This pump is available in a stand model (9145) and cart models (9155,
9175 and 9195). All information given for the stand model applies to the
cart models except where indicated.
Technical service hours: Monday through Friday, 8:00 am to 4:30 pm Central Time
1208 • Form No. 0523860A
English
Important Safety Information · Read all safety information before operating
the equipment. SAVE THESE INSTRUCTIONS.
To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in
this manual. Be familiar with the controls and proper usage of the equipment.
This symbol indicates a hazardous situation, which, if
not not avoided could result in death or serious injury.
HAZARD: INJECTION INJURY
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. See a physician
immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT!
Injection can lead to amputation. See a physician immediately.
The maximum operating range of the gun is 3000 PSI/207 BAR uid
pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the uid stream. DO
NOT allow body to touch a leak in the uid hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the pump off, and release all
pressure before servicing, cleaning the tip or guard, changing
tip, or leaving unattended. Pressure will not be released by
turning off the motor. The PRIME/SPRAY knob must be turned
to PRIME to relieve the pressure. Refer to the Pressure Relief
Procedure (page 7) described in the pump manual.
• ALWAYS keep the tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning device.
• ALWAYS remove the spray tip before ushing or cleaning the
system.
• Paint hose can develop leaks from wear, kinking and abuse. A
leak can inject material into the skin. Inspect the hose before
each use. Do not use hose to lift or pull equipment.
• NEVER use a spray gun without a working trigger lock and
trigger guard in place.
• All accessories must be rated at or above 3000 PSI/207 BAR.
This includes spray tips, guns, extensions, and hose.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is important to
treat the injury as soon as possible. DO NOT delay treatment
to research toxicity. Toxicity is a concern with some coatings
injected directly into the blood stream. Consultation with
a plastic surgeon or reconstructive hand surgeon may be
advisable.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property
damage and/or severe injury can occur.
PREVENTION:
• Provide extensive exhaust and fresh air introduction to keep the
air within the spray area free from accumulation of ammable
vapors. Solvent and paint fumes can explode or ignite.
• Do not spray in a conned area.
• Avoid all ignition sources such as static electric
sparks, open ames, pilot lights, electrical
appliances, and hot objects. Connecting or
disconnecting power cords or working light
switches can make sparks. Paint or solvent
owing through the equipment is able to result in
static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working order.
• Place pump at least 20 feet (6.1 meters) from the spray object in
a well ventilated area (add more hose if necessary). Flammable
vapors are often heavier than air. Floor area must be extremely
well ventilated. The pump contains arcing parts that emit sparks
and can ignite vapors.
• The equipment and objects in and around the spray area must
be properly grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers, rags
and other ammable materials.
• Use only conductive or grounded high pressure uid hose. Gun
must be grounded through hose connections.
• Power cord must be connected to a grounded circuit.
• Always ush unit into a separate metal container, at low pump
pressure, with spray tip removed. Hold gun rmly against side
of container to ground container and prevent static sparks.
• Follow the material and solvent manufacturer’s warnings and
instructions. Know the contents of the paints and solvents being
sprayed. Read all Material Safety Data Sheets (MSDS) and
container labels provided with the paints and solvents. Follow
the paint and solvent manufacturer’s safety instructions.
• Use extreme caution when using materials with a ashpoint
below 70ºF (21ºC). Flashpoint is the temperature that a uid
can produce enough vapors to ignite.
• Plastic can cause static sparks. Never hang plastic to enclose
a spray area. Do not use plastic drop cloths when spraying
ammable materials.
• Use lowest possible pressure to ush equipment.
• Do not spray onto pump assembly.
HAZARD: EXPLOSION HAZARD DUE TO
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled.
Read all instructions supplied with the mask to be
sure it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating
manufacturer.
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Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as bleach,
• Contact your coating supplier about the compatibility of material with
INCOMPATIBLE MATERIALS
mildewcide, methylene chloride and 1,1,1 - trichloroethane. They
are not compatible with aluminum.
aluminum.
Important Safety Information · Read all safety information before operating
Cord gaugeMaximum cord length
12200 feet
14100 feet
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
the equipment. SAVE THESE INSTRUCTIONS.
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before operating
equipment.
• Follow all appropriate local, state, and national codes governing
ventilation, re prevention, and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act
(OSHA). These standards, particularly part 1910 of the General
Standards and part 1926 of the Construction Standards should
be consulted.
• Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specications and safety requirements of the pump
manufacturer.
• Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of couplings.
Immediately replace the hose if any of these conditions exist.
Never repair a paint hose. Replace it with another grounded
high-pressure hose.
• All hoses and ttings must be secured before operating spray
pump. Unsecured parts can eject at great force or leak a high
pressure uid stream causing severe injury.
• All hoses, swivels, guns, and accessories must be pressure
rated at or above 3000 PSI/207 BAR.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Do not operate or spray near children. Keep children away from
the equipment at all times.
• Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence of
drugs or alcohol.
NOTE - THE 9145 AND 9155 SERIES UNITS ARE PROVIDED
WITH A NON-RESETABLE THERMAL OVERLOAD. THE
9175 AND 9195 SERIES UNITS ARE PROVIDED WITH A
REPLACEABLE FUSE.
• Always disconnect the motor from the power supply before
working on the equipment.
The cause of the overload should be corrected before
restarting. Take to Service Center.
Grounding Instructions
This product must be grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug
can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect
the green grounding wire to either at blade terminal. The wire with
insulation having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify the
plug provided. If the plug will not t the outlet, have the proper outlet
installed by a qualied electrician.
Important Electrical Information
NOTICE - Use only a 3-wire extension cord that has a 3-blade
grounding plug and a 3-slot receptacle that will accept the plug on the
product. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating. A 14 or 12
gauge cord is recommended (see chart below). If an extension cord
is to be used outdoors, it must be marked with the sufx W-A after the
cord type designation. For example, a designation of SJTW-A would
indicate that the cord would be appropriate for outdoor use.
Do not use more than 100 feet of spray hose. If you need to
spray further than 100 feet from your power source, use more
extension cord, not more spray hose.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make sure that
the product is connected to an outlet having the same conguration as
the plug. No adapter should be used with this product.
If you experience problems with your
sprayer at any time during assembly,
operation, or cleanup, please refer to
the Troubleshooting section of this
manual (page 22), or call customer
service at:
1-800-880-0993
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Components and Description
ComponentsTools Needed for Assembly
The shipping carton for your painting system contains the
following:
• Suction tube and return tube
• Pump cleaning adapter
• Spray gun with lter
• Spray tip assembly (see chart on next page)
• 25’ (9145, 9155) or 50’ (9175, 9195), 1/4” diameter
pressure hose
• Instruction manual
• Two adjustable wrenches
• Extension cord (refer to Important Electrical
Information, page 3).
Controls and Functions
ON/OFF Switch ..............................The ON/OFF switch turns the power to the sprayer on and off (O=OFF, l=ON).
Suction tube ................................... Fluid is drawn through the suction tube into the pump.
Fluid Section .................................. A piston in the uid section moves up and down to create the suction that draws uid through the
suction tube.
Spray Gun ......................................The spray gun controls the delivery of the uid being pumped. The gun model you have depends
on your sprayer model (refer to Spray Gun/Tip Chart, next page).
Spray Hose ..................................... The spray hose connects the gun to the pump.
Return Tube ...................................Fluid is sent back out through the return tube to the original container when PRIME/SPRAY knob is
in PRIME position.
Pump Cleaning Adapter ................ The adapter allows you to attach a garden hose to the suction tube for easy cleanup (latex
materials only).
PRIME/SPRAY Knob ...................... The PRIME/SPRAY knob directs uid to the spray hose when set to SPRAY or the return tube
when set to PRIME. The arrows on the PRIME/SPRAY knob shows the rotation directions for
PRIME and SPRAY.
The PRIME/SPRAY knob is also used to relieve pressure built up in the spray hose (see Pressure
Relief Procedure, page 7).
Pressure Control Dial ................... The pressure control dial regulates the amount of force the pump uses to push the uid.
Oiler ................................................(9155, 9175, and 9195 only) The oiler is designed to provide lubrication to the uid section of the
pump.
Pusher Stem................................... The pusher stem is designed to keep the inlet valve open and from sticking due to dried materials.
Specications
Capacity:
9145 .............. Up to .25 gallon (0.95 liter) / minute
9155 .............. Up to .29 gallon (1.10 liters) / minute
9175 ............. Up to .33 gallon (1.25 liters) / minute
9195 .............. Up to .42 gallon (1.60 liters) / minute
Power source:
9145..............1/2 Hp universal motor
9155..............5/8 Hp universal motor
9175..............3/4 Hp permanent magnet DC motor
9195 .............7/8 Hp permanent magnet DC motor
Power requirement:
15 amp minimum circuit on 115 VAC, 60 Hz current
Generator power requirement:
8000 Watt
Safety features:
Spray gun trigger lock and pressure diffuser; built-in tip
safety guard; PRIME/SPRAY knob for safe pressure
release.
Capability:
Sprays a variety of paints, primers, stains, preservatives
and other nonabrasive materials, including pesticides and
liquid fertilizers.
This pump should not be used with textured materials,
block ller, or asphalt sealer.
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Components and Description
Oiler (9155, 9175
and 9195 only)
Spray hose port
(reverse side)
Pail bracket
Oiler button (9155,
9175 and 9195 only)
Pusher stem
Suction set filter
*Pump cleaning
adapter
Spray hose
Suction tube
Return tube
Clip
Hose bracket
PRIME/SPRAY knob
ON / OFF switch
Cord wrap / Tip holder (9155,
9175 and 9195 only)
Toolmate™ Tool box
(9175 and 9195 only)
*The pump cleaning
adapter can be clipped
to the spray hose port
Spray Gun Assembly
Spray gun (see chart above
for models, GX-07 shown)
Spray
guard
Spray tip
Saddle seat**
Washer**
Saddle seat and washer come
pre-assembled inside spray guard
**
Pressure control dial
(rear of sprayer)
9155
9175
9195
GX-07
GX-07
GX-08
415
517
517
517
519
521
Yellow (fine)
9145GX-05415415Yellow (fine)
White (medium)
White (medium)
25 feet
25 feet
50 feet
50 feet
This pump is available in two models: a stand model (9145) and cart models (9155, 9175 shown below, and 9195). All
information given for the stand model applies to the cart models except where indicated.
NOTICE
Some of the graphics in this manual may not exactly match your sprayer and spray gun. All information and instructions
given in this manual applies to all models except where noted.
5
English
Assembly
Do not plug in the power cord until assembly is complete.
If you have one of the cart models, follow these assembly instructions. If you have the model 9145 sprayer, skip to item 4,
below.
1. Twist the knobs on
either side of the handle
counterclockwise to
unlock the handle. Pull
the handle out fully, and
turn knobs clockwise to
lock into place.
3. Attach the pail bracket. Line up the holes in the bracket
with the holes in the sprayer. Insert and tighten the
screws using a 3/16” allen wrench.
2. Insert the ends of the hose bracket into the holes of the
handle as shown.
4. Thread one end of the high pressure spray hose to
the spray hose port. Hold the port with an adjustable
wrench, and tighten the hose with the other.
5. Thread the other end of the hose to the spray gun. Hold
the gun with one adjustable wrench, and tighten the
hose nut with the other.
The spray tip should not
be attached until after the
sprayer and spray hose have
been purged and primed.
7. Press the return tube onto
the return tube tting.
Squeeze clip over the return
tube tting to secure the
return tube.
6. Thread the suction tube onto the
inlet valve and tighten rmly by
hand. Be sure that the threads
are straight so that the tting
turns freely.
8. Verify that the seal is
present inside the suction
tube. Thread the inlet lter
into the end of the suction
tube.
6
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Before you Begin -
GX-05
GX-07
GX-08
O
SPRAY
PRIME
Locking the Spray Gun
Always lock the trigger off when attaching the spray
tip or when the spray gun is not in use.
This section contains instructions that
will be repeated throughout this manual.
GX-05 / GX-07
The gun is locked when the trigger lock is at a 90º angle
(perpendicular to the trigger in either direction).
Pressure Relief Procedure
Be sure to follow the Pressure Relief Procedure when shutting the unit off for
any purpose. This procedure is used to relieve pressure from the spray hose.
1. Lock the spray gun off (see
directions above). Flip the ON/
OFF switch to the OFF position.
2. Turn the PRIME/SPRAY knob to
PRIME.
GX-08
To lock the gun, turn the trigger lock forward and slightly down
until it stops.
3. Unlock the spray gun and trigger
spray gun into the side of the
material bucket. Lock the spray
gun.
Grounding the Spray Gun (oil-based materials only)
If spraying or cleaning with with oil-based materials, the
spray gun must be grounded while preparing the spray
hose or cleaning.
Ground the gun by holding it against the edge of a metal
container while purging. Failure to do so may lead to a
static electric discharge which may cause a fire.
Keep hands clear of the fluid stream.
7
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Preparing the Sprayer
(a)
(b)
(a)
l
SPRAY
PRIME
All new units are performance-tested at the factory and are shipped with test uid in the uid section to prevent corrosion
during shipment and storage. If you have already used your pump, some water or solvent used in cleaning may remain
in the uid section. Whether your sprayer is new or if you have already used it, this uid must be purged and thoroughly
cleaned out of the system prior to use. Follow the steps below.
9155, 9175 and 9195 only.
1. Remove oiler cap using a straight-
slot screwdriver. Squirt separating
oil P/N 0516913 supplied with
your sprayer into the oiler
(approximately 1 ounce). Light
household oil can be substituted if
necessary. Replace cap.
4. Place a full container of spraying material underneath
the suction tube (a). Secure the return tube (b) into a
waste container.
2. After lling, push button on front of
face plate 2-5 times to lubricate the
uid section. Press once for every
eight hours of usage. Be sure to
check reservoir level (a) and rell as
necessary.
3. Fully depress the pusher stem to
make sure the inlet ball is free.
5. Turn the pressure control dial to maximum pressure (+).
Turn the PRIME/SPRAY knob to PRIME.
6. Plug in the sprayer and move the ON/OFF switch to the
ON (l) position.
The unit will begin to draw material up the suction tube,
into the pump, and out the return tube. Let the unit cycle
long enough to remove test uid from the pump, or until
spray material is coming from the return tube.
8
English
7. Switch the pump OFF (O). Remove the return tube from
the waste container and place it in its operating position
above the container of spraying material. Use the metal
clip to bind the two hoses together.
Preparing the Spray Hose and Spray Gun
(a)
(c)
(b)
SPRAY
PRIME
SPRAY
PRIME
l
Begin
tightening
the tip at
this angle
. . .to achieve
the desired
spray angle
when tight.
The spray tip assembly should not be attached to the spray gun when purging the spray hose. Failure to comply
could result in an injection injury.
1. Unlock the spray gun and turn the PRIME/SPRAY knob
to PRIME.
2. PULL the trigger and aim the spray gun at the side wall
of a waste container.
If using oil-based materials, the spray gun must be
grounded (see Grounding the Spray Gun, page 7).
4. Release trigger and perform the Pressure Relief
Procedure, page 7).
5. Lock the spray gun trigger.
3. While pulling the trigger, switch the pump ON (l), and
turn the PRIME/SPRAY knob to SPRAY. Hold the
trigger until all air, water, or solvent is purged from the
spray hose and material is owing freely.
++
Whenever the PRIME/SPRAY knob is still on
SPRAY, there will be high pressure in the hose
and spray gun until the PRIME/SPRAY knob is
turned to PRIME.
6. Make sure the saddle seat and black seal are in
place inside the tip guard nut (see Components and Description, page 5).
7. Insert spray tip (a) into the side of the spray guard (b).
The pointed end (c) of the spray tip should be facing
forward as shown.
8. Thread the spray tip guard assembly onto the gun.
Tighten by hand.
9
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Practice / Spraying Technique
Good spray pattern
Paint tailing pattern
(pressure too low,
clogged tip)
Heavy CoatLight CoatLight Coat
Approximately
10 to 12 inches
Right way
Wrong way
Approximately
10 to 12 inches
Keep stroke
even
Start
stroke
End
stroke
Pull
trigger
Release
trigger
Move
steadily
l
SPRAY
PRIME
IMPORTANT: Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.
1. Switch the pump ON (l). Turn the PRIME/SPRAY knob
to SPRAY. Turn the pressure control dial to maximum
pressure (+). The spray hose should stiffen as paint
begins to ow through it.
The key to a good job is an even coating over the entire surface.
This is done by using even strokes. Follow the TIPS, below.
Tip:
Keep the spray gun at right angles to the
surface. This means moving your entire
arm back and forth rather than just exing
your wrist.
2. When motor shuts off, unlock the spray gun and spray a
test area to check the spray pattern.
The motor will cycle on and off automatically as it needs
pressure.
The pressure control dial can be be adjusted up or down
to achieve the desired spray pattern.
Tip:
Keep the spray gun perpendicular to the
surface, otherwise one end of the pattern
will be thicker than the other.
Tip:
Trigger gun after starting the stroke.
Release the trigger before ending the
stroke. The spray gun should be moving
when the trigger is pulled and released.
Overlap each stroke by about 30%. This
If you expect to be away from your sprayer for
more than one hour, follow the Short-Term Storage
instructions (page 18).
10
will ensure an even coating.
English
GX-05 / GX-07
GX-08
CLEAN
Spraying Troubleshooting - Unclogging the Spray Tip
SPRAY
GX-08
GX-05 / GX-07
SPRAY
PRIME
If the spray pattern becomes distorted or stops completely while the gun is triggered, follow these steps.
Do not attempt to unclog or clean the tip with your
finger. High pressure fluid can cause injection injury.
IMPORTANT: Do not use a needle or other sharp pointed
instrument to clean the tip. The hard tungsten carbide can chip.
Trigger locked
1. Release the trigger and lock the trigger off (see
page 7). Rotate the reversible tip arrow 180º so
that the point of the arrow is toward the rear of
the gun (CLEAN position).
Under pressure, the spray tip may be very
difcult to turn. Turn the PRIME/SPRAY knob
to PRIME and trigger the gun. This will relieve
pressure and the tip will turn more easily.
(see page 7)
2. Turn the PRIME/SPRAY knob to SPRAY.
3. Unlock the trigger and squeeze the trigger, pointing the
gun at a scrap piece of wood or cardboard. This allows
pressure in the spray hose to blow out the obstruction.
When the nozzle is clean, material will come out in a
straight, high pressure stream.
If material still will not spray from the spray tip,
follow the Cleaning the spray gun lter instructions,
page 12.
4. Release the trigger and lock the trigger off (see
page 7). Reverse the tip so the arrow points
forward again (SPRAY position). Unlock the gun
and resume spraying.
Trigger locked
(see page 7)
11
English
Spraying Troubleshooting - Cleaning the Spray Gun Filter
Ta pered
end
(filter top)
Hole
Spray gun model
GX-07
Spring
Filter
Ta pered
end
(filter top)
Hole
Spray gun models
GX-05 and GX-08
Filter
housing
Trigger
guard
Filter
Fitting
The lter must be cleaned every time you use your sprayer. When using thicker spray materials, the lter might need to
be cleaned more often.
1. Perform Pressure Relief Procedure, page 7.
2a. Model GX-07 - Unscrew the tting from the bottom of
the spray gun using an adjustable wrench, making sure
not to lose the spring.
2b. Models GX-05 and GX-08 - Unclip the trigger guard
from the lter housing by pulling outward from the lter
housing. Unscrew the lter housing.
3. Remove the lter from the spray gun housing and clean
with the appropriate cleaning solution (warm, soapy
water for latex paints, mineral spirits for oil-based
materials).
4. Inspect the lter for holes (see inset, right). Replace if
holes are found.
NOTE - NEVER POKE THE FILTER WITH A SHARP
INSTRUMENT!
5. Replace the cleaned lter, tapered end rst, into the
gun housing. The tapered end of the lter must be
loaded properly into the gun. Improper assembly
will result in a plugged tip or no ow from the gun.
6. Reassemble the spray gun.
Spraying Troubleshooting - Cleaning the Inlet Filter
The screen at the bottom of the suction tube may also need cleaning. Check it every time you change spray containers.
1. Remove the lter by unscrewing it from the suction tube.
Clean the lter with the appropriate cleaning solution
(warm, soapy water for latex materials, mineral spirits for
oil-based materials).
2. Thread the lter back into place.
If after completing all of the steps in Spraying
Troubleshooting you are still experiencing problems
spraying, refer to the Troubleshooting section (page 22).
12
English
Cleanup
(b)
(c)
(d)
(a)
Important Cleaning Notes - Read before cleaning
• When using latex materials, clean your sprayer and
components with water. When using oil-based materials, use
mineral spirits. DO NOT use gasoline to clean your sprayer.
• Do not use mineral spirits on latex materials, or the mixture
will turn into a jelly-like substance which is difcult to remove.
• No matter which cleaning solution you use, make sure to
dispose of it properly when nished cleaning your sprayer.
• Thorough cleaning and lubrication of the sprayer is the most
important step you can take to ensure proper operation after
storage.
Call 1-800-880-0993 if you have any problems or questions regarding the cleaning of your sprayer.
Follow these steps if you used latex materials and if you have a garden hose available. If you do not have a garden hose
available, follow the Cleanup - Oil-Based Materials instructions.
1. Lock the gun and remove the spray tip assembly. Place
the suction tube and return tube into an empty waste
container.
2. Using a garden hose, rinse off the suction tube, return
• Always ush spray gun at least one hose
• If collecting ushed solvents in one gallon
• Area must be free from vapors.
• Follow all cleanup instructions.
• DO NOT use gasoline to clean your sprayer.
tube and inlet lter. Empty the waste container.
Follow these steps whenever cleaning with
mineral spirits:
length away from spray pump.
metal container, place it into an empty ve
gallon container, then ush.
Empty waste
container
3. Remove the inlet lter from the suction tube and place
into the waste container.
13
4. Verify that the seals
are present inside the
adapter and suction
tube (a). Thread the
pump cleaning adapter
(b) onto a garden hose
(c). Connect hose and
adapter to the tting on
the end of the suction
tube (d).
Continued on next page.
English
Cleanup - Latex materials (continued)
SPRAY
PRIME
Waste
container
Containers should
be touching
Original
material
container
Hold trigger
Hold trigger
Spray material
into original container
Spray water into
waste container
SPRAY
PRIME
5. Unclip the return tube from the suction tube and place it
into the waste container. Turn the PRIME/SPRAY knob
to PRIME.
7. Place the original material container next to the waste
container. Aim the spray gun into the side of the
original material container and hold the trigger.
6. Turn water supply on. Turn pump ON (l). Water will go
into the suction tube and out through the return tube.
Let pump run for a few minutes to allow the return tube
to be ushed.
Leave pump running
through steps 7 and 8.
8. While pulling the trigger, turn the PRIME/SPRAY knob
to SPRAY to purge material from the hose back into the
original container.
9. When cleaning solution ows from the spray gun, keep
10. Trigger the gun until the uid owing out of the gun is
11. Turn the PRIME/SPRAY knob to PRIME and trigger gun
Move on to Cleaning the Spray Gun Components.
14
holding the trigger and aim the spray gun into the side of
the waste container.
clear. You may need to empty the waste container and
continue ushing.
to relieve pressure.
English
Keep holding trigger through next steps.
Cleanup - oil-based materials
Spray material into
original container
Spray cleaning solution
into waste container
Hold trigger
Containers should
be touching
Original
material
container
Hold trigger
Waste
container
1. Lock the gun and remove spray tip assembly.
Submerge suction set into a bucket with appropriate
cleaning solution.
Bucket with
cleaning solution
3. While pulling the gun trigger, turn the pump ON (l),
and turn the PRIME/SPRAY knob to SPRAY to purge
material from the hose back into the original container.
2. Place a waste container next to the original material
container. Aim the spray gun into the side of the
original material container and hold the trigger.
• Hold trigger
• Turn pump ON (l)
• Turn PRIME/SPRAY knob to SPRAY
Keep holding trigger through next steps.
4. When cleaning solution ows from the spray gun, keep
holding the trigger and aim the spray gun into the side
of the waste container (ground gun with a metal container if ushing with ammable solvent).
5. Trigger the gun until the uid owing out of the gun
is clear. You may need to dispose and obtain new
cleaning solution.
6. Turn the PRIME/SPRAY knob to PRIME and trigger gun
once to relieve pressure.
Move on to Cleaning the Suction Set.
15
English
Cleaning the Suction Set
SPRAY
PRIME
GX-05
GX-08
GX-07
l
O
(a)
1. Lock the gun and turn the pump OFF (O).
3. When suction set is clean, thread the suction tube back
into the inlet valve, and replace the return tube onto the
return tube tting. Replace clip.
2. Remove the suction hose and return tube and clean it
using the appropriate cleaning solution. You should also
wipe the threads of the inlet nut (a) and remove and
clean the inlet lter.
4. Submerge the suction set into a bucket of new cleaning
solution.
5. Turn the PRIME/SPRAY knob to PRIME. Turn the pump
ON (l), and trigger the gun once into a waste container
to relieve pressure.
16
English
6. Let the pump circlulate cleaning solution through the
suction set for 2-3 minutes. Turn the pump OFF.
2 to 3 minutes
IMPORTANT!
If you used oil-based materials, you must ush the pump
again using water to prepare it for storage. Repeat #1 #11 in Cleanup- Latex materials, instructions.
Move on to Cleaning the Spray Gun Components.
Cleaning the Spray Gun Components
O
SPRAY
PRIME
GX-07GX-05
GX-08
GX-07GX-05
GX-08
(b)
(c)
(a)
(b)
(c)
(a)
1. Make sure the pump is switched OFF (O). Make sure
the PRIME/SPRAY knob is turned to PRIME. Unplug
the sprayer.
3. Remove lter from spray gun (refer to Cleaning the
Spray Gun Filter, page 12).
2. Remove spray gun from the paint hose using adjustable
wrenches.
4. Remove spray tip (a) from spray guard assembly. Clean
spray tip with a soft-bristled brush and the appropriate
cleaning solution. Be sure to remove and clean the
washer (b) and saddle seat (c) located in the rear of the
spray tip assembly.
7. Thread the spray gun back onto the paint hose. Tighten
with a wrench.
17
6. Install spray tip (a), saddle seat (c) and washer (b), and
replace spray guard assembly.
English
Short-Term Storage (up to 16 hours)
SPRAY
PRIME
SPRAY
PRIME
O
l
GX-05
GX-07
GX-08
Follow these steps when using latex materials only. If using materials that are oil-based, follow the Cleanup and LongTerm Storage steps.
Title
Shutdown
1. Lock the spray gun off.
2. Turn the PRIME/SPRAY knob to PRIME. Switch the
pump OFF (O). Unplug the sprayer.
Startup
1. Remove the gun from the plastic bag. Stir the water into
the paint.
3. Pour 1/2 cup water slowly on the top of the paint to
prevent the paint from drying. Wrap the spray gun
assembly in a damp cloth and place it in a plastic bag.
Seal the bag shut. Place the sprayer in a safe place out
of the sun for short-term storage.
2. Turn the PRIME/SPRAY knob to PRIME. Plug sprayer
in. Turn the switch to ON (I).
3. Turn the PRIME/SPRAY knob to SPRAY. Test the
sprayer on a practice piece and begin spraying.
18
English
Long-Term Storage
Follow these instructions only after all cleanup steps have been performed.
1. Fill a cup or other container with two ounces of
separating oil (P/N 0516913, sold separately) and
submerge the inlet valve into the oil. Light household oil
can be substituted.
Separating oil
2. Place a rag over the spray hose port, and turn the switch
ON (l). When the oil has been pumped from the cup,
turn the pump OFF (O).
3. Wipe the entire unit, hose and gun with a damp cloth to
remove accumulated paint. Replace the high pressure
hose to the paint hose port.
If you have a cart model (9155, 9175 or 9195), you can collapse the cart handle for easier storage.
1. Twist the knobs on either side
of the cart counterclockwise.
2. Slide the handle into the cart.
19
English
Cleaning the Inlet Valve
(a)
(b)
Cleaning or servicing the inlet valve may be required if the unit has priming problems. Priming problems may be
prevented by properly cleaning the sprayer and following the long-term storage steps.
1. Remove the suction set.
3. Lubricate the O-ring on the inlet valve (b). Replace inlet
valve assembly by screwing it into the sprayer. Torque
to 23-27 ft lbs (9145, 9155) or 32-38 ft lbs (9175. 9195).
2. Unscrew the inlet valve assembly (a) from the sprayer.
Visually inspect the inside and outside of the inlet valve
assembly. Clean any paint residue with the appropriate
cleaning solution.
4. Replace suction set and hand-tighten.
If priming problems persist, you may need to replace the
inlet valve assembly. Call Technical Service (1-800-880-
0993) to order new inlet valve assembly.
20
English
Fluid Section Seal Replacement Instructions
Insertion
tool
0512221 kit
(9145, 9155)
0512178 kit
(9175, 9195)
0512178 kit
(9175, 9195)
Top seal
(cup
down)
Top nut
0512221 kit
(9145, 9155)
Piston/seal
assembly
O-ring
NOTE - DO NOT attempt
to remove the seals from
the piston.
Inlet valve assembly
Dowel
Yoke
Screw
Washer
Kit Part Number 0512221A (9145 and 9155)Kit Part Number 0516724 (9175 and 9195)
Always wear protective eye wear while servicing the pump. Be sure to follow the Pressure Relief Procedure
(page 7) when shutting the unit down for any purpose, including servicing or adjusting. After performing
the Pressure Relief Procedure, be sure to unplug the unit before servicing or adjusting. Area must be free of
solvents and paint fumes.
Disassembly of the Fluid Section
1. Remove the suction set.
2. Remove the front cover and the four screws that secure it
using a T20 Torx head driver.
3. Remove the yoke screw and washer that secures the
dowel pin. The dowel pin connects the yoke to the piston.
4. Using a pliers, pull the dowel pin out.
5a. For models 9145 and 9155, rotate the pump shaft so the
piston is in the top dead center position. This can be done
by pushing on the yoke. This is required to disassemble
all the parts.
5b. For models 9175 and 9195, inspect the yoke assembly
and piston. In order to remove all the necessary parts, the
piston must not be in the bottom dead center position. If
the piston is at the bottom of the stroke, install the front
cover and screws, turn the pump on briey to index the
piston, unplug the unit, and repeat step 2.
6. Unscrew and remove the inlet valve assembly (see page
20).
7. Remove the piston assembly by pushing down on the
piston near the yoke.
8. Unscrew and remove the top nut using and adjustable
wrench.
9. Remove the worn seals using a at head screwdriver or
punch. Remove the top seal from the top and the bottom
seal from the bottom by pressing against the side of
the seal and popping it out. Be sure not to scratch the
housing where the seals are located.
10. Clean the area where the new seals are to be installed.
the bottom (inlet) of the housing, and tighten with an
adjustable wrench. This will drive the bottom seal into the
correct position.
5. Align the piston with the yoke. Be careful not to damage
the piston.
6. Apply any type of household grease to the piston and yoke
area to prolong life. Apply to the holes in the yoke where
the dowel is inserted.
7. Install the dowel pin to connect the yoke to the piston.
The piston may have to be moved up or down to do this.
8. Install the yoke screw and washer to secure the dowel pin.
9. Turn pump right side up and apply a few drops of
Separating Oil or light household oil between the top nut
and piston. This will prolong the seal life.
10. Install front cover and four (4) screws.
11. Replace inlet valve. Install the suction set.
Assembly of the Fluid Section
1. Lubricate the new top seal with Separating Oil (P/N
0516913, sold separately) or light household oil and by
hand place the seal (cup side of seal down) into the top
port of the housing.
2. Place a small amount of anit-seize on the threads of the
top nut. Place the top nut into the top of the housing and
tighten with an adjustable wrench. This will drive the top
seal into the correct position.
3. Turn the pump upside down.
Lubricate the seal on the piston/
seal assembly similar to the
top seal. Place the piston/seal
assembly into the bottom of the
housing. Insert the plastic insertion
tool and thread into position to
properly seat the piston/seal.
Thread fully until tight. Remove the
insertion tool.
4. Install the new O-ring on the inlet valve assembly,
lubricate with Separating Oil (P/N 0516913), thread into
21
English
Troubleshooting / Maintenance
Title
Before servicing, always release system pressure by
following Pressure Relief Procedure (page 7).
Problem
A. The sprayer does not start.
B. The sprayer starts but does
not draw in paint when the
PRIME/SPRAY knob is set to
PRIME.
C. The sprayer draws up paint
but the pressure drops when
the gun is triggered.
D. The PRIME/SPRAY valve is
on SPRAY and there is ow
through the return tube.
E. The spray gun leaks.
Cause
1. The sprayer is not plugged in.
2. The ON/OFF switch is set to OFF.
3. The sprayer was turned off while still under
pressure.
4. No voltage is coming from the wall plug.
5. The extension cord is damaged or has too
low a capacity.
6. A fuse is blown in the sprayer.
7. There is a problem with the motor.
1. The paint bucket is empty or the suction
tube is not totally immersed in the paint.
2. The suction set is clogged.
3. The suction tube is loose at the inlet valve.
4. The inlet valve is stuck.
5. The outlet valve is stuck.
6. The inlet valve is worn or damaged.
7. The PRIME/SPRAY valve is plugged.
1. The spray tip is worn.
2. The suction set screen is clogged.
3. The gun lter is plugged.
4. The paint is too heavy or coarse.
5. The inlet valve assembly is damaged or
worn.
6. The suction tube is loose.
1. The PRIME/SPRAY valve is dirty or worn.
1. Internal parts of the gun are worn or dirty.
Solution
1. Plug the sprayer in.
2. Turn the ON/OFF switch to ON.
3. Turn the pressure control knob to maximum pressure
(+), or relieve pressure by turning the PRIME/
SPRAY valve to PRIME.
4. Properly test the power supply voltage.
5. Replace the extension cord.
6. Take sprayer to Authorized Service Center.
7. Take sprayer to Authorized Service Center.
1. Rell the bucket or immerse the suction tube in paint.
2. Clean the suction set.
3. Clean the tube connection and tighten it securely.
4. Clean the inlet valve. Inlet may be stuck from old
paint. Depress pusher stem to release.
5. Outlet may be stuck from old paint. Remove inlet
valve. Insert pen or pencil in housing to release.
6. Replace the inlet valve.*
7. Take sprayer to Authorized Service Center.
1. Replace the spray tip with a new tip.**
2. Clean the suction set screen.
3. Clean or replace the proper lter. Always keep extra
lters on hand.
4. Thin or strain the paint.
5. Replace the inlet valve.*
6. Tighten the suction tube.
1. Take sprayer to Authorized Service Center.
1. Take the sprayer to a Authorized Service Center.
F. The tip guard assembly leaks.
G. The spray gun will not spray.
H. The paint pattern is tailing.
1. The tip was assembled incorrectly.
2. The washer is worn.
1. The spray tip or the gun lter is plugged.
2. The spray tip is not fully in the SPRAY
position.
1. The pressure is set too low.
2. The gun or the suction lter is plugged.
3. The suction tube is loose at the inlet valve.
4. The tip is worn.
5. The paint is too thick.
6. Pressure loss.
1. Check the tip assembly and assemble properly (see
page 17).
2. Replace the washer.* (see page 17)
1. Clean the spray tip or gun lter.
2. Put the tip in the SPRAY position.
1. Increase the pressure.
2. Clean the lters.
3. Tighten the suction tube tting.
4. Replace the spray tip.
5. Thin the paint.
6. Refer to Causes and Solutions for problem C.
* Special repair kits with instructions are available for these procedures. Refer to the Maintenance section of this manual for a list
of the kits and their part numbers.
** Additional parts are available for this procedure. Refer to the Accessories (page 71) section of this manual for a list of the parts
and their part numbers.
Daily Maintenance
The only daily maintenance necessary is thorough cleaning and lubricating
after usage. Follow the cleaning and lubricating procedures in this manual.
Extended Maintenance
Some pump parts eventually wear out from use and must be replaced. The
following list indicates the available repair kits for the parts replaced by each kit.
However, pump performance is the only reliable indicator of when to replace
wear parts. Refer to the Troubleshooting section for more information on
when to use these kits.
0512130Tip Extension, 12” Rallonge d’embout, 30,5 cmExtensión de la boquilla, 12"
0512131Tip Extension, 24” Rallonge d’embout, 61,0 cmExtensión de la boquilla, 24"
0515902Power Roller Gun AttachmentRouleau électrique, accessoire pour pistoletsAditamento de la pistola del rodillo automático
01552069" Roller Cover, 3/8” NapManchon de rouleau de 22,9 cm, grain de 1,0 cm Funda del rodillo 9", pelillo de 3/8"
01552089" Roller Cover, 3/4” NapManchon de rouleau de 22,9 cm, grain de 1,9 cm Funda del rodillo 9", pelillo de 3/4"
0501002GX-08 Four Finger Airless Spray GunPistolet sans air à détente allongée - métal
0501004GX-07 Two Finger Airless Spray GunPistolet sans air à détente courte- métal (GX-07)Pistola rociadora sin aire del dos dedos GX-07
0523954GX-05 Airless Spray GunPistolet sans air (GX-05)Pistola rociadora sin aire GX-05
0501011Guard Assembly, G-ThreadProtège-doigts, lets « G »Ensamblaje de protección, Roscado G
02799743 Foot Pole Extension w/SwivelRallonge de manche, avec pivot, 0,9 mTubo de extensión de 92 cm c/oscilador
02799766 Foot Pole Extensionw/SwivelRallonge de manche, avec pivot, 1,8 mTubo de extensión de 1.8 m c/oscilador
0501411411 Spray TipEmbout de pulvérisation, 411Boquilla rociadora 411
0501413413 Spray TipEmbout de pulvérisation, 413Boquilla rociadora 413
0501415415 Spray TipEmbout de pulvérisation, 415Boquilla rociadora 415
0501417417 Spray TipEmbout de pulvérisation, 417Boquilla rociadora 417
0501419419 Spray TipEmbout de pulvérisation, 419Boquilla rociadora 419
0501515515 Spray TipEmbout de pulvérisation, 515Boquilla rociadora 515
0501517517 Spray TipEmbout de pulvérisation, 517Boquilla rociadora 517
0501519519 Spray TipEmbout de pulvérisation, 519Boquilla rociadora 519
0501521521 Spray TipEmbout de pulvérisation, 521Boquilla rociadora 521
0156113TR-10 Telescoping Roller, 9", 3/8" NapManche de rouleau télescopique TR-10,
0154919Green Gun Filter (2 pack)Filtre de pistolet vert (quantite 2)Filtro de pistola verde (cantidad 2)
0154675Yellow Gun Filter (2 pack)Filtre de pistolet jaune (quantite 2)Filtro de pistola amarillo (cantidad 2)
0154842White Gun Filter (2 pack)Filtre de pistolet blanc (quantite 2)Filtro de pistola blanco (cantidad 2)
0154918Red Gun Filter (2 pack)Filtre de pistolet rouge (quantite 2)Filtro de pistola rojo (cantidad 2)
0154839Pump Saver Plus ProtectorLubriant Pump Saver Plus (lubriant)Protector Pump Saver Plus (lubricante)
English
Description
Français
Description
(GX-08)
manchon de 22,9 cm, grain de 1,0 cm
Español
Descripción
Pistola rociadora sin aire del cuatro dedos GX-08
Rodillo telescópico TR-10, pelillo de 9", 3/8"
71
Español FrançaisEnglish
Warranty • Garantié • Garantía
LIMITED WARRANTY - AIRLESS PAINT SPRAY EQUIPMENT
This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for
one year from date of purchase.
This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages
caused by service or repair performed by anyone other than a Wagner Authorized Service Center. This warranty does not apply to accessories.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FROM DATE OF PURCHASE.
WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FROM BREACH OF THIS
WARRANTY OR ANY OTHER REASON.
If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transportation prepaid to any Wagner
Authorized Service Center. (Service Center listing is enclosed with this product.) Wagner’s Authorized Service Center will either repair or replace the product (at Wagner’s
option) and return it to you, postage prepaid.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
GARANTIE LIMITÉE - MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR
Ce produit, fabriqué par Wagner Spray Tech Corporation (Wagner), est garanti, au bénéce de l’acheteur au détail d’origine, contre tout vice de matières et toute malfaçon
pour un an à compter de la date d’achat.
La présente garantie ne s’applique pas aux dégâts entraînés par une utilisation incorrecte, par la négligence de l’usager ou par l’usure normale. La présente garantie ne
s’applique pas non plus aux défectuosités ou dommages résultant de l’entretien ou de la réparation que fait une personne quelconque qui ne soit pas membre d’un centre
d’entretien autorisé pour les produits Wagner. La présente garantie ne s’applique pas aux accessoires.
TOUTE GARANTIE IMPLICITE DE QUALITÉ MARCHANDE OU D’ADAPTATION À UN USAGE PARTICULIER EST LIMITÉE À UNE PÉRIODE DE 30 JOURS POUR
UNE UTILISATION PROFESSIONNELLE OU DE LOCATION ET D’UNE ANNÉE POUR L’UTILISATION DOMESTIQUE, À COMPTER DE LA DATE D’ACHAT.
TOUTE GARANTIE IMPLICITE DE VENDABILITÉ OU DE CONVENANCE À UNE DESTINATION PARTICULIÈRE EST LIMITÉE À UN AN À COMPTER DE LA DATE
D’ACHAT.
Si un produit est défectueux en ce qui concerne les matériaux ou l’exécution pendant la période de garantie applicable, vous devez le retourner, avec une preuve d’achat
et frais de port payés, à n’importe quel centre d’entretien autorisé pour les produits Wagner. (Une liste de ces centres d’entretien est jointe à ce produit.) Le centre
d’entretien autorisé pour les produits Wagner réparera ou remplacera le produit (à la discrétion de Wagner) et vous le retournera par la poste, avec frais de port payés.
CERTAINES PROVINCES INTERDISENT LES RESTRICTIONS SUR LA DURÉE D’UNE GARANTIE IMPLICITE OU L’EXCLUSION DES DOMMAGES ACCESSOIRES
OU INDIRECTS. IL SE PEUT DONC QUE LA RESTRICTION ET L’EXCLUSION ÉNONCÉES CI-DESSUS NE S’APPLIQUENT PAS À VOUS.
LE PRÉSENTE GARANTIE VOUS ACCORDE DES DROITS JURIDIQUES SPÉCIFIQUES, ET VOUS AVEZ PEUT-ÊTRE D’AUTRES DROITS, QUI PEUVENT VARIER
D’UNE PROVINCE À L’AUTRE.
Title
GARANTÍA LIMITADA - EQUIPO DE ATOMIZACIÓN DE PINTURA SIN AIRE
Este producto, fabricado por Wagner Spray Tech Corporation (Wagner), está garantizado ante el comprador original contra defectos de materiales y mano de obra
durante un año contado a partir de la fecha de compra.
Esta garantía no cubre los daños que sean resultado de un uso inapropiado, accidentes, negligencia del usuario o un desgaste normal. Esta garantía no cubre ningún
defecto o daño que haya sido causado por los servicios o reparaciones llevadas a cabo por alguien que no sea un técnico del Centro de Servicio Autorizado de Wagner.
Esta garantía no es válida para ningún accesorio.
CUALQUIER GARANTIA IMPLICITA DE COMERCIALIZACION O IDONEIDAD PARA CUALQUIER PROPOSITO EN PARTICULAR QUEDA LIMITADA A UN AÑO A
PARTIR DE LA FECHA DE COMPRA.
WAGNER NO SERÁ EN NINGÚN CASO RESPONSABLE DE NINGÚN DAÑO INCIDENTAL O DE CONSECUENCIA DE NINGUNA CLASE, QUE RESULTE DE VIOLAR
ESTA GARANTÍA O POR CUALQUIER OTRA RAZÓN.
Si algún producto llegara a tener defectos de material y/o mano de obra durante el período de validez de la garantía, devuélvalo junto con el comprobante de compra y
ete previamente pagado, a cualquier Centro de Servicio Autorizado de Wagner. (La lista de Centros de Servicio viene adjunta con este producto.) El Centro de Servicio
Autorizado de Wagner reparará o reemplazará el producto (según la opción de Wagner) y se lo devolverá, con porte previamente pagado.
ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN CUANTO A LA DURACIÓN DE UNA GARANTÍA IMPLÍCITA O LA EXCLUSIÓN DE DAÑOS
INCIDENTALES O DE CONSECUENCIA, DE MANERA QUE LA LIMITACIÓN Y EXCLUSIÓN ANTERIORES PODRÍAN NO SER VÁLIDAS PARA USTED.
ESTA GARANTÍA LE CONCEDE DERECHOS LEGALES ESPECÍFICOS, PERO USTED PODRÍA TENER DERECHO A OTROS, LOS CUALES VARÍAN DE UN
ESTADO A OTRO.
Wagner Spray Tech
1770 Fernbrook Lane
1-800-880-0993
Plymouth, MN 55447
U.S. Patent Nos.
6,435,846 6,599,107
Other patents pending
72
72
EspañolFrançaisEnglish
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