Whirlpool UXI1200DYS User Manual

INSTALLATION INSTRUCTIONS 600 CFM AND

1200 CFM IN-LINE BLOWERS FOR RANGE HOODS

INSTRUCTIONS D'INSTALLATION VENTILATEURS

INTERNES AVEC DÉBIT DE 600 PI³ ET 1200 PI³ POUR

HOTTES D’ÉVACUATION

Table of Contents/Table des matières

IN-LINE BLOWER SAFETY........................................................... 1

INSTALLATION REQUIREMENTS ............................................... 3

Tools and Parts............................................................................ 3

Location Requirements ............................................................... 3

Venting Requirements ................................................................. 4

Electrical Requirements............................................................... 5

INSTALLATION INSTRUCTIONS ................................................. 6

Prepare Location ......................................................................... 6

Make Electrical Connection......................................................... 7

ASSISTANCE OR SERVICE .......................................................... 9

In the U.S.A.................................................................................. 9

In Canada .................................................................................... 9

WARRANTY.................................................................................. 10

SÉCURITÉ DU VENTILATEUR INTERNE ............................. 11

EXIGENCES D’INSTALLATION.............................................. 13

Outils et pièces......................................................................13

Exigences d’emplacement....................................................13

Exigences concernant l’évacuation ......................................14

Spécifications électriques .....................................................15

INSTRUCTIONS D’INSTALLATION........................................16

Préparation de l’emplacement..............................................16

Raccordement électrique......................................................17

ASSISTANCE OU SERVICE.................................................... 19

Au Canada............................................................................. 19

GARANTIE................................................................................ 20

IN-LINE BLOWER SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

You can be killed or seriously injured if you don't immediately

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

IMPORTANT: READ AND SAVE THESE INSTRUCTIONS. FOR RESIDENTIAL USE ONLY. IMPORTANT : LIRE ET CONSERVER CES INSTRUCTIONS. POUR UTILISATION RÉSIDENTIELLE UNIQUEMENT.

LI3ZDA / W10331013A

follow instructions.

can be killed or seriously injured if you don't

You instructions.

IMPORTANT SAFETY INSTRUCTIONS

WARNING:

SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

■

Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.

■

Before servicing or cleaning the unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

■

Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.

■

Do not operate any fan with a damaged cord or plug. Discard fan or return to an authorized service facility for examination and/or repair.

■

Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National Fire Protection Association (NFPA), the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.

■

When cutting or drilling into wall or ceiling; do not damage electrical wiring and other utilities.

■

Ducted fans must always be vented outdoors.

CAUTION:

to exhaust hazardous or explosive materials and vapors.

CAUTION:

air, be sure to duct air outside - do not vent exhaust air into spaces within walls or ceilings, attics or into crawl spaces, or garages.

WARNING:

METAL DUCTWORK.

TO REDUCE THE RISK OF FIRE, ELECTRIC

For general ventilating use only. Do not use

To reduce risk of fire and to properly exhaust

TO REDUCE THE RISK OF FIRE, USE ONLY

WARNING:

TO REDUCE THE RISK OF A RANGE TOP

GREASE FIRE:

■

Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.

■

Always turn hood ON when cooking at high heat or when flambeing food (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambé).

■

Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.

■

Use proper pan size. Always use cookware appropriate for the size of the surface element.

WARNING:

PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:

■

SMOTHER FLAMES with a close fitting lid, cookie sheet, or

TO REDUCE THE RISK OF INJURY TO

metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.

■

NEVER PICK UP A FLAMING PAN - you may be burned.

■

DO NOT USE WATER, including wet dishcloths or towels a violent steam explosion will result.

■

Use an extinguisher ONLY if:

– You know you have a class ABC extinguisher, and you

already know how to operate it.

– The fire is small and contained in the area where it

started. – The fire department is being called. – You can fight the fire with your back to an exit.

Based on "Kitchen Fire Safety Tips" published by NFPA.

■

WARNING:

To reduce the risk of fire or electrical shock, do not use this fan with any solid-state speed control device.

READ AND SAVE THESE INSTRUCTIONS

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools needed

■ Drill

■ 1¼" (3 cm) drill bit

■ ³⁄₁₆" (0.5 cm) drill bit

■ Pencil

■ Wire stripper or utility knife

■ Tape measure or ruler

■ Pliers

■ Caulking gun and weatherproof caulking compound

■ Vent clamps

■ Jigsaw or keyhole saw

■ Flat-blade screwdriver

■ Metal snips

■ Phillips screwdriver

Parts needed

■ ½" (1.3 cm) UL listed or CSA approved wiring conduit and

connectors

■ 6 - 18 AWG wires, one each of the following colors: black,

white, red, blue, gray, and green or green/yellow (ground)

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Have a qualified technician install the in-line blower motor

system. All openings in the ceiling and wall where the in-line blower motor

system will be installed must be sealed.

For Mobile Home Installations

The installation of this in-line blower motor system must conform to the Manufactured Home Construction Safety Standards, Title 24 CFR, Part 328 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD, Part 280) or when such standard is not applicable, the standard for Manufactured Home Installation 1982 (Manufactured Home Sites, Communities and Setups) ANSI A225.1/NFPA 501A*, or latest edition, or with local codes.

Product Dimensions

Top (outlet) view

24³⁄₄" (62.9 cm)

14⁷⁄₈" (20.0 cm)

3³⁄₈" (8.6 cm)

12¹⁵⁄₁₆" (32.9 cm)

NOTE: The length of the conduit and 18 AWG wires is determined by the distance between the in-line blower motor and range hood terminal boxes.

■ 11 - UL listed wire connectors

■ ½" (1.3 cm) UL listed or CSA approved strain relief

Parts supplied

Remove parts from packages. Check that all parts are included.

■ 4 - 6 x 80 mm mounting screws

■ 4 - flat washers

■ 6-wire connector assembly for range hood

■ 2 - strain relief connectors

■ T-20 TORX

®†

adapter

14¹¹⁄₁₆" (37.3 cm)

Bottom (inlet) view

16¹⁄₈" (41.0 cm)

26¹⁄₈" (66.4 cm)

3³⁄₈" (8.6 cm)

14⁷⁄₈" (20.0 cm)

†®TORX is a registered trademark of Saturn Fasteners, Inc.

Venting Requirements

■ The vent system must terminate to the outdoors.

■ Do not terminate the vent system in an attic or other enclosed

area.

■ Do not use 4" (10.2 cm) laundry-type vent or wall caps.

■ Use round, metal vent only. Rigid metal vent is

recommended. Plastic or metal foil vent is not recommended.

■ The length of the vent system and number of elbows should

be kept to a minimum to provide efficient performance.

For the most efficient and quiet operation:

■ Use no more than three 90° elbows.

■ Make sure there is a minimum of 24" (61.0 cm) of straight

vent between the elbows if more than 1 elbow is used.

■ Do not install 2 elbows together.

■ Use clamps to seal all joints in the vent system.

■ The vent system must have a damper.

■ Use weatherproof caulking to seal the exterior wall or roof

opening around the cap.

■ The size of the vent should be uniform.

Cold weather installations

An additional backdraft damper should be installed to minimize backward cold air flow. A thermal break should be installed to minimize conduction of outside temperatures as part of the vent system. The damper should be on the cold air side of the thermal break.

The thermal break should be as close as possible to where the vent system enters the heated portion of the house.

Typical In-line Blower System Installations

A 10" (25.4 cm) round vent system is needed for installation (not included). The in-line blower system inlet and outlet openings are 10" (25.4 cm) round. The exhaust (outlet) opening on the range hood must also be 10" (25.4 cm) round.

NOTE: Flexible vent is not recommended. Flexible vent creates back pressure and air turbulence that greatly reduce performance.

The vent system can terminate either through the roof or wall. NOTE: Plywood may be used as a mounting base to span open

areas between ceiling joists and rafters. If used, be sure to use plywood capable of supporting the weight of the in-line blower system (50 lb [22.6 kg]).

Makeup air

Local building codes may require the use of makeup air systems when using ventilation systems greater than the specified CFM of air movement. The specified CFM varies from locale to locale. Consult your HVAC professional for specific requirements in your area.

A. Mount on top of ceiling joists. B. Mount from cross-members tied to trusses. C. Duct horizontal; mount to cross-members tied to trusses. D. Mount on underside of roof rafters. E. Plywood

Calculating Vent System Length

To calculate the length of the system you need, add the equivalent length for each vent piece used in the system.

Vent Piece Equivalent Length

45° elbow 2.5 ft

(0.8 m)

90° elbow 5.0 ft

(1.5 m)

The maximum equivalent vent lengths are: 10" (25.4 cm) round vents - 60 ft (18.3 m)

Example vent system

90 elbow

2 ft

(0.6 m)

6 ft (1.8 m)

The following example falls within the maximum recommended vent length.

1 - 90° elbow = 5.0 ft (1.5 m) 1 - wall cap = 0.0 ft (0.0 m) 8 ft (2.4 m) straight = 8.0 ft (2.4 m)

Length of system = 13.0 ft (3.9 m)

Wall cap

Electrical Requirements

Observe all governing codes and ordinances. Ensure that the electrical installation is adequate and in

conformance with National Electrical Code, ANSI/NFPA 70 (latest edition), or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 (latest edition) and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

■ A 120 volt, 60 Hz., AC only, 15-amp, fused electrical circuit is

required.

■ If the house has aluminum wiring, follow the procedure

below:

1. Connect a section of solid copper wire to the pigtail

leads.

2. Connect the aluminum wiring to the added section of

copper wire using special connectors and/or tools designed and UL listed for joining copper to aluminum.

Follow the electrical connector manufacturer's recommended procedure. Aluminum/copper connection must conform with local codes and industry accepted wiring practices.

■ Wire sizes and connections must conform with the rating of

the appliance as specified on the model/serial rating plate. The model/serial plate is located behind the filter on the rear wall of the range hood.

■ Wire sizes must conform to the requirements of the National

Electrical Code, ANSI/NFPA 70 (latest edition), or CSA Standards C22. 1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 (latest edition) and all local codes and ordinances.

INSTALLATION INSTRUCTIONS

Prepare Location

■ Before making cutouts, make sure there is proper clearance

within the ceiling or wall for the exhaust vent.

■ When cutting or drilling into the ceiling or wall, do not

damage electrical wiring or other hidden utilities.

■ Check that all installation parts have been removed from the

shipping carton.

1. Disconnect power.

2. Determine which venting method to use: roof or wall exhaust.

WARNING

Excessive Weight Hazard

Use two or more people to move and install range hood.

Failure to do so can result in back or other injury.

5. Pull the spring clip to release the blower motor assembly.

Remove the blower motor assembly from the housing and place it on a covered surface.

3. Using 2 or more people, move the in-line blower motor

system to the mounting location.

Prepare for Mounting the In-line Blower System

The in-line blower system must be fastened to a secure structure of the roof, ceiling, wall, floor, or new or existing frame construction. The 4 holes on either the inlet (bottom) side or the outlet (top) side of the blower must be used to mount the in-line blower system to the structure.

NOTE: The mounting hole locations must span the studs. Additional stud framing may be required. Plywood may be used to span open areas between ceiling joists or roof rafters to aid installation. This structure must be strong enough to support the weight of the in-line blower system (50 lb [22.6 kg] min).

Prepare the In-line Blower System

1. Remove the 10 screws from the front cover of the in-line

blower motor housing and set them aside.

2. Remove the front cover of the in-line blower motor housing

and set it aside.

NOTE: To make the in-line blower motor housing easier to mount, the blower motor assembly can be removed. If you do not want to remove the blower motor assembly, proceed to the “Installation of the In-line Blower System” section.

3. Disconnect the motor electrical plug from the blower motor

assembly.

4. Remove the screws that secure the blower motor assembly

to the in-line blower housing and set them aside.

A. Front cover B. Blower mounting screws C. Spring clip D. Motor electrical plug

Installation of the In-line Blower System

NOTE: The blower motor housing can be mounted using 4 holes

from either the inlet side or the outlet side of the blower.

A. Mounting holes

1. Position the in-line blower motor housing in its mounting

location and mark the 4 mounting hole locations.

2. Drill 4 mounting pilot holes using a ³⁄₁₆" (0.5 cm) drill bit.

3. Attach the in-line blower motor housing to the mounting

location with four 6 x 80 mm mounting screws and flat washers.

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