Warn 84462 Installation Instructions Manual
INSTALLATION INSTRUCTIONS
ATV Plow Flange Extension Kit
WARN Part Number: 84462
Application: 92100 ProVantage Plow
Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
general information worthy of special attention.
CAUTION signals a hazard that may cause minor to moderate injury, if you do
WARNING
INJURY HAZARD
Failure to observe these instructions could lead to severe injury or death.
Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.
Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying chips
can cause eye injury.
Always use extreme caution when cutting and trimming during tting.
Always remove jewelry and wear eye protection.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation instructions.
Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with
blade up.
Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out
of control.
Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
Never stand or ride on the plow.
Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related
hardware.
Always replace all worn or damaged parts before operating.
Never operate this WARN product with damaged or missing parts.
Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the
up position can cause the winch to back-drive, causing the plow to work its way down. This may result in the plow
impacting a stationary object and cause damage to the vehicle and operator injury or death.
Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all
times.
Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to
prevent serious damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt
breaks, so always be sure there are no bystanders when you raise and lower the plow.
Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
IWARN® INDUSTRIES PAGE 1 84463A0
Table of Contents
Tools Required.................................................page 2
Torque Specications ......................................page 2
Parts List...................................................................3
Installation ....................................................page 4-6
Maintenance/Care ...........................................page 6
Tools Required
- Ratchet
- Sockets: 15, 16, 17mm
- Wrenches: 15,16, 17mm
- Hex Key: 6mm
- Drill
- 13/32 Drill Bit
Torque Specications
Fastener Size Torque lb.ft. (n-m)
M10 31 lb. ft. (42 N-m)
IWARN® INDUSTRIES PAGE 2 84463A0
Parts List
Ref Part Number Qty Description
A1 84221 1 Left Mounting Bracket
A2 84222 1 Right Mounting Bracket
A3 84223 1 Left Flange Mounting Bracket
A4 84224 1 Right Flange Mounting Bracket
A5 84375 1 Rear Bracket
B1 81238 6 M10 Flat Head Socket Cap Screw
B2 69807 18 M10 Lock Nut
B3 22527 8 M10 x 25mm Cap Screw
B4 79583 4 M10 x 30mm Flange Head Cap Screw
IWARN® INDUSTRIES PAGE 3 84463A0
Installation
1. Remove plow system from vehicle.
2. Remove anges from push tube. See Figure 1.
3. Install mounting brackets (A1, A2) using M10 at
head fasteners (B1, B2). Tighten fasteners. See
Figure 2.
Figure 1
Figure 2
4. Install the ange mounting brackets (A3, A4) using M10 fasteners (B3, B2). Do not tighten at this
time. See Figure 3.
Figure 3
IWARN® INDUSTRIES PAGE 4 84463A0
Loading...