Western Digital WD Quick Tester User Manual

WD Quick Tester
User Manual
Information furnished by Western Digital is believed to be accurate and reliable. However, no responsibility is assumed by Western Digital for its use; nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Western Digital. Western Digital reserves the right to change specifications at any time without notice.
© 2004 Western Digital Technologies, Inc. All rights reserved.
2779-001003-A01 11/04

Contents

Important - Read First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hard Drive Handling Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Setup
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
WD Quick Tester Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Features at-a-Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Quick Start Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Preparing a Drive for Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Testing the Hard Drive
Jumper Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Quick Start Guide Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Initialization Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Full Drive Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Quick Drive Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive Failure Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Drive Pass Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Full Drive Erase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Quick Drive Erase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Utility Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Test Data Ops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Comm Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
12 Appendix
WD Quick Tester Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The Serial Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The RS232 Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Collecting Data to a Desktop or Laptop System . . . . . . . . . . . . . . . . . . . . 13
Firmware Updates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Error Code Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 1: Main Test Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 2: Subtest Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 3: Specific Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 3: Specific Error Codes (continued). . . . . . . . . . . . . . . . . . . . . . . 16
WD Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CONTENTS - i

Important - Read First

Western Digital does not warrant or represent in any way that the WD Quick Tester will function with all make/model EIDE hard drives or identify all faulty drives under test.
The WD Quick Tester may not identify and/or fail drives that function intermittently. Such drives may be able to function but with some difficulty and may only occasionally report an error or failure when tested. The frequency of intermittent failures can change by varying the test conditions, making an actual failure of the drive difficult to identify.

Hard Drive Handling Procedures

Hard drives can be damaged by rough handling, shock and vibration, or electrostatic discharge (ESD). Be aware of the following precautions when handling hard drives.
! Follow all proper static electricity handling procedures before
attempting to test any hard drive. To avoid ESD, ground yourself by touching the metal chassis of the computer or wear a grounding strap before handling the hard drive.
! Articles of clothing generate static electricity. Do not allow
clothing to come in direct contact with the hard drive or circuit board components.
! Handle the hard drive by the sides only. Avoid touching the circuit
board components on the bottom of the hard drive.
! Do not drop, shake, or knock down the hard drive. ! Do not stack hard drives or stand the hard drive on its edge.
- 1
1

Setup

Introduction

The Western Digital Quick Tester is a simple-to-use universal EIDE hard drive tester that requires no prior hard drive testing experience. It was designed to work on all EIDE drives that support the Logical Block Addressing (LBA) mode of operation. To operate, attach the drive to the tester via the included 40-pin EIDE cable, apply power to both tester and drive, and follow the directions as displayed on the Liquid Crystal Display (LCD). A computer system is not required, but may be used to supply power to the WD Quick Tester and hard drive.

WD Quick Tester Kit Contents

! WD Quick Tester ! 4-conductor power supply "Y" cable ! 40-pin EIDE cable ! WD Quick Tester Quick Reference

Specifications

! Standard voltage level RS232 interface ! Thermal resetable power line fuse
o
o
! Environmental: from 5 ! Power requirements: 12V @ 300 ma; 12 VDC ±10%; ripple and
to 45
C, non-condensing
noise 250 mV provided by the 4-pin Molex connector

Features at-a-Glance

! Stand-alone tester, a PC is not required for test operation ! Designed to test all hard drives that support LBA mode with
enhanced test algorithms for Western Digital drives
! Easy-to-use with simple Pass/Fail results ! Two-button operation with prompted user messages on a
16-character by 2-line LCD
TM
! Drive testing using internal drive S.M.A.R.T.
features if
supported
! Two test options: Quick Drive Test and Full Drive Test (full media
scan with repair functionality)
! Two erase functions: Quick Erase and Full Erase operation ! Logging of up to 100 test records in battery backed up SRAM ! Support of an RS232 serial data output of the tester database
SETUP - 2

Quick Start Operations

1. Verify that the drive jumpers are set for either Single or Cable Select operations.
2. Attach the tester to the drive using the provided 40-pin EIDE cable.
3. Attach both tester and drive to a power source and apply power.
Follow the user messages as displayed on the LCD screen. If testing a non Western Digital drive, refer to the manufacturer’s instructions for jumper settings.
Caution: Though the Quick/Full Drive Test is not data destructive, data within all bad sectors will be overwritten. Make sure to back up your data.

Preparing a Drive for Testing

The following steps will help you ensure proper usage of the WD Quick Tester.
1. Check jumper settings: Jumper settings determine the number of devices on a cable in a computer system. The WD Quick Tester supports one hard drive attached at any one time and only certain jumper settings. Western Digital hard drives must be jumpered as Cable Select or Single (refer to the Jumper Settings section on page
3). For non Western Digital hard drives, refer to the manufacturer’s documentation.
2. Check the cable connection: The WD Quick Tester is supplied with an EIDE cable. Verify that the cable is in good working condition and that pin 1 on both hard drive and tester are aligned. Of the 40 pins on an EIDE connector, pin 1 is designated in red. Most EIDE cables are keyed to fit the connector only one way.
IMPORTANT: The EIDE cable must remain in proper working condition to ensure accurate test results.
3. Check power: The WD Quick Tester uses a standard 12 V, 4-pin connector on a PC power supply. Verify that the connector you are using is in proper working condition. This connector is also keyed and cannot be reversed but will fit either the hard drive or tester. If the power connector is not attached, the WD Quick Tester may display invalid messages.
SETUP - 3
2

Testing the Hard Drive

Jumper Settings

For the hard drive to be detected by the WD Quick Tester, the drive must be jumpered according to the manufacturer’s instructions. Verify that the jumper settings on the hard drive are supported by the WD Quick Tester. Western Digital hard drives must be jumpered as Cable Select or Single (see diagram below). For non Western Digital hard drives, refer to the manufacturer’s documentation.
64258710
64258710
Cable Select
(Default Setting)
10-PIN CONNECTOR
Dual
Dual
Dual
(Master)
(Master)
(Master)
10-PIN
CONNECTOR
KEY:
Dual
Dual
(Master)
(Master)
Jumper pins
1
931
3
931
2
4
Jumper added
931
64258710
931
64258710
Single
10-PIN
CONNECTOR
Dual
(Slave)
10-PIN CONNECTOR
Supported by the WD Quick Tester:
! Cable Select (CSEL/CS): Jumper settings remain the same on all
hard drives in a system (both single- and multi-drives setups). This protocol requires a special CSEL cable, and the host system must support CSEL. The WD Quick Tester supports this setting.
! Single: Indicates the only drive on the cable. Three distinct
configurations on Western Digital hard drives are a) pins 3 and 5 for older models, b) pins 4 and 6 for current 10-pin drives, and c) the simplest, for late model drives, all jumpers removed. The WD Quick Tester supports all three configurations of the Single setting.
Not supported by the WD Quick Tester:
! Master: Designates the drive as the boot device or first device
detected on the cable and that a Slave device is present. The WD Quick Tester does not support the Master setting on Western Digital hard drives because these drives have unique configurations for Master and Single. However, the Master setting is supported on other manufacturer hard drives that share the same configuration for Master and Single.
! Slave: Designates the drive for use as additional storage and that
another device (a Master or boot drive) is on the cable. The WD Quick Tester does not support this setting.
TESTING THE HARD DRIVE - 4
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