Warner Electric EMER User Manual

Electro-Magnetic Single Disc
Clutch and Brake Combination EM and EMER
Service Manual
P-2055-WE SM305gb - rev 11/04
We, WARNER ELECTRIC EUROPE, 7, rue Champfleur, B.P. 20095, F-49182 St Barthélemy d’Anjou Cedex declare that the combined clutches and brakes are made in our factory from St Barthélemy d’Anjou,
are exclusively designed for incorporation into a machine and to be assembled with other equipments to create a machine. The operation of the product is submitted to the conformity of the complete equipment, following the provisions of the machinery directive 89/392/EEC and if electric to the EMC directive 89/336 /EEC. The conformity of the electric units to the Low Voltage directive 72/23 is supported by the full respect of the following standards : NFC 79300 and VDE 05808/8.65.
Drawn up in St Barthélemy d’Anjou, July 2002
E. PRAT, General Managing Director
CONTENTS
1 Technical specifications 2
1.1 Description 2
1.2 Operation and principle 2
1.3 Basic data 2 2 Precautions and restrictions on use 3
2.1 Restrictions on use 3
2.2 Precautions 3
and safety measures
3 Installation 3
3.1 Transport - storage 3
1 Technical specifications
1.1 Description
Pre-assembled, combined assembly consisting
of a clutch and an electromagnetic brake in a
closed casing with mod ulable interfaces. An arrow on the casing shows the movement transmission direction. The start of the arrow shows the input which is on the clutch side. The
end of the arrow shows the output which is on the brake side of the unit.
Cover
INPUT
Cover
OUTPUT
3.2 Handling 3
3.3 Installing 3
3.3.1 Installing interfaces 3
3.3.2 Examples of typical assemblies 4 4 Electrical connection 4
4.1 Important recommendations 4
4.2 Power supply 4
5 Appendixes 5
5.1 EM and EMER general configuration 5
1.2 Operation and principle
EM and EMER clutches-brakes are mono
friction disk and operate dry, they are activated or inactivated electro magnetically. The clutch and brake, in the EM type version, are engaged alternately whereas in the EMER type version, the clutch and brake are engaged simultaneously.
The EMER type describes the clutch-brake
where the brake is electrically retained. When
the EMER’s clutch and brake are no longer
powered, the permanent magnet brake
immobilizes movement and acts as a parking brake.
Flange
Feet
Flange
1.3 Basic data
EM ER EM ER EM ER EM ER EM ER
Size 2 3 4 5 6
Transmissible Torque 7,5 4,5 15 9 25 14 50 28 130 76
Max. Speed min
Weight kg Outer ø mm Height of shaft on foot mm
2 Warner Electric Europe • +33 (0)2 41 21 24 24 P-2055-WE • 2/13
Nm
-1
3600
2,9
112
63
3600
4
142
71
3600
7
180
90
3600
11 200 100
3600
23 240 132
Symbol designating
an action that might damage the brake
Symbol designating an
action that might be dan gerous to human safety
Symbol designating an elec trical action that might be dangerous to human safety
2 Precautions and restrictions on use
2.1 Restrictions on use
This equipment is designed for dry running in an
IP 64 envelope. Any link to a casing with oil bath must have non standard, reinforced strength seals.
Exceeding the maximum rotation speed stated in the basic data invalidates the warranty.
Clutch-brakes are normally fitted horizontally.
Clutch-brakes are supplied not burnished, they
only transmit about 50% of nominal torque when new. The higher the speed and torque, the shorter the bur nish in time. For critical applications
(fast cycles, accurate stop-start), a phase must be provided to bed in the equip ment and in this case a supply with overexcitation is par
ticularly recommended.
The equipment is designed for an ambient
temperature of 40° max. and has a 155°C
insulation class.
2.2 Precautions in use and safety measures
This equipment is maintenance-free because an
automatic wear compensator(autogap) is fitted.
If it has to be opened, ensure that it is completely
discon nected electrically and that there is no risk
of accidental start up. All intervention have to
be made by qualified person nel, owning this
manual.
Any modification made to the brake without
the express authorization of a representative of
Warner Electric, in the same way than any use
out of the contrac tual specifications accepted by
“Warner Electric”, will result in the warranty being
invalidated and Warner Electric will no longer be
liable in any way with regard to conformity.
3 Installation
3.1 Transport / storage
Our pre-assembled equipment is supplied in
individual packaging with a label stating the order configuration.
Our clutches are supplied in packaging
guaranteeing a preservation period of 6 months
with land or air transport, or after transport by ship to neighbouring continents (with out crossing the tropics).
3.2 Handling
Never carry the equipment by its electricity
supply cables or connectors.
3.3 Installing
3.3.1 Installing interfaces
The interfaces for our equipment are in compliance
with European standards for motor clamps, shaft ends and keying. After identifying the input and output, the clutch-brake can be assembled with the corresponding interfaces. There is no work or adjustment to be performed on assembly with our automatic wear compensation system.
There must be no impacts along the shafts that
could be sufficiently excessive to affect the
adjustment position of armatures fitted to the
autogap system.
If one of the armatures is unable to come into
contact with its friction lining because it is too distant or blocked, it is however possible to apply to the terminals of the corresponding
coil, an excess voltage from 20 to 50% of the
nominal value for a few seconds so as to put it back in the right place.
The link clamp flanges and closure cover are
modulable interfaces. The clutch module or that
for the brake with a male shaft, VAR 01/02/04,
can only be associated with a cover or flange of M1 male centering type. The clutch module or that for the brake with a hollow shaft VAR
02/03/04 can only be associated with M2 or M3 female centering type flanges. The M2 type
flange adapts with the B5 and B35 motor clamp and the M3 type flange with the B14 and B34
motor clamp.
Warner Electric Europe • +33 (0)2 41 21 24 24 P-2055-WE • 2/13 3
3.3.2 Examples of typical assemblies
4.1 Important recommendations
SHAFT - INPUT
Sprocket
FOOT
SHAFT - INPUT
V-belt sheave
Shaft
HOLLOW SHAFT ­FLANGE- INPUT
Flange motor
Hollow shaft
FLANGE - SHAFT
- OUTPUT
Gear
FLANGE - SHAFT
- OUTPUT
Gear reducer
FLANGE - HOLLOW SHAFT
- OUTPUT
Worm gear
4 Electrical connection
EM and EMER should be supplied with direct
current and are fitted clutch side and brake side with a 900 mm long cable or a connector to supply them independently.
The polarity has no major effect on the operation
of the EM version, as opposed to the EMER version for which the polarity marked must be scrupulously complied with on the EMER brake.
Also, when fast, accurate cycling is required,
one seeks to avoid any residual torque being generated by residual magnetic currents from the clutch and brake that influence the armature’s
separation time.
For this, the coils must be correctly polarised and we recommend that the clutch’s brown or red wire and the brake’s blue or black wire are connected to the electric potential.
All works on the electrical connections have to
be made with power off.
Be sure to comply with the nominal supply
voltage. Low supply level results in a reduction of start distance and transmissible torque.
The connecting wires should be of sufficient cross section to avoid drops in the voltage between the supply and the equipment being supplied.
I (A) / L (m) 0 to 10 m from 10 to 20 m
0 to 3 (A) 1,5 mm2 1,5 mm 3 to 6 (A) 1,5 mm2 2,5 mm
2
2
Tolerance for supply voltage to the clutch and
brake terminals + 5% - 10% (NF C 79-300).
4.2 Supply, cabling
To control our clutch-brakes, Warner Electric
advises that you use one of its control units.
Different models, suited to each application, are
available:
CBC 400/450 is the most basic, enabling the clutch and brake to be engaged alternatively or simulta neously, but without adjustment of
the voltage being possible.
CBC 500/550 enables the clutch-brake to
be engaged alternatively or simultaneously and the voltage is adjustable. It is especially suited to EMERs where voltage adjustment is necessary on the electro-retained brake.
CBC 700 is a control unit with overexcitation which enables a very fast rise in torque,
it is especially suited to fast cycles and very
accurate stops.
CBC 750 is a control unit with very high
overexcitation. It is exclusively for similar but more severe applications than CBC 700.
Warner Electric control units provide
protection for coils and circuits, as well as
anti-overlapping. In the event of our clutch- brakes being used without one of our control units, with DC circuit switching, it is essential
that the coil is protected against excessive
voltage by a varistor fitted in parallel.
For equipment with a terminal block, tab 1
is connected to the brown wire and tab 2 is
connected to the blue wire.
4 Warner Electric Europe • +33 (0)2 41 21 24 24 P-2055-WE • 2/13
5 Appendixes
5.1 EM and EMER general configuration
Voltage: 24/90 VDC (EMER at 24 VDC only)
With feet / without foot
• Male / hollow input shaft
• Male / hollow output shaft
• Supply by cables / connectors
• Male shaft on input or output with M1 cover / flange
• Hollow shaft on input or output with M2 flange / M1 flange
Size Shaft Flange M1 Flange M2 Flange M3
2 11 / 14 F115 / F130 F115 / F130 F75 / F85
3 14 / 19 F115 / F130 / F165 F115 / F130 / F165 F75 / F85 / F100
4 19 / 24 F130 / F165 F130 / F165 F100 / F115 / F130
5 24 / 28 F130 / F165 / F215 F165 / F215 F115 / F130
6 28 / 38 F215 / F265 F215 / F265 F165 / F215
Warner Electric Europe • +33 (0)2 41 21 24 24 P-2055-WE • 2/13 5
Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1) year from the date of original purchase for consumer, commercial or industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained by writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois 61080, or by calling 815-389-
3771.
A purchase receipt or other proof of original purchase will be required before warranty service is rendered. If found defective under the terms of this warranty, repair or replacement will be made, without charge, together with a refund for transportation costs. If found not to be defective, you will be notified and, with your consent, the item will be repaired or replaced and returned to you at your expense.
This warranty covers normal use and does not cover damage or defect which results from alteration, accident, neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT, THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Changes in Dimensions and Specications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice. Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on request to Warner Electric.
Warner Electric Europe
7 rue Champfleur, B.P. 20095, St Barthelemy d’Anjou - France +33 (0)2 41 21 24 24 • Fax: +33 (0)2 41 21 24 70 www.warnerelectric.com
Printed in USAP-2055-WE • 2/13
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