Whirlpool 575 865 01013 Service Manual

SERVICE

Model AWZ 865
Version 8575 865 01013 Page

Whirlpool Europe
Customer Services

AWZ 865

Service Manual

Tumble dryer
Condensation
AWZ 865

Technical data 2 - 3

Spare part list 4

Exploded view 5 - 6

Wiring diagram 7

Circuit diagram 8

Text/Legend 9 - 14

This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations.
Date: 26.09.2003 Subject to modification
Document-No.: 4812 713 13428

26.09.2003 / Page 2 AWZ 865 Whirlpool Europe
Doc. No: 4812 713 13428 8575 865 01013 Customer Service

Technical data

SERVICE

Dimensions

Height 85 cm
Width 59.5 cm
Depth 60 cm

Weight

Gross weight 40 kg
Net weight 38 kg

Surroundings temperature

Room temperature
maximum 35 ˚C
Room temperature
minimum 5 ˚C

Relative humidity

Maximum 95 %

Electrical components

Heating

Type IRCA 1T.8294003
Nominal voltage 230 +10% / -15%V
Nominal power 2200 ± 5% W
Heating resistances:
Connecting points 21.5 - 24.6 Ω

Thermostats

Fluff thermostat (in heaterTH 1.2

Switch on temp. 165 ± 10 ˚C
Switch off temp. 210 ± 9˚C
Color code Green

Safety thermostat (in heater) TL

Switch on temp. <-35 ˚C
Switch off temp. 260 ± 10 ˚C

Power connection

Voltage 230 V
Frequency 50 Hz
Connected load 2.49 kW
Fuse 16 A

Drum data

Volume 112 l
Drum speed 57 ± 2 rpm

Airflow

Air flow circulation 200+10/-30m3 /h
Air flow cooling 180+10/-30m3 /h

Capacity of laundry

Cotton max. 5 kg
Easy care max. 2.5 kg

Exhausting thermostat (in airchannel) TH 1.1

Switch on temp. 68 ± 3˚C
Switch off temp. 83 ± 3˚C

Control module Omega

Type Electronic Timer

Max. options
Nominal voltage 185 - 256 V
Frequency 47 - 63 Hz
Rated currents:
Motor max ≤ 10 A
Heater max ≤ 16 A
Drumlight max ≤ 1A
Pump max ≤ 1A

Temperature :

- Ambient 0 to 85 ˚C

- Storage up to 85 ˚C

Condenswater evacuation

Water container 3.8 l

Water hose

Inner diameter 8 - 10 mm
Maxi. allowable length 2.5 m
Maxi. height for
drain outlet 1.0 m
Length of hose 1.5 m

SERVICE

Technical data

Whirlpool Europe AWZ 865 26.09.2003 / Page 3
Customer Service 8575 865 01013 Doc. No: 4812 713 13428

Main- and blower motor

Type 1-phase asynchronous
Nominal voltage 230 +10% / -15% V
Frequency 50± 3 Hz
Power consumption 285± 7% W
Resistances of coils:
Main coil (2-3) 18.8± 7% Ω
Auxiliary coil (3-4) 18± 7% Ω
Rated speed with
5 kg laundry and
70% rest humidity 2700 rpm
Capacitor 10± 10% µ F

Condensation pump

Type IMS 30.95635...

1-phase synchronous
Voltage 220- 240+10%/-15%V
Frequency 50± 0.5% Hz
Resistance (25˚C) 450± 10% Ω
Nominal current 53± 10% mA
Blocking current 140± 10% mA
Power consuption 14± 2W
Speed 3000 rpm
Capacity(height 1.1m) 2.6± 1.1 l/min

Door switch

Type S16 Bitron
Voltage 230 V
Nominal current 16± 15% A

Display

Type Electronic display
No. of LEDs 23

7 segment display (3 digit
display, only one is used)

Buttons - Start

- Start delay

- Gentle

- Rapid

- Buzzer

- Anticrease

Program selector 12 positions integrated ON/OFF

(stand-by)

Radio interference filter

Type ISKRA KPB 7325
Voltage max. 275 V
Capacity 0.25µ F X1+2x 0.022 µ F

Y2 +1MΩ

Micro switch (pump)

Type Cherry D459

Single pole
Voltage 230 +10%/ -15%V
Frequency 50/ 60 Hz
Current 16 A

26.09.2003 / Page 4 AWZ 865 Whirlpool Europe
Doc. No: 4812 713 13428 8575 865 01013 Customer Service

Spare part list

Model AWZ 865
Service No. 857586501013
Version 857586501013

SERVICE

Pos. No. 12NC Code Description

004 0 4812 440 19718 Bottom
011 0 4812 500 18054 Foot adjustable
012 0 4812 528 78033 Roll
012 1 4812 528 98003 Shaft Front + Roll
012 2 4812 520 28068 Shaft rear

021 0 4812 440 69246 Front,panel paint GW
022 0 4812 440 10866 Panel,side GW
024 0 4812 440 19708 Panel, rear
030 0 4812 440 10868 Table top R2 VBL GW
033 0 4812 310 18582 Kit Push in cover

034 0 4812 417 78015 Fastener Tabletop
053 0 4812 440 89048 Flap complete GW
053 2 4812 417 28061 Lever,fastener plinth
053 3 4812 417 28089 Lock transmit plinth GW
053 4 4812 440 89049 Plinth WH top GW

065 1 4812 325 18009 Insulation rear panel
065 4 4812 325 18008 Insulation housing
100 0 4812 440 10871 Door R2 VBL GW
131 1 4812 271 38463 Door lock system GW
133 0 4812 417 28096 Hook GW

133 2 4812 417 28056 Lock Bag filter
191 0 4812 466 68607 Gasket, door
204 0 4812 466 38014 Protector
220 0 4812 418 18177 Drum cpl.SS
223 0 4812 418 89017 Drum lifter GW

Pos. No. 12NC Code Description

631 0 4812 271 38396 Microswitch f. pump
631 1 4812 360 18476 Floater
631 2 4812 360 58093 O-Ring
633 1 4812 276 18422 Pin Start reset GW
692 0 4812 210 58035 Bracket Sensor GW

692 1 4812 278 58001 Sensor
707 9 4812 530 48165 Tube inflow
740 0 4812 511 48243 Heat exchanger H4
741 0 4812 440 08003 Blower cold air
741 1 4812 530 48244 Cover blower house

743 0 4812 530 48632 Air guide withouthole GW
743 1 4812 530 48254 Heating chamber SS
743 3 4812 530 48239 Cover blow. house
743 4 4812 464 48122 Cover plate
743 8 4812 466 88519 Gasket f. blow. house

750 0 4812 418 79799 Tank condenswater 3,8l
750 1 4812 530 28856 Water guide
751 1 4812 418 88044 Water collector
751 2 4812 401 18472 Clamp sump cover
751 3 4812 271 18014 Cover water switch

761 0 4812 480 58322 Filter bag GW
781 0 4812 530 28243 Hose,draining external 1,5 m
783 0 4812 530 08003 Hose inflow bottom
783 1 4812 530 08009 Hose Reflow long
783 2 4812 530 08001 Hose Pump bottom

261 0 4812 418 79801 Case f.water cont.
271 0 4812 358 18164 Belt,driving 1936 H7 CD RO
273 0 4812 358 18055 Pulley jokey
275 0 4812 492 68129 Spring
291 0 4812 466 68561 Gasket front

291 2 4812 466 68562 Gasket Drum rear
301 0 4812 452 10502 Control panel cpl.
321 0 4812 452 10607 Insert panel
321 1 4812 446 88127 Fastener f. Inlay
331 0 4812 414 58201 Knob,timer VBL WH GW

332 0 4812 276 18443 Button VBL WH EL Start GW
332 1 4812 276 18442 Button VBL WH EL Opt.GW
350 0 4812 214 78463 Display board CD WH high
401 0 4812 361 18291 Motor incl. fan wheel
401 1 4812 401 18421 Clamp Motor

401 2 4812 401 18229 Clamp motor support
420 0 4812 121 18144 Capacitor 10µ F
421 0 4812 121 18161 Interf.filter
430 0 4812 360 58212 Cover,pump + pump ass.
443 0 4812 361 18292 Blower wheel

443 1 4812 361 18293 Fan wheel blower
443 2 4812 290 88066 Clamp blower wheel
456 0 4812 310 18627 Heating element Kit 2200W
490 0 4812 321 18087 Cable,mains
490 1 4812 321 28367 Strain relief

794 0 4812 466 88523 Gasket AC,Bottom
794 1 4812 466 28108 Gasket heater channel
794 2 4812 466 98935 Sealing Heater holder
794 3 4812 466 98937 Sealing
794 4 4812 466 88521 Gasket filter

902 2 4812 256 38004 Holder heater
903 0 4812 532 28028 Clip,fix
903 1 4812 401 18228 Fastener
910 1 4812 502 48347 Screw,selftap 3,5x14SS
910 5 4819 502 38265 Screw VAB 4,5x20

910 8 4812 502 48348 Screw ST 4,2X 11
912 4 4812 502 48015 Screw 4,0x16-TORX
922 0 4812 532 58005 Ring,circlip Triring
922 1 4812 532 58007 Ring,circlip
950 1 4812 466 88517 Gasket inlet bottom

952 3 4812 466 88522 Gasket sensor wiring
962 0 4812 466 38012 Protector Motor

492 1 4812 401 18195 Clip
521 0 4812 214 78462 Control board CD WH Top high
557 0 4812 282 08008 Thermostat drum outlet
557 1 4812 282 98005 Gasket Thermostat
564 0 4812 259 28681 Thermostat Kit

SERVICE

Exploded view

Whirlpool Europe AWZ 865 26.09.2003 / Page 5
Customer Service 8575 865 01013 Doc. No: 4812 713 13428