White Rodgers 5059 User Manual

5059
WHITE-RODGERS
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BE­FORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PER­SONAL INJURY AND/OR PROPERTY DAMAGE.
The 5059 Pilot Relight Control is a low voltage control that generates ignition sparks. It is energized by the thermo­stat on a call for heat. Once flame is established, the control senses the flame and stops sparking. If the pilot flame is extinguished during a call for heat, the relight control will begin sparking immediately upon sensing absence of flame. The control delivers very low current sparks (approximately 6,000 volts).
Pilot Relight Control
INSTALLATION INSTRUCTIONS
DESCRIPTION
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WHITE-RODGERS DIV.
EMERSON ELECTRIC
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PRECAUTIONS
If in doubt whether you wiring is millivolt, line, or low voltage, have it inspected by a qualified heating and air conditioning contractor, electrician, or someone familiar with basic electricity and wiring.
Do not exceed the specification ratings. All wiring must conform to local and national electrical
codes and ordinances. This control is a precision instrument, and should be
handled carefully. Rough handling or distorting compo­nents could cause the control to malfunction.
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electrical power to the sys­tem, at the main fuse or circuit box, until installa­tion is complete.
Electrical Rating:
24 VAC (30 VAC max.) 60 Hz
0.030 Amps
CAUTION
!
Label all wires prior to disconnection when ser­vicing controls. Wiring errors can cause improper and dangerous operation.
Following installation or replacement, follow appliance manufacturer’s recommended instal­lation/service instructions to insure proper op­eration.
This control is not intended for use in locations where it may come in direct contact with water. Suitable protection must be provided to shield the control from exposure to water (dripping, spraying, rain, etc.).
WARNING
!
Do not use on circuits exceeding specified volt­age. Higher voltage will damage the control and may cause shock or fire hazard.
SPECIFICATIONS
Mounting:
Surface mount or 2” x 4” switch box
Ambient Temperature Range:
-40°F to +175°F
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO. 9797 REAVIS ROAD ST. LOUIS, MISSOURI 63123-5398
Printed in U.S.A.
PART NO. 37-4778B
Replaces Part No. 37-4778A
9514
Grounding hole
(indicated by
ground symbol
on 5059 control)
Mounting screws
Note: To ensure a positive ground connection, scrape painted area on both sides of furnace
Figure 2. Installing the 5059 control
INSTALLATION
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NOTE
This control requires a connection to a dead metal ground for proper control operation (mounting screws
provided accomplish this requirement). When used in a grounded secondary circuit, T2 terminal must be con­nected to ground.
Some furnace manufacturers paint their furnaces. If so, the paint must be scraped from both sides of a furnace where the grounded mounting hole (identified by a chas­sis ground symbol on the 5059 pilot relight control) comes in contact with the furnace wall (see figs. 1 and 2). To ensure a positive equipment ground, make a final continu­ity check between the control grounding hole and the furnace using an ohmmeter.
Grounding hole is identified with chassis ground symbol
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1
⁄4” spike
terminal
INSTALL THE 5059 CONTROL
Mount the control inside the furnace in a position so that you have enough high voltage spark wire to reach the electrode, but not to expose the control to excessive high temperature conditions caused by the burner flame. The 5059 control can be mounted directly onto the furnace or can be mounted on a standard 2” x 4” switch box.
The 5059 control has a 1⁄4” (interior) diamter terminal with a ribbed spike. To connect a high voltage wire, cut the end of the wire flush, to make a flat surface at the wire end. Then push the wire end securely into the spike terminal to ensure a proper connection (see fig. 3).
WHITE-RODGERS DIV.
EMERSON ELECTRIC
T1 T2
Figure 1. 5059 Pilot Relight
Control (top view)
1
4” spike terminal
Cut wire flush to
create a flat surface
Push high voltage wire
onto spike; see inset
Cross-section of spike
connector with high voltage
wire inserted
2
A
5059 Pilot Relight Control
Figure 3. Installing the high voltage wire
B
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