White Rodgers 1F92W-51 User Manual

INSTALLATION & OPERATION GUIDE
Multi-stage/Heat Pump Electronic Digital Thermostat
WHITE-RODGERS
Operator: Save this booklet for future use!
1F92W-51
Your new White-Rodgers Digital Multi-stage/Heat Pump Thermostat uses the technology of a solid-state microcomputer to provide precise time/temperature control. This thermostat offers you the flexibility to design heating and cooling programs that fit your needs.
Please read this manual thoroughly before operating or programming your thermostat. If you have questions, contact us at the address shown on the back cover of this manual.
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In This Guide . . .
YOUR NEW THERMOSTAT’S
FEATURES .................................................. 4
PRECAUTIONS ................................................. 5
THE THERMOSTAT’S SPECIFICATIONS ....... 6
INSTALLING YOUR THERMOSTAT ................ 7
NEW INSTALLATION
Select Thermostat Location Route Wires to Location
REPLACEMENT INSTALLATION
Remove Old Thermostat Attach Subbase to Wall
SYSTEM CONFIGURATON
Set Option Switches
CHECK THERMOSTAT OPERATION
Fan Operation Heating System Operation Cooling System Operation
LOCKOUT BYPASS OPTION
Compressor Long Term Cycle Protection Compressor Short Term Cycle Protection
OPERATING YOUR THERMOSTAT ............... 22
PARTS OF THE THERMOSTAT
The Back Of the Thermostat Body The Display The Thermostat Buttons
OPERATING FEATURES
PROGRAMMING YOUR
THERMOSTAT........................................... 34
PLANNING FOR YOUR NEEDS ENTERING YOUR PROGRAM
Set Current Time and Day Enter Heating Program Enter Cooling Program
CHECK YOUR PROGRAMMING
QUESTIONS AND ANSWERS........................ 44
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YOUR NEW THERMOSTAT’S FEATURES
• Five-day/two-day programming capability
• Simultaneous heat and cool program storage
• Four separate time and temperature settings per 24-hour period
• Up to 2 stages of heat and up to 1 stage of cool
• Computed Energy Management Recovery (EMR)
• Automatic changeover (operator selectable)
• Two hour temperature override
• Manual program override (HOLD temperature)
• “Advance Program” button
• Armchair programming capability
• LCD displays continuous setpoint, time, and room temperature
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• Adjustable cycle times
• 9 volt Energizer® alkaline battery backup
• Compressor long term cycle protection
• Compressor short cycle protection
• Blower delay in the cooling cycle
• Preprogrammed temperature control
• Visual prompting during operation
• Programmable blower control
• Temperature range 40° to 99°F
°F/°C convertibility
• Electric Heat (installer-selectable)
PRECAUTIONS
If in doubt about whether your wiring is millivolt, line, or low voltage, have it inspected by a qualified heating and air conditioning contractor, electrician, or someone familiar with basic electricity and wiring.
Do not exceed the specification ratings. All wiring must conform to local and national electri-
cal codes and ordinances. This control is a precision instrument, and should be
handled carefully. Rough handling or distorting com­ponents could cause the control to malfunction.
CAUTION
!
To prevent electrical shock and/or equip­ment damage, disconnect electric power to system, at main fuse or circuit breaker box, until installation is complete.
WARNING
!
Do not use on circuits exceeding specified voltage. Higher voltage will damage control and could cause shock or fire hazard.
Do not short out terminals on gas valve or primary control to test. Short or incorrect wiring will burn out thermostat and could cause personal injury and/or property damage.
5
THE THERMOSTAT’S SPECIFICATIONS
THIS CONTROL IS DESIGNED FOR USE WHERE BOTH SIDES OF THE TRANSFORMER ARE PRESENT AT THE THERMOSTAT (both the hot and common sides of the 24 VAC end of the
transformer.)
ELECTRICAL DATA Electrical Rating:
20 to 30 VAC 50/60 Hz.
0.01 to 1.5 Amps (Load per terminal)
2.5 Amps Maximum Total Load (All terminals
combined)
Anticipation:
Heating 4 to 40 Cooling 4 to 40 Auxiliary 4 to 40
STAGING DATA
Up to 3 heating stages Up to 1 cooling stage
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THERMAL DATA Setpoint Temperature Range:
40°F to 99°F (4°C to 37°C)
Operating Ambient Temperature Range:
32°F to 105°F
Operating Humidity Range:
0 to 90% RH (non-condensing)
Shipping Temperature Range:
-40°F to 150°F
ACCESSORIES
Thermostat Guard:
W. R. Part No. F29-0198 (clear)
or F29-0238 (opaque)
INSTALLING YOUR THERMOSTAT
NEW INSTALLATION
WE RECOMMEND THAT YOU PROGRAM THE THERMOSTAT WITH BATTERY INSTALLED BE­FORE ATTACHING ON SUBBASE. SEE OPERA­TION SECTION FOR PROGRAMMING INSTRUC­TIONS.
SELECT THERMOSTAT LOCATION
Proper location insures that the thermostat will provide a comfortable building temperature. Ob­serve the following general rules when selecting a location:
1. Locate thermostat about 5 ft. above the floor.
2. Install thermostat on a partitioning wall, not on an
outside wall.
3. Never expose thermostat to direct light from
lamps, sun, fireplaces or any temperature radiat­ing equipment.
4. Avoid locations close to windows, adjoining out­side walls, or doors that lead outside.
5. Avoid locations close to air registers or in the direct path of air from them.
6. Make sure there are no pipes or duct work in that part of the wall chosen for the thermostat loca­tion.
7. Never locate thermostat in a room that normally warmer or cooler than the rest of the building.
8. Avoid locations with poor air circulation, such as behind doors or in alcoves.
ROUTE WIRES TO LOCATION
NOTE
All wiring must conform with local and national electrical codes and ordinances.
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1. Probe for obstructions in partition before drilling
1
2” hole in wall at selected location. Take up quarter round and drill a small guide hole for sighting (see fig. 1). From basement, drill 3⁄4” hole in partition floor next to guide hole. In buildings without basements, drill 1⁄2” hole through ceiling and into partition from above (see fig. 1).
2. Through this hole drop a light chain, or 6” chain attached to a strong cord. Snag cord in basement with hooked wire. In buildings without base­ments, drop cord through hole in ceiling and down partitioning; snag cord at the thermostat location.
3. Attach thermostat wires to cord and pull wires through hole in wall so that 6” of wire comes out of the wall.
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1
⁄2” hole for
thermostat wire
Stout cord with 6”
chain attached
Baseboard
strip moulding
Quarter round
removed
1
⁄4” guide hole
for sighting
Hooked wire for snagging chain
Approximately
5 feet from floor
3
⁄4” hole in floor of partition
Figure 1. Routing thermostat wires
REPLACEMENT INSTALLATION
TABLE 1. WIRE IDENTIFICATION LABELS
1
G G
1 9
Y1 Y1
9
2 C
C 2
3 L
L 3
4
R R
4
5
O O
5
6 B
B 6
7
E1 E1
7
8
E2 E2
8
10 Y2
Y2 10
11
W1 W1
11
12
W2 W2
12
13
W3 W3
13
14 S1
S1 14
15 S2
S2 15
16 S3
S3 16
REMOVE OLD THERMOSTAT
1. Shut off electricity at the main fuse box until installation is complete. Verify power is off with a voltmeter.
2. Remove the front cover of the old thermo­stat. With wires still attached, remove wall plate from the wall.
3. If the old thermostat has a wall mounting plate, remove the thermostat and the wall mounting plate as an assembly.
4. Use the Cross Reference Guide to find the thermostat type you are replacing.
5. Identify each wire attached to the old thermo-
stat using the labels enclosed with the new thermostat (see Table 1). Record the identifi­cation of the wire on the corresponding blank in Table 2.
6. Disconnect the wires from old thermostat one at a time. Pull at least 6 inches of wire out of the wall. DO NOT LET WIRES FALL BACK INTO THE WALL.
7. Install new thermostat using the following proce­dures.
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LABEL
NUMBER
10
(1) (2) (3) (4) (5) (6) (7)
(8)
(9) (10) (11) (12) (13)
TABLE 2. TERMINAL REFERENCE
NEW THERMOSTAT
TERMINAL
DESIGNATION FUNCTION
G C
L R O B
E1
Fan Output Transformer 24 VAC Common (this terminal not used) Transformer 24 VAC Hot Changeover Output (Cooling) Changeover Output (Heating) Emergency Heat Relay (cycles on 1st stage in Emergency Mode)
E2
Emergency Heat Relay (continually
energized in Emergency Mode) Y1 Y2
W1 W2 W3
Stage 1 Cool
(this terminal not used)
Stage 1 Heat (Compressor)
Stage 2 Heat (Auxiliary)
(this terminal not used)
OLD THERMOSTAT
TERMINAL
DESIGNATION
ATTACH SUBBASE TO WALL
1. Remove the packing material from the thermo­stat. Place the fingers of one hand on the center top and bottom portion of the thermostat. Grasp the subbase in the other hand on the top and bottom center, and gently pull straight out (see fig. 2). The thermostat has pin and socket con­nectors. Forcing or prying on the thermostat will cause damage to the unit.
2. Connect wires beneath terminal screws on sub­base using wiring schematic for your particular application (see figs. 3 through 6).
3. Place subbase over hole in wall and mark mounting hole locations on wall using subbase as a template.
4. Move subbase out of the way. Drill mounting holes.
5. Fasten subbase loosely to wall, as shown in fig. 3, using two mounting screws. Place a level against bottom of subbase, adjust until level, and
then tighten screws. (Leveling is for appearance only and will not affect thermostat operation.) If you are using existing mounting holes, or if holes drilled are too large and do not allow you to tighten subbase snugly, use plastic expansion plugs to secure subbase.
6. Push excess wire into wall and plug hole with a fire-resistant material (such as fiberglass insula­tion) to prevent drafts from affecting thermostat operation.
(Instructions continue on page 16).
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CAUTION
!
WARNING
!
DO NOT EXCEED MAXIMUM VOLTAGE OR CURRENT RATINGS. FIRE, PERSONAL IN­JURY, AND/OR EQUIPMENT DAMAGE COULD RESULT.
Connect wires under
terminal screws
S3
S2
Mounting
hole
9-pin connector
Pull wires through
this opening
S1
O
W1 E1
B Y1 Y2
C
G
4-pin connector
E2
L
R W2 W3
Figure 3. Subbase
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Expansion
plugs
To prevent electrical shock and/or equip­ment damage, disconnect electrical power at the main fuse box until installation is complete. Verify power is off with a volt­meter.
Mounting
hole
NOTE
The following wiring diagrams show typical terminal iden­tification and wiring. For proper installation, refer to the original manufacturers' instructions.
Thermostat
Control
Circuit
O
Changeover
Energized
In Cool
B
Changeover
Energized
In Heat
G
Y1 W1
Fan
Relay
Compressor
Contactor
Stage 1
E2
Emergency
Relay
Constant
Output
E1
Emergency
Relay
Switched
Output
W2
Heat
Relay
Stage 2
Heat
Relay
Stage 1
C R
Figure 4. Typical wiring diagram for single transformer systems
THERMOSTAT
SYSTEM
Hot
24 VAC 120 VAC
Neutral
TRANSFORMER
13
NOTE
IF SAFETY CIRCUITS ARE IN ONLY ONE OF THE SYSTEMS, REMOVE THE TRANSFORMER OF THE SYSTEM WITH NO SAFETY CIRCUITS.
Thermostat
Control
Circuit
14
CUT AND
TAPE OFF!
Hot
Neutral
TRANSFORMER
24 VAC120 VAC
B
O
Changeover
Changeover
Energized
In Cool
HEAT PUMP SYSTEM AUXILIARY HEATING SYSTEM
TWO COMMONS MUST
BE JUMPERED TOGETHER!
Energized
In Heat
Compressor
Y1
Contactor
Stage 1
G
Fan
Relay
W1
Heat
Relay
Stage 1
Emergency
Relay
Switched
Output
Emergency
E2
W2E1
Heat
Relay
Stage 2
Relay
Constant
Output
DEPENDING ON SYSTEM REQUIRE-
75VA TRANSFORMER, IF NEEDED
C
MENTS, REPLACE WITH A
R
Limit or
Safety
Switches
24 VAC
THERMOSTAT
SYSTEM
TRANSFORMER
Hot
120 VAC
Neutral
Limit or
Safety
Switches
Figure 5. Typical wiring diagram for two transformer systems with NO safety circuits
Relay contacts shown are thermostatically operated. The
CAUTION
!
NOTE
accessory relay scheme is required when safety circuits exist in both systems.
Thermostat
Control
Circuit
Polarity must be observed. If the HOT side of the second transformer is jumpered to the COMMON side of the first transformer a short will be made. Damage to equipment will occur when power is restored.
B
O
Changeover
Changeover
Energized
In Cool
HEAT PUMP SYSTEM AUXILIARY
TWO COMMONS MUST
BE JUMPERED TOGETHER!
Energized
In Heat
Compressor
Y1
Contactor
Stage 1
G
Fan
Relay
W1
Heat
Relay
Stage 1
Emergency
Relay
Switched
Output
E2
W2E1
Heat
Relay
Stage 2
Emergency
Relay
Constant
Output
HEATING SYSTEM
C
THERMOSTAT
R
SYSTEM
Limit or
Safety
Switches
Accessory Relay N.O.
Limit or
Safety
Switches
24 VAC
24 VAC
Contact
24 VAC
AUXILIARY
HEATING
TRANSFORMER
HEAT PUMP
TRANSFORMER
Hot
Neutral
Hot
120 VAC
Neutral
120 VAC
Limit or
Safety
Switches
Limit or
Safety
Switches
Figure 6. Typical wiring diagram for two transformer systems with safety circuits in BOTH systems
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ATTACH THERMOSTAT TO SUBBASE
WE RECOMMEND THAT YOU SET OPTION SWITCHES TO DESIRED POSITION BEFORE AT­TACHING ON SUBBASE (see OPERATION). WE ALSO RECOMMEND THAT YOU PROGRAM THE THERMOSTAT WITH BATTERY INSTALLED BE­FORE ATTACHING ON SUBBASE (see OPERA­TION section for programming instructions).
SYSTEM
USE
HEAT-OFF-COOL-AUTO
TO TURN THERMOSTAT OFF BE-
FORE ATTACHING TO WALL. FAILURE TO TURN OFF THERMOSTAT BEFORE ATTACHING TO WALL MAY CAUSE EQUIPMENT DAMAGE DUE TO RAPID COMPRESSOR CYCLING.
To attach thermostat to subbase, line up the plastic snap guides at the top of the thermostat and the 4 connector pins on the thermostat with the connec­tors near the top right section of the subbase (when viewed from the front). Gently pivot the thermostat down until the 9-pin connectors and the plastic
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snaps lock into place (see fig. 7). Be gentle when attaching thermostat. If the thermostat does not seem to be attaching to the subbase easily, make sure that the connector pins and plastic snaps are properly aligned, and that excess wire is pushed into the wall. Damage to the thermostat may occur if
force is used.
ENGAGE TWO UPPER GUIDES; PIVOT DOWN
Figure 7. Attaching thermostat to subbase
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