Warner Electric CBC-700-90, CBC-700-24 Installation Instructions Manual

CBC-700 Series
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
Overexcitation Clutch/Brake Controls
P-272A 819-0527
Installation Instructions
An Altra Industrial Motion Company
Contents
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Reorder Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensional Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Template for Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 6
System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 7
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . back cover
Failure to follow these instructions may result in product damage, equipment damage, and serious or fatal injury to personnel.
Introduction
Warner Electric's CBC-700 clutch/brake control is a basic overexcitation control for electromagnetic clutches and brakes. Overexcitation, a momentary high voltage spike, builds up electromagnetic flux very quickly in the clutch and/or brake coil for quick engagement and superior accuracy. The CBC-700 works on the capacitive discharge principle, boosting AC input voltage and storing a high voltage pulse. No torque adjustment is provided, so full torque is available from the "on" clutch (or brake) by providing it with full rated voltage. Two models of the CBC-700 are available:
CBC-700-90 90 volt magnets CBC-700-24 24 volt magnets
The CBC-700 requires only two adjustments. Overexcitation pulse duration is adjustable in seven ranges to custom tailor control function for each application and to minimize coil temperatures. A time delay between clutch/brake engagement is also adjustable between 0 and 100 milliseconds for the CBC-700-90, and 0 to 50 milliseconds for the CBC-700-24, by providing a rest period between brake and clutch engagement. This eliminates overlap and reduces heating and wear of the clutch and brake units.
The CBC-700's sophisticated coil suppression circuitry allows extremely short time delays and quick response. Optically isolated switching inputs promote full switching flexibility.
The CBC-700-90 incorporates several new features:
A short circuit protection for the clutch and brake outputs. If a short is present, an amber L.E.D. will illuminate and the outputs will be isabled. The short circuit L.E.D. is reset by turning off the power to the control for 10 seconds.
• An O.E.X. on/off switch allows the user to turn off the O.E.X. pulse for custom applications.
• Two output L.E.D.s indicate when the brake (red) or clutch (green) is on.
Warner Electric • 800-234-3369 P-272A • 819-0527
2
Specifications
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
Input:
CBC-700-90: 120 VAC ± 10%, 50/60 Hz CBC-700-24: 24 VAC ± 10%, 50/60 Hz
Output Voltage:
Steady State:
CBC-700-90: 90 VDC CBC-700-24: 24 VDC
Overexcitation:
CBC-700-90: 340 VDC CBC-700-24: 105 VDC
Output Current: (per channel, alternately)
CBC-700-90: 0.5 Amps max.* CBC-700-24: 3.5 Amps max.
Circuit Protection: (fusing)
CBC-700-90: 1.6 Amp, 250 Volt, 5 x 20 mm, F/A CBC-700-24: 5 Amp, 250 Volt, 5 x 20 mm, F/A * Caution: It will not work with the SF1525HT-90
OEX Pulse Duration: (current model–with OEX on/off switch)
700-24 Switch Position 1 & 2 1 2 & 3 2 3 & 4 34 700-90 Switch Position 1 & 2 1 2 & 3 234All Open Time (milliseconds) 8 11 15 22 34 50 100
OEX Pulse Duration: (early model–without OEX on/off switch)
Switch Position 1 & 2 1 2 & 3 2 3 & 4 34 Time (Milliseconds) 7 10 15 22 34 51 100
Anti-Overlap Adjustment:
CBC-700-90: 0 - 100 ms CBC-700-24: 0 - 50 ms
Switching Inputs:
Two optically isolated, 10-30 VDC Min. and Max. current input 3.1 - 9.5mA Maximum off-state leakage < 2 mA
Ambient Temperature:
0° to 140° F (-18° to + 60° C)
Auxiliary Supply:
12 VDC, 250 mA maximum
Enclosure:
Rated NEMA 13 with optional enclosure (P/N 6042-101-004 )
Reorder Information
Model Part No.
CBC-700-24 6042-448-002 CBC-700-90 6042-448-003 CBC-700-90C 6042-448-013 Enclosure 6042-101-004
Note: CBC-700-90C has a right angle terminal strip and is conformally coated.
Warner Electric • 800-234-3369 P-272A • 819-0527
3
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