Weed Eater WE261 User Manual

PARTS AND SERVICE

This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

For Parts and service, contact our authorized distributor: call 1-800-849-1297

• For replacement parts, have available the following information:

a. Model Number/Manufacturer's I.D. Number

b. Description of part.

For Technical Assistance: call 1-800-829-5886

For a Parts Manual, go to our website: www.weedeater.com

Operator’s Manual 26" RIDING MOWER

SIDE DISCHARGE ELECTRIC START

NOTE: HOP provides parts and service through its au thor ized dis tribu tors and dealers; there fore,

02.01.12 BAD/TH Printed in the U.S.A.

all requests for parts and service should be directed to your local dealer(s). The phi loso phy of HOP is to con tinu ally improve all of its prod ucts. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local dealer for updated in for ma tion and as sis tance.

Catalog No.

IMPORTANT:

Read and follow all Safety

WE261

Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The

use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

Rules and Instructions before op er at ing this equipment.

Patents Pending

532 44 16-92 Rev. 3

TABLE OF CONTENTS

Warranty ................................................. 2

Safety Rules ........................................... 3

Product Specifications ............................ 6

Assembly/Pre-Operation ........................ 7

Operation .............................................. 10

Maintenance ......................................... 16

Service and Adjustments ...................... 20

Storage ................................................. 24

Troubleshooting .................................... 25

Repair Parts .......................................... 27

Maintenance Schedule ......................... 16

WARRANTY

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty does not apply to any products used for rental or commercial purposes.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

THIS IS A 15 DEGREE SLOPE

FOLD ALONG DOTTED LINE

HOP Outdoor Products Customer Service Dept. 9335 Harris Corners Parkway Charlotte, NC 28269 USA

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

In Canada contact:

HOP 5855 Terry Fox Way Mississauga, Ontario L5V 3E4

DECALS

RIDING MOWER - -CATALOG NO. WE261

KEY PART NO. NO. DESCRIPTION

1 532 43 05-88 DECAL, STEERING WHEEL 2 532 43 35-96 DECAL, V-BELT SCH 30" 3 532 42 51-13 DECAL, WARN. DEFLECT/CTFGR 4 532 42 41-02 DECAL, WARNING 5 532 44 07-79 DECAL, LRVA DECK 6 532 43 44-57 DECAL, WARNING ENGINEGUARD 7 532 43 73-12 DECAL, LRV STEERING 8 532 43 67-55 DECAL, WARNING CLUTCH

- - 532 43 24-79 DECAL, BYPASS

- - 532 44 16-92 MANUAL OPERATOR ENGLISH

- - 532 44 16-93 MANUAL OPERATOR SPANISH NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

SAFETY RULES

DANGER: This cutting machine is ca pa ble of amputating hands and feet and throwing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death.

WARNING: In order to prevent ac ci den-

tal starting when setting up, trans port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in

neutral, you may lose control of the riding

mower.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.

WARNING: This unit is not intended for towing, or use of wheel weights. Only use attachments designed specifically for this riding mower.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts

or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Ensure the area is clear of bystanders

before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

• Never direct discharged material toward

anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blade, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blade when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes (15° Max), not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

SAFETY RULES

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

• Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

• If machine stops while going uphill, disengage blade, shift into reverse and back down slowly.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blade and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.

• Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

WARNING: CHILDREN CAN BE INJURED

BY THIS EQUIPMENT. The American Acade-

my of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blade shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

MOWER DECK

RIDING MOWER - -CATALOG NO. WE261

KEY PART NO. NO. DESCRIPTION

1 532 42 81-93 DECK, 26" 2 532 19 28-70 MANDREL ASM 3 532 43 25-20 KEEPER, BELT 4 532 43 25-94 PULLEY, MANDREL 5 532 42 85-78 BELT 6 532 42 82-42 COVER, MANDREL 7 532 42 93-95 LIFT ASM, DECK 8 532 42 91-95 LINK, DECK LIFT 9 532 42 93-97 LINK, ADJUSTABLE 10 532 43 89-23 DEFLECTOR 11 532 42 89-68 SUPPORT, DEFLECTOR 12 532 13 14-91 ROD, HINGE 13 532 19 70-26 SPRING, TORSION 14 532 41 88-63 ARM, MOWER SUPPORT 15 873 90 05-00 NUT, LOCK 16 532 19 51-61 STUD 17 819 19 19-12 WASHER 18 532 19 42-09 PIN 19 532 19 65-39 BOLT, SHOULDER 20 532 19 42-08 PIN 21 819 17 19-12 WASHER, 17/32 X 1 3/16 22 532 42 93-50 LINK, DECK 23 873 93 06-00 NUT, LCK 3/8-16 24 532 42 95-31 SPRING, DECK 25 532 12 47-88 PIN 26 532 18 76-90 SPACER, MANDREL 27 532 17 39-84 BOLT, MANDREL 28 532 40 02-34 NUT, LOCK 29 532 42 85-00 BLADE 30 532 19 30-03 BOLT, BLADE 31 532 19 31-97 PULLEY, IDLER 32 532 14 10-43 GUARD, IDLER 33 532 19 34-14 KEEPER, BELT IDLER 34 872 11 06-12 BOLT, 3/8-16 X 1 1/2 35 532 19 94-70 ARM, BRAKE 36 532 13 77-29 SCREW, 1/4-20 X 5/8 37 873 90 06-00 NUT, 3/8-16 FLANGE 38 532 42 84-35 ARM, IDLER 39 817 49 05-08 BOLT, 5/16-18 X 1/2 40 819 17 16-16 WASHER, 16 GA. 41 532 10 53-04 CAP, SLEEVE 42 532 11 04-52 NUT, PUSH 43 532 12 56-31 GRIP, HANDLE 44 532 42 94-01 PLUNGER 45 532 10 57-67 PIN 46 532 43 86-10 KEEPER, BELT

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

MOWER DECK

RIDING MOWER - -CATALOG NO. WE261

SAFETY RULES

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge chute frequently and replace with manufacturer’s recommended parts, when necessary.

• Mower blade is sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°.

LRV-Deck_1_r4

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W-30(below 32°F)

Oil Capacity: 20 oz. Spark Plug: Champion RC12YC

(Gap: .030") Ground Speed Forward: 0-4 mph

Reverse: 0-1 mph Blade Bolt Torque: 45-55 Ft. Lbs.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main tain ing, caring for and using your riding mower.

• Follow the instructions under “Main te nance” and “Stor age” sec tions of this manual.

• Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or open toed footwear.

• Always let someone know you are outside mowing.

1.5 qt.

UNASSEMBLED PARTS

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WARNING: This riding mower is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center.

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3TEERINGª 3HAFTª#OVER

STEERING

RIDING MOWER - -CATALOG NO. WE261

KEY PART NO. NO. DESCRIPTION

1 532 43 65-00 WHEEL ASM (FRONT) 2 812 00 00-01 E-CLIP 3 532 18 89-67 WASHER, HARDENED 4 532 12 17-49 WASHER, 1/4 X 3/4 5 532 43 53-24 SPINDLE, RH 6 532 12 49-31 WASHER, HARDENED THRUST 7 532 12 49-37 BUSHING, STEERING COLUMN 8 532 42 10-76 PIN, 5/64 X 3/4 COTTER 9 819 13 14-14 WASHER 10 532 42 80-57 WELDMENT, LWR STRG SHAFT 11 532 42 80-35 LINK, STRNG LH 12 532 42 80-36 LINK, STRNG RH 13 874 78 05-24 BOLT, 5/16-18 X 1 1/2 14 819 13 10-16 WASHER 15 873 80 05-00 NUT, 5/16-18 16 532 42 80-44 BUSHING, STEERING SNAP 17 532 42 82-52 SUPPORT, UPPER STEERING 18 532 19 52-27 BUSHING, UPPER STEERING 19 817 00 05-12 BOLT, 5/16-18 X 3/4 20 532 42 80-45 CLIP, RETAINER SPRING 21 532 42 83-47 COVER, STEERING COLUMN 22 532 42 80-38 SHAFT, STEERING 23 532 43 77-47 ADAPTER, STEERING WHEEL 24 819 18 38-12 WASHER, 9/16 X 2 3/8 12 GA. 25 873 94 08-00 NUT, JAM LOCK 1/2-20 26 532 44 16-14 WHEEL, STEERING 27 532 44 16-15 CAP, STEERING WHEEL 28 532 19 98-49 CLIP, RETAINER SPRING 29 532 43 53-23 SPINDLE, LH 30 532 43 64-99 CAP, HUB, AXLE

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

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STEERING

RIDING MOWER - -CATALOG NO. WE261

14 10

ASSEMBLY/PRE-OPERATION

25 24

Your new riding mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your riding mower all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes you need are listed below. (1) 3/4" wrench (1) 1/2" wrench (1) Utility knife

4. Slide steering shaft protective foam cover over shaft.

5. Position front wheels of the riding mower so they are pointing straight forward.

Insert

Washer

Nut

Steering Wheel

(1) Tire pressure gauge When right or left hand is mentioned in

this man ual, it means when you are in the

Adapter

operating po si tion (seated be hind the steer ing wheel).

TO REMOVE RIDING MOWER FROM

Foam Cover

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four panels of carton. Remove carton and top frame as one unit.

2. Remove packing materials from riding mower.

Only cut carton with a short blade

NOTE:

utility knife, a long blade or saw can puncture tires on unit.

HOW TO SET UP YOUR RIDING MOWER

INSTALL STEERING COLUMN

1. Insert steering shaft into mount and securely fasten with bolt, washer, and nut provided.

2. Insert pin into hole in steering shaft.

3. Slide plastic cover over steering shaft and into position.

Washer

Nut

Steering Shaft

Plastic Cover

Steering Shaft Mount

Bolt

Steering Shaft

6. Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft.

7. Press steering wheel into position on shaft, install large washer, and tighten nut securely.

8. Snap steering wheel insert into center of steer ing wheel securely.

INSTALL SEAT

1. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

2. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

3. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of riding mower.

Seat

Seat Pan

LRV-Steering_1_r2

Shoulder Bolt

4. Pivot seat and pan forward and as sem ble adjustment knob and flat washer loosely. Do not tighten.

Flat Washer

02464

Adjustment Knob

5. Lower seat into operating position and sit in seat.

6. Slide seat until a comfortable position is reached which allows you to press clutch/ brake pedal all the way down.

7. Get off seat without moving its ad just ed position.

8. Raise seat and tighten adjustment knob securely.

CHECK BATTERY

Make sure battery is securely fastened, and that all wires are securely connected.

• Battery is located under the seat.

• Battery has been fully charged from the factory, before installation.

Seat

Battery

NOTE: You may now roll your riding mower off the skid. Follow the ap pro pri ate instruction below to remove the riding mower from the skid.

WARNING: Before starting, read, un der stand and follow all in struc tions in the Operation section of this manual. Be sure riding mower is in a well-ventilated area. Be sure the area in front of riding mower is clear of other people and objects.

TO ROLL RIDING MOWER OFF SKID (See Op er a tion section for location and function of con trols)

1. Raise deck lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake ped al.

3. Engage freewheel control. See “TO

TRANSPORT” in the operation section of this manual.

4. Roll riding mower forward off skid.

CHECK TIRE PRESSURE

The tires on your riding mower were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITON OF MOWER DRIVE BELT

See the figure that is shown for replacing the mower drive belt in the service and adjustment section of this manual. Verify that the belt is routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your riding mower, check to see that the brake is operating properly. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

DRIVE

RIDING MOWER - -CATALOG NO. WE261

KEY PART NO. NO. DESCRIPTION

– – 532 43 61-44 SERVICE KIT, TRANSAXLE 1 532 43 64-98 WHEEL ASM (REAR) 2 532 12 17-48 WASHER, 16 GA. 3 812 00 00-01 E-CLIP 4 532 12 35-83 KEY. SQUARE 5 532 42 79-39 WELDMENT. DRIVE AXLE 6 532 42 80-69 CHAIN DRIVE 7 532 42 78-73 SPROCKET. 9 TOOTH SPLINED 8 812 10 00-09 RING, SNAP 10 532 42 88-76 DIFFERENTIAL ASM 11 532 00 13-70 WASHER, THRUST 12 532 43 06-45 CHAIN, PRIMARY DRIVE 13 532 43 08-45 BUSHING 14 532 43 85-68 BRACKET, CARRIER 15 532 12 47-93 BEARING ASM 16 532 42 79-26 SHAFT INPUT 17 532 43 72-81 WHEEL, FRICTION A5M 18 532 42 47-59 ARM, SHIFT 19 532 43 08-70 ROD, BYPASS 20 532 42 79-97 BRACE CARRIER REAR 21 532 42 80-77 SPRING, CARRIER 22 532 42 80-76 SPRING, BRAKE 23 532 43 13-74 SPRING, BYPASS 24 532 42 79-95 BRACE CARRIER BOX 25 532 42 83-03 LINK, SHIFT 26 532 42 98-16 ARM. CLUTCH 27 532 42 90-53 WELDMENT SHIFT LEVER 28 532 42 83-02 SUPPORT, SHIFT LEVER 29 532 17 48-40 WASHER, NYLON 30 532 18 39-00 HUB SHIFT LEVER 31 532 42 90-55 SPACER, NYLON 32 532 42 84-64 MNTG BRKT. SHIFT ARM 33 532 42 84-61 BRACKET, SHIFTER FLEX 34 532 42 84-62 TUBE SHIFT ARM 35 532 41 15-55 GRIP, HANDLE 36 872 11 04-06 BOLT, CARRIAGE - 114-20 X 3/4 37 873 80 04-00 NUT NYLON LOCK 114-20 38 532 16 54-92 BOLT, SHOULDER 39 874 78 04-12 BOLT, 1/4-20 X 3/4 40 810 04 04-00 WASHER, LOCK

KEY PART NO. NO. DESCRIPTION

41 819 09 12-10 WASHER FLAT 42 532 16 60-02 WASHER, SERRATED 43 873 68 04-00 NUT, CROWN LOCK 114-20 45 817 49 04-36 SCREW 1/4-20 X 2 114 46 819 09 10-16 WASHER 47 817 49 04-20 SCREW, 1/4-20 X 1 1/2 48 532 43 02-49 PLATE BRAKE ANTI - ROTATE 49 532 43 02-45 SPRING, BRAKE RETURN 50 532 42 80-21 ARM, BRAKE 51 532 43 02-47 SPACER RETURN 52 532 42 80-78 CALIPER, BRAKE ASM 53 877 01 08-10 PIN, DOWEL 1/4 54 532 42 80-19 PLATE, BRAKE PAD 55 532 42 80-17 PUCK BRAKE 56 532 43 52-53 ROTOR, BRAKE 57 532 42 80-16 CAP, BRAKE CALIPER 58 532 12 47-88 PIN, RETAINER 59 817 49 05-08 BOLT, 5/16-16 X 112 60 532 44 08-55 CABLE, BRAKE 61 532 42 79-45 WELDMENT, PEDAL 62 532 42 96-78 ROD, PARKING BRAKE 63 877 10 08-12 PIN, .25 X .75 CLEVIS 64 532 42 10-76 PIN, COTTER 5/64 X 3/4 65 532 42 93-25 BRACKET, BRAKE SUPPORT 66 532 42 96-94 COVER PEDAL 67 532 42 96-93 COVER, BRAKE PEDAL 68 817 06 05-16 SCREW, 1/4-20 X 3/8 69 532 42 80-70 BRAKE CABLE MOUNT 70 817 00 05-12 BOLT, 5/16-18 X 3/4 71 532 43 64-99 CAP HUB AXLE 73 532 42 95-19 SPROCKET II TOOTH SPLINED 74 532 43 78-41 TENSION LRV CHAIN 75 532 43 34-95 SPROCKET IDLER 117 812 00 00-40 RING KLIP #T5304-62

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

DRIVE

LRV-A_Drive_8

RIDING MOWER - -CATALOG NO. WE261

117

✓CHECKLIST

Before you operate your new riding mower, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist:

✓ All assembly instructions have been

com plet ed.

✓ No remaining loose parts in carton. ✓ Battery is properly connected. ✓ Seat is adjusted comfortably and tight-

ened securely.

✓ All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

✓ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

✓ Check mower belt. Be sure it is routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly clamped.

✓ Before driving riding mower, be sure free-

wheel control is in “transmission engaged” position (see “TO TRANSPORT” in the

Operation section of this man u al). While learning how to use your riding mower, pay extra attention to the following important items:

✓ Engine oil is at proper level. ✓ Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

✓ Become familiar with all controls, their

location and function. Operate them

before you start the engine.

✓ Be sure brake system is in safe operating

condition.

✓ Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

OPERATION

These symbols may appear on your riding mower or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH ENGAGED

BRAKE/CLUTCH

PEDAL

NEUTRAL

REVERSE

OPERATION

SYSTEM (ROS)

FUEL

CLUTCH DISENGAGED

FREEWHEEL CONTROL

HIGH

ENGINE ON

OIL PRESSURE

ATTACHMENT

DISENGAGED

ENGAGED

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

LOW

ENGINE START

BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

REVERSE

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

PARKING BRAKE

FORWARD

KEEP AREA CLEAR

FAST

(SEE SAFETY RULES SECTION)

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

SLOPE HAZARDS

IGNITION SWITCH

PARKING BRAKE

UNLOCKED

MOWER LIFT

CHASSIS

RIDING MOWER - -CATALOG NO. WE261

KEY PART NO. NO. DESCRIPTION

1 532 42 80-48 WELDMENT, CHASSIS 2 532 42 82-47 SUPPORT, AXEL LH 3 532 42 82-44 SUPPORT, AXEL RH 4 532 42 83-46 SHIELD, TRANSAXLE FRONT 5 532 42 81-10 BRACE, AXLE CROSS 6 532 42 81-09 COVER, FRICTION DRIVE 7 532 42 80-40 PLATE, ENGINE 8 532 42 85-76 BRACKET, CHASSIS FRONT 9 532 42 88-56 BRACKET, STEERING SUPPORT 10 532 19 55-30 PAN, SEAT 11 532 17 46-48 BRACKET, SWITCH MOUNTING 12 532 42 82-48 BOOT, DUST 13 532 43 64-96 COVER, FOOT REST 14 532 42 82-50 STRUCTURE, FOOT REST 15 532 42 82-49 SUPPORT, FOOT REST 16 532 43 64-97 FENDER, CONTROL 17 532 42 83-48 GUARD, ENGINE 18 532 43 81-54 ENGINE, (NON-CALIFORNIA) 12S907-1411-B1

- - 532 43 23-89 ENGINE, (CALIFORNIA) 121S07-1415-F1

- - 532 43 56-74 ENGINE, (CANADA) 12S907-1463-B1 19 532 42 89-86 KEEPER, BELT 20 532 42 80-46 BRACKET, BATTERY 21 532 42 98-15 LEVER, SWITCH 22 532 42 88-26 DECK CLUTCH ASM 23 532 14 98-46 KNOB 24 532 41 63-58 SCREW, NO. 10 25 872 14 04-24 BOLT, CARRIAGE 1/4-20 X 3 26 873 51 04-00 NUT, 1/4-20 27 532 43 00-87 SPACER, ENGINE 28 532 42 83-01 DISC, FRICTION ASM 29 532 43 08-17 BOLT, SCKT HD 3/8-24 X 1 .25 30 532 43 04-70 BEARING 31 532 43 73-22 SPACER, NEUTRAL 32 532 15 04-06 BOLT, 3/8-16 X .280 33 532 12 41-81 SPRING, SEAT 34 532 12 12-50 SPRING 35 872 05 04-12 BOLT, 1/4-20 X 1 1/2 36 532 12 70-18 BOLT, SHOULDER 37 819 17 19-12 WASHER, 17/32 X 1 3/16 38 532 16 63-69 KNOB, SEAT 39 532 13 43-00 SPACER 40 532 12 12-48 BUSHING, NYLON SNAP 41 532 12 39-76 NUT, LOCK 42 532 17 18-52 BOLT, 5/16-18 SHOULDER 43 873 80 05-00 NUT, 5/16-18 44 532 42 82-43 SEAT 45 817 00 05-12 BOLT, 5/16-18 X 3/4 46 817 49 05-08 BOLT, 5/16-18 X 1/2 47 532 08 67-77 SCREW 48 532 40 89-81 BEARING, FLANGE, BALL 49 817 06 05-16 SCREW, 5/16-18 X1 52 532 14 50-06 CLIP PUSH

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

CHASSIS

RIDING MOWER - -CATALOG NO. WE261

KNOW YOUR RIDING MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR RIDING MOWER

Compare the illustrations with your riding mower to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

LRV-A _Chassis_1_r3

Height

Adjustment

Lever

Freewheel Control

DECK CLUTCH LEVER - Used to engage the mower blade. BRAKE PEDAL - Used for brak ing the rid-

ing mower and starting the engine. HEIGHT ADJUSTMENT LEVER - Used to adjust mower cutting height. IGNITION SWITCH - Used for starting and

stopping the engine. LIFT LEVER PLUNGER - Used to re lease height adjustment lever when chang ing its

Brake Pedal

Deck Clutch Lever

Lift Lever Plunger

Our riding mowers conform to the applicable safety standards of the

American National Stan dards Institute.

PARKING BRAKE LEVER - Locks parking brake into brake position. MOTION CONTROL LEVER - Selects the speed and direction of the riding mower. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the riding mower with the engine off.

ROS “ON” POSITION

of mower deck or other powered attachment while in reverse.

Brake Pedal

- Allows operation

ROS "ON"

Ignition Switch

Motion Control Lever

position.

Parking

The op er a tion of any riding mower can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Al ways wear safety glass es or eye shields while op er at ing your riding mower or per form ing any ad just ments or repairs. We rec om mend a wide vi sion

00155

safe ty mask over spec ta cles or stan dard safety glass es.

HOW TO USE YOUR RIDING MOWER

TO SET PARKING BRAKE

Your riding mower is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

2. Depress parking brake lever and re lease pres sure from brake pedal. Pedal should re main in brake position. Make sure parking brake will hold riding mower secure.

Parking Brake Pedal-Push Down to "Engage"

Brake Pedal "Engaged" Position

Brake Pedal "Drive" Position

Motion Control Lever

Deck Clutch

Lever

"Engaged"

Position

Mower Height Adjustment

Deck Clutch

Lever

"Disengaged"

Position

STOPPING

MOWER BLADE -

• To stop mower blade, move deck clutch

lever to disengaged po si tion.

GROUND DRIVE -

• To stop ground drive, depress brake pedal

all the way down.

ENGINE -

• Turn ignition key to “STOP” position and re-

move key. Always remove key when leaving

riding mower to prevent un au tho rized use. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when riding mower is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping riding mower on grass areas.

CAUTION: Always stop riding mower com plete ly, as described above, before leav ing the operator's position.

TO MOVE FORWARD AND BACK WARD

The direction and speed of movement is controlled by the motion control lever.

1. Start riding mower with clutch/brake pedal

depressed and motion control lever in

neutral (N) position.

2. Move motion control lever to desired

po si tion.

3. Slowly release clutch/brake pedal to start

movement. IMPORTANT: Bring riding mower to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUT TING HEIGHT

The po si tion of the mower height deck lift le ver de ter mines the cut ting height.

• Grasp lift le ver.

• Press lift lever plunger with thumb and

move lever to desired position. The cutting height range is ap prox i mate ly 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2" during the cool season

and to over 3" during hot months. For

healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over

6" in height should be mowed twice. Make

the first cut relatively high; the second to

de sired height.

ELECTRICAL

RIDING MOWER - -CATALOG NO. WE261

KEY PART NO. NO. DESCRIPTION

1 532 43 70-70 BATTERY 2 532 42 54-16 FOAM, POLYURETHANE 3 532 19 33-50 SWITCH, IGN, DLTA, P-IN, ROS 4 532 41 19-33 KEY, MOLDED ENGLISH/SPANISH

- - 532 41 19-35 KEY, MOLDED ENGLISH/FRENCH/INTERNATIONAL 5 532 43 33-30 FUSE, 5A 6 532 42 59-37 FUSE, 40A 7 532 16 07-84 SWITCH, PLUNGER, NO, OLIVE 8 532 43 15-42 RELAY, 40A 9 532 10 95-53 SWITCH, INTLK,CL, MWR, GRY 10 532 17 61-38 SWITCH, INTERLOCK, NONC,GRAY 11 532 43 18-46 MODULE, STARTING, RECOIL, LRV 12 532 19 27-49 SWITCH, SEAT, DP, ROS 13 532 42 84-77 HARNESS, IGN, ELECTSTART, LRV 14 532 10 97-48 RELAY

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

ELECTRICAL

LRV1

RIDING MOWER - -CATALOG NO. WE261

TO OPERATE MOWER

Your riding mower is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the deck clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blade by engaging deck

clutch lever. TO STOP MOWER BLADEDisengage deck clutch lever.

Deck Clutch Lever

"Disengaged" Position

Mower Height Adjustment High Position

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the deck clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

WARNING: Backing up with the deck clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the deck clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Move motion control lever to neutral

(N) position.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and

while backing.

4. Slowly move motion control lever to

reverse (R) po si tion to start movement.

5. When use of the ROS

is no longer

needed, turn the ignition key clockwise

Mower Height

Deck Clutch Lever

"Engaged" Position

Adjustment Low Position

to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector shield in place.

Deflector Shield

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes great er than 15° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

• To restart movement, slowly re lease parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your riding mower, be sure to disengage transmission by placing freewheel control in freewheel position. Freewheel control is located at the rear drawbar of the riding mower.

• Raise mower height adjustment to its highest position with mower height adjustment lever.

• Push freewheel control down and over with foot.

Freewheel

Control

Disengaged

Freewheel

Control

Engaged

• To reengage transmission, reverse above procedure, or press brake lever all the way down.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your riding mower has been shipped, from the factory, already filled with sum mer weight oil.

1. Check engine oil with riding mower on

level ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If nec es sary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Main te nance sec tion of this man u al).

• To change engine oil, see the Main te nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near an open flame.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the trans mis sion en gaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move deck clutch to dis en gaged position.

5. Insert key into ignition and turn key clock wise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute.

NOTE: If at high altitude (above 3000 feet) or in cold temperature (below 32°F) the fuel mixture may need to be adjusted for best performance.

SCHEMATIC

SCH21

OFF

RUN/OVERRIDE

RIDING MOWER - -CATALOG NO. WE261

RED

BLACK

IGNITION SWITCH

CIRCUITPOSITION

“MAKE”

M+G+A1

B+A1

B+A1RUN

B+S+A1START

L+A2

FUSE-5A

VIOLET

RED

BATTERY

RED

FUSE-40A

BLACK/WHITE

WHITE

VIOLET

CLUTCH / BRAKE

(PEDAL UP)

BLACK/WHITE

YELLOW

BLACK/WHITE

RED

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK/WHITE

GREEN

GRAY

REVERSE SWITCH

NOT IN REVERSE

IGNITION

UNIT

CHARGING SYSTEM OUTPUT .5AMPDC@3600RPM

SAFETY START MODULE

VIEWED FROM MATING SIDE

STARTER

RELAY

VIOLET

(NOT OCCUPIED)

SHORTING CONNECTOR

SPARK PLUG

GAP

DIODE

BDC

BLACK

STARTER

85 86

SAFETY START MODULE

SEAT SWITCH

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

TO IGN. SWITCH ‘A1’

RED

87A

STATOR

REMOVABLE

CONNECTIONS

NON-REMOVABLE

CONNECTIONS

BLACK

TROUBLESHOOTING CHART:

PROBLEM CAUSE CORRECTION

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven cutting

Mower blade will not rotate

Poor grass discharge

Battery will not charge

Loss of drive

Engine dies when tractor is shifted into reverse

1 Faulty operator-safety presence

control system.

1 Worn, bent or loose blade. 1 Replace blade. Tighten blade bolt. 2 Mower deck not level. 2 Level mower deck. 3 Buildup of grass, leaves, and trash

under mower.

4 Bent blade mandrel. 4 Contact a qualified service center. 5 Clogged mower deck vent from

build-up of grass, leaves, and trash around mandrel.

1 Obstruction in clutch mechanism. 1 Remove obstruction. 2 Worn/damaged mower drive belt. 2 Replace mower drive belt. 3 Frozen idler pulley. 3 Replace idler pulley. 4 Frozen blade mandrel. 4 Contact a qualified service center.

1 Travel speed too fast. 1 Shift to slower speed. 2 Wet grass. 2 Allow grass to dry before mowing. 3 Mower deck not level. 3 Level mower deck. 4 Low/uneven tire air pressure. 4 Check tires for proper PSI. 5 Worn, bent or loose blade. 5 Replace/sharpen blade. Tighten

6 Buildup of grass, leaves and

trash under mower.

7 Mower drive belt worn. 7 Replace mower drive belt. 8 Blade improperly installed. 8 Reinstall blade sharp edge down. 9 Improper blade used. 9 Replace with blade listed in

10 Clogged mower deck vent holes

from buildup of grass, leaves, and trash around mandrels.

1 Bad battery cell(s). 1 Replace battery. 2 Poor cable connections. 2 Check/clean all connections. 3 Faulty alternator. 3 Replace alternator.

1 Freewheel control in

“DISENGAGED” position.

2 Axle key missing. 2 Install axle key at rear wheel. See

1 Reverse operation system (ROS)

is not “ON” while mower or other attachment is engaged.

1 Check wiring, switches and

connections. If not corrected, contact a qualified service center.

3 Clean underside of mower

housing.

5 Clean around mandrels to

open vent holes.

blade bolt.

6 Clean underside of mower

housing.

this manual.

10 Clean around mandrels to

open vent holes.

1 Place freewheel control in

“ENGAGED” position.

"TO REMOVE WHEEL" in the Service and Adjustments section.

1 Turn ignition key to ROS “ON”

position. See Operation section.

RECOIL STARTING SYSTEM This unit is equipped with an engine recoil starting system. If the battery is too weak to start engine.

1. Set parking Brake.

2. Turn key to ON position.

3. Make sure unit is in neutral position.

4. Set deck to disengaged position.

5. Pull recoil cord to start engine.

Gasoline Filler Cap

Recoil Starter Handle

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are dis charged onto the area that has already been cut. Have the cut area to the right of the riding mower. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Reg u late ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.

• When operating attachments, se lect a ground speed that will suit the terrain and give best performance of the at tach ment being used.

MAINTENANCE

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GENERAL RECOMMENDATIONS

The warranty on this riding mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain riding mower as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your riding mower.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blade and belt for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

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BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lu bri cants will attract dust and dirt that will short en the life of the self-lu bri cat ing bearings. If you feel they must be lu bri cat ed, use only a dry, pow dered graphite type lu bri cant spar ing ly.

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TROUBLESHOOTING CHART:

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not start

Loss of power

Excessive vibration

1 Out of fuel. 1 Fill fuel tank. 2 Bad spark plug. 2 Replace spark plug. 3 Dirty air filter. 3 Clean/replace air filter. 4 Water in fuel. 4 Empty fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

5 Loose or damaged wiring. 5 Check all wiring. 6 Engine valves out of adjustment. 6 Contact a qualified service center.

1 Dirty air filter. 1 Clean/replace air filter. 2 Bad spark plug. 2 Replace spark plug. 3 Weak or dead battery. 3 Recharge or replace battery. 4 Stale or dirty fuel. 4 Empty fuel tank and refill tank

with fresh, clean gasoline.

5 Loose or damaged wiring. 5 Check all wiring. 6 Engine valves out of adjustment. 6 Contact a qualified service center.

1 Clutch/brake pedal not depressed. 1 Depress clutch/brake pedal. 2 Deck clutch is engaged. 2 Disengage deck clutch. 3 Weak or dead battery. 3 Recharge or replace battery. 4 Blown fuse. 4 Replace fuse. 5 Corroded battery terminals. 5 Clean battery terminals. 6 Loose or damaged wiring. 6 Check all wiring. 7 Faulty ignition switch. 7 Check/replace ignition switch. 8 Faulty solenoid or starter. 8 Check/replace solenoid or starter. 9 Faulty operator presence switch(es). 9 Contact a qualified service center.

1 Weak or dead battery. 1 Recharge or replace battery. 2 Corroded battery terminals. 2 Clean battery terminals. 3 Loose or damaged wiring. 3 Check all wiring. 4 Faulty solenoid or starter. 4 Check/replace solenoid or starter.

1 Cutting too much grass/too fast. 1 Raise cutting height/reduce speed. 2 Build-up of grass, leaves and trash

under mower.

2 Clean underside of mower

housing.

3 Dirty air filter. 3 Clean/replace air filter. 4 Low oil level/dirty oil. 4 Check oil level/change oil. 5 Faulty spark plug. 5 Clean & regap or change spark plug. 6 Stale or dirty fuel. 6 Empty fuel tank and refill tank

7 Water in fuel. 7 Empty fuel tank and carburetor,

with fresh, clean gasoline.

refill tank with fresh gasoline.

8 Spark plug wire loose. 8 Connect & tighten spark plug wire.

9 Dirty engine air screen/fins. 9 Clean engine air screen/fins. 10 Dirty/clogged muffler. 10 Clean/replace muffler. 11 Loose or damaged wiring. 11 Check all wiring. 12 Engine valves out of adjustment. 12 Contact a qualified service center.

1 Worn, bent or loose blade. 1

Replace blade. Tighten blade bolt.

2 Bent blade mandrel. 2 Contact a qualified service center.

3 Loose/damaged part(s). 3 Tighten loose part(s).

Replace damaged parts.

STORAGE

Immediately prepare your riding mower for stor age at the end of the season or if the riding mower will not be used for 30 days or more.

WARNING: Never store the riding mower with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure.

MOWER

Remove deck from mower for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire riding mower (See “CLEAN-

ING” in the Maintenance section of this

manual).

2. Inspect and replace belt, if nec es sary

(See belt re place ment in struc tions in the

Service and Ad just ments section of this

manual).

3. Lubricate as shown in the Main te nance

section of this man ual.

4. Be sure that all nuts, bolts and screws

are securely fastened. In spect moving

parts for damage, break age and wear.

Replace if nec es sary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before paint ing.

BATTERY

• Fully charge the battery for storage.

• If battery is removed from riding mower

for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor clean er products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the sta bi liz er to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

3. Turn ignition key to “START” po si tion for

a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one sea son to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your riding mower in doors and cover it to give protection from dust and dirt.

• Cover your riding mower with a suitable protective cover that does not retain moisture. Do not use plastic. Plas tic cannot breathe which allows con den sa tion to form and will cause your riding mower to rust.

IMPORTANT: Never cover riding mower while en gine and exhaust areas are still warm.

RIDING MOWER

Always observe safety rules when per form ing any main te nance.

BRAKE OPERATION

If riding mower requires more than four (4) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See PSI on tires).

• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.

AXLE AND SPINDLES

• Front wheel axles and front spindles should be properly lubricated.

• Wheel Axles should be lubricated with a dry, powdered graphite type lubricant.

• Spindles should be lubricated with a spray type silicone base lubricant.

Spindle

Wheel Axle

OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems are work ing properly. If your riding mower does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully de pressed, and the deck clutch lever is in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the deck clutch lever is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The deck clutch lever should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the deck clutch lever engaged, any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the deck clutch lever engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp. Re place worn, bent or damaged blades.

CAUTION: Use only a replacement

blade approved by the manufacturer of your riding mower. Using a blade not approved by the manufacturer of your riding mower is hazardous, could damage your riding mower and void your warranty.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

BLADE REMOVAL

1. Raise mower to highest position to allow access to blade.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning coun ter clock wise.

3. Install new blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

Mandrel Assembly

Blade

Blade Bolt (Special)

Star

Center Hole

IMPORTANT: To ensure proper as sem bly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs.).

IMPORTANT: Special blade bolt is heat treated.

BATTERY

Your riding mower has a battery charging sys tem which is suf fi cient for normal use.

• Keep battery and connectors clean.

• Only recharge battery with charger approved for a 12V 2.8 amp. hour battery.

• Charging with any other charger or an automotive style charger can cause permanent damage to the battery.

• Charge battery for 24 hours for a full charge.

NOTE: The original equipment battery on your riding mower is maintenance free. Do not attempt to open or remove caps or cov ers. Adding or checking level of elec tro lyte is not necessary.

WARNING: Do not jump start battery. Permanent damage to the battery or personal injury may occur.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

V-BELT

Check V-belt for deterioration and wear after 100 hours of operation and replace if necessary. The belt is not ad just able. Re place belt if it begins to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

5W-30

-20 0 30 40

F C

-20 0

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-10

NOTE: Al though multi-vis cos i ty oils (5W30, 10W30 etc.) im prove start ing in cold weather, the oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the riding mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

• Be sure riding mower is on level surface.

• Oil will drain more freely when warm.

• Oil can be pumped from the engine with a mechanical or electric siphon pump.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Insert end of pump into oil reservoir.

3. Pump oil from reservoir.

Oil Cap

Oil Fill

SAE 30

20 30 40

oil_visc_chart1_e

100

1. Lift seat for bolt access.

2. Disconnect BLACK battery cable then RED battery cable.

3. Remove battery bracket bolt.

4. Install new battery with terminals facing to the right, and away from seat as shown.

5. Reinstall battery bracket and bolt.

6. First connect RED battery cable to positive (+) battery terminal.

7. Connect BLACK grounding cable to negative (-) battery terminal.

Fender

Battery

Battery Bracket

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your riding mower to run poorly, stop running, or prevent it from starting.

• Check wiring. Make sure all wiring and

connectors are secure.

TO REPLACE FUSE

Replace with 4 amp. or 5 amp. automotive type plug-in fuse. The fuse holder is located under the fender.

ENGINE

Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your riding mower to a qualified service center for repair and/or adjustment.

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your riding mower to a qualified service center for repair and/or adjustment.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a qualified service center, which has proper equipment and experience to make any necessary adjustments.

TO ADJUST BRAKE

Your riding mower is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If riding mower requires more than (4) feet stopping distance in highest gear on a lever dry concrete or paved surface, then brake must be adjusted.

1. Park riding mower on a level surface.

2. Release brake/parking pedal.

3. Measure distance between rotor and brake pad if distance between rotor and brake pad is more than .02" gap brake needs to be adjusted.

4. Tighten caliper nut until .02" gap is reached.

Rotor

Brake Pad

Nut

NOTE: Feeler gauge may be necessary to get correct measurement.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, move steering wheel and reassemble per instructions in the "INSTALL STEERING COLUMN"section of this manual.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL

1. Block up front axle securely.

2. Remove dust cover, retaining ring, and washer to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washer and retaining ring securely in axle groove.

REAR WHEEL

1. Block up Rear axle securely.

2. Remove dust cover, retaining ring, washer, and square key while pulling tire off.

3. Repair tire and reassemble.

4. Replace square key while putting tire back on, then replace washer and retaining ring securely in axle groove ,when pushing tire back onto shaft reach under and pull chain sprocket toward you to ease tire replacement.

NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, purchase and use tire sealant. Tire sealant also pre vents tire dry rot and corrosion.

Washer

Retaining Ring

Dust Cover

Square Key

(rear wheel only)

TO START ENGINE WITH A WEAK BAT TERY

CAUTION: Lead-acid batteries gen er-

ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance section of this man u al).

NOTE: This unit is equipped with an engine recoil starting system that can be used if the battery is too weak to start. See “RECOIL STARTING SYSTEM” in operation section of this manual.

REPLACING BATTERY

WARNING: Do not short bat tery ter mi-

nals by al low ing a wrench or any other object to contact both terminals at the same time. Before con nect ing battery, remove metal bracelets, wrist watch bands, rings, etc. Positive terminal must be connected first to prevent spark ing from ac ci den tal grounding.

4. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPEC I FI CA TIONS” section of this man u al.

5. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

AIR FILTER

Your engine will not run properly using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

1. Remove cover knob and cover.

2. Carefully remove cartridge.

3. Clean base carefully to prevent debris from falling into carburetor.

4. Clean by gently tapping on a flat surface.

5. Re in stall cartridge, cover and secure with cover knob.

Cover Knob

Cover

Air Filter

NOTE: If very dirty or damaged, replace cartridge. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause de te ri o ra tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean cartridge.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stub born dried gum fibers.

CLEAN AIR INTAKE/COOL ING AREAS

To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are re in stalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re moved will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam age.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PROD UCT SPEC I FI CA TIONS” section of this manual.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with au to mo tive type wax.

We do not recommend using a garden hose or pressure washer to clean your riding mower unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your riding mower. Use compressed air or a leaf blower to remove grass, leaves and trash from riding mower and mower.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place deck clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blade and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

RIDING MOWER

TO REMOVE MOWER

1. Place deck clutch in “DISENGAGED" position.

2. Move mower height adjustment lift lever forward to low er mower to its lowest po si tion.

3. Remove mandrel cover.

4. Remove pins holding left and right front mower suspension arms in place.

5. Remove bolt holding deck front to rear leveling rod in place.

Deck Leveling Side to Side Rod Bolt

Mandrel Cover

Front Leveling Rod Bolt

6. Remove pin holding deck lift link arm in place.

7. Remove bolt holding deck side to side leveling rod in place.

8. Remove belt from around pulleys.

9. Slide deck out from under side of mower.

TO INSTALL MOWER

Install in reverse order following instructions in "TO REMOVE MOWER" section.

TO LEVEL MOWER HOUSING

Adjust the mower while riding mower is parked on level ground or driveway. Make sure tires are properly inflated (See side of tire for proper PSI). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure dis tance "A" from bot tom edge of mower to ground level at front corners of mower.

• To raise the right side of the mower, tighten lift link adjustment nut.

• To lower the right side of the mower, loosen lift link adjustment nut.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

Bottom Edge of Mower to Ground

• Recheck measurements after ad just ing.

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of riding mower. Measure dis tance “F” directly in front and behind the mandrel at bottom edge of mower housing as shown.

Nut "H"

Nut "G"

Trunnion

TO REPLACE MOWER BLADE DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park riding mower on a level surface.

2. Set parking brake.

3. Lower mower to its lowest position.

4. Remove mandrel cover from mower deck.

5. Remove rear engine plate from unit.

6. Remove rear belt keeper from unit.

7. Carefully roll belt over the top of the mower blade mandrel.

8. Remove belt from idler pulleys.

Mower Drive Belt

Belt Keeper

Mower Suspension Arm Pin

Deck Lift Link Pin

• To lower front of mower housing turn nuts “G” and “H” clockwise.

• When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H” against trunnion on front link.

• To raise front of mower housing turn nuts “G” and “H” counter clockwise.

• When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H” against trun nion on front link.

NOTE: Each full turn of "G" will change "F" by approximately about 3/8".

• Recheck side-to-side adjustment.

Mandrel

Idler Pulleys

9. Check idler pulleys to see that they rotate freely.

10. Remove belt from rear drive pulley.

MOWER DRIVE BELT INSTALLATION Install in reverse order following instructions in "MOWER DRIVE BELT REMOVAL" section.

Weed Eater WE261 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual