Cable Configuration for CMA Lite..............................................................................................71
ii
Page 4
Installation GuideRevision History
Revision History
DateRevisionComment
November 20171.0Initial release
November 20171.1
December 20171.2
January 20181.2.1Updated the product name
January 20181.2.2Added an image for cage nut positioning in the installation procedure.
January 20181.3
•The crossbar on the CMA was changed. See the installation
instructions for details.
•Changed required rack depth, see Required Rack Depth (page
5).
•Changed typical power consumption, see Typical Power
Consumption (page 4).
•Added active cable support
•Added a note regarding single IOMs in SATA TLAs. See Ultrastar
Data102 Description (page 2)
•Updated the Non-Op altitude specification. See Non-Operational
Altitude (page 4).
•Correct the packaging images to show the two CMA boxes that
come in the accessory tray. See Packaging Layout (page 29).
•Updated information on the 2.5" drive carrier option. (topic
removed)
•Added torque requirements for all screws used in the enclosure.
•Updated the IOM replacement section to account for the possibility
of a firmware mismatch. (topic removed)
•Updated the drive assembly installation instructions to clarify the
orientation of the drive assemblies. See Ultrastar Data102 Installation
Procedure (page 37).
April 20181.4
June 20181.5
December 20181.6
March 20191.7Updated the Ultrastar Data102 Installation Procedure (page 37)
May 20191.8Updated the Ultrastar Data102 Installation Procedure (page 37)
•Updated Compatible Drives List. See List of Compatible Drives
(page 9).
•Updated the Rack Requirements. See Ultrastar Data102 Rack
Requirements (page 6).
•Updated the Compatible Drives List. See List of Compatible Drives
(page 9)
•Updated Compatible Drives List. See List of Compatible Drives
(page 9)
iii
Page 5
Installation GuideRevision History
DateRevisionComment
July 20191.9
•Updated servicing image to correct length values and rail servicing
extension in Ultrastar Data102 Rack Requirements (page 6)
section.
•Updated Ultrastar Data102 Installation Overview (page 36)
section to include options for cable management.
•Updated Ultrastar Data102 Installation Procedure (page 37)
section to combine CMA Standard and CMA Lite instructions where
applicable.
•Updated Cable Configuration for CMA Lite (page 71)section to
correct instructions.
•Updated revision history to remove broken links to topics no longer
in this document.
November 20191.10
December 20191.11
April 20201.12
August 20201.13Updated SAS Cabling (page 66)
October 20201.14
•Replaced references to He12 drives with Ultrastrar DC HC520 in List
of Compatible Drives (page 9)
•Updated images of chassis cover screws throughout
•Rebranded document to WD design
•Updated the List of Compatible Drives (page 9)
•Updated drive installation order in the Ultrastar Data102 Installation
Procedure (page 37)
•Added SAS Cabling (page 66)
•Added note about minimum time between removing and
reapplying power in Power Connections (page 26)
•Updated images and text in Ultrastar Data102 Packaging Overview
(page 29) and Ultrastar Data102 Unpacking Procedure (page
32)
•
Added the following to Ultrastar Data102 Installation Procedure
(page 37):
◦Note about input voltage at plug-in step
◦Reference to User Guide after installation instructions
◦Note about installation of 2.5in SSD Assembly
December 20201.15
•Added Operating the 2.5" Drive Carrier (page 65)
•Updated table of approved SAS cables in SAS Cabling (page 66)
•Reordered cabling topics in Installation (page 35) section
•Added UK Import Representation Contact
•Removed Formerica cables from SAS Cabling (page 66)
iv
Page 6
Installation GuideNotices
Notices
Western Digital Technologies, Inc. or its affiliates' (collectively “Western Digital”) general policy does not
recommend the use of its products in life support applications wherein a failure or malfunction of the product
may directly threaten life or injury. Per Western Digital Terms and Conditions of Sale, the user of Western
Digital products in life support applications assumes all risk of such use and indemnifies Western Digital
against all damages.
This document is for information use only and is subject to change without prior notice. Western Digital
assumes no responsibility for any errors that may appear in this document, nor for incidental or consequential
damages resulting from the furnishing, performance or use of this material.
Absent a written agreement signed by Western Digital or its authorized representative to the contrary,
Western Digital explicitly disclaims any express and implied warranties and indemnities of any kind that may,
or could, be associated with this document and related material, and any user of this document or related
material agrees to such disclaimer as a precondition to receipt and usage hereof.
Each user of this document or any product referred to herein expressly waives all guaranties and warranties
of any kind associated with this document any related materials or such product, whether expressed or
implied, including without limitation, any implied warranty of merchantability or fitness for a particular
purpose or non-infringement. Each user of this document or any product referred to herein also expressly
agrees Western Digital shall not be liable for any incidental, punitive, indirect, special, or consequential
damages, including without limitation physical injury or death, property damage, lost data, loss of profits or
costs of procurement of substitute goods, technology, or services, arising out of or related to this document,
any related materials or any product referred to herein, regardless of whether such damages are based on
tort, warranty, contract, or any other legal theory, even if advised of the possibility of such damages.
This document and its contents, including diagrams, schematics, methodology, work product, and
intellectual property rights described in, associated with, or implied by this document, are the sole and
exclusive property of Western Digital. No intellectual property license, express or implied, is granted by
Western Digital associated with the document recipient's receipt, access and/or use of this document or the
products referred to herein; Western Digital retains all rights hereto.
Western Digital, the Western Digital logo, and Ultrastar are registered trademarks or trademarks of Western
Digital Corporation or its affiliates in the US and/or other countries. Linux® is the registered trademark of
Linus Torvalds in the U.S. and other countries. All other marks are the property of their respective owners.
Product specifications subject to change without notice. Pictures shown may vary from actual products. Not
all products are available in all regions of the world.
Western Digital
5601 Great Oaks Parkway
San Jose, CA 95119
For further assistance with a Western Digital product, contact Western Digital Datacenter Platforms technical
support. Please be prepared to provide the following information: part number (P/N), serial number (S/N),
product name and/or model number, and a brief description of the issue.
Email:
support@wdc.com
Website:
https://portal.wdc.com/Support/s/
UK Import Representation Contact
Western Digital UK Limited Hamilton House, Regent Park, Kingston Road Leatherhead, Surrey KT22 7PL, GB,
United Kingdom
Telephone: +44 1372 366000
1.1 Product Label Information
The following product information is required for technical support requests:
•Part Number (P/N)
•Serial Number (S/N)
•Product Name and/or Model Number (MODEL)
This information may be found on the product label, which is affixed to an exterior, non-removable surface of
the chassis. The following is an example label with the applicable information fields highlighted:
vi
Page 8
Western Digital
Overview
This section provides a high level overview of the features of the
Ultrastar Data102 .
- List of Compatible Drives..............................6
1
Page 9
Installation Guide
1.1 Ultrastar Data102 Description
Figure 2: Ultrastar Data102
1. Overview
1.1 Ultrastar Data102 Description
The Ultrastar Data102 is a 4U form factor, high availability, high density, rack-mounted storage enclosure
that is capable of hosting up to 102 SAS or SATA drives. The maximum data storage capacity of the Ultrastar
Data102 is 1.428 PB using 14TB HGST Ultrastar® HC530 drives . (For a full list of compatible drives and total
storage capacities, see the List of Compatible Drives (page 9).) The enclosure runs on an input voltage
of 200 - 240 VAC and consumes ~1300W of power under typical conditions. It requires a maximum of
~1600W at full load.
It is designed to fit within a 4U rack space and requires 1181-1197 mm (46.5in. - 47.13in.) of usable rack space,
frame to frame. A fully loaded system will add 118.8 kg / 262 lbs. of static load when fully loaded with drives.
•4U Storage Enclosure
•Supports up to 102 Drives
•Can support 3.5” drives and 2.5” SSD drives (2.5" requires an adapter) in the 102 available drive bays.
•Up to 12W per drive slot for the 102 data storage drives (Cannot exceed 85A on the 5V rail)
•House and control four (4) N+1 redundant 80mm rear fans
•House and control a dual rotor 40mm internal IOM Fan
•Controlled by two (2) redundant I/O Modules
•Powered by two (2) redundant 1600W PSUs
•Supports High Line (220-240 VAC) Input Power
•Full high availability with independent dual paths to all HDDs
•Toolless replacement of all Customer Replaceable Units (CRUs)
•Fits within a standard EIA-310 rack including all necessary cable management (see Compatible Rack
Hardware Configuration (page 7))
•Supports up to 3m passive SAS cables (limited to 3m or less) or active cables (any length) (see SAS
Cabling (page 66))
1
1.2 Ultrastar Data102 Layout
1.SATA based models will only include 1 IOM
2
Page 10
Installation Guide
Figure 3: Front and Rear Product Layout
1. Overview
1.2 Ultrastar Data102 Layout
Table 1: Front and Rear Component Identification
NumberComponent
1Enclosure Handles
2CMAs
3CMA Tray
4Rear Fans
5PSUs
6Chassis Cover
7Rear Cover Alignment Brackets
8Rails
The following is an image of the layout of the major system components inside the Ultrastar Data102 .
3
Page 11
Installation Guide
Figure 4: Component Layout
1. Overview
1.3 Environmental Specifications
1.3 Environmental Specifications
Table 2: Environmental Specification
SpecificationNon-OperationalOperational
Temperature-40°C to 70°C5°C to 35°C
Temperature Gradient30°C per hour max20°C per hour max
Temperature De-rating1°C per 300m above 3000m1°C per 300m above 900m
Relative Humidity Gradient30% per hour maximum30% per hour maximum
Altitude-300m to 12,000m /
-984 ft. to 39,370 ft
1.4 Electrical Specifications
Table 3: Electrical Specifications
SpecificationValue
Max Power Consumption~1600W
-300m to 3048m /
-984 ft. to 10,000 ft.
4
Page 12
Installation Guide
Typical Power Consumption
SpecificationValue
2
Input Voltage200 - 240 VAC
PSU Connector TypeC14
PSU Efficiency80 PLUS Platinum
~1300W
1. Overview
1.5 Mechanical Specifications
Inrush Current Maximum (per
PSU)
Caution: The Ultrastar Data102 can only be plugged into high line (200 - 240 VAC) power. If
the unit is plugged into low line (110-127 VAC), the PSU will report a "Critical" state when status
pages are queried using SES. In this case, the enclosure will power up, but the drives will not.
The enclosure will remain in low-power mode.
AC line inrush current shall not exceed 40A peak, for up to
one-quarter of the AC cycle after which, the input current
should be no more than the specified maximum input current.
1.5 Mechanical Specifications
Table 4: Mechanical Specifications
SpecificationNon-OperationalOperational
Shock10G, 0 - peak,11ms half sine;
3 positive and 3 negative
pulses in each axis Shock
Vibration0.75G, 0 - peak swept sine;
5 -500Hz; 1 complete sweep
@ 1/2 octave per minute
5G, 0 - peak, 11ms half sine; 3 positive
and 3 negative pulses in each axis-
minimum 6 seconds between shocks
to allow for write/read recovery
0.10G,0 - peak swept sine; 5
-500Hz; 1 complete sweep
@ 1/2octave per minute
Weight118.8 kg / 262 lbs.
Enclosure DimensionsW: 447mm x L: 1048.5 mm x H: 175mm / W: 17.6in. x L: 41.28in. x H: 6.89in.
CMA Standard: 1183mm / 46.57in.Length of Enclosure w/
CMA
Required Rack Width450mm with (17.72in.) with 465mm (18.31in.) ± 1.5mm
nominal hole spacing. See EIA-310 Rack Standard
Required Rack Depth1181-1197 mm (46.5in. - 47.13in.) of usable rack space, frame to frame
Rack Units (U)4U
Vertical Rack Rail
Spacing
2.Max and typical power consumption values represent the output power to the system. Input power will vary depending
on the PSU efficiency and load sharing between PSUs.
CMA Lite: 1148mm / 45.19in.
812.8mm - 914.4mm / 32 in. - 36 in.
5
Page 13
Installation Guide
1.6 Performance Specifications
Table 5: Performance Specifications
SpecificationValue
Number of Drive Slots102
Data Transfer Rates12GBps SAS / 6Gbps SATA
Max Raw Data Storage Capacity1.428 PB using 14TB HGST Ultrastar® HC530 drives
SAS Ports 12 x Mini-SAS HD (6 per IOM)
2 x 10/100/1G Ethernet
1.7 Ultrastar Data102 Rack Requirements
The Ultrastar Data102 is designed to be installed into a rack that meets the EIA-310 standard at a minimum
1181-1197 mm (46.5in. - 47.13in.) of usable rack space, frame to frame. The vertical rack rails must be set
between 812.8mm - 914.4mm / 32 in. - 36 in. to support the enclosure. It requires 4U of rack space, and it
should be installed into the rack at the lowest possible U height to keep the load on the rack balanced.
1. Overview
1.6 Performance Specifications
Table 6: Required Rack Specifications
ParameterRequirement
Rack Depth1181-1197 mm (46.5in. - 47.13in.) of usable rack space, frame to frame
Rack Width
Rack Units (U)4U
Vertical Rack Rail Spacing812.8mm - 914.4mm / 32 in. - 36 in.
Static Load Rating1360.7 kg. / 3000 lbs.
Dynamic Load Rating1020.5 kg. / 2250 lbs.
Warning: When extended out of the rack on the rail system, the Ultrastar Data102 will be
~950 mm / 37.4in. extended outward. This may be a potential tipping hazard depending on
the configuration of the rack. Ensure that leveling feet, anti-tilt, and any other safety features
recommended by the specific rack manufacturers have been deployed before servicing.
The following section provides specific information necessary to install, service, and remove the Ultrastar
Data102 . The installation of the Ultrastar Data102 requires two people and a space of 1524mm / 60in.
in front of the installation space. The servicing of the enclosure requires one person and a minimum of
1219.2mm / 48in. of space in front of the installation space. The removal of the enclosure requires two
people, 1371mm / 54in. of space in front of the installation space, and 24in. on either side of the enclosure
for two people to remove the enclosure.
450mm with (17.72in.) with 465mm (18.31in.) ± 1.5mm
nominal hole spacing. See EIA-310 Rack Standard
6
Page 14
Installation Guide
Warning: The handles on the front of the chassis are not intended to be used to support the
weight of the Ultrastar Data102 . Lifting the unit by the chassis handles or trying to support the
unit on the handles can cause them to fail. This can cause serious damage to the unit or serious
bodily harm to those handling the unit. Always team lift the chassis by gripping the underside
of the unit, and never try to lift a chassis that is filled with drives.
Figure 5: Installation, Servicing, and Removal
1. Overview
1.7 Ultrastar Data102 Rack Requirements
Attention: Do not install or remove the enclosure while it is populated with drives. The fully
populated enclosure exceeds the amount of weight that a team of two should lift.
1.7.1 Compatible Rack Hardware Configuration
The following table(s) list the approved rack hardware configurations for the Ultrastar Data102 :
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Part
Number
SSDSAS 12Gb/sRI-1DW/DTCG960GB1EX2093
SSDSAS 12Gb/sRI-3DW/DSE1.6TB1EX2024
SSDSAS 12Gb/sRI-3DW/DISE1.6TB1EX2025
SSDSAS 12Gb/sRI-3DW/DTCG1.6TB1EX2089
SSDSAS 12Gb/s ME-10DW/DSE1.6TB1EX2016
SSDSAS 12Gb/s ME-10DW/DISE1.6TB1EX2017
SSDSAS 12Gb/s ME-10DW/DTCG1.6TB1EX2085
SSDSAS 12Gb/sRI-1DW/DSE1.92TB1EX2034
SSDSAS 12Gb/sRI-1DW/DISE1.92TB1EX2035
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
SSDSAS 12Gb/sRI-1DW/DTCG1.92TB1EX2094
SSDSAS 12Gb/sRI-3DW/DSE3.2TB1EX2026
SSDSAS 12Gb/sRI-3DW/DISE3.2TB1EX2027
SSDSAS 12Gb/sRI-3DW/DTCG3.2TB1EX2090
SSDSAS 12Gb/s ME-10DW/DSE3.2TB1EX2018
SSDSAS 12Gb/s ME-10DW/DISE3.2TB1EX2019
SSDSAS 12Gb/s ME-10DW/DTCG3.2TB1EX2086
SSDSAS 12Gb/sRI-1DW/DSE3.84TB1EX2036
SSDSAS 12Gb/sRI-1DW/DISE3.84TB1EX2037
SSDSAS 12Gb/sRI-1DW/DTCG3.84TB1EX2095
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
SSDSAS 12Gb/sRI-3DW/DSE6.4TB1EX2028
18
Page 26
Installation Guide
1. Overview
1.8 List of Compatible Drives
DriveTypeInterfaceDrive Writes Encryption Volume
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SS530
w/ 3.5 in. to 2.5 in. drive carrier
SSDSAS 12Gb/sRI-3DW/DISE6.4TB1EX2029
SSDSAS 12Gb/sRI-3DW/DTCG6.4TB1EX2091
SSDSAS 12Gb/sRI-1DW/DSE7.68TB1EX2038
SSDSAS 12Gb/sRI-1DW/DISE7.68TB1EX2039
SSDSAS 12Gb/sRI-1DW/DTCG7.68TB1EX2096
SSDSAS 12Gb/sRI-1DW/DSE15.36TB1EX2040
SSDSAS 12Gb/sRI-1DW/DISE15.36TB1EX2041
SSDSAS 12Gb/sRI-1DW/DTCG15.36TB1EX2097
Table 22: Western Digital Ultrastar SA620
Part
Number
DriveTypeInterfaceDrive Writes Encryption Volume
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
SSDSATA 6Gb/s RI-1.8DW/DSE400GB
SSDSATA 6Gb/s RI-1.8DW/DISE400GB
SSDSATA 6Gb/s RI-0.6DW/DSE480GB
SSDSATA 6Gb/s RI-0.6DW/DISE480GB
SSDSATA 6Gb/s RI-1.8DW/DSE800GB
SSDSATA 6Gb/s RI-1.8DW/DISE800GB
SSDSATA 6Gb/s RI-0.6DW/DSE960GB
SSDSATA 6Gb/s RI-0.6DW/DISE960GB
SSDSATA 6Gb/s RI-1.8DW/DSE1.6TB
Part
Number
No longer
available
No longer
available
No longer
available
No longer
available
No longer
available
No longer
available
No longer
available
No longer
available
No longer
available
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
SSDSATA 6Gb/s RI-1.8DW/DISE1.6TB
No longer
available
19
Page 27
Installation Guide
1. Overview
1.8 List of Compatible Drives
DriveTypeInterfaceDrive Writes Encryption Volume
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
Ultrastar SA620
w/ 3.5 in. to 2.5 in. drive carrier
SSDSATA 6Gb/s RI-0.6DW/DSE1.92TB
SSDSATA 6Gb/s RI-0.6DW/DISE1.92TB
Part
Number
No longer
available
No longer
available
20
Page 28
Western Digital
Disclaimers
Learn about the Regulatory, Safety, and Electromagnetic
standards for which this product is compliant.
The following chapter describes the Regulatory Statement
of Compliance, Safety Compliance, and Electromagnetic
Compatibility Agency Requirements for the Ultrastar Data102 .
A Compliance.................................................22
- Country Certifications................................. 23
21
Page 29
Installation Guide
2.1 Restricted Access Location
The Ultrastar Data102 is intended for installation in a server room or computer room where at least one of
the following conditions apply:
•access can only be gained by service persons or by users who have been instructed about the
restrictions applied to the location and about any precautions that shall be taken and/or
•access is through the use of a tool or lock and key, or other means of security, and is controlled by the
authority responsible for the location.
2.2 Safety Compliance
Product Name: Ultrastar Data102
Regulatory Model: H4102-J
Electromagnetic Compatibility Emissions: Class A
This product has been tested and evaluated as Information Technology Equipment (ITE) at accredited thirdparty laboratories for all safety, emissions and immunity testing required for the countries and regions where
the product is marketed and sold. The product has been verified as compliant with the latest applicable
standards, regulations and directives for those regions/countries. The suitability of this product for other
product categories other than ITE may require further evaluation.
The product is labeled with a unique regulatory model that is printed on the label and affixed to every unit.
The label will provide traceability to the regulatory approvals listed in this document. The document applies
to any product that bears the regulatory model and type names including marketing names other than
those listed in this document.
2. Disclaimers
2.1 Restricted Access Location
2.3 Electromagnetic Compatibility (EMC) Class A Compliance
The H4102-J complies with and conforms to the latest international standards as applicable:
Emissions
•FCC CFR 47 Part 15, Subpart B
•ICES-003
•EN 55032
•CISPR 32
•CE – EMC Directive 2014/30/EU
•VCCI V-3
•BSMI CNS14338
•KN32
•AS/NZS CISPR 32
•TR CU 020/2011
Immunity
•EN 61000-3-2 Harmonic Current Emissions
•EN 61000-3-3 Voltage Fluctuations and Flicker
•EN 55024
•KN35
•EN 61000-4-2 ESD
22
Page 30
Installation Guide
•EN 61000-4-3 Radiated Immunity
•EN 61000-4-4 EFT
•EN 61000-4-5 Surge
•EN 61000-4-6 RF Common Mode
•EN 61000-4-8 Power Frequency Magnetic Field
•EN 61000-4-11 Voltage Dips and Interruptions
2.4 Country Certifications
Table 23: Country Certifications
Country/RegionAuthority or Mark
North America (Canada, USA)Nemko
European UnionCE
JapanVCCI
KoreaMSIP
2. Disclaimers
2.4 Country Certifications
TaiwanBSMI
Australia/New ZealandRCM
Russia, Kazakhstan, Belarus, ArmeniaCU EAC
UkraineUkrsepro
MexicoNOM
IsraelSII
South AfricaSABS
IndiaBIS
23
Page 31
Western Digital
Safety
The following chapter provides safety and regulatory
information for the Ultrastar Data102 .
In This Chapter:
- Safety Warnings and Cautions....................25
- Safety and Service....................................... 27
24
Page 32
Installation Guide
3.1 Safety Warnings and Cautions
To avoid personal injury or property damage, before you begin installing the product, read, observe, and
adhere to all of the following safety instructions and information. The following safety symbols may be used
throughout the documentation and may be marked on the product and/or the product packaging.
CAUTION Indicates the presence of a hazard that may cause minor personal injury or property damage if
the CAUTION is ignored.
WARNING Indicates the presence of a hazard that may result in serious personal injury if the WARNING is
ignored.
Indicates potential hazard if indicated information is ignored.
Indicates shock hazards that result in serious injury or death if safety instructions are not followed.
3. Safety
3.1 Safety Warnings and Cautions
Indicates do not touch fan blades, may result in injury.
Indicates disconnect all power sources before servicing.
3.2 Electrostatic Discharge
CAUTION
Electrostatic discharge can harm delicate components inside Western Digital products.
Electrostatic discharge (ESD) is a discharge of stored static electricity that can damage equipment and
impair electrical circuitry. It occurs when electronic components are improperly handled and can result in
complete or intermittent failures.
Wear an ESD wrist strap for installation, service and maintenance to prevent damage to components in the
product. Ensure the antistatic wrist strap is attached to a chassis ground (any unpainted metal surface). If
possible, keep one hand on the frame when you install or remove an ESD-sensitive part.
Before moving ESD-sensitive parts place them in ESD static-protective bags until you are ready to install the
part.
3.3 Optimizing Location
Failure to recognize the importance of optimally locating your product and failure to protect against
electrostatic discharge (ESD) when handling your product can result in lowered system performance or
system failure.
Do not position the unit in an environment that has extreme high temperatures or extreme low
temperatures. Be aware of the proximity of the unit to heaters, radiators, and air conditioners.
25
Page 33
Installation Guide
Position the unit so that there is adequate space around it for proper cooling and ventilation. Consult the
product documentation for spacing information.
Keep the unit away from direct strong magnetic fields, excessive dust, and electronic/electrical equipment
that generate electrical noise.
3.4 Power Connections
Be aware of the ampere limit on any power supply or extension cables being used. The total ampere rating
being pulled on a circuit by all devices combined should not exceed 80% of the maximum limit for the
circuit.
CAUTION The power outlet must be easily accessible close to the unit.
Always use properly grounded, unmodified electrical outlets and cables. Ensure all outlets and
cables are rated to supply the proper voltage and current.
This unit has more than one power supply connection; both power cords must be removed from the
power supplies to completely remove power from the unit. There is no switch or other disconnect device.
When power cycling the unit, wait 10 seconds before re-applying power. Failure to do so may cause the
enclosure to boot up in an inaccessible state. If this is encountered, remove power, wait 10 seconds, and
then reapply power.
3. Safety
3.4 Power Connections
3.5 Power Cords
Use only tested and approved power cords to connect to properly grounded power outlets or
insulated sockets of the rack's internal power supply.
If an AC power cord was not provided with your product, purchase one that is approved for use in your
country or region.
CAUTION To avoid electrical shock or fire, check the power cord(s) that will be used with the product as
follows:
•The power cord must have an electrical rating that is greater than that of the electrical current rating
marked on the product.
•Do not attempt to modify or use the AC power cord(s) if they are not the exact type required to fit into
the grounded electrical outlets.
•The power supply cord(s) must be plugged into socket-outlet(s) that is / are provided with a suitable
earth ground.
•The power supply cord(s) is / are the main disconnect device to AC power. The socket outlet(s) must
be near the equipment and readily accessible for disconnection.
3.6 Rackmountable Systems
CAUTION
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Always install rack rails and storage enclosure according to Ultrastar Data102 product documentation.
Follow all cautions, warnings, labels, and instructions provided within the rackmount instructions.
Reliable grounding of rack-mounted equipment should be maintained.
If installed in a closed or multi-unit rack assembly, the operating ambient temperature of the rack
environment may be greater than room ambient. Therefore, consideration should be given to installing the
equipment in an environment compatible with the maximum ambient temperature (Tma) specified by the
manufacturer.
Observe the maximum rated ambient temperature, which is specified in the product documentation.
For safe operation of the equipment, installation of the equipment in a rack should be such that the
amount of air flow is not impeded so that the safe operation of the equipment is not compromised.
3.7 Safety and Service
All maintenance and service actions appropriate to the end-users are described in the product
documentation. All other servicing should be referred to a Western Digital-authorized service technician.
3. Safety
3.7 Safety and Service
To avoid shock hazard, turn off power to the unit by unplugging both power cords before
servicing the unit. Use extreme caution around the chassis because potentially harmful voltages are present.
When replacing a hot-plug power supply, unplug the power cord to the power supply being
replaced before removing it from the Ultrastar Data102 .
The power supply in this product contains no user-serviceable parts. Do not open the power supply.
Hazardous voltage, current and energy levels are present inside the power supply. Return to manufacturer
for servicing.
Use caution when accessing part of the product that are labeled as potential shock
hazards, hazardous access to moving parts such as fan blades.
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Western Digital
Packaging
The following chapter provides information about how the
Ultrastar Data102 is packaged and instructions for unpacking it.
The Ultrastar Data102 is shipped in protective outer
packaging that consists of cardboard caps on the
top and bottom and an outer sleeve surrounding
the sides. Edge protectors reinforce the top cap,
while plastic banding surrounds the packaging and
secures it all to the shipping pallet.
The inner contents of the Ultrastar Data102
packaging consists of three layers: the accessory
tray (top), the chassis box (middle), and the drive
boxes (bottom). The contents of each layer are
detailed in the following sections.
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Accessory Tray
The accessory tray contains boxes for the CMA arms, the Rails, and the Top Cover Alignment Brackets, as
well as plastic bags containing the cables and necessary hardware.
The Chassis is boxed in the middle layer and protected by foam padding. It comes with pre-installed Rear
Fans, PSUs, IOM Fan, and IOMs.
4. Packaging
4.1 Ultrastar Data102 Packaging Overview
Figure 8: Chassis Box Contents
Drive Boxes
On the bottom layer are seven drive boxes holding fourteen HDD assemblies each, and one box holding
four HDD assemblies.
Figure 9: Drive Box Contents
Table 25: Chassis Box Contents
ContainerContents
Chassis box 1 Chassis w/ all internal
components pre-installed (except
HDDs):
•2 PSUs
•2 IOM s
•1 IOM Fan
•4 Rear Fans
Table 26: Drive Box Contents
ContainerContents
7 boxes:
1 box:
(total of 8
boxes)
14 HDD assemblies each
4 HDD assemblies
(total of 102 HDD assemblies)
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4.2 Ultrastar Data102 Unpacking Procedure
4.2 Ultrastar Data102 Unpacking Procedure
Step 1 : Make sure that all of the necessary parts and equipment are available, including any equipment
necessary to support the enclosure during installation. To verify the list of necessary parts, see
Ultrastar Data102 Packaging Overview (page 29).
Step 2 :
Step 3 : Remove and discard the top cap and the outer sleeve.
Using a box cutter, cut the straps that secure the packaging to the pallet.
Figure 10: Top Cap and Sleeve Removal
4. Packaging
Step 4 : From the accessory tray, open the boxes for the rails, CMA arms, and top cover alignment
brackets. Remove these parts and set them aside.
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Figure 11: Unpack Accessory Tray Contents
4. Packaging
4.2 Ultrastar Data102 Unpacking Procedure
Step 5 : Open the chassis box and remove the top cushions from the front and rear of the chassis.
Figure 12: Unpack Chassis Box Contents
Step 6 : With assistance, and without using the system handles, remove the chassis from the chassis box
and set it aside.
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Step 7 : Open the drive boxes and verify their contents. Depending on the version of the Ultrastar
Data102 being unpacked, seven boxes should contain fourteen drive assemblies (in the form of
HDDs, SSDs, or blanks), and one box should contain four drive assemblies. Once the contents are
verified, leave them in the boxes. This will protect them from damage until they are installed in
the enclosure.
Figure 13: Verify Drives and Drive Blanks
4. Packaging
4.2 Ultrastar Data102 Unpacking Procedure
Warning: The chassis weight without drives is 32.34 kg / 71.3 lbs. To avoid injury,
the chassis should be team lifted.
Caution: Do not lift the chassis by the system handles. The handles are designed
only for sliding the enclosure out of the rack on its rails.
•M5 x 12mm Phillips Pan Head
screws (to secure top cover)
•Included Washers
•Low-Profile M4 x 3.2mm Philips
screws (included with rail
assembly)
•M3 x 8mm T10 Torx screws
•10 M5 cage nuts
•CMA Crossbar
•Cable Tray (optional)
•Optional (if using CMA Tray):
M3 x 8mm T10 Torx screws
•Zip Tie (from CMA box)
# of People
Required
3 Total (2 for
Team Lifting
Purposes and
1 to Guide and
Spot)
Time
Required
45 min.
Screw TypeTorque Value
M5 x 12mm T15 Flat Head Torx
screws
M5 x 12mm Phillips Pan Head screws3.38-3.61 Nm / 30-32 in-lbf
Low-Profile M4 x 3.2mm Philips
screws
M3 x 8mm T10 Torx screws.33-.56 Nm / 3-5 in-lbf
Captive M5 Torx chassis cover thumb
screws
3.38-3.61 Nm / 30-32 in-lbf
.90-1.12 Nm / 8-10 in-lbf
3.38-3.61 Nm / 30-32 in-lbf
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Cable Management
There are two different options for cable management in Ultrastar Data102 : CMA Standard and CMA
Lite. Each of these options has a different installation, configuration, and purpose. The standard CMA
configuration manages and protects the full cable load during normal operation of the Ultrastar Data102 . If a
fully-configured Ultrastar Data102 is not necessary, CMA Lite provides a better management and protection
solution for a lighter cable load, with a more compact hardware footprint. Utilizing front spacer brackets
that shift the enclosure forward, and narrower basket clips for tighter cable management, CMA Lite allows
the enclosure to fit within shallower racks and/or those with front and rear doors. The following information
provides a list of the features of each cable management option:
CMA Standard:
•Enables use of all I/O connections
•Manages and protects full set of cables during installation, operation, and servicing
•Easy cable routing with the open-top cable baskets
•Toolless installation
CMA Lite:
•Smaller rack footprint for shallower racks and/or racks with doors
•Manages and protects a lighter cable load (with only one CMA arm) during installation, operation, and
servicing
•Easy cable routing with the open-top cable baskets
•Toolless installation
5. Installation
5.2 Ultrastar Data102 Installation Procedure
CMA and CMA Lite in the Installation Procedure
The installation procedure for the Ultrastar Data102 includes instructions for both CMA Standard and CMA
Lite. These instructions are labeled, in-line, to notify the user when a step or part of a step is used for one
option or the other. These options occur during the steps for rail installation, CMA installation, cabling,
and securing the enclosure to the rack.
Attention: The CMA Lite replacement package includes a CMA arm and spacer brackets.
Replacing the CMA arm can be done with the enclosure in place in the rack. To replace the
spacer brackets, the enclosure must be removed from the rack.
5.2 Ultrastar Data102 Installation Procedure
Warning: The handles on the front of the chassis are not intended to be used to support the
weight of the Ultrastar Data102 . Lifting the unit by the chassis handles or trying to support the
unit on the handles can cause them to fail. This can cause serious damage to the unit or serious
bodily harm to those handling the unit. Always team lift the chassis by gripping the underside
of the unit, and never try to lift a chassis that is filled with drives.
Attention: This procedure utilizes "Right" and "Left" as to inform the user on actions related to
the installation. "Right" and "Left" will be in reference to where the user is positioned, whether
at the front or the rear of the installation space.
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Note: For CMA Lite Installation only: Ensure that the chosen rack has about 2.5in. of extra
space in front of the vertical rack rails. The intent of CMA Lite is to reposition the enclosure
closer to the front of the rack to create a more centered enclosure.
Step 1 : Remove the inner rail that is nested inside the rack rails.
a. Start by sliding the inner rail out of the outer/rack rail until the safety latch engages and the
b. Press on the safety latch release spring located on the side of the rail and slide the inner rail
Figure 14: Rail Safety Latch
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Note: There are Right and Left rails and they must be installed as a set. Each inner
rail will read "R" for the right or "L" for the left embossed on the inside. Each outer
rail will read "R-Front" for the right or "L-Front" for the left. Right and Left refer to
when you are facing the front of the rack.
inner rail will not extend further. It will only slide one way.
out the rest of the way.
Step 2 : Install the inner rail onto the chassis making sure they are installed on the correct side. Each inner
rail will read "R" for the right or "L" for the left embossed on the side that faces away from the
chassis. Right and Left are with reference to looking at the front of the enclosure.
a. Orient the inner rails so that the flat side is facing the enclosure and the side with the
grooves is facing away from the enclosure.
Align the keyholes on the inner rail to the mounting pegs on the side of the enclosure and
b.
press the inner rail flush against the chassis. If the keyholes don't line up with the pegs, flip
the rail length-wise to see if this will align them.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 15: Inner Rail Attachment
c.
Slide the inner rail toward the rear of the chassis to lock it in place. There will be an audible
click and the mounting pegs will cover the front part of the keyhole.
Figure 16: Slide Inner Rail
d.
Install the three special low-profile M4 x 3.2mm Philips screws provided to secure the inner
rail to the chassis.
e. Follow these steps for the second inner rail on the opposite side of the enclosure.
Caution: When installing the inner rail onto the chassis, make sure to only use
the special Low-Profile M4 x 3.2mm Philips screws provided in the accessory
kit with the CMA. These screws should be tightened to .90-1.12 Nm / 8-10 inlbf using a # 2 Philips Screwdriver. These screws are specially designed for this
purpose. Using unapproved screws could cause damage to the slides inside
the rail.
Step 3 : Attach a cable tie mount to the cable tray.
a. Clean the surface of the cable tray, under the mounting area, with isopropyl alcohol and
allow to dry.
Adhere a cable tie mount in the approximate location shown in the following diagram:
b.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 17: Cable Tie Mount Location
Step 4 : Secure the Cable Tray onto the enclosure using the included M3 x 8mm T10 Torx screws and the
Long T10 Torx Screwdriver. These screws should be tightened to .33-.56 Nm / 3-5 in-lbf using a
Long T10 Torx Screwdriver.
Figure 18: Installing the Cable Tray
Step 5 : Set the vertical rack rail depth to between 32" and 36".
Note: Ensure that all of the vertical rails are set to the same depth using a tape
measure.
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Step 6 : Install the outer rails into the rack. Pay special attention to which side is being installed. The
embossed R is for the right side and L is for the left side. Right and Left refer to when you are
facing the front of the rack.
a. Move to the rear of the rack.
b.
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Orient the rail so that the word "REAR" that is embossed into the metal of the rail is at the
rear end of the rack, and the release latch is facing the inside of the rack posts as shown in
the following image.
Figure 19: Rear Rail Latch Release Latch
c. Align the rail on the rack posts at the U-height desired for installation. The bottom of the rail
will be the lower most U of the total 4U height.
d. Pull the rail toward the rack post until the toolless latching mechanism engages the rack. The
latching mechanism may need to be pulled open to get around the rack post.
e. Move to the front of the rack.
f.
Align the front of the rail with the holes on the rack posts that will receive the rails and pull
the rail toward the holes until the toolless latching mechanism engages the rack.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 20: Front Rail Release Clip Operation
g. Use a level to make sure that the rails are aligned properly.
h. Follow these steps for the other outer rail.
Step 7 : Install the rail mounting hardware, starting with the uppermost rack mounting hole of the 4U
space on the front of the rack.
CMA Standard:
a. Install one cagenut at the uppermost mounting hole of the 4U space that the enclosure will
occupy.
If the Ultrastar Data102 will be installed in a rack for shipping purposes, install four more M5
b.
cage nuts in the holes 3-6 of the 4U space. These will receive the M5 x 12mm T15 Flat Head
Torx screws that secure the enclosure to the rack with the shipping bracket.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 21: Cage Nut Spacing
CMA Lite:
a. Line the spacer bracket up with the bottom of rack unit location of the installed outer rails.
The bottom of the spacer bracket will rest on top of the bottom outer rail pin.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 22: Spacer Bracket Orientation
Figure 23: Spacer Bracket Placement
Slide the nut plate down over the mounting pin on the back of the spacer bracket.
b.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 24: Rack Spacer Nut Plate Installation
c.
Using a T15 Torx screwdriver, tighten the top captive screw to secure the mounting plate in
place. Tighten the remaining captive screws at the bottom of the spacer bracket, and torque
all four of the captive screws to 3.38-3.61 Nm / 30-32 in-lbf.
Figure 25: Captive Screws
d. Repeat these steps to install the remaining rack spacer.
Step 8 : Install the rear cover alignment brackets.
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a. From the rear of the rack, orient the alignment brackets so that the groove that will catch the
5. Installation
5.2 Ultrastar Data102 Installation Procedure
cover is facing the inside of the rack.
Figure 26: Alignment Bracket Groove (highlighted in red)
Use five of the M5 x 12mm T15 Flat Head Torx screws and five of the included washers
b.
and attach the rear cover alignment bracket to the vertical rail with the Long T15 Torx
Screwdriver. Add three M5 x 12mm T15 Flat Head Torx screws and three included washers
to attach the rear rail (the three lower holes) to the rack posts as shown in the following
image. These screws should be tightened to 3.38-3.61 Nm / 30-32 in-lbf using a Long T15
Torx Screwdriver.
Figure 27: Screw and Washer Order
Caution: Be careful to set the screws properly cover alignment bracket and
rail to prevent crossthreading.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 28: Screw Installation Location
Step 9 : CMA Standard: Install the two rack latch brackets at the front of the rack.
a. Orient the brackets so that the screw holes are between the two pins supporting the outer
rails as shown in the following image. There is a left and a right. Use the image below as a
guide for how to orient this bracket and mirror it for the other side. Notice the increased
distance between the top two screw holes and the lower screwholes and the flange being
oriented on the outside.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 29: Rack Latch Bracket Installed
b. Use 6 of the included M5 x 12mm screws and the T15 Torx screwdriver to install each bracket,
3 screws per bracket.
Caution: Always install the top cover onto the enclosure before installing the chassis into a
rack. Not having the top cover installed may damage the alignment brackets.
Step 10 : Extend the mid-rails out of the rack so that they are protruding from the front of the rack and the
safety latches engage.
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Figure 30: Extend Mid-Rails
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Step 11 : Install the chassis into the rails.
a. Extend the bearing plates on the inside of the mid-rails until they are fully forward (detent
has engaged). This prevents potential damage due to improper mating of the rails.
Figure 31: Bearing Plate
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b.Caution: This step in the installation requires a minimum of 3 individuals to
5. Installation
5.2 Ultrastar Data102 Installation Procedure
install safely, two to lift and one to guide the others who may have difficulty
seeing because the enclosure is in the way. Ensure that the appropriate
measures are taken to safely support the enclosure during installation. The
enclosure MUST have no drives installed and requires a two person team lift to
install. Do not attempt to lift the system if it is fully populated with drives.
The only case in which the system may be installed or removed with the drives
populated is if the facility has a lift that is rated to handle the maximum weight
of the fully loaded system.
Warning: The handles on the front of the chassis are not intended to be used
to support the weight of the Ultrastar Data102 . Lifting the unit by the chassis
handles or trying to support the unit on the handles can cause them to fail. This
can cause serious damage to the unit or serious bodily harm to those handling
the unit. Always team lift the chassis by gripping the underside of the unit, and
never try to lift a chassis that is filled with drives.
Warning: Do not lift the chassis by the Cable Tray while removing the chassis
from the rack OR while installing it into a rack. This can cause serious damage
to the unit or serious bodily harm to those handling the unit. Always team lift
the chassis by gripping the underside of the unit, and never try to lift a chassis
that is filled with drives.
In preparation to perform a team lift, position one individual on each side of the enclosure
(to lift) and a third individual standing at the protruding rack rails (to guide the chassis to
mate with rack rails).
c.
Team-lift the enclosure until the inner rails (which are attached to the chassis) align with the
extended mid-rails (which are attached to the rack), and guide the inner rails on the chassis
to mate with the rack rails.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 32: Installing the Chassis
d.
Once the rails are mated properly, slide the enclosure into the rack until it is stopped by the
safety catch on the rails. Push the release lever on the safety latch (located on the side of
each of the rails), and push the enclosure the rest of the way into the rack.
Figure 33: Safety Latch Release
e. As the chassis is slid into the rack, position one installer at the rear of the rack to ensure that
the pegs on the sides of the cover will slide correctly into the rear cover alignment brackets
on both sides of the rack. If the chassis does not install smoothly or snags, check that the
rear cover alignment brackets are not interfering with the chassis sidewalls, and try again.
Step 12 : Install the crossbar onto the CMA mounting bracket.
a. Align the crossbar with the mounting peg facing down and pointing toward the CMA
mounting bracket.
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b.
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 34: Initial Alignment
Insert the peg on the underside of the crossbar into the slot on the CMA mounting bracket.
Figure 35: Crossbar Underside Peg
c. Swing the crossbar so that the thumbscrew lines up with the mounting hole on the opposite
side of the enclosure.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 36: Swinging Motion of Crossbar to Locking Position
d. Press the crossbar against the CMA mounting bracket and secure the crossbar in place by
pressing and turning the thumbscrew clockwise until snug.
Figure 37: Tightening the Thumbscrew
a. Check that the crossbar is fully secured to the CMA mounting bracket by pulling on the bar
to ensure it does not move.
Step 13 : Install the CMA(s).
Note: The standard CMA has two arms, labeled "upper" and "lower." The lower
arm should have the elbow on the left side and be installed first; the upper arm
should have the elbow on the right side and be installed last.
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a. Orient the CMA so that the elbow is on the left hand side.
b.
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Note: CMA Lite has one arm, to be installed at the lower position. This arm should
have the elbow on the left side.
Attach all three of the connectors to the brackets on the rails. There should be one at the
elbow side and two at the other end.
Figure 38: Lower CMA Orientation
c. Slowly slide the enclosure forward to ensure the arm is operating properly, then slide it back
into the rack.
a. CMA Standard: Repeat these steps to install the upper arm with the elbow facing to the
right.
Step 14 : Cable the CMA(s).
CMA Standard:
a. Unlatch the elbow side of the arm(s) by pressing the blue button labeled “push,” and then
swing the arm(s) open.
Gather the SAS, power, and Ethernet cables for installation. Before cabling, note the
b.
following routing patterns for best results:
Note: Route the cables supported by the lower arm to IOM A (left hand side
looking at the rear). Second, route the cables supported by the upper arm to
IOM B (right hand side looking at the rear) in a "criss-cross" pattern. See the
Special Considerations for Cable Routing (page 68) for more information.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 39: CMA Cable Routing
c.
Open all of the baskets.
Figure 40: Open Baskets
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d. Connect the Ethernet cable to the Ethernet port, and route the cable through each of the
e. Connect the SAS cables to the SAS ports, and route them through the baskets one at a time.
f.
g.
5. Installation
5.2 Ultrastar Data102 Installation Procedure
baskets on the arm.
Make sure to follow the labels to ensure they are connected to the proper ports.
Connect the power cable to the PSU and route it through each basket.
Attention: Make sure the power cable is not connected to a PDU. If it is,
the system will power up when the cable is connected to a PSU. This is not
intended at this stage of installation.
If the installation includes more than 10 total cables, follow the recommendations in Special
Considerations for Cable Routing (page 68), before proceeding.
Note: Each cable must be given enough slack at the connector end to operate
smoothly. Allow 20 - 21 in. (508 – 533.4 mm) between the connector and the
first basket.
Figure 41: Nominal Cable Length at Connectors
h. Close all of the baskets.
i. If the Ultrastar Data102 is being installed in a rack and will subsequently be transported
inside that rack, it is important to use the included cable tie to wrap the CMA bundle to
ensure it does not get damaged during transport. If the Ultrastar Data102 is instead being
installed where it will be operated, skip this step. Remember to remove the cable ties after
the enclosure has reached its final operational location.
j. Reconnect the arm at the elbow to the connectors on the rail.
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CMA Lite:
a. Press the blue latch button labeled "push" to unlatch the elbow side of the CMA arm, and
b.
5. Installation
5.2 Ultrastar Data102 Installation Procedure
then swing the arm open.
Open all of the baskets.
Figure 42: Open Baskets
c.
Gather the SAS, power, and Ethernet cables for installation.
Note: Route all cables to IOM A (left hand side looking at the rear).
d.
Connect the Ethernet cables to the Ethernet ports on the left hand side of the Ultrastar
Data102 , and then route the cables through each of the baskets on the arm.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 43: Connected Cable Routing
Step 15 :
e. Connect the SAS cables and route them through the baskets one at a time. Follow the labels
to ensure they are connected to the proper ports.
f.
Connect the power cable to the lower PSU and route it through each basket.
g. Close all of the baskets.
h. If the Ultrastar Data102 is being installed in a rack and will subsequently be transported
inside that rack, it is important to use the included cable tie to wrap the CMA bundle to
ensure it does not get damaged during transport. If the Ultrastar Data102 is instead being
installed where it will operated, skip this step. Remember to remove the cable ties after the
enclosure has reached its final operational location.
i. Reconnect the arm to the rail by the connector at the elbow.
Make sure the CMA(s) is in operational position by folding the arm(s) in toward the enclosure and
attaching the elbow end(s) to the connector(s) attached to the rail. Verify that all of the cabling is
in functional order and does not bind or catch.
Important: Make sure the power cable is not connected to a PDU. If it is,
the system will power up when the cable is plugged into the PSU. This is not
intended at this stage of installation.
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Step 16 : Test for binding in the extension of the arm by gently pulling the enclosure out of the rack,
ensuring the cables extend properly and that the system doesn’t bind at all. If it does, examine
the point at which the binding occurred and adjust the seating of cables in the baskets, check
the connections to the rails, and examine the joints of the arm to ensure that they are all
functioning properly.
Step 17 : Secure the chassis top cover to the rack using the captive M5 thumb-screws as shown in the
following image. Use a T15 Torx screwdriver, and tighten the screws to 3.38-3.61 Nm / 30-32 inlbf.
Figure 44: Cover Retention Screws
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Step 18 : Now that the chassis is installed, test the installation by sliding the enclosure in and out of the
rack a minimum of three times. If the enclosure binds, catches, or displays any incorrect motion
or behavior repeat the installation.
Note: Adjustments of the vertical rack rails may be required to fix any issues that
may occur.
Step 19 : Grasp both handles at the front of the enclosure and pull with even pressure to extend the
chassis out of the rack until it is stopped by the safety latches. The safety latches will prevent the
enclosure from coming out of the rack completely and the cover will remain in the rack attached
to the rear alignment brackets.
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Figure 45: Chassis Handle Operation
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Step 20 :
Step 21 : Install the 3.5in HDD Assembly.
Perform this same action two more times without the drives loaded to make sure the rail kits are
installed properly.
Note: The 2.5in SSD Assembly is installed in the same manner as the 3.5in HDD
Assembly. For instructions on assembling the 2.5in SSD Assembly, see Operating
the 2.5" Drive Carrier (page 65).
a. Ensure that the enclosure has been pulled out of the rack until the rail latches engage.
Find the LED pointer on the top of the drive carrier. This pointer should point toward the
b.
front of the unit as shown in the following image.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 46: LED Pointer Orientation
Align the drive with the empty slot that will receive it. Lower it into the slot, making sure it
c.
stays level and does not snag.
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5. Installation
5.2 Ultrastar Data102 Installation Procedure
Figure 47: Installing a 3.5in HDD Assembly
d. Pinch the latch release and carefully press downward to seat the 3.5in HDD Assembly the
rest of the way.
Step 22 : Repeat the preceding steps to install each subsequent HDD using the same method as the first,
populating the enclosure from left-to-right, rear-to-front.
For example, begin with slot 90 (as shown in the following diagram), continue through 101, then
proceed with 78 through 89, and so on:
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Figure 48: Drive Layout
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Caution: To ensure proper airflow for enclosure cooling, all drive slots must be
populated with either drives or drive blanks.
Step 23 :
Step 24 : If the chassis is being installed into a rack that will be shipped fully assembled, you must install
Now that the drives are installed into the chassis, test the installation by sliding the enclosure
in and out of the rack a minimum of three times. If the enclosure binds, catches, or displays any
incorrect motion or behavior retry the installation of the drives and chassis.
eight (four per side) of the included M5 x 12mm T15 Flat Head Torx screws into the two brackets
at the front of the chassis in the following locations. These screws should be tightened to
3.38-3.61 Nm / 30-32 in-lbf using a Long T15 Torx Screwdriver. If this chassis will not be installed
into a rack for shipping purposes, skip this step and move on to the next one.
Step 25 : Plug the enclosure power cords into a PDU to power the enclosure.
Caution: The Ultrastar Data102 can only be plugged into high line (200 - 240
VAC) power. If the unit is plugged into low line (110-127 VAC), the PSU will report a
"Critical" state when status pages are queried using SES. In this case, the enclosure
will power up, but the drives will not. The enclosure will remain in low-power
mode.
Step 26 :
Result: The enclosure is now installed.
Double check the power indicators and other LEDs to ensure that the system is booting.
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What to do next: For instructions on how to operate the enclosure, please refer to the Ultrastar Data102
User Guide.
5.2.1 Operating the 2.5" Drive Carrier
Follow these steps to operate the clamping mechanism and install a 2.5" drive in the carrier.
Step 1 : Locate the release clips on the rear and press them inward to release the clamp.
Figure 51: Clamp Release (clamp shown in blue for visual clarity)
5. Installation
5.2 Ultrastar Data102 Installation Procedure
Step 2 : Slide the clamp in the direction shown in the following image to loosen it from the drive. Be
sure not to slide too far as this will allow the clamp to fall from the carrier body and it will have
to be reinstalled.
Figure 52: Clamp Slide (clamp shown in blue for visual clarity)
Step 3 :
Step 4 : Slide the clamp back toward the drive making sure that the two plastic pins on the side of the
Insert the 2.5" drive into the drive slot so that it is snug into the corner.
drive properly install into the drive screwholes. If these pins are not seated properly, unlatch the
clamp and retry.
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Figure 53: Clamp Pins (clamp shown in blue for visual clarity)
5. Installation
5.3 SAS Cabling
5.3 SAS Cabling
The Ultrastar Data102 can use passive cables up to 3m in length, or active cables up to 10m, for SAS
connections to the host. Active cables must be used for Ultrastar Data102 to Ultrastar Data102 daisychaining connections. All approved passive and active SAS cables are listed in the following table.
Note: MegaRAID adapters do not support the use of active SAS cables. If your configuration
requires the use of MegaRAID adapters, passive cables must be used.
Table 27: Approved SAS Cables
TypeLengthManufacturerVendor Part Number
Active Optical
HD Mini-SAS to HD Mini-SAS
4.Listed FOHHB23P00xxx cables are compatible, beginning with FW 2052-003.
3.Active cables can be used for both direct (host-to-enclosure) and daisy-chain (enclosure-to-enclosure) connections.
3
3m
4mAmphenol ICC (FCI)FOHHB23P00004
Amphenol ICC (FCI)FOHHB23P00003
Molex106415-2103
4
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5. Installation
5.3 SAS Cabling
TypeLengthManufacturerVendor Part Number
Amphenol ICC (FCI)FOHHB23P000055m
Molex106415-2105
6mAmphenol ICC (FCI)FOHHB23P00006
10mMolex106415-2110
Passive
HD Mini-SAS to HD Mini-SAS
Active Cables
When daisy-chaining multiple Ultrastar Data102 enclosures together, active cables must be used between
enclosures for improved signal integrity.
Passive Cabling
As a best practice, Western Digital requires connecting the cables to every other SAS connector port when
connecting more than one host per IOM. Please refer to Table 28: Recommended IOM Port Connection
Order (page 67) for port connection ordering required for IOMA and IOMB:
5
1mAmphenol ICC (FCI)10112041-2010LF
2m
3m
Amphenol ICC (FCI)601760006
CS Electronics12G-HD-4444/2M
Data Storage Cables (DSC)C5555-2M
The Mate Company (TMC)C5555-2M
10112041-2020LFAmphenol ICC (FCI)
10117949-2020LF
Molex1110751002
Amphenol ICC (FCI)601760008
CS Electronics12G-HD-4444/3M
10112041-2030LFAmphenol ICC (FCI)
10117949-4030LF
Molex1110751003
5.Passive cables should only be used for direct (host-to-enclosure) connections.
Edge buffering is an enclosure feature that increases the overall performance when a 6Gb/s target is
connected. With edge buffering disabled, primitives that can be deleted from the initiator are added to
slow the effective logical rate to the slowest target device connected between the initiator and the target
device. With edge buffering enabled, the expanders buffer data from slower 6Gb/s targets to utilize the
12Gb/s link from the expander to the initiator in a more efficient manner.
5.4 Special Considerations for Cable Routing
There are a number of special considerations installers should take when routing cables through the CMA.
This section outlines those considerations.
The distance from the end of the connector at the port to the first basket on the CMA should be 20” – 21”
long. This will give the cables enough slack at this end to prevent stress on the port and binding during
operation cycles.
5. Installation
Figure 54: Nominal Cable Length at Connectors
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The cables at the port side of the CMA should crisscross in front of the IOMs. To accomplish this, the cables
connected to the ports for IOM B (right hand side when facing the rear) should be connected to the upper
CMA, and the cables connected to the ports for IOM A (left hand side when facing the rear) should be
connected to the lower CMA.
Figure 55: Crisscross Cables
5. Installation
5.4 Special Considerations for Cable Routing
When the cables are routed into the CMA, make sure there is some slack given to the elbow joint of the
CMA. It is recommended not to wrap the cables tightly around this joint because this can cause binding and
prevent smooth operation. To ensure there is enough slack at the elbow, pull the enclosure in and out of the
rack and have another installer check for binding in the elbow joint. Make sure the cables are bending and
not twisting.
Figure 56: CMA Elbow with Full Cable Bundle
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At the end of the CMA where the cables exit, use a cable tie to bundle the cables together. Make sure the
cables are bending and not twisting.
Figure 57: Cable Tie at Exit of CMA
5. Installation
5.5 Cabling for CMA Standard and CMA Lite
5.5 Cabling for CMA Standard and CMA Lite
5.5.1 Before You Begin
The cable configurations detailed in this section are intended to provide the optimal setup for your specific
configuration. During the cabling of the CMA, the HD Mini-SAS and SFP+ cables should be installed into the
CMA first, followed by Ethernet cables, and finally the power cables on top.
How to Use the Service Loop Dimension Figure and Table
This section uses the concept of service loops to inform the user on how to prepare HD mini-SAS cables
for installation into either the CMA Standard or CMA Lite. The power and Ethernet cables do not need to
be added to the Service Loop bundle. This concept utilizes measurements that begin at the connector
end of the cable and along the cable itself. The Service Loop Dimensions figure and the Service Loop
Dimensions table are paired together to communicate the length in which connectors, velcro, and the
CMA cage must be set at to avoid binding or snagging.
Note: The measurement provided in this section are only suggested values based on product
testing. Your specific situation may vary. Adjust the measurement as necessary to avoid cable
binding or sagging below the rear of the enclosure.
1. Identify the configuration that is needed for the particular setup and locate the Service Loop
Dimension table related to that configuration.
2. Take the first measurement (letter A) and measure that length from the connector on the cable to the
edge of where the first verco strip will go. Apply the velco strip.
3. Repeat this action for the B and C values until the table has been completed.
Here is an example of the Service Loop Dimension Figure and Table:
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Figure 58: Service Loop Dimension Figure
Table 29: Example Service Loop Dimension Table
In this case, the first measurement from the tip of the cable to the first velco strip is 6in. Followed by a 12in.
measurement to the CMA cage. There is no need for a B value due how short this configuration is.
5. Installation
5.5 Cabling for CMA Standard and CMA Lite
ABC
6in.N/A12in.
5.5.2 Cabling CMA Standard
5.5.2.1 SFP+ and HD Mini-SAS Cable Configuration
This configuration includes the use of up to four SFP+ and two HD Mini-SAS cables installed into a CMA
arm.
Figure 59: Service Loop Dimension Figure
Table 30: Service Loop Dimension Table
ABC
6in.12in.16in.
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5.5.3 Cable Configuration for CMA Lite
5.5.3.1 Maximum HD Mini-SAS Configuration
This configuration includes the use of up to two HD Mini-SAS cables, two Ethernet cables, and two power
cables installed into a CMA Lite arm.
Figure 60: Service Loop Diagram
5. Installation
5.5 Cabling for CMA Standard and CMA Lite
Table 31: Service Loop Lengths
Cable IdentifierLength to First Basket Clip
A16 in / 406 mm
B18 in / 457 mm
C19 in / 483 mm
D22 in / 559 mm
E23 in / 584 mm
F23 in / 584 mm
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