Weidmuller PRO-H User Manual

PRO-H SERIES INDUSTRIAL PO
WER SUPPLIES
INSTALLATION INSTRUCTIONS
Tel: (800) 849-9343 Fax: (804) 379-2593
support@weidmuller.com www.weidmuller.com
Date: 28 September
Issue: 1.0
Page
1
T-Series Dimension drawings:
PRO-H Series Dimension drawings
CP T SNT
CP T SNT 360W (24v 15A, 48V 7.5A)
CP T SNT 600W (24V 25A, 48V 12.5A)
70W 12V 6A, CP T SNT 90W 24V 3.8A CP T SNT 140W and CP T SNT 180W variants
(1.38)
35
)
)
.3
4
1
(
.5 1
3
(
3
9 3
) 3 3
. 4
(
0 1 1
Weight: 1.0lb Gewicht:
80
0.5kg
(3.15)
) 6
.5
.3
4
1
3
(
) 7
.3 3
(
.5 5 8
(0.16)
4
) 6
.5 1
(
.5 9 3
) 2
.9 4 (
5 2
) 2
1
.6 3 (
2 9
(0.16)
(4.33)
110
) 5
.8 1
(
.1 7 4
) 6
.5
.3
4
1
3
(
4
125
(4.92)
(2.13)
54
Weight: 1.4lb Gewicht:
0.7kg
) 6
) 5
.5 1
.8
(
1 (
39.5
47.1
) .3
1
(
3 3
) 3
.3 4
(
0 1 1
.5 4 3
) 7
.3 3 (
.5 5 8
4
(0.16)
Weight: 2.4lb Gewicht:
1.1kg
) 4
.5 1
(
9 3
) 6
.3 1 (
(4.33)
110
) 2
.9 4 (
125
) 6
.3 1
34.5
(
) 2
.6 3
(
92
Weight: 6.0lb
165
(6.5)
(0.16)
Gewicht:
4
125
(4.92)
2.8kg
Note
This i
nstruction cannot claim all details of possible equipment variations, nor in particular can they provide for every possible example of installation, operation or maintenance. Further information is available from your local distributor office or from the PRO-H Series data sheet. Subject to change without prior notice.
In order to guarantee safe operation of these power supplies and to be able to make use of all the functions, please read these instructions thoroughly!
Tel: (800) 849-9343 Fax: (804) 379-2593
support@weidmuller.com www.weidmuller.com
Date: 28 September
Issue: 1.0
Page
2
Warning
The pow
er supplies are constructed in accordance with the safety requirements of IEC/EN/UL 60950-1, CSA-C22.2 No.
60950-1-03, UL508, CSA-C22.2 No. 14-95, EN60204, EN50178, EN61558-2-4, CSA C22.2 No. 213 (Class I and II, Division
2) and ANSI/ISA 12.12.01. They fulfil the requirements for CE-compatibility and carry the CE-mark and are UL & cUL approved by CSA and UL.
The PRO-H Series built-in power supplies were designed especially for use in process automation and other industrial applications. Components with dangerously high voltage and high stored energy are located in the device. However, these are inaccessible. Failure to properly maintain the power supply can result in death, severe personal injury or substantial property damage. The power supplies may only be installed and put into operation by qualified personnel. The corresponding national regulations (e.g. UL, CSA, ANSI, VDE, DIN) must be observed. The successful and safe operation of this power supply is dependent on proper storage, handling, installation and operation.
The potentiometer to adjust the output voltage is only allowed to be actuated using an insulated screwdriver, because accidental contact may be made with parts inside the power supply carrying dangerous voltages.
Please observe following points before putting the device into operation:
Read operating instructions thoroughly.
That the mains connection has been carried out by a competent person and protection against electrical shock is
guaranteed!
That the device can be disconnected outside the power supply in accordance with the regulations as in IEC/EN/UL/CSA 60950 or other national regulations.
That the protective earth is connected.
That the input wiring is sufficiently protected and dimensioned!
That the output wiring is dimensioned according to the maximum output current or separately protected!
Sufficient cooling is guaranteed!
The temperature of the housing can become very high, depending on the ambient temperature and load.
Caution:
Risk of electrical shock and electrical discharge. The power supply must not be opened until at least 5 minutes after complete disconnection of the mains.
Electrostatic sensitive device. Qualified and trained personnel only may open the power supply.
Attention: In case of non-observance or exceeding the mentioned limiting value of the data sheet, the function
and
electrical safety can be impaired and can destroy the power supply.
Before installation ensure that the main switch is switched off and prevented from being switch
ed on again. In case of non-observance, touching of any live components or improper
dealing with this power supply can result in death or fatal injury.
Dang
er: Never work on power supplies if power is applied!
1. D
escription and construction
The PRO-H Series power supplies are built-in units. The mounting position has to fulfil the requirements for fireproof case according to UL60950,
EN 60950 or other appropriate national standard. The relevant UL regulations or equivalent national regulations must be observed during
IEC/ installation.
The PRO-H Series power supplies are designed for mounting on a DIN rail TS35 (DIN EN 50022-35x15/7.5) and for operation from 115 or 230VAC, 50/60Hz (Universal input voltage range for CP T SNT 70W 12V 6A, CP T SNT 90W 24V 3.8A and auto range for CP T SNT 140W 12V 12A, CP T SNT 180W 24V 7.5A, CP T SNT 180W 48V 4A, CP T SNT 360W 24V 15A, CP T SNT 360W 48V 7.5A, CP T SNT 600W 24V 25A and CP T SNT 600W 48V 12.5A single-phase systems.
The output voltage of the PRO-H Series power supplies is potential-free (floating), protected against short circuit and open circuit conditions (see Fig 1.1, Fig 1.2 and Fig 1.3).
2. Installation
A sufficiently strong DIN-rail has to be provided. The correct mounting position for optimal cooling performance must be observed. Above and below the power supply a minimum free space of 80mm [3.15in] is required and on each side of the power supply a minimum space of 50mm [1.97in] is required which allows air convection. The air temperature measured 10mm [0.39in] below the power supply must not exceed the specified values in the data sheet. Observe power derating above ambient temperatures of 40°C and at low line. (see Fig 4.1 and Fig 4.2)
2.1 Assembly
To fix unit on the DIN-rail, hook top part of clip on DIN-rail, push down- (see Fig 2.1) and inwards (see Fig 2.2) until you hear a clipping sound.
To remove the unit, pull the latch of the clip with the aid of an insulated flat head screwdriver (see Fig 2.3). When clip has cleared bottom DIN rail remove the screwdriver from recess. Lift the unit off DIN-rail. See Fig 2.4.
Wall mounting or chassis mounting can be achieved by use of optional mounting brackets CP MB01 (1 bracket, see Fig. 6.1) for CP T SNT (70W 12V 6A, 90W 24V 3.8A, 140W 12V 12A, and 180W xx) or CP MB02 (2 brackets, see Fig. 6.2 and Fig. 6.3) for CP T SNT (360W xx, 600W xx) . Remove the DIN-clips by removing the screw and place the mounting brackets in the same place as the DIN-clips.
Tel: (800) 849-9343 Fax: (804) 379-2593
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Date: 28 September
Issue: 1.0
Page
3
2.
12.0 AH/250V
2 Connecting cable
Only qualified personnel may carry out the installation. The devices are equipped with PCB plug connectors (CP T SNT 70W 12V
6A, CP T SNT 90W xx, CP T SNT 140W 12V 12A, CP T SNT 180W xx and CP T SNT 360W xx) or PCB terminals (CP T SNT 600W xx). This reliable and easy-to-assemble connection method enables a fast connection of devices and a visible isolation of the electrical connection if necessary.
2.2.1 Input (Fig. 5.1, Fig 5.2, Fig 5.3 and Fig. 5.4 Connector J1):
The 100-240VAC connection is made by using the L, N and Suff
iciently dimensioned input wiring has to be ensured (see 2.2.1.1). A protective device (fuse, MCB, etc; see 2.2.1.2) and an easily accessible isolating device for disconnecting the power supply from mains must be provided. The protective earth conductor has to be connected.
If flexible wires are used the wires have to be terminated. (e.g. by using ferrules)
connections and has to be carried out in accordance with the local regulations.
Note: This unit contains an automatic input voltage selection switch. Do not change the input voltage from 110/115Vac to
230/240Vac without disconnecting the input supply line first.
2.
2.1.1 Connections and terminal assignment
Unit Terminals Function
CP T SNT (90W 24
V 3.8A, 180W
24V 7.5A,
180W 48V 4A)
CP T SNT (70W
12
V 6A, 140W 12V 12A, 360W 24V 15A, 360W
48V 7.5A)
CP T SNT
(6
00W 24V 25A,
600W 48V
12.5A)
L1 & N Input Voltage (85 – 264VAC or 115/240VAC) 0.5 … 2.5 24 … 12 0.5 – 0.6 7.0
+ & - Output Voltage (24VDC) 0.5
Signal DC-OK, active output and relay outputs 0.2 … 2.5 32 … 12 0.5 – 0.6 7.0
L1 & N Input Voltage (85 – 264VAC or 115/240VAC) 0.5 … 2.5 24 … 12 0.5 – 0.6 7.0
+ & - Output Voltage (12VDC and 24VDC) 1.0 … 2.5 18 … 12 0.5 – 0.6 7.0
Signal DC-OK, active output and relay outputs 0.2 … 2.5 32 … 12 0.5 – 0.6 7.0
L1 & N Input Voltage (115 / 230VAC) 1.0
+ & - Output Voltage (24VDC) 2.0
Signal DC-OK, active output and relay outputs 0.2 … 2.5 32 … 12 0.5 – 0.6 7.0
Pr
otective Earth Conductor 0.5 … 2.5 24 … 12 0.5 – 0.6 7.0
Pr
otective Earth Conductor 0.5 … 2.5 24 … 12 0.5 – 0.6 7.0
Pr
otective Earth Conductor 1.0 … 4.0 18 … 10 0.5 – 0.6 7.0
Solid or stranded wires Torque Stripping length
[m
m2] [AWG] [Nm] [mm]
… 2.5 24 … 12 0.5 – 0.6 7.0
… 4.0 18 … 10 0.5 – 0.6 7.0
… 4.0 12 … 10 0.5 – 0.6 8.0
2.2.1.2 Internal Fuse
Model Ratings Marking
CP T SNT 70W 12V 6A 4.0 AH/250V F1 4. CP T SNT 90W 24V 3.8A 4.0 AH/250V F1 4. CP T SNT 140W 12V 12A 4.0 AH/250V F1 4. CP T SNT 180W xx 4.0 AH/250V F1 4. CP T SNT 360W xx 6.3 AH/250V F1 6.
CP T SNT 600W xx 12.0 AH/250V F1
0 AH/250V 0 AH/250V 0 AH/250V 0 AH/250V 3 AH/250V
CAUTION: Fo
r continued protection against risk of fire
replace with same type and rating of fuse! This
fuse should be changed only by authorised and trained personnel because it is soldered on the board
If the internal fuse is triggered, there is most
probably an internal malfunction which must be inspected in the factory. Due to that return this device to your local distributor.
2.
2.1.3 Recommended external Fuses (MCB)
Model Ratings Characteristic
CP T SNT 70W 12V 6A 6 - 16A / 250V CP T SNT 90W 24V 3.8A 6 - 16A / 250V CP T SNT 140W 12V 12A 6 - 16A / 250V
2.2.2 Output (F
The 12VDC, 24VDC or 48VDC connection is made using the “+” and “-“ connections. All output terminals should be connected to the load. Make sure that all output lines are dimensioned according to the maximum output current (see 2.2.1.1) or are separately protected! The wires on the secondary side should have large cross sections in order to keep the voltage drops on these lines as low as possible.
To achieve a reliable and shockproof connection strip the connecting ends according 2.2.1.1. If flexible wires are used the wires have to be terminated. (e.g. by using ferrules)
At the time of delivery, the output voltage is either 12VDC, 24VDC or 48VDC. The output voltage can be set (using an insulated screwdriver) from 12 to 14VDC, 24 to 28VDC or 48 to 56VDC on the potentiometer (see Fig. 5.1, Fig. 5.2, Fig. 5.3 and Fig. 5.4).
The device is electronically protected against overload and short circuit. In the event of malfunction, the output voltage is limited to 20VDC for 12VDC units, 35VDC for 24VDC units or 60VDC for 48VDC units.
ig. 5.1, Fig 5.2, Fig 5.3 and Fig. 5.4 Connector J2):
B CP T SNT 180W xx 6 - 16A / 250V B B CP T SNT 360W xx 10 - 16A / 250V B B CP T SNT 600W xx 16 - 25A / 250V B
Model Rat
ings Characteristic
2.2.3 Signalling (Fig. 5.1, Fig 5.2, Fig 5.3 and Fig. 5.4 Connector J2):
The two DC-OK outputs are for enabling monitoring of the functions of the power supply. A floating signal contact (see Fig. 5.1, Fig 5.2, Fig 5.3 and Fig. 5.4 Connector J2, pin 6 & pin 7) and an active DC-OK signal (see Fig. 5.1, Fig 5.2, Fig 5.3 and Fig. 5.4 Connector J2, pin 5) are available. The DC-OK LED also enables a visual evaluation of the function of the power supply directly on site.
2.2.3.1 Floating contacts (Fig. 5.1, Fig 5.2, Fig 5.3 and Fig. 5.4):
The floating signal contacts opens and signals a drop in the output voltage below: 12VDC units between 9 and 11VDC; 24VDC units between 18 and 22VDC; 48VDC units between 36 and 44VDC. Relay contacts are available at CP T SNT 70W 12V 6A and CP T SNT 90W 24V 3.8A: Connector J2, pin 4 and pin 5 / CP T SNT 140W 12V 12A, CP T SNT 180W xx and CP T SNT 360W xx: Connector J2, pin 6 and pin 7 / CP T SNT 600W xx: Connector J5, pin 1 and pin 2). Signals and ohmic loads up to 30VDC and currents of up to 1A can be connected on the 12VDC and 24 VDC units or 48VDC and current up to 0.5A for 48VDC units. For heavily inductive loads such as relay, a suitable protection circuit (e.g. damping diode) is necessary.
Tel: (800) 849-9343 Fax: (804) 379-2593
support@weidmuller.com www.weidmuller.com
Date: 28 September
Issue: 1.0
Page
4
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