Wagner SprayTech 9175, 9155, 9195, 9145 User Manual

Owner’s Manual

1-800-880-0993

Wagner Technical Service

1770 Fernbrook Lane, Plymouth, MN 55447

http://www.wagnerspraytech.com

Read this manual for complete instructions

This pump is available in a stand model (9145) and cart models (9155, 9175 and 9195). All information given for the stand model applies to the cart models except where indicated.

Twin Stroke

Piston Pump

Models: 9145

9155 9175 9195

Table of Contents

Safety ................................................................................2-3

Components and Description ........................................4-5

Assembly.............................................................................6

Before You Begin ...............................................................7

Locking the Spray Gun .................................................7

Pressure Relief Procedure ...........................................7

Grounding the Spray Gun ............................................7

Preparing the Sprayer ........................................................8

Preparing the Spray Hose..................................................9

Practice / Spraying Technique ........................................10

Spraying Troubleshooting ..........................................11-12

Unclogging the Spray Tip ........................................... 11

Cleaning the Spray Gun Filter .................................... 12

Cleaning the Inlet Filter ..............................................12

Cleanup ........................................................................13-17

Cleanup for Latex materials ..................................13-14

Cleanup for Oil-based materials .................................15

Cleaning the Suction Set ............................................16

Cleaning the Spray Gun Components ........................17

Short-Term Storage ..........................................................18

Long-Term Storage ..........................................................19

Cleaning the Inlet Valve ...................................................20

Fluid Section .....................................................................21

Troubleshooting / Maintenance ......................................22

Français .............................................................................23

Español..............................................................................45

Parts List ......................................................................67-70

Accessories ......................................................................71

Warranty ............................................................................72

Need Help? Call us rst for answers

Call toll-free if you have any comments or

fast.

problems with this product.

Technical service hours: Monday through Friday, 8:00 am to 4:30 pm Central Time

1208 • Form No. 0523860A

English

Important Safety Information · Read all safety information before operating

the equipment. SAVE THESE INSTRUCTIONS.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in

this manual. Be familiar with the controls and proper usage of the equipment.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

HAZARD: INJECTION INJURY

A high pressure paint stream produced by this equipment

can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the gun is 3000 PSI/207 BAR uid

pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the uid stream. DO NOT allow body to touch a leak in the uid hose.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and release all

pressure before servicing, cleaning the tip or guard, changing tip, or leaving unattended. Pressure will not be released by

turning off the motor. The PRIME/SPRAY knob must be turned to PRIME to relieve the pressure. Refer to the Pressure Relief

Procedure (page 7) described in the pump manual.

• ALWAYS keep the tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning device.

• ALWAYS remove the spray tip before ushing or cleaning the

system.

• Paint hose can develop leaks from wear, kinking and abuse. A

leak can inject material into the skin. Inspect the hose before

each use. Do not use hose to lift or pull equipment.

• NEVER use a spray gun without a working trigger lock and

trigger guard in place.

• All accessories must be rated at or above 3000 PSI/207 BAR.

This includes spray tips, guns, extensions, and hose.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is important to

treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of ammable

vapors. Solvent and paint fumes can explode or ignite.

• Do not spray in a conned area.

• Avoid all ignition sources such as static electric sparks, open ames, pilot lights, electrical

appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent

owing through the equipment is able to result in

static electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working order.

• Place pump at least 20 feet (6.1 meters) from the spray object in

a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area must

be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other ammable materials.

• Use only conductive or grounded high pressure uid hose. Gun

must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.

• Always ush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun rmly against side

of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and

container labels provided with the paints and solvents. Follow

the paint and solvent manufacturer’s safety instructions.

• Use extreme caution when using materials with a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid

can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying ammable materials.

• Use lowest possible pressure to ush equipment.

• Do not spray onto pump assembly.

HAZARD: EXPLOSION HAZARD DUE TO

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body.

Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled.

Read all instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating

manufacturer.

English

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach,

• Contact your coating supplier about the compatibility of material with

INCOMPATIBLE MATERIALS

mildewcide, methylene chloride and 1,1,1 - trichloroethane. They are not compatible with aluminum.

aluminum.

Important Safety Information · Read all safety information before operating

Cord gauge Maximum cord length

12 200 feet

14 100 feet

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

the equipment. SAVE THESE INSTRUCTIONS.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should

be consulted.

• Use only manufacturer authorized parts. User assumes all

risks and liabilities when using parts that do not meet the

minimum specications and safety requirements of the pump

manufacturer.

• Before each use, check all hoses for cuts, leaks, abrasion or

bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist.

Never repair a paint hose. Replace it with another grounded

high-pressure hose.

• All hoses and ttings must be secured before operating spray

pump. Unsecured parts can eject at great force or leak a high

pressure uid stream causing severe injury.

• All hoses, swivels, guns, and accessories must be pressure rated at or above 3000 PSI/207 BAR.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children away from the equipment at all times.

• Do not overreach or stand on an unstable support. Keep

effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of

drugs or alcohol.

NOTE - THE 9145 AND 9155 SERIES UNITS ARE PROVIDED WITH A NON-RESETABLE THERMAL OVERLOAD. THE 9175 AND 9195 SERIES UNITS ARE PROVIDED WITH A REPLACEABLE FUSE.

• Always disconnect the motor from the power supply before working on the equipment.

The cause of the overload should be corrected before restarting. Take to Service Center.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an

escape wire for the electric current. This product is equipped with a

cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect

the green grounding wire to either at blade terminal. The wire with

insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt

as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

Important Electrical Information

NOTICE - Use only a 3-wire extension cord that has a 3-blade

grounding plug and a 3-slot receptacle that will accept the plug on the

product. Make sure your extension cord is in good condition. When

using an extension cord, be sure to use one heavy enough to carry the

current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 or 12

gauge cord is recommended (see chart below). If an extension cord

is to be used outdoors, it must be marked with the sufx W-A after the cord type designation. For example, a designation of SJTW-A would

indicate that the cord would be appropriate for outdoor use.

Do not use more than 100 feet of spray hose. If you need to spray further than 100 feet from your power source, use more extension cord, not more spray hose.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that

the product is connected to an outlet having the same conguration as

the plug. No adapter should be used with this product.

If you experience problems with your sprayer at any time during assembly, operation, or cleanup, please refer to the Troubleshooting section of this manual (page 22), or call customer service at:

1-800-880-0993

English

Components and Description

Components Tools Needed for Assembly

The shipping carton for your painting system contains the following:

• Suction tube and return tube

• Pump cleaning adapter

• Spray gun with lter

• Spray tip assembly (see chart on next page)

• 25’ (9145, 9155) or 50’ (9175, 9195), 1/4” diameter

pressure hose

• Instruction manual

• Two adjustable wrenches

• Extension cord (refer to Important Electrical

Information, page 3).

Controls and Functions

ON/OFF Switch ..............................The ON/OFF switch turns the power to the sprayer on and off (O=OFF, l=ON).

Suction tube ................................... Fluid is drawn through the suction tube into the pump.

Fluid Section .................................. A piston in the uid section moves up and down to create the suction that draws uid through the

suction tube.

Spray Gun ......................................The spray gun controls the delivery of the uid being pumped. The gun model you have depends

on your sprayer model (refer to Spray Gun/Tip Chart, next page).

Spray Hose ..................................... The spray hose connects the gun to the pump.

Return Tube ...................................Fluid is sent back out through the return tube to the original container when PRIME/SPRAY knob is

in PRIME position.

Pump Cleaning Adapter ................ The adapter allows you to attach a garden hose to the suction tube for easy cleanup (latex

materials only).

PRIME/SPRAY Knob ...................... The PRIME/SPRAY knob directs uid to the spray hose when set to SPRAY or the return tube

when set to PRIME. The arrows on the PRIME/SPRAY knob shows the rotation directions for PRIME and SPRAY.

The PRIME/SPRAY knob is also used to relieve pressure built up in the spray hose (see Pressure

Relief Procedure, page 7).

Pressure Control Dial ................... The pressure control dial regulates the amount of force the pump uses to push the uid.

Oiler ................................................(9155, 9175, and 9195 only) The oiler is designed to provide lubrication to the uid section of the

pump.

Pusher Stem................................... The pusher stem is designed to keep the inlet valve open and from sticking due to dried materials.

Specications

Capacity:

9145 .............. Up to .25 gallon (0.95 liter) / minute

9155 .............. Up to .29 gallon (1.10 liters) / minute

9175 ............. Up to .33 gallon (1.25 liters) / minute

9195 .............. Up to .42 gallon (1.60 liters) / minute

Power source:

9145..............1/2 Hp universal motor

9155..............5/8 Hp universal motor

9175..............3/4 Hp permanent magnet DC motor

9195 .............7/8 Hp permanent magnet DC motor

Power requirement:

15 amp minimum circuit on 115 VAC, 60 Hz current

Generator power requirement:

8000 Watt

Safety features:

Spray gun trigger lock and pressure diffuser; built-in tip

safety guard; PRIME/SPRAY knob for safe pressure

release.

Capability:

Sprays a variety of paints, primers, stains, preservatives

and other nonabrasive materials, including pesticides and

liquid fertilizers.

This pump should not be used with textured materials,

block ller, or asphalt sealer.

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Components and Description

Oiler (9155, 9175

and 9195 only)

Spray hose port

(reverse side)

Pail bracket

Oiler button (9155,

9175 and 9195 only)

Pusher stem

Suction set filter

*Pump cleaning

adapter

Spray hose

Suction tube

Return tube

Clip

Hose bracket

PRIME/SPRAY knob

ON / OFF switch

Cord wrap / Tip holder (9155, 9175 and 9195 only)

Toolmate™ Tool box (9175 and 9195 only)

*The pump cleaning adapter can be clipped to the spray hose port

Spray Gun Assembly

Spray gun (see chart above

for models, GX-07 shown)

Spray guard

Spray tip

Saddle seat**

Washer**

Saddle seat and washer come pre-assembled inside spray guard

Pressure control dial (rear of sprayer)

9155 9175 9195

GX-07 GX-07 GX-08

415 517 517

517 519 521

Yellow (fine)

9145 GX-05 415 415 Yellow (fine)

White (medium) White (medium)

25 feet

50 feet 50 feet

This pump is available in two models: a stand model (9145) and cart models (9155, 9175 shown below, and 9195). All information given for the stand model applies to the cart models except where indicated.

NOTICE

Some of the graphics in this manual may not exactly match your sprayer and spray gun. All information and instructions given in this manual applies to all models except where noted.

English

Assembly

Do not plug in the power cord until assembly is complete.

If you have one of the cart models, follow these assembly instructions. If you have the model 9145 sprayer, skip to item 4, below.

1. Twist the knobs on either side of the handle counterclockwise to unlock the handle. Pull the handle out fully, and turn knobs clockwise to lock into place.

3. Attach the pail bracket. Line up the holes in the bracket

with the holes in the sprayer. Insert and tighten the

screws using a 3/16” allen wrench.

2. Insert the ends of the hose bracket into the holes of the handle as shown.

4. Thread one end of the high pressure spray hose to the spray hose port. Hold the port with an adjustable wrench, and tighten the hose with the other.

5. Thread the other end of the hose to the spray gun. Hold the gun with one adjustable wrench, and tighten the hose nut with the other.

The spray tip should not be attached until after the sprayer and spray hose have been purged and primed.

7. Press the return tube onto

the return tube tting. Squeeze clip over the return tube tting to secure the

return tube.

6. Thread the suction tube onto the

inlet valve and tighten rmly by

hand. Be sure that the threads

are straight so that the tting

turns freely.

8. Verify that the seal is

present inside the suction

tube. Thread the inlet lter

into the end of the suction tube.

English

Before you Begin -

GX-05

GX-07

GX-08

SPRAY

PRIME

Locking the Spray Gun

Always lock the trigger off when attaching the spray tip or when the spray gun is not in use.

This section contains instructions that will be repeated throughout this manual.

GX-05 / GX-07

The gun is locked when the trigger lock is at a 90º angle

(perpendicular to the trigger in either direction).

Pressure Relief Procedure

Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose. This procedure is used to relieve pressure from the spray hose.

1. Lock the spray gun off (see

directions above). Flip the ON/

OFF switch to the OFF position.

2. Turn the PRIME/SPRAY knob to PRIME.

GX-08

To lock the gun, turn the trigger lock forward and slightly down until it stops.

3. Unlock the spray gun and trigger spray gun into the side of the material bucket. Lock the spray gun.

Grounding the Spray Gun (oil-based materials only)

If spraying or cleaning with with oil-based materials, the spray gun must be grounded while preparing the spray hose or cleaning.

Ground the gun by holding it against the edge of a metal container while purging. Failure to do so may lead to a static electric discharge which may cause a fire.

Keep hands clear of the fluid stream.

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Preparing the Sprayer

(a)

(b)

(a)

SPRAY

PRIME

All new units are performance-tested at the factory and are shipped with test uid in the uid section to prevent corrosion

during shipment and storage. If you have already used your pump, some water or solvent used in cleaning may remain

in the uid section. Whether your sprayer is new or if you have already used it, this uid must be purged and thoroughly

cleaned out of the system prior to use. Follow the steps below.

9155, 9175 and 9195 only.

1. Remove oiler cap using a straight-

slot screwdriver. Squirt separating oil P/N 0516913 supplied with

your sprayer into the oiler (approximately 1 ounce). Light household oil can be substituted if necessary. Replace cap.

4. Place a full container of spraying material underneath

the suction tube (a). Secure the return tube (b) into a waste container.

2. After lling, push button on front of

face plate 2-5 times to lubricate the

uid section. Press once for every

eight hours of usage. Be sure to

check reservoir level (a) and rell as

necessary.

3. Fully depress the pusher stem to make sure the inlet ball is free.

5. Turn the pressure control dial to maximum pressure (+).

Turn the PRIME/SPRAY knob to PRIME.

6. Plug in the sprayer and move the ON/OFF switch to the ON (l) position.

The unit will begin to draw material up the suction tube, into the pump, and out the return tube. Let the unit cycle

long enough to remove test uid from the pump, or until

spray material is coming from the return tube.

English

7. Switch the pump OFF (O). Remove the return tube from the waste container and place it in its operating position above the container of spraying material. Use the metal clip to bind the two hoses together.

Preparing the Spray Hose and Spray Gun

(a)

(c)

(b)

SPRAY

PRIME

SPRAY

PRIME

Begin

tightening

the tip at

this angle

. . .to achieve

the desired

spray angle

when tight.

The spray tip assembly should not be attached to the spray gun when purging the spray hose. Failure to comply could result in an injection injury.

1. Unlock the spray gun and turn the PRIME/SPRAY knob to PRIME.

2. PULL the trigger and aim the spray gun at the side wall of a waste container.

If using oil-based materials, the spray gun must be grounded (see Grounding the Spray Gun, page 7).

4. Release trigger and perform the Pressure Relief Procedure, page 7).

5. Lock the spray gun trigger.

3. While pulling the trigger, switch the pump ON (l), and turn the PRIME/SPRAY knob to SPRAY. Hold the

trigger until all air, water, or solvent is purged from the

spray hose and material is owing freely.

+ +

Whenever the PRIME/SPRAY knob is still on SPRAY, there will be high pressure in the hose and spray gun until the PRIME/SPRAY knob is turned to PRIME.

6. Make sure the saddle seat and black seal are in

place inside the tip guard nut (see Components and Description, page 5).

7. Insert spray tip (a) into the side of the spray guard (b).

The pointed end (c) of the spray tip should be facing forward as shown.

8. Thread the spray tip guard assembly onto the gun. Tighten by hand.

English

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