Use With Low Voltage Thermostats
INSTALLATION INSTRUCTIONS
DESCRIPTION
PRECAUTIONS
CAUTION
To prevent electrical shock and/or equipment damage, disconnect electric power to system, at main fuse or circuit breaker box, until installation is complete.
WARNING
Do not use on circuits exceeding specified voltages. Higher voltages will damage control and could cause shock or fire hazard.
ELECTRICAL DATA Switch Action: Double-Pole, Single-Throw, normally open Input Voltage: Terminals (1 & 2) 120V.A.C., 60Hz Room Thermostat:
Set adjustable heat anticipator at 0.3 Amps. For fixed anticipation thermostats, use 0.25 to 0.35 Amp. heater.
The 829A-845 relay is provided with a self-contained transformer with a low voltage secondary output for energizing the relay coil.
Line voltage lines should be connected to the terminals marked “1 & 2” for power to reach the transformer.
Closing the thermostat circuit energizes the relay coil which in turn closes the circuits between terminals 3 and 4 and also between 5 and 6.
Opening the thermostat circuit de-energizes the relay coil, breaking the circuits between terminals 3 and 4 and also between 5 and 6.
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO. 9797 REAVIS RD., ST. LOUIS, MO. 63123 (314) 577-1300, FAX (314) 577-1517
9999 HWY. 48, MARKHAM, ONT. L3P 3J3 (905) 475-4653, FAX (905) 475-4625
R
Printed in U.S.A.
SPECIFICATIONS
Rating: Terminals (3 & 4 and 5 & 6)
Total load must not exceed 2000 VA. Motor: 120V.A.C. 10F.L.A. 60L.R.A.
240V.A.C. 6F.L.A. 36L.R.A.
Pilot Duty:50VA @ 24 Volts
PRINCIPLE OF OPERATION
TT
RELAY COIL
DOTTED LINES
INDICATE FIELD
WIRING
Fig. 1
N
LINE
HOT
2
1
4
3
TO LINE AND LOAD
OR PILOT DUTY
PART NO. 37-2689D
Replaces 37-2689-3
6
5
TO LINE AND LOAD
OR PILOT DUTY
9512
WIRING
All wiring should be done in accordance with local and national electrical codes and ordinances.
When using this relay to control both line and low voltage loads, wires must be formed so that low voltage wires do not touch line voltage terminals and line voltage wires must not touch low voltage terminals. Low voltage wires (except to “Therm” terminals) must be N.E.C. Class 1 insulated type only. If the manufacturer of the boiler or the burner has supplied wiring diagrams, then follow such recommendations. If none are supplied, the diagrams shown on the next two pages show representative circuits. Type 829A-845 is for 120v input only, but the contacts can be used to switch 240v loads.
DIAGRAM FOR BOILER WITHOUT DOMESTIC COIL
Fig. 3
LOW VOLTAGE
2-WIRE
THERMOSTAT
Fig. 2
HOT
T
LINE
T
N
1
2
4
3
56
TYPE 668 OIL
BURNER CONTROL
(LINE VOLTAGE)
HOT LINE
N
TO LOAD TO POWER
TO LOAD TO POWER
IGNITION
TRANS.
NOTE
THERMOSTAT
T
T
This circuit can be functionally duplicated by using a Type 809A Relay (SPST) instead of a Type 829A Relay (DPST). Refer to sheet included with Type 809A Relay for wiring diagram.
FIELD
INSTALLED
When the thermostat calls for heat, the burner starts. The
JUMPERS
circulator also starts if boiler temperature is above setting of circulator control.
If excessive boiler temperature causes high limit to open, the circulator continues to run but the burner shuts down until the high limit recloses.
When low boiler temperature causes circulator control to open, the burner stays on but the circulator stops until the circulator control recloses. When thermostat is satisfied, both burner and circulator stop.
Fig. 3a & 4a Diagram for
Gas-Fired System
DIAGRAM FOR BOILER WITH DOMESTIC COIL WITH STORAGE TANK
The low limit control maintains domestic hot water at desired temperature year-round.
When the thermostat calls for heat, both the burner and circulator start. If excessive boiler temperature causes high limit to open, the circulator continues to run, but the burner shuts down until the high limit recloses.
When the thermostat is satisfied, both the burner and circulator stop.
Fig. 4
THERMOSTAT
T
T
1
2
3
56
1
3
5
HOT
LINE
2
4
BURNER CONTROL
N
4
6
X X
HIGH LIMIT
TRANS.
X
X
TYPE 668 OIL
(LINE VOLTAGE)
X X
CIRCULATOR CONTROL
HIGH LIMIT
BURNER
MOTOR
24 VAC
GAS VALVE
IGNITION
TRANS.
BURNER
MOTOR
CIRCULATOR
MOTOR
CIRCULATOR
MOTOR
2
FIELD INSTALLED
JUMPERS
HIGH LIMIT
LOW LIMIT
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