Warner Electric Dairy Capping Headsets User Manual

P-2096

Dairy Capping Headsets

Service & Installation Instructions

An Altra Industrial Motion Company

Magnetic Clutch Rebuild Procedure

Remove two set screws using a 3mm (YTL1-

0015) or 1/8” (YTL1-0009) hex wrench.

Remove the third set screw in the slot on the
backside of the housing using a 2.5mm (YTL1-

0014) or 3/32” (YTL1-0007) hex wrench.

Figure 1

Remove three button head Torx screws using
3mm (T-15) Torx security bit (YTL1-0002).

Place clutch shaft hex into vice. Remove the top
nut using a FIX-0004.

Figure 2

Figure 3

Figure 4

2 Warner Electric • 800-825-9050 P-2096-WE

Separate shaft, housing, spacer, magnet stack,
and nut.

Separate magnet stack and clean all magnets
– replace as required. Use an alcohol based
cleaning solvent to clean the black driver magnets.
Do not use anything abrasive when wiping the
black driver magnets. Use Scotch Brite deburr
wheel to polish the hysteresis magnets.

Figure 5

Press out old bearing using FIX-0001 and an arbor
press.

Figure 6

Figure 7

Warner Electric • 800-825-9050 P-2096-WE 3