9.3Declaration of conformity.............................................................................................................152
9.4List of figures.................................................................................................................................153
9.5List of tables ..................................................................................................................................156
This user manual provides all the information you
need for trouble-free operation of the PrintJetADVANCED (hereafter called printer or device).
This user manual must be read, understood, and
followed by members of staff before commencing
work, maintenance tasks, cleaning, and
troubleshooting at the printer. This applies, in
particular, to any safety information.
After reading the user manual you will be able to
operate the printer safely,
clean the printer correctly,
take appropriate action in the event of a fault.
In addition to this user manual, it is necessary to
comply with the general laws and other regulations
concerning accident prevention and environmental
protection in the country of use.
This user manual is an integral part of the printer.
It must be kept with the printer throughout its service
life.
1.1Notational conventions
Passages of this operating manual that require
special attention or are a direct hazard warning are
shown as follows:
DANGER
Electrical hazard warning
This warning sign indicates an electrical
hazard.
Only qualified and authorized electrical
specialists are allowed to work on
electrical equipment.
CAUTION
This warning sign indicates a low risk
situation which, if not avoided, could
result in minor or moderate injury.
NOTE
This warning indicates a hazard which,
unless avoided, could involve a low risk
of material damage.
Important information
This symbol indicates information about
a printer function or setting, or that due
care and attention are required. It also
indicates information which must be
followed at all times.
The following notational conventions are also used:
Text following this mark represents an item in
a list.
-Text following this mark represents
subordinated lists.
1Several activities which must be executed in
the specified sequence are marked by
consecutive numbering.
[ ]Buttons which must be actuated in the
software are shown in square brackets.
This symbol or text in " " refers to other
chapters and sections in this user
manual or to other documents.
WARNING
This warning indicates a potential
hazard which, unless avoided, could
involve a medium risk of death or
(serious) injury.
81449820000/1.1/03.13
Introduction
Symbols used in the manual
In this user manual, particular hazards are identified
by the following symbols:
Hot surface warning
This symbol warns of a burn hazard
due to hot surfaces.
Crush hazard
This symbol warns of a crush hazard,
for instance to your hands.
Automatic start-up warning
This symbol warns of automatic printer
startup.
Electromagnetic interference
warning!
This symbol warns of electromagnetic
interference fields, which may
negatively influence operation of the
device.
1.2Warranty and liability
The obligations specified in the supply contract, the
general and delivery terms and conditions of
Weidmüller Interface GmbH & Co. KG, and the legal
regulations in force at the time the contract was
signed apply.
All the information and instructions in this user
manual have been compiled in line with applicable
standards and regulations, state-of-the-art
technology, and our extensive knowledge and
experience.
Warranty and liability claims for personal injury and
material damage are excluded if they are attributable
to one or more of the following causes:
Unintended or inappropriate use of the printer
(also see section "2.5 Intended use"),
Inappropriate installation, commissioning,
operation, maintenance or cleaning of the printer
Operation of the printer with defective or
incorrectly fitted printer enclosure,
Failure to heed information in the user manual
regarding installation, commissioning, operation,
maintenance and cleaning of the printer
Deployment of untrained personnel
Structural alterations to the printer (modifications
or other alterations to the printer are prohibited.)
Non-compliance will result in the printer's EC
Declaration of Conformity no longer being valid)
Technical modifications
Opening the printer enclosure,
Use of out-of-date ink cartridges,
Use of unapproved spare parts or spare parts
that do not satisfy technical requirements
Disasters, effects of extraneous elements and
force majeure
We reserve the right to make technical alterations in
the course of further development and improvement
of features.
1.3Copyright
This operating manual is protected by copyright and
intended for internal use only.
This user manual or parts thereof must not be
passed or disclosed to any third party or be
reproduced or exploited in any form without the prior
written consent of Weidmüller Interface GmbH & Co.
KG except for internal use.
Contravention results in liability for damages.
Further claims remain reserved.
1.4Guarantee terms
The guarantee terms and conditions are contained
in the general terms and conditions of Weidmüller
Interface GmbH & Co. KG.
Failure to observe the safety
information below may have serious
consequences:
Risk to persons due to electrical and
chemical hazards
Failure of functions.
Read the safety and hazard information
in this section thoroughly before putting
the printer into operation.
In addition to the information specified in
this user manual, the plant
operator/machine operator must comply
with national occupational health and
safety regulations.
It is also important to follow in-house
rules and regulations.
2.1General safety information
In the following cases, you must disconnect the
printer from all sources of power and contact a
qualified service technician:
The power cable or plug are worn or damaged.
Liquid has penetrated the PrintJet ADVANCED.
The PrintJet ADVANCED has fallen down or the
enclosure has been damaged.
The performance of the PrintJet ADVANCED is
not up to the required standard, e.g. poor print
quality or insufficient resistance to smearing and
scratching.
NOTE
Damage to the device!
The printer enclosure should not be
removed.
Opening the enclosure will result in the
loss of any warranty rights!
Only qualified service technicians should
replace components inside the device.
Always read and understand the user manual
before commencing operation and maintenance
tasks at the printer.
Only use the printer for its intended purpose (see
section "2.5 Intended use").
Keep all safety and warning signs on the printer
clean and renew them, if necessary.
Only trained personnel are allowed to use the
printer.
Always keep the user manual with the product for
future reference. It must be ensured that
everyone involved with the device is able to view
the user manual at any time.
CAUTION
Never remove the printer enclosure!
There is a potential risk of injury!
Only qualified service technicians should
replace components inside the device.
121449820000/1.1/03.13
Safety information
2.2General operating
information
When selecting the installation site for the printer,
ensure the ambient conditions are suitable (also
see chapter "9.1 Technical data").
The openings in the enclosure of the printer must
not be blocked or covered over.
Do not switch off the printer! The printer
automatically goes into standby mode. The
operating parameters are only retained while the
printer is turned on. These parameters ensure,
for example, that the printhead is cleaned
optimally.
Switching off the printer may result in the ink
cartridge nozzles becoming blocked.
Do not open the ink tank lid during operation.
Print some MultiCards/MetalliCards every week.
This is the only way to preserve print quality.
Only use products that have been produced or
approved by Weidmüller (M-Print® PRO
software, MultiCards/ MetalliCards and ink
cartridges). Otherwise no liability can be
assumed for the quality and durability of printing.
Do not shake ink cartridges, as this may cause
ink to leak.
Do not disassemble or try to refill ink cartridges.
Store unopened ink cartridges in a cool and dry
place, preferably in a refrigerator at about 4 °C.
Before using an ink cartridge that has been
stored in a colder place, allow the cartridge to
stand at room temperature for at least three
hours.
Only remove ink cartridges from the printer when
they are empty or their use-by date has expired.
Removing an ink cartridge can cause leaks in the
connection between the ink cartridge and the ink
line. This can lead to a faulty ink feed system.
Never use out-of-date ink cartridges.
When the use-by date of the ink approaches
(printed on the packaging), a message is
displayed at the touch panel. Replace the
specified ink cartridge (see section "6.2
Replacing ink cartridges"). For the best printing
results, the ink in the cartridge should be used
within nine months of installation.
NOTE
NOTE
The Weidmüller warranty does not cover
faults or damage to the printer resulting
from the use of unapproved or
unsuitable accessories or consumable
materials.
Handling ink cartridges
Keep ink cartridges out of reach of children.
Never allow children to play with ink cartridges.
Printer ink is not suitable for human consumption.
No not allow ink to come into contact with the
mucous membranes.
If you accidentally swallow any ink, rinse out your
mouth and drink plenty of water. Do not induce
vomiting.
Always handle used ink cartridges with care as a
small amount of ink could remain in the ink
supply outlet. If you get ink on your skin, wash
thoroughly with soap and water.
Never touch the ink supply outlet of the ink
cartridge or the area around it.
Using expired ink reduces the print
quality and can cause damage to the
printer.
1449820000/1.1/03.1313
Safety information
Install ink cartridges in the printer immediately
after removing them from the packaging. The
print quality can be impaired if an ink cartridge is
left unpacked for any length of time before use.
Ink is used when a new ink cartridge is inserted
or when the ink tank lid is opened, as the printer
always carries out a reliability check.
Always handle ink cartridges with care, otherwise
ink could spill and cause soiling.
2.3Safety measures for
environment protection
Recycling in accordance with WEEE
B-to-B disposal
Purchasing our product gives you the opportunity to
return the device to Weidmüller at the end of its
service life.
The EU Directive 2002/96 EC (WEEE) regulates the
return and recycling of waste electrical and
electronics equipment. In the business-to-business
sector (B-to-B), manufacturers of electrical
equipment have been obligated since August 13,
2005 to take back and recycle free of charge all
electrical equipment sold after that date. After that
date, electrical equipment must not be disposed
through the 'normal waste disposal channels'.
Electrical equipment must then be disposed of and
recycled separately.
2.4Symbols and information
used on the device
The following information and symbols are attached
to the printer:
Hot surface warning
This symbol warns of a burn hazard
due to hot surfaces.
Crush hazard
This symbol warns of a crush hazard,
for instance to your hands.
Automatic start-up warning
This symbol warns of automatic printer
startup.
Insertion instructions
This symbol displays the correct
insertion direction of the MultiCards.
Warning label on the device
All devices that fall under the directive must feature
this symbol:
141449820000/1.1/03.13
Important information
Keep all safety and hazard signs on
the device clean and renew them, if
necessary.
Safety information
2.5Intended use
This printer is only intended for use in applications
as described in the user manual. Any other form of
usage is not permitted and can lead to accidents or
destruction of the device. Using the printer in
unapproved applications will lead immediately to the
expiration of all guarantee and warranty claims on
the part of the operator against the manufacturer.
Using the printer for purposes other than those
specified or failure to observe the operating
instructions and warning notes can lead to serious
malfunctioning that may result in personal injury or
damage to property.
Only use the software M-Print® PRO,
MultiCards/MetalliCards and inks which have been
approved for this marking system by Weidmüller.
Weidmüller can make no guarantee for the print
quality and resistance when a different software and
other MultiCards/MetalliCards and ink are used.
Claims of any kind for personal injury or material
damage arising from unintended use are ruled out.
The plant operator alone is liable for any injury or
damage attributable to unintended use.
Intended use also includes:
Heeding all information from the operating
manual
Complying with the operating and maintenance
conditions.
Structural modifications to the device
Construction and acceptance are based on the
German Product Safety Act (ProdSG). Never modify
the printer.
Non-compliance will invalidate the printer's EC
Declaration of Conformity. Such a breach absolves
the manufacturer of the printer from warranty.
Replace any defective components of the printer
immediately.
Only use original spare parts (ink cartridges,
MultiCards/MetalliCards, wastepad). Only they
satisfy the technical requirements.
2.6Residual risks when using
the device
The device has a state-of-the-art design and
complies with recognized safety rules and
regulations. However, the printer can still be
impaired when used.
Only use the device "as intended".
When using the device, observe the warning signs
at the device and the safety information in this user
manual.
Any faults that could impair safety must be rectified
immediately.
NOTE
Damage due to unintended use!
Any kind of unintended use of the printer
may result in damage.
1449820000/1.1/03.1315
Safety information
2.6.1Hazards due to electricity
DANGER
Electrical hazard warning
Touching live parts is a direct risk to life.
Damage to the insulation or individual
components may result in fatal injury.
Only electrical specialists are allowed
to work on the printer's electrical
components.
Only connect the device to a properly
grounded and fused socket. Do not
use a socket already being used by
devices that are turned on and off at
regular intervals, such as
photocopiers or fans.
Do not connect the printer to either a
switch-operated or a timer-controlled
power outlet.
Never use damaged or worn-out
power cables.
If you connect the PrintJet
ADVANCED to the power supply via
an extension cable, ensure that the
total nominal current of all of the
devices connected to the extension
cable does not exceed the ampere
rating for that extension cable. Also
ensure that the total nominal current
of all the devices plugged into the
wall-mounted socket outlet does not
exceed the ampere rating for that
power outlet.
Regularly inspect the printer's
electrical components for defects,
such as loose connections or
damage to the insulation.
If there is damage, immediately
switch off the printer's power supply
and have the damage repaired.
Never bypass fuses or take them out
of operation.
When replacing fuses, pay attention
to the correct amperage.
Keep moisture away from live parts
as it can cause short-circuits. Pay
particular attention to this when
cleaning the printer.
Have extension and device cables
with plugs and sockets tested by an
electrical specialist, or by a trained
person using suitable inspection
facilities, at least every 6 months.
Modifications carried out after testing
must comply with DIN EN 60204-1.
161449820000/1.1/03.13
Safety information
2.6.2Hazards due to hot surfaces
CAUTION
Burn hazard due to hot surfaces
Contact with hot components can cause
burns.
Make sure all components have cooled
down to the ambient temperature prior
to carrying out any work.
2.6.3Hazards due to incorrect spare
parts
NOTE
Incorrect or faulty spare parts may
cause damage, malfunctions, or total
failure, and may also give rise to safety
hazards.
Use original spare parts only.
Purchase spare parts from Weidmüller. The
necessary details about spare parts are given in
section "9.2 Ordering data“.
2.8Obligations of the plant
operator
The device is used in an industrial plant. The device
operator is therefore subject to the legal
requirements concerning occupational health and
safety.
In addition to the safety information in this user
manual, it is necessary to comply with the safety,
accident prevention, and environmental protection
regulations in force in the country of use. The
following applies in particular:
The operator must clearly define and arrange the
responsibilities for installation, commissioning,
operation, maintenance, and cleaning.
The operator must ensure that all personnel
working on or with the printer have read and
understood this user manual.
The operator must provide sufficient lighting at
the control points of the printer in accordance
with local occupational health and safety
regulations.
Furthermore, the operator is responsible for keeping
the printer in a perfect working order. The following
therefore also applies:
The operator must ensure that all messages on
maintenance indicated at the touch panel and
described in this user manual are adhered to.
2.7Safety devices and guards
Only operate the printer with the printer enclosure
in place and the ink tank lid closed.
Do not remove the printer enclosure. Opening the
enclosure will cause a loss of all warranty rights.
1449820000/1.1/03.1317
Safety information
2.9Personnel requirements
2.9.1Qualifications required by
personnel
WARNING
Injury hazard due to inadequate
qualifications
Inappropriate handling of the printer can
lead to injuries.
All activities must therefore be carried
out by qualified personnel only.
NOTE
Damage to the device due to
inadequate qualifications
Inappropriate handling can lead to
material damage.
All activities must therefore be carried
out by qualified personnel only.
2.9.3Responsibilities
The responsibilities of personnel for installation,
commissioning, operating, maintenance, and
cleaning must be clearly defined.
Personnel require the following qualifications for the
various activities:
Skilled personnel
Skilled personnel are able to do their work and
recognize/avoid potential hazards on their own as a
result of their training, knowledge and experience
and their familiarity with regulations.
Electrical specialists
Electrical specialists are able to work independently
on electrical equipment and recognize/avoid
potential hazards as a result of their training,
knowledge, and experience, as well as their
familiarity with standards and regulations.
Electrical specialists have been trained for their
specific task and know the relevant standards and
regulations.
2.9.2Obligations of personnel
Before working on or with the device, all persons
undertake the following:
To comply with basic regulations concerning
health, safety and accident prevention
To read the safety information and warnings in
this user manual and to confirm with their
signature that they have understood the issues
3.2MultiCards and MetalliCards..........................................................................................................24
1449820000/1.1/03.1319
Printer description
Combined with the marking software
M-Print® PRO, the ink-jet printer PrintJetADVANCED is a marking system for MultiCards and
MetalliCards.
This system can be used for the individual marking
of equipment quickly and conveniently. The
PrintJet ADVANCED uses a brilliant permanentlyreadable printing process to print MultiCardformatted markers for switching devices, machines,
terminal blocks, cables, wires, and valves. A secure
and permanent label is ensured through high-level
resistance to smearing and scratching, UV-stability,
and the high printing resolution for all markers. The
PrintJet ADVANCED allows you to print very small
fonts. Even the smallest characters are easy to read,
permitting you to increase the markers' information
density.
The MultiCards can be fed individually or inserted as
stack (of up to 30 MultiCards) into the loader.
MetalliCards should only be inserted individually.
Stack processing is not intended for MetalliCards.
The MetalliCard is inserted into an inlay for
processing.
The MultiCard fed into the printing unit is printed with
a thermally-hardened ink and then transferred to a
fixation unit.
In the fixation unit, the ink is then hardened with a
special heat radiator. The duration of this process is
varies for MultiCards and MetalliCards.
Finally, the MultiCard/MetalliCard is fed out of the
PrintJet ADVANCED onto the output rail and can be
removed.
The MultiCard/MetalliCard can be used immediately.
Please note that the MultiCards and MetalliCards
become hot due to the fixation process. If
necessary, let them cool down before removing
them from the output rail.
The PrintJet ADVANCED should not be switched
off. If the PrintJet ADVANCED is not used, it
automatically goes into standby/energy-saving
mode. This optimizes the cleaning cycles and thus
increases the availability of the printer.
201449820000/1.1/03.13
3.1Printer
3.1.1Overview
Printer description
Figure 1Front view of the printer
A Touch panel
B Ink tank lid
C Output rail
1449820000/1.1/03.1321
Printer description
Figure 2Rear view of the printer
A Filter cover
B Connectors
C MultiCard/MetalliCard input
D Stack input (loader)
E Interface USB master for connecting a USB stick
221449820000/1.1/03.13
3.1.3Rating plate
Printer description
Figure 3Open ink tank lid
A Ink cartridges
B Wastepad
C Ink tank lid (open)
3.1.2Connectors
Figure 5Rating plate
The rating plate contains information on the mains
voltage, article number, serial number, and MAC
address (address of the network card).
Figure 4Connectors
A Left-hand fuse (2.5 ampere)
B Right-hand fuse (10 ampere)
C Mains power supply connection
D Network interface (RJ45 connector)
E USB slave for connecting the PC
1449820000/1.1/03.1323
Printer description
3.2MultiCards and MetalliCards
MultiCards made from plastic and MetalliCards made from aluminum or stainless steel can be printed with
the PrintJet ADVANCED printer.
The marking system, consisting of the PrintJet ADVANCED printer and the M-Print® PRO software, has
been designed by Weidmüller for MultiCards or MetalliCards.
Figure 6MultiCards/MetalliCard
A Example: MultiCard
B Example: Half MultiCard
C Example: MetalliCard
D Example: Inlay for MetalliCards
The MultiCards can be inserted individually or in stacks. MetalliCards should only be inserted individually.
241449820000/1.1/03.13
Printer description
MultiCards can be halved. To receive a half MultiCard, bend the complete MultiCard in the middle and break
in half.
Complete and half MultiCards should not be mixed in a stack.
It is, however, possible to process different MultiCard types in a stack, e.g. DEK 5/5 and SM 27/27.
Description of the MultiCard
Figure 7Description of the MultiCard
A First project marker surface
B Marker area
C Side strip
4.16Setting up and adjusting a MultiCard for the printer...................................................................73
4.17Running a print test ........................................................................................................................74
1449820000/1.1/03.1327
Setup
4.1Unpacking
CAUTION
Crush hazard during transport
Because of its weight the printer must
always be carried by two people. Always
hold the printer at the front and rear
when carrying it.
NOTE
Because of its weight the printer must
always be carried by two people.
Always hold the printer at the front
and rear when carrying it.
Always transport the printer in a
horizontal position. If transported
improperly, ink may escape and soil or
damage the device.
4.2Scope of supply
When you have taken the PrintJet ADVANCED and
all accessories out of the packaging, make sure you
have all the following items:
Power cable
USB cable
1 MultiCard DEK 5/5
10 MetalliCards CC-M 85/54 AL
10 primer cloths
1 Inlay CC 85/54
Output rail
DVD with the M-Print® PRO software
Quick guide
User Manual
4.3Installing the printer
1 Open the packaging.
2 Take out all the accessories.
3 Two people must lift the printer with the
polystyrene packaging material out of the box.
4 Remove the polystyrene packaging material.
Important information
Keep the original packaging for any
future transport.
NOTE
Do not use the device near potential
sources of electromagnetic interference,
such as loudspeakers or the base
stations of cordless telephones, as this
can impair its function.
Important information
When installing the printer, make sure
you provide the necessary operating
and maintenance spaces.
281449820000/1.1/03.13
Setup
NOTE
The printer must be placed on a flat,
stable surface. The printer will not
operate properly if it is tilted or at an
angle.
Avoid locations that are subject to
strong fluctuations in temperature
and humidity.
Also see section “9.1
Technical data”.
Do not expose the printer to direct
sunlight, strong light or excessive
heat.
Avoid locations that are subject to
impact shocks or vibrations.
Do not use a table joined to other
tables in order to avoid the
transmission of vibration.
Avoid installation sites that are
subject to a large amount of dust.
1 Pay attention to the information given above.
2 Place the printer on a surface that extends
beyond the base area of the printer on all sides.
3 Leave enough space in front of the output rail to
allow the printer to output
MultiCards/MetalliCards without hindrance.
4 Install the printer in such a way that it is
sufficiently ventilated on all sides.
5 Install the printer near a power socket so that the
plug can be readily removed in the event of a
fault.
1449820000/1.1/03.1329
Setup
Figure 8Operating and maintenance spaces
A 250 mm
B 200 mm output rail
C 100 mm
4.4Removing the transport
restraints
D 250 mm
E 100 mm
Weight: approx. 37.2 kg
1 Remove the transport restraints from the touch
panel.
2 Remove the transport restraint from the ink tank
lid.
Figure 9Transport restraints
301449820000/1.1/03.13
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