Weed Eater WE12538K User Manual

MODEL NO. WE12538K
12.5 HP 38 Inch Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
®
181544 Rev. 3 6.17.02 TR
PRINTED IN U.S.A.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing road­ways.
Use extra care when loading or unloading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them­selves and others from serious injury.
Keep machine free of grass , leaves or other debris build­up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes not make sudden changes in speed or direction.
Tall grass can hide obstacles.
slow
and
gradual
. Do
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly the slope.
DO NOT:
Do not
slowly and gradually downhill, if possible.
Do not
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
sliding.
Do not
the ground.
Do not
turn on slopes unless necessary, and then, turn
mow near drop-offs, ditches, or embankments.
mow on wet grass. Reduced traction could cause
try to stabilize the machine by putting your foot on
use grass catcher on steep slopes.
straight
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Never
assume that children
down
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build­up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
down
for small
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless absolutely necessary. Al­ways look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out im­portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: In order to prevent acciden- tal starting when setting up, transport­ing, adjusting or making repairs, al­ways disconnect spark plug wire and place wire where it cannot contact spark plug.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the low­est possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer­tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 1.25 GALLONS AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3 PINTS
SPARK PLUG: CHAMPION RJ19LM (GAP: .030")
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained tech­nicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
GROUND SPEED (MPH): FORWARD:
1st 1.1 2nd 2.2 3rd 3.3 4th 4.4 5th 4.9
REVERSE: 1.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 28
MIN. CCA: 230 CASE SIZE: U1R
BLADE BOLT TORQUE: 27-35 FT. LBS.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under “Customer Responsibili­ties” and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal com­bustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov­ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest authorized service center/department (See RE­PAIR PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 14-18
ASSEMBLY ................................................................ 6-8
OPERATION............................................................. 9-13
MAINTENANCE SCHEDULE ....................................... 14
SERVICE AND ADJUSTMENTS ............................. 19-23
STORAGE ................................................................... 24
TROUBLESHOOTING ............................................. 25-26
REPAIR PARTS ...................................................... 28-43
WARRANTY ............................................................ 45-46
UNASSEMBLED PARTS
Steering Wheel
Insert
Steering Wheel
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
Steering
Boot
Steering Wheel
Adapter
(1) Large Flat Washer
Steering
Extension
Shaft
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8
(1) Bolt
(1) Oil Drain Tube For Future Use
Keys
(2) Keys
Slope Sheet
(1) Hex Bolt
5/16-18 x 1-1/4
(1) Locknut
5/16-18
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(2) 1/2" wrenches Pliers (1) 9/16" wrench Tire pressure gauge Utility knife When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the steering wheel).
INSERT
3/8 LOCK WASHER
LARGE FLAT WASHER
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align mount­ing holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
STEERING WHEEL
ADAPTER
5/16 LOCKNUT
LOWER STEERING SHAFT
STEERING BOOT
TABS
EXTENSION SHAFT
5/16 HEX BOLT
TAB SLOTS
FIG. 1
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift seat pan to raised position.
If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in the Customer Responsibilities sec­tion of this manual for charging instructions).
SEAT PAN
FIG. 2
SEAT
SEAT PAN
SHOULDER BOLT
FLAT WASHER
LOCK WASHER
ADJUSTMENT BOLT
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment bolt, lockwasher and flat washer loosely. Do not tighten
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls)
Press lift lever plunger and raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
Remove banding holding deflector shield up against tractor.
ASSEMBLY
TO DRIVE TRACTOR OFF SKID (See Opera­tion section, page 10, for location and func­tion of controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been completed.
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to its highest position.
Start the engine. After engine has started, move throttle control to idle position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.
3
CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC­TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.No remaining loose parts in carton.Battery is properly prepared and charged. (Minimum 1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely.All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level.Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
FUEL CHOKE MOWER HEIGHT
REVERSE FORWARD FAST SLOW
LIGHTS ON
PARKING BRAKE
LOCKED
OVER TEMP
LIGHT
UNLOCKED
MOWER LIFT
P
ATTACHMENT
CLUTCH ENGAGED
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
15
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
(Automatic Models only)
15
FREE WHEEL
15
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
THROTTLE/CHOKE CONTROL
CLUTCH/BRAKE PEDAL
GEARSHIFT LEVER
ATTACHMENT CLUTCH LEVER
IGNITION SWITCH
LIGHT SWITCH
LIFT LEVER PLUNGER
ATTACHMENT LIFT LEVER
MOWER DECK HEIGHT ADJUSTMENT POSITIONS
PARKING BRAKE
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake
position.
FIG. 4
GEARSHIFT LEVER: Selects the speed and direction of
tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full “BRAKE” position and hold.
Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.
ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION
THROTTLE/CHOKE CONTROL LEVER
"BRAKE" POSITION
CLUTCH/BRAKE PEDAL "DRIVE" POSITION
PARKING BRAKE "DISENGAGED" POSITION
FIG.5
STOPPING (See Fig. 5)
MOWER BLADES -
To stop mower blades,move attachment clutch lever to “DISENGAGED” position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.
Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IGNITION KEY
"DISENGAGED" POSITION
PARKING BRAKE "ENGAGED" POSITION
GEARSHIFT LEVER
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­pletely, as described above, before leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 5)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower perfor­mance.
TO MOVE FORWARD AND BACKWARD (See Fig. 5)
The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
11
OPERATION
TO OPERATE MOWER (See Fig. 6)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
"ENGAGED" POSITION
ATTACHMENT LIFT LEVER HIGH POSITION
LOW POSITION
ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION
DEFLECTOR SHIELD
FIG. 6
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH­MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibilities section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
12
OPERATION
TO START ENGINE (See Fig. 5)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tempera­ture.
The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 7 ).
FIG. 7
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis­charge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor­mance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
13
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and Interlock Systems
T
Check for Loose Fasteners
R A
Sharpen/Replace Mower Blades
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
FO
E
B
E EA
R
SE
S
U
R
H
U
C
O
H
8
Y
R
E
V
E
EVERY 25 HOURS
EVERY 50 HO
3
4
1,2
1,2
2
2
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.
URS
EVERY 100 HO
5
1,
2
2
2
RS
N
U
O
S
A
E
S
E
S
R
Y
O
R
F
E
E
V
B
E
SERVICE DATES
LUBRICATION CHART
À
SPINDLE
ZERK
À
FRONT WHEEL
BEARING ZERK
E
G
A
R
O
T
À
SPINDLE
ZERK
À
FRONT WHEEL
BEARING ZERK
Á
ENGINE
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
À
GENERAL PURPOSE GREASE
Á
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI­CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW­DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
14
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte­nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi­cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are work­ing properly. If your tractor does not function as described, repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.
When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
TRAILING EDGE UP
CENTER HOLE
LOCK WASHER
FLAT WASHER
HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
MANDREL ASSEMBLY
STAR
BLADE
FIG. 8
TO SHARPEN BLADE (See Fig. 9)
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even­tual damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE REMOVAL (See Fig. 8)
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
15
5/8" BOLT OR PIN
BLADE
FIG. 9
CUSTOMER RESPONSIBILITIES
BATTERY
Your tractor has a battery charging system which is suffi­cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the
battery to “leak” power.
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in the Service and Adjustments section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 10)
Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
OIL DRAIN VALVE
CLOSED AND LOCKED POSITION
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20 0 30 40
F
C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
-10
32
10
60
80
20 30 40
100
DRAIN YELLOW CAP
TUBE
FIG. 10
Unlock drain valve by pushing inward and turning coun­terclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.
16
CUSTOMER RESPONSIBILITIES
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
ENGINE COOLING FINS (See Fig. 11)
Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.
Remove screws from blower housing and lift housing and dipstick tube assembly off engine.
Cover oil fill opening to prevent entry of dirt.
Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.
To reassemble, reverse above procedure.
SCREWS
OIL FILL TUBE ASSEMBLY
BLOWER HOUSING
SCREWS
AIR SCREEN
AIR FILTER (See Fig. 12)
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
Remove knob(s) and cover. TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
If very dirty or damaged, replace pre-cleaner.
Reinstall pre-cleaner over cartridge.
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
Remove cartridge nut.
Carefully remove cartridge to prevent debris from enter­ing carburetor. Clean base carefully to prevent debris from entering carburetor.
Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.
Reinstall cartridge, nut, precleaner, cover and secure with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
ENGINE COOLING FINS
FIG. 11
SPARK PLUG
COVER KNOB
COVER
FOAM PRE-CLEANER
CARTRIDGE NUT
PAPER CARTRIDGE
BASE
FIG. 12
17
CUSTOMER RESPONSIBILITIES
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 13)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
With engine cool, remove filter and plug fuel line sec­tions.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
CLAMP
FUEL FILTER
FIG. 13
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
18
38
42
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key “OFF” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER (See Fig. 14)
Mower will be easier to remove from the right side of tractor.
Place attachment clutch in “DISENGAGED” position.
Move attachment lift lever forward to lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off pulley bolt.
Remove large retainer spring, slide collar off and push housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re­moving retainer spring.
Disconnect suspension arms from rear deck brackets by removing retainer springs.
Disconnect front links from deck by removing retainer springs.
Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC­TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
SUSPENSION ARMS
SMALL RETAINER SPRING
TO INSTALL MOWER (See Fig. 14)
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with retainer springs.
Connect suspension arms to rear deck brackets and secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure with retainer spring.
Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.
Install belt onto engine pulley.
SQUARE HOLE
ENGINE PULLEY
CLUTCH SPRING
RETAINER SPRING
ANTI-SWAY BAR
COLLAR
HOUSING GUIDE
LARGE RETAINER SPRING
Fig. 14
BRACKET
8
3
2
4
FRONT LINK
RETAINER SPRINGS (BOTH SIDES)
DEFLECTOR SHIELD
19
SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD­UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 15 and 16)
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Three full turns of adjustment nut will change mower height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE OF MOWER TO GROUND
BOTTOM EDGE
OF MOWER
TO GROUND
When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.
To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.
When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.
Recheck side-to-side adjustment.
MANDREL
"D"
"D"
FIG. 17
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
“A” “A”
GROUND LINE
FIG. 15
SUSPENSION ARM
LIFT LINK ADJUSTMENT NUT
FIG. 16
FRONT-TO-BACK ADJUSTMENT (See Figs. 17 and 18)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO­SIDE.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjustments, check that both front links are equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut “E” on both front links an equal number of turns.
NUT "F"
TRUNNION
FRONT LINKS
NUT "E"
FIG. 18
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 19)
The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
Place attachment clutch in “DISENGAGED” position.
Move attachment lift lever forward to lower mower to its lowest position.
Roll belt off engine pulley.
Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring.
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Work new belt around both mandrel pulleys and idler pulleys.
Install new belt into engine pulley grove.
Reconnect R.H. suspension arm and secure with re­tainer spring.
Make sure belt is in all pulley grooves and inside all belt guides.
20
SERVICE AND ADJUSTMENTS
38
42
R.H. SUSPENSION ARM
Pull belt toward front of tractor and remove downwards from around engine pulley.
Install new belt by reversing above procedure.
MANDREL PULLEY
RETAINER SPRING
MANDREL PULLEY
8 3
2 4
ENGINE PULLEY
IDLER PULLEYS
FIG. 19
TO ADJUST BRAKE (See Fig. 20)
Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut “A” on brake rod.
If distance is other than 1-1/2", loosen jam nut and turn nut “A” until distance becomes 1-1/2". Retighten jam nut against nut “A”.
Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au­thorized service center/department.
WITH PARKING BRAKE "ENGAGED"
1-1/2"
NUT "A"
JAM NUT
ENGINE PULLEY
CLUTCHING IDLER
STATIONARY IDLER
TRANSAXLE PULLEY
FIG. 21
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer­ing wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe­in or camber, contact your nearest authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS (See Fig. 22)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
OPERATING ARM
FIG. 20
TO REPLACE MOTION DRIVE BELT (See Fig. 21)
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.
Remove mower (See “TO REMOVE MOWER” in this
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt
section of this manual.)
upwards from transaxle pulley by deflecting belt keep­ers.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
WASHERS
RETAINING RING
AXLE COVER
SQUARE KEY (REAR WHEEL ONLY)
FIG. 22
21
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY (See Fig. 23)
CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bat­teries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Customer Responsibili­ties section of this manual).
If “jumper cables” are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully charged battery.
RED cable last from both batteries.
REPLACING BATTERY (See Figs. 24 and 25)
CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden­tal grounding.
Lift seat pan to raised position.
Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old battery.
First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
SEAT PAN
POSITIVE TERMINAL
CHASSIS
POSITIVE TERMINAL
FIG. 23
NEGATIVE TERMINAL
CABLES
NEGATIVE TERMINAL
CHARGED BATTERY
TERMINAL COVER
POSITIVE (RED) CABLE
FIG. 24
KEPS NUT
HEX BOLT
NEGATIVE (BLACK) CABLE
FIG. 25
22
SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26)
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
ENGINE
TO ADJUST THROTTLE CONTROL CABLE (See Fig. 27)
The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:
With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.
Check that holes “A” in governor control lever and hole in governor plate line-up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.
GOVERNOR CONTROL LEVER
GOVERNOR CONTROL PLATE
FIG. 26
HOOD
HEADLIGHT WIRE CONNECTOR
HOLES “A”
CLAMP SCREW
THROTTLE CABLE
FIG. 27
TO ADJUST CARBURETOR
The carburetor has been preset at the factory and adjust­ment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual.
High speed stop is factory adjusted. Do not adjust - damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
23
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See “CLEANING” in the Customer Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re­placement instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Customer Responsibilities section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require recharging.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be discon­nected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Customer Respon­sibilities section of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor­age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into cylinder(s).
Turn ignition key to “START” position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.
24
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
Engine will not turn over 1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Drain fuel tank and refill with fresh gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.
Loss of power 1. Cutting too much grass/too fast. 1. Set in “Higher Cut” position/reduce speed.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Drain fuel tank and refill with fresh gasoline.
9. Water in fuel. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
25
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. clutch engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.
Engine “backfires” 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine. “OFF”
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
26
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
SCHEMATIC
A
AMMETER
(OPTIONAL)
RED
B
G
L
IGNITION
SWITCH
BLACK
RED
BLACK
BATTERY
RED
FUSE
WHITE
RED
M
STARTER
BLACK
SOLENOID
S
M
A1
CLUTCH / BRAKE
(PEDAL UP)
WHITE
A2
SEAT SWITCH
(NOT OCCUPIED)
BLACK
GROUNDING
CONNECTOR
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
BLUE
BLACK
BLACK
HOUR
METER
(OPTIONAL)
FUEL LINE
BLACK
WHITE
ATT'MENT CLUTCH
(CLUTCH OFF)
BLACK
IGNITION
UNIT
IGNITION SWITCH
CIRCUITPOSITION
OFF
M+G+A1
B+A1RUN/LIGHT
B+A1RUN
B + S + A1START
“MAKE”
NONE
A2+L
NONE
NONE
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
ORANGE
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
RED
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS
NON-REMOVABLE
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
ALTERNATOR
BLACK
HEADLIGHTS
27
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
ELECTRICAL
42
24
22
21
41
33
30
27
43
27
25
27
27
26
40
16
16
48
8
27
2
1
52
29
28
90
28
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery 16 176138 Switch Interlock 21 175685 Harness Asm Light W/4152j 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga 11"red 25 146147 Cable Battery 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6 Ga 12"black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 179720 Harness Ign 41 71110408 Bolt Blk Fin Hex 1/4-20 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 Adapter Ammeter 52 141940 Protection Wire Loop 90 180449 Cover Terminal Battery
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm.
29
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
CHASSIS
212
208
26
30
31
25
17
24
29
18
24
25
26
3
11
209
9
15
209
5
5
209
58
53
12
51
28
52
55
57
26
33
206
8
209
6
16
3
35
37
10
2
38
3
205
35
38
3
34
26
205
1
145
37
54
13
208
30
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
CHASSIS
KEY PART NO. NO. DESCRIPTION
1 174620 Chassis 2 176554 Drawbar, Stretch 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper, Hood/Dash 6 174643X013 Saddle Silkscreen Flt Sdl 8 155138 Clip Retainer Slide-On 9 168347X011 Dash 10 72140608 Bolt, Carriage 3/8-16 x 1 11 174996 Panel Dash LH 12 145660 Clip Tinnerman Grille P.L 13 172105X010 Panel Slkscr Dash RH 15 74180512 Screw Mach TRHD 5/16-18uncx3/4 16 73510500 Nut Keps 5/16-18 Unc 17 159639x550 Hood 18 126938X Bumper Hood 24 74780616 Bolt Fin Hex 3/8-16unc X 1 Gr. 5 25 19131312 Washer 13/32 X 13/16 X 12 Ga 26 73800600 Nut Lock Hex w/Ins 3/8-16 Unc 28 179101 Grille/Lens Asm 29 140273X599 Lens Grille Private Label 30 169465X550 Fender 31 136619 Bracket Fender Repl 109873x 33 179716X550 Footrest Pnt LH 34 179717X550 Footrest Pnt RH 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 X3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm. Pivot Mower Rear 51 73800400 Nut Lock W/Insert 1/4-20unc 52 19091416 Washer 9/32 x 7/8x16 Ga. 53 144697 Bracket Grille Lh 54 161464 Screw Hex 8-18 x 7/8 55 144696 Bracket Grille Rh 57 74780412 Bolt Fin Hex 1/4-20 unc x .75 58 150127 Duct Air Engine PL/LT 145 156524 Rod Pivot Chassis/Hood 205 17490608 Screw Thdrol 3/8-16 x 1/2 206 170165 Bolt Shoulder 5/16-18 208 17670608 Screw Thdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 212 156229 Insert Lens Reflect
--- 5479J Plug Button Blk 359 Dia Choke
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
31
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
DRIVE
10
13
14
112
52
52
250
21
57
8
59
61
56
41
5
18
6
38
39
30
4
32
11
12
170
7
12
18
113
51
6
6
32
30
52
51
63
66
65
64
27
49
47
212
50
70
116
55
202
150
48
151 51
15
77
96
26
24
78
76
62
35
29
36
37
34
28
22
3
79
26
1
75
250
19
25
2
77
74
26
27
120
36
35
53
32
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
DRIVE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - - Transaxle
Peerless Model 205-544c (Order parts from transaxle
manufacturer) 2 146682 Spring Return Brake 3 123666X Pulley Transaxle 18"tires 4 12000028 R ing Retai ner # 5100-62 5 121520X Strap Torque 30 Degrees RH 6 17060512 Screw 5/16-18 x 3/4 7 162240 Plate Rod Shift T/a 8 131679 Rod Shifter Blk 10 76020416 Pin Cotter 1/8 X 1 Cad 11 105701X Washer Plate Shf 388 Sq Hole 12 19151216 Washer 15/32 X 3/4 X 16 Ga 13 74550412 Bolt 1/4-28 unf Gr. 8 w/Patch 14 10040400 Washer Lock Hvy Helical 1/4 18 74780616 Bolt Fin Hex 3/8-16unc X 1 Gr. 5 19 73800600 Nut lock Hex w/Ins 3/8-16 Unc 21 106933X Knob Rd 1/2-13 Plstc Thds Blk 22 130804 Rod Brake LT 24 73350600 Nut Hex Jam 3/8-16 Unc 25 106888X Spring Rod Brake 2 00 Zinc 26 19131316 Washer 13/32 X 13/16 X 16 Ga 27 76020412 Pin Cotter 1/8 X 3/4 Cad 28 175765 Rod Brake Parking LT/YT 29 71673 Cap Brake Parking Black 30 174973 Bracket Transmission 32 74760512 Bolt Fin Hex 5/16-18 x 3/4 34 175578 Shaft Asm Pedal Foot Nibbed 35 120183X Bearing Nylon Blk 629 Id 36 19211616 Washer 21/32 X 1 X 16 Ga 37 1572H Pin Roll 3/16 X 1" 38 179114 Pulley Composite Flat 39 74760648 Bolt Fin Hex 3/8-16 x 3 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch Grnd Drv STL
KEY PART NO. NO. DESCRIPTION
49 123205X Retainer Belt Style Spring 50 74760624 Bolt Hex Hd 3/8-16unc X 1-1/2 51 73680600 Nut Crownlock 3/8-16 Unc 52 73680500 Nut Crownlock 5/16-18 unc 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17060620 Screw 3/8-16 x 1-1/4 57 130801 V-Belt Ground Drive 95 59 169691 Keeper Belt Chassis Span Ctr 61 17120614 Screw 3/8-16 x .875 62 8883R Cover Pedal Blk Round 63 175410 Engine Pulley LT/YT 64 71170764 Bolt Hex 7/16-20x4 Gr 5 65 10040700 Washer Lock Hvy Hlcl Spr 7/16 66 154778 Keeper Belt Engine 70 134683 Guide Belt Mower Drive RH 74 137057 Spacer Axle 75 121749X Washer 25/32 X 1 1/4 X 16 Ga 76 12000001 E-ring #5133-75 77 123583X Key Square 2 0 X 1845/ 1865 78 121748X Washer 25/32 X 1-5/8 X 16 Ga 79 2228M Key Woodruff 96 4497H Retainer Spring 1" 112 19091210 Washer 9/32 X 3/4 X 10 Ga 113 127285X Strap Torque 90 Degrees LH 116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1 120 73900600 Nut Lock Flg 3/8-16 145 74490540 Bolt Hex Flg.Hd. 5/16-18 x Gr.5 150 175456 Spacer Retainer Lt 151 19133210 Washer 13/32 x 2 x 10 Ga. 170 178394 Keeper, Belt Transaxle Gear 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 212 145212 Nut Hex Flg Lock 250 17060612 Screw 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
STEERING
37
38
63
11
39
1
41
42
37
36
44
51
91
43
68
29
15
15
54
88
71
29
17
82
29
15
46
8
6
9
2
7
9
5
3
40
47
65
85
11
10
68
13
46
8
85
32
26
28
30
6
9
67
67
67
47
7
9
5
4
43
43
6
8
34
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
STEERING
KEY PART NO. NO. DESCRIPTION
1 133741X428 Wheel Steering Ayp/P/L Blk 2 175131 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 7 19272016 Washer 27/32 X 1-1/4 X 16 Ga 8 12000029 Ring Klip #t5304-75 9 3366R Bearing Col Strg Blk 10 175121 Link Drag 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 13 136518 Spacer earing Axle Front 15 145212 Hexflange Lock 17 177876 Shaft Asm Strg 26 126847X Bushing Link Drag Blk LR 28 19131416 Washer 13/32 X 7/8 X 16 Ga 29 17060612 Screw 3/8-16 x 3/4 30 76020412 Pin Cotter 1/8 X 3/4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5/8 Id Dash 37 152927 Screw 38 133742X428 Cap Wheel Steer Ayp 39 19133812 Washer 13/32 x 2-3/8 x 12 Ga. 40 7810H Nut Lock Center 3/8-24un 41 100711L Adaptor Wheel Strg 42 145054X428 Boot Dash Mtl Steering Blk 43 121749X Washer 25/32 X 1 1/4 X 16 Ga 44 153720 Extension Steering 46 121232X Cap Spindle Fr Top Blk 47 6855M Fitting Grease 51 73800500 Nut Lock Hex W/Ins 5/16-18 54 74780520 Bolt Fin Hex 3/8-16unc x 1-1/4 63 74780616 Bolt Fin Hex 3/8-16unc x 1 Gr.5 65 160367 Spacer Brace Axle 67 72140618 Bolt Fin Hex 5/8-11 unc x 2-3/4 68 169827 Brace Axle 71 175146 Steering Asm. 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree 88 175118 Bolt Shoulder 7/16-20 91 175553 Cl ip St eering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
35
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
ENGINE
2
32
3
72
1
81
78
38
16
44
14
78
62
13
4
31
46
33
37
33
40
29
OPTIONAL EQUIPMENT
Spark Arrester
45
23
36
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
ENGINE
KEY PART NO. NO. DESCRIPTION
1 170551 Control Th/ch Flag 2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 3 - - - - - - - - Engine, B&S 289707
(Order parts from engine manufacturer) 4 137348 Muffler Exhaust B&S Lc 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148456 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3/8 23 169837 Shield BRN/DBR Guard 29 137180 Kit Spark Arrestor (Flat Scrn) 31 109202X Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X Clamp Hose 37 137040 Line Fuel 20" 38 148315 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Thdrol 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdrol 3/8-16 46 19091416 Washer 9/32 X 7/8 X 16 Ga 62 10040500 Washer Lock Hvy Hlcl Spr 72 71070512 Screw Hexcap 5/16-18 x 3/4 78 17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
SEAT
14
10
1
8
9
7
8
9
7
5
6
22
24
26
16
25
15
23
13
17
12
KEY PART NO. NO. DESCRIPTION
1 127426X Seat 2 140551 Bracket Seat Pivot 3 71110616 Bolt Hex 3/8 - 16 X 1 4 19131610 Washer 13/32 X 1 X10Ga. 5 145006 Clip Push-In Hinged 6 73800600 Nut Lock Hex w/Ins 3/8 - 16 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3/8-16 x 1.5 9 19131614 Washer 13/32 X 1 X 14 Ga 10 174894 Pan Pnt Seat (Blk) 12 121246X Bracket Pnt Mounting Switch 13 121248X Bushing Snap Blk Nyl
2
5
4
3
21
KEY PART NO. NO. DESCRIPTION
14 72050412 Bolt Rdhd Sht Nk 1/4 - 20 X 1 -1/2 15 134300 Spacer Split .28 X .96 16 121250X Spring Cprsn 17 123976X Nut Lock 1/4 Lge Flg 21 171852 Bolt Shoulder 5/16-18 Unc-2A 22 73800500 Nut Lock Hex w/Ins 5/16 - 18 23 71110814 Bolt Hex 24 19171912 Washer 17/32 X 1-3/16 X 12 Ga 25 127018X Bolt Shoulder 5/16-18 X .62 26 10040800 Washer Lock Hvy Hlcl Spr 1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
38
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
DECALS
7
911
3
12
5
4
14
5
16
6
15
17
KEY PART NO. NO. DESCRIPTION
1 181251 Decal, Clutch/Brake Eng/Fr 3 170839 Decal, Engine HP 4 170563 Decal Warning 5 168421 Decal, Pnl Sd 6 157140 Decal, Fender Danger English 7 162398 Decal Ins Str Wh 9 171448 Decal Fender 10 162391 Decal, Deck Grasseater 11 162392 Decal, Grille Weedeater 12 162389 Decal, Hood RH 14 162390 Decal, Hood LH 15 145005 Decal, Caution, Battery
WHEELS & TIRES
1
2
6
5,8
4,10
7
3,9
10
1
KEY PART NO. NO. DESCRIPTION
16 157163 Decal, Oper Sdl P/L Gear Dr Eng 17 136832 Decal, V-Belt Sch.
- - 138311 Decal, Handle Lft Height Adj.
- - 181544 Manual, Owner's English
- - 151545 Manual, Owner's French
Available accessories not included with mower:
- - C38 Grass Catcher
- - MK38 Mulch Kit w/Blades
- - LSB42 42" Snow Blower
- - LC05 Wheel Weights
- - LBD48 48" Snow Blade
- - CH11 Tire Chains
KEY PART NO. NO. DESCRIPTION
1 59192 Cap, Tire valve 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, Front (Service item only) 5 106732X427 Rim assembly, 6"front 6 278H Fitting, Grease (Front wheel only)
11
7 9040H Bearing, Flange (Front wheel only) 8 106108X427 Rim assembly, 8" rear 9 124635X Tire, Rear 10 7152J Tube, Rear (Service item only) 11 104757X428 Cap, Hub Axle
- - 144334 Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
MOWER LIFT
7
8
5
13
13
11
19
31 32
31 32
13
4
12
19
20
5
20
1
4
20
18
17
16
15
3
2
6
6
13
20
15
40
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
MOWER LIFT
KEY PART NO. NO. DESCRIPTION
1 159460 Wire Asm Inner/Sprg w/plunger 2 159471 Shaft Asm Lift RH 3 105767X Pin Groove 1 500 Zinc 4 12000002 E R ing #5133-62 5 19211621 Washer 21/32 X 1 X 21 Ga 6 120183X Bearing Nylon Blk 629 Id 7 109413X Grip Handle Bicycle Matte Blk 8 124526X Button Plunger Black 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Reta iner Sp ring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lockw/Wsh 1/2-13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer, Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
41
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
MOWER DECK
152
151
158
21
153
157
154
153
67
156
55
123
155
54
89
107
69
122
40
4 2
56
3 8
113
146
36
108
89
40
150
45
36
33
31
53
32
148
68
2
110
1
109
30
21
88
87
89
26
28
25
24
96
97
21
2
2
86
16
3
2
15
29
14
21
23
5
6
4
19
21
149
13
11
10
27
9 8
42
REPAIR PARTS
TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06
MOWER DECK
KEY PART NO. NO. DESCRIPTION
1 170280 Mower Housing Assembly 2 72140506 Bolt Carriage 5/16-18 x 3/4 3 138017 Bracket Asm Fr. Sway Bar 4 169970 Bracket Deck Sway Bar 38"/42" 5 4939M Ret ainer S pring 6 178024 Bar Sway Deck 8 850857 Bolt 3/8-24 x 1.25 Grade 8 9 10030600 Washer, Lock 3/8 10 140296 Washer, Hardened 11 138497 Blade Mower 13 137645 Shaft Assembly, Mandrel, Vented
(Includes Key Number 6) 14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Vented Mower Deck 19 132827 Bolt, Shoulder 21 73680500 Nut 23 137607 Bracket, Mower Deflector 24 105304X Cap, Sleeve 25 123713X Spring, Torsion, Deflector 26 110452X Nut, Push 27 106736X428 Shield, Deflector 28 19111016 Washer 11/32 x 5/8 x 16 Gauge 29 106735X Rod, Hinge 30 173984 Screw Thdrol. Washer Head 31 129963 Washer, Spacer 32 153532 Pull ey, M andr el 33 178342 Nut, Toplock 36 131494 Pulley, Idler, Flat 40 73680600 Nut, Crownlock 3/8-16 Unc 45 4497H Retainer 53 130840 Brake Assembly 54 133943 Washer, Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer, Retainer
KEY PART NO. NO. DESCRIPTION
67 106932X Knob 68 144200 V-Belt, 42" Mower 69 76020312 Pin, Cotter 3/32 x 3/4 86 7631J Runner, LH 87 128772 Runner, RH 88 19111216 Washer 11/32 x 3/4 x 16 Ga 89 19131612 Washer 13/32 x 1 x 12 Ga. 96 74930620 Bolt 3/8-16 x 1-1/4 Mulcher 97 73930600 Nut Centerlock 3/8-16 Unc 107 133502 Spacer Retainer 108 133503 Stiffener, Idler Arm 109 74760640 Bolt, Hex Hd 3/8-16 x 2-1/2 110 142587 Upstop Deck Front 38" 113 17060512 Screw 5/16-1/ x 3/4 122 131289 Rod, Brake LH 123 169971 Rod, Brake RH 146 165891 Bolt Carriage Idler 148 169022 Sprin g Ret urn Idler 149 165898 Retainer Spring Yellow 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch Cable 152 172758 Clutch Cable 38"/46" 153 169674 Washer Flat 3/8" Type B 154 169675 Spr ing R etain er 155 169671 Spring Re tention LVR CLTCH CAB 156 169672 Spacer Clutch Cable 157 169669 Rod Clutch Cable 3/8" 158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
- - 130794 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only-Pulley not Included)
- - 170317 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
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SERVICE NOTES
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main­tained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA
In Canada contact:
Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN­TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
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Issued January 1980 Revised January 1991
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POLICY
WARRANTY
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LIMITED WARRANTIES
FOR
NEW PEERLESS GEAR POWER TRAIN COMPONENTS
A. Products Warranted
contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser.
1. Alterations or Modifications of Power Train Components.
2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer’s Manual.
in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser.
Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.
nor any of its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or any of its parts, other than as set forth herein.
EXTENT THAT EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.
other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumseh’s warranty in any way.
Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations
B. Products And Items Not Warranted
This warranty covers only parts of new Power Train Components which are found upon examination to be defective
C. Securing Warranty Service
Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh
D. Limitation of Damages and Implied Warranties
The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE
E. No Dealer Warranty
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
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