Page 1
Translation of the Original
Operating Manual
For professional use.
Always follow the information in this manual,
particularly the safety instructions and the warning
instructions. Store the manual in a safe place.
PROTEC GM 1-350
PROTEC GM 1-530
Airless manual gun
Version 07/2017
B_5040
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VERSION 07/2017
ORDER NUMBER DOC 2349369
OPERATING MANUAL
Contents
1 ABOUT THESE INSTRUCTIONS 3
1.1 Preface 3
1.2 Warnings, Notices and Symbols in these Instructions 3
1.3 Languages 4
1.4 Abbreviations 4
1.5 Terminology for the Purpose of this Manual 4
2 CORRECT USE 5
2.1 Device type 5
2.2 Type of Use 5
2.3 For Use in Potentially Explosive Areas 5
2.4 Processible Working Materials 5
2.5 Misuse 5
3 IDENTIFICATION 6
3.1 Explosion protection identication 6
3.2 Identication "X" 6
3.3 Use in areas subject to explosion hazards 6
3.4 Example Type Plate: PROTEC GM 1-530 7
4 BASIC SAFETY INSTRUCTIONS 7
4.1 Safety instructions for the operator 7
4.2 Safety instructions for sta 8
5 DESCRIPTION 13
5.1 Components 13
5.2 Mode of operation 13
5.3 Safety xtures 13
5.4 Included items 14
5.5 Data 14
6 ASSEMBLY AND COMMISSIONING 15
6.1 Training of Assembly/Commissioning Sta 15
6.2 Storage conditions 15
6.3 Typical Airless Spraying System 15
6.4 Grounding 16
6.5 Lacquer Preparations 16
6.6 Commissioning 17
7 OPERATION 18
7.1 Training the operating sta 18
7.2 Work 18
8 CLEANING AND MAINTENANCE 22
8.1 Cleaning 22
8.2 Maintenance 23
9 TROUBLESHOOTING 27
10 REPAIR WORK 28
10.1 Repair Sta 28
11 DISPOSAL 28
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12 ACCESSORIES 29
12.1 Nozzle for nozzle holder PT-HD GM1 29
12.2 Nozzle for nozzle holder WAGNER Tip 7/8 UNF 30
12.3 Nozzle for anti-contact guard 7/8 UNF 30
13 SPARE PARTS 31
13.1 How to order spare parts? 31
13.2 Spare Parts List PROTEC GM 1-350/530 32
14 GUARANTEE AND CONFORMITY DECLARATIONS 34
14.1 Important notes on product liability 34
14.2 Warranty claim 34
14.3 EU Declaration of Conformity 35
1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual.
Operating and service personnel should be instructed according to the safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this operating manual highlight particular dangers to users and to
the device and state measures for avoiding the hazard. These warning instructions fall into
the following categories:
DANGER
WARNING
CAUTION
Immediate risk of danger.
Non-observance will result in death or serious injury.
Potential risk.
Non-observance may result in death or serious injury.
Potentially hazardous situation.
Non-observance may result in minor injury.
Note
NOTICE
Potentially hazardous situation.
Non-observance may result in damage to property.
Provides information about particular characteristics and
how to proceed.
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Explanation of warning:
LEVEL OF DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The measures for preventing the hazard and its consequences.
1.3 LANGUAGES
The operating manual is available in the following languages:
Language Order No. Language Order No. Language Order No.
German 2348756 English 2349369 French 2355489
Italian 2355491 Spanish 2355493 Russian 2356564
Chinese 2356565 Swedish 2356566 Polish 2356567
Norwegian 2356568 Dutch 2356570 Finnish 2356571
Czech 2356572 Japanese 2358025 Turkish 2388104
Supplement for WAGNER Tip nozzle holder: Service manual:
Language Order No.
German, English, French, Spanish,
Italian, Dutch
1088951
Language Order No.
German 2355505
English 2355506
Additional languages on request or at: www.wagner-group.com
1.4 ABBREVIATIONS
Order No. Order number Low-viscosity (LV) products
Spare part High-viscosity (HV) products
Marking in the spare parts lists Low air
Position Manual gun
Number of pieces AirCoat
Wrench size -- --
1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning
Cleaning Manual cleaning of devices and device parts with cleaning agent
Flushing Internal ushing with compressed air of parts carrying paint
Product pressure
generator
Sta qualications
Trained person Is instructed in the tasks assigned to him/her, the potential risks associated with
Electrically trained
person
Electrician Can assess the work assigned to him/her and detect possible hazards based on his/
Pump or pressure tank
improper behavior as well as the necessary protective devices and measures.
Is instructed by an electrician about the tasks assigned to him/her, the potential risks
associated with improper behavior as well as the necessary protective devices and
measures.
her technical training, knowledge and experience in relevant provisions.
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Skilled person in
accordance with TRBS
1203
(2010/Revision 2012)
A person, who, based on his/her technical training, experience and recent vocational
experience, has sucient technical knowledge in the areas of explosion protection,
protection from pressure hazards and electric hazards (if applicable) and is familiar
with the relevant and generally accepted rules of technology so that he/she can
inspect and assess the status of devices and coating systems based on workplace
safety.
2 CORRECT USE
2.1 DEVICE TYPE
Airless manual gun for manually coating work pieces.
2.2 TYPE OF USE
The spray gun is intended for atomizing liquid coating products under pressure (airless
process).
WAGNER explicitly prohibits any other use!
The device may only be operated under the following conditions:
Use the device only to work with the products recommended by WAGNER.
Only operate the device as a whole.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The operating personnel must be trained on the basis of this operating manual.
Follow the instructions in the operating manual.
2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS
The device is suitable for use in potentially explosive areas as dened in Directive
2014/34/EU (ATEX), (see Explosion protection marking Chapter 3.1).
2.4 PROCESSIBLE WORKING MATERIALS
Top-coat lacquers, primer paints, corrosion protection, textured lacquers, lyes, staining
solvents, clear lacquers, separating agents, etc. with a solvent or water base. If you want
to spray working materials other than the aforementioned, please contact a WAGNER
representative.
Note:
Contact your local WAGNER dealer and the lacquer manufacturer if you encounter
application problems.
2.5 MISUSE
Misuse can lead to physical injury and/or property damage!
Special attention must be paid that:
No dry coating products, e.g. powder are processed;
Do not process food, medicine or cosmetics.
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3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
As dened in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially
explosive areas.
Device type: Airless manual gun
Manufacturer: Wagner International AG
CH-9450 Altstätten, Switzerland
II 2G X
CE European Communities
Ex Symbol for explosion protection
II Device class II
2 Category 2 (Zone 1)
G Ex-atmosphere gas
X Special notes (see Chapter 3.2)
3.2 IDENTIFICATION "X"
Ignition temperature of the coating product
Ensure that the ignition temperature of the coating product is above the maximum
surface temperature (85°C; 185°F).
Ambient temperature
Permissible ambient temperature: +5 °C to +40 °C; +41 °F to +104 °F.
Cleaning
If there are deposits on the surfaces, the device may form electrostatic charges. Flames or
sparks can form during discharge.
Remove deposits from the surfaces to maintain conductivity.
3.3 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS
Safe handling of WAGNER spray devices
Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:
Do not knock or push the device or components and tools against steel or rusty iron.
Do not drop the device or components and tools.
National regulations
Ensure that the national explosion prevention rules and regulations are observed
when setting up the device.
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3.4 EXAMPLE TYPE PLATE: PROTEC GM 1530
Designation
1 Wagner International AG
2 Serial number
3 Production date (month/year)
4 Spray gun designation
5 Maximum product pressure
6 Maximum product temperature
KEEP CLEAR OF TIP
7 * Keep clear of nozzle
8 * Maximum product pressure
7
53 MPa 7700 psi
8
9 * Injection hazard
INJECTION HAZARD
10 Warning
9
11 Skin injection hazard/Read
instruction manual
12 Fire and explosion hazard/read
operating manual
13 "Warning – Hot surface!"
WARNING
10
SKIN INJECTION HAZARD
11
READ INSTRUCTION MANUAL
FIRE AND EXPLOSION HAZARD
12
READ INSTRUCTION MANUAL
* For nozzle holder PT-HD GM1
4 BASIC SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
II 2G X
Wagner Int. AG
1
CH-9450 Altstaetten
2
Serial-No. XXXXX
3
SWISS MADE
MM/JJ
4
5
MAX WPR
530 bar
7700 psi
PROTEC
GM 1-530
B_06752
MAX TEMP
85 °C
185 °F
Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident
prevention.
4.1.1 ELECTRICAL DEVICES AND EQUIPMENT
Electric shock hazard!
Danger to life from electric shock
Prepare device in accordance with the local safety requirements with regard to the
operating mode and ambient inuences.
May only be maintained by skilled electricians or under their supervision. With open
housings, there is a danger from line voltage.
Operate device in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Decommission if it poses a hazard or is damaged.
Must be de-energized before work is commenced. Inform sta about planned work.
Observe electrical safety regulations.
Ground all devices to a common grounding point.
Only operate the device with a properly installed socket with a protective ground
wire connection.
Keep liquids away from electrical devices.
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4.1.2 A SAFE WORK ENVIRONMENT
Hazard due to dangerous uids or steam!
Severe or fatal injuries due to explosion hazard or inhalation, swallowing or contact with
the skin or eyes.
Ensure that the oor in the working are is static dissipative in accordance
withEN61340-4-1 (resistance must not exceed 100 MΩ).
Paint mist extraction systems/ventilation systems must be tted on site according
to local regulations.
Make sure that the ground connection and potential equalization of all system parts
are reliable and continuous and can withstand the expected stress (e.g. mechanical
stress, corrosion).
Ensure that product / air hoses adapted to the working pressure are used.
Ensure that personal protective equipment (see Chapter 4.2.1) is available and is
used.
Ensure that all persons within the working area wear static dissipative shoes.
Footwear must comply with EN 20344. The measured insulation resistance must not
exceed 100 MΩ.
Ensure that during spraying, persons wear electrically conductive gloves. The
grounding takes place via the spray gun handle or the trigger.
Protective clothing, including gloves, must comply with EN 1149-5. The measured
insulation resistance must not exceed 100 MΩ.
Ensure that there are no ignition sources such as naked ames, sparks, glowing
wires, or hot surfaces in the vicinity. No smoking.
Ensure that the pipe joints, hoses, equipment parts and connections are
permanently, technically leak-proof:
- Periodic preventative maintenance and service (replacing hoses, checking
tightness strength of the connections etc.).
- Regular monitoring of leaks and defects via visual inspection and odor testing,
e.g., daily before commissioning, at the end of work or weekly.
In the event of defects, immediately bring the device or system to a stop and
arrange to have repairs carried out immediately.
4.1.3 PERSONNEL QUALIFICATIONS
Hazard due to incorrect use of device!
Risk of death due to untrained personnel.
Ensure that the operating personnel has been instructed by the operator in
accordance with the operating manual and the operating instructions. The device
must only be operated, maintained and repaired by trained personnel. Refer to the
operating instructions for information about the required personnel qualications.
4.2 SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in this manual, particularly the safety instructions and
the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
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4.2.1 USE PERSONAL SAFETY EQUIPMENT
Hazard due to dangerous uids or steam!
Serious or fatal injuries due to inhalation, swallowing or contact with the skin or eyes.
When preparing or working with paint and when cleaning the device, follow the
working instructions of the manufacturer of the lacquers, solvents, and cleaning
agents being used.
Take the specied protective measures. In particular wear safety goggles, protective
clothing and gloves, as well as hand protection cream if necessary.
Use a mask or breathing apparatus if necessary.
For sucient health and environmental safety: Operate the device in a spray booth
or on a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot products.
4.2.2 SAFE HANDLING OF WAGNER SPRAY DEVICES
Hazard due to injection of lacquer or ushing agent into the skin!
The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint
or ushing agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before any work on the device, in the event of work interruptions and malfunctions:
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
- Switch o the energy/compressed air supply.
- Disconnect the control unit from the mains.
- In the event of functional faults, remedy the fault as described in the
"Troubleshooting" chapter.
If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER
service technician) at least every 12 months for their work-safe condition in
accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36.
– For shut down devices, the examination can be suspended until the next start-
up.
Carry out the work steps as described in the "Pressure relief" chapter:
- If pressure relief is required.
- If the spraying work is interrupted or stopped.
- before the device is cleaned on the outside, checked or serviced,
- Before the spray nozzle is installed or cleaned.
In the event of skin injuries caused by lacquer or ushing agents:
Note the lacquer or ushing agent that you have been using.
Consult a doctor immediately.
Danger due to recoil forces!
Actuating the trigger can causes strong recoil forces. Thereby the user can lose his
balance and injure himself during falling.
Avoid risk of injury from recoil forces:
Ensure that you have firm footing when operating the spray gun.
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4.2.3 GROUND THE UNIT
Hazard due to electrostatic charge!
Explosion hazard and damage to the device.
Friction, owing liquids and air or electrostatic coating processes create charges. Flames
or sparks can form during discharge.
Correct grounding of the entire spraying system prevents electrostatic charges.
Ensure that all devices and tanks are grounded before each spraying process.
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g., that they are
wearing static dissipative shoes.
Wear static dissipative gloves when spraying. The grounding takes place via the
spray gun handle or the trigger.
The spray substance supply (spray substance tank, pump, etc.) must be grounded.
4.2.4 PRODUCT HOSES
Hazard due to bursting of product hose!
The product hose is under pressure and may cause dangerous injuries.
Ensure that the hose material is chemically resistant to the sprayed products and
the ushing agents used.
Ensure that the product hose and the ttings are suitable for the pressure
generated.
Ensure that the following information can be seen on the high-pressure hose:
- Manufacturer
– Permissible operating pressure
- Date of manufacture
Make sure that the hoses are laid only in suitable places. Hoses should not be laid in
the following places under any circumstances:
- in high-traffic areas,
- at sharp edges,
- on moving parts or
- on hot surfaces.
Ensure that the hoses are never run over by vehicles (e.g., fork lifts), or that the
hoses are never put under pressure from the outside in any other way.
Ensure that the hoses are never kinked. Observe maximum bending radii.
Ensure that no work is ever performed with a damaged hose.
Make sure that the hoses are never used to pull or move the equipment.
The electrical resistance of the product hose, measured at both valves, must be less
than 1 MΩ.
Suction hoses may not be subjected to pressure.
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4.2.5 CLEANING AND FLUSHING
Hazard due to cleaning and ushing
Explosion hazard and damage to the device.
Preference should be given to non-ammable cleaning and ushing agents.
When carrying out cleaning work with ammable cleaning agents, make sure
that all equipment and resources (e.g., collection tank, funnel, transport cart) are
conductive or static dissipative and grounded.
Observe the specications of the lacquer manufacturer.
Ensure that the ash point of the cleaning agent is at least 15 K above the ambient
temperature or that cleaning is undertaken at a cleaning station with technical
ventilation.
Explosive gases are produced when aluminum comes into contact with
halogenated hydrocarbons. To clean aluminum, do not use liquids containing
halogenated hydrocarbons.
Take measures for workplace safety (see Chapter 4.1.2).
When commissioning or emptying the device, please note that an explosive
mixture may temporarily exist inside the lines and components of equipment:
- depending on the coating product used,
- depending on the ushing agent (solvent) used,
an explosive mixture may temporarily exist inside the lines and items of equipment.
Only electrically conductive tanks may be used for cleaning and ushing agents.
The tanks must be grounded.
An explosive gas/air mixture forms in closed tanks.
Never spray into a closed tank when using solvents for ushing.
External cleaning
When cleaning the exterior of the device or its parts, also observe the following:
Relieve the pressure from the device.
De-energize the device electrically.
Disconnect the pneumatic supply line.
Use only moistened cloths and brushes. Never use abrasive agents or hard objects
and never spray cleaning agents with a gun. Cleaning the device must not damage
it in any way.
Ensure that no electric component is cleaned with or immersed into solvent.
4.2.6 TOUCHING HOT SURFACES
Hazard due to hot surfaces because of hot coating products!
Risk of burn injuries
Only touch hot surfaces if you are wearing protective gloves.
When operating the device with a coating product with a temperature of > 43 °C;
109 °F:
- Identify the device with a warning label "Warning – hot surface".
Order No.
9998910 Instruction label
9998911 Protection label
Note: Order the two stickers together.
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4.2.7 MAINTENANCE AND REPAIR
Hazard due to improper maintenance and repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
Do not change or modify the device; if change is necessary, contact WAGNER.
Only repair and replace parts that are listed in the 12 "Spare parts" chapter and 13
that are assigned to the unit.
Do not use any defective components.
Exclusively use accessories listed in Chapter 12 and that are assigned to the unit.
Before all work on the device and in the event of work interruptions:
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
– Switch o the energy and compressed air supply.
Observe the operating and service manual for all work.
4.2.8 PROTECTIVE AND MONITORING EQUIPMENT
Hazard due to removal of protective and monitoring equipment!
Danger to life and equipment damage.
Protective and monitoring equipment must not be removed, modied or rendered
unusable.
Regularly check for perfect functioning.
If defects are detected on protective and monitoring equipment, the system must
not be operated until these defects are remedied.
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5 DESCRIPTION
5.1 COMPONENTS
ORDER NUMBER DOC 2349369
A
B
C
B_5042
G
Designation
A Preload nut
B Trigger locking device
C Product connection with swivel
joint
D Trigger
F
E
D
A
B
C
G
F
E
D
HH
Designation
E Nozzle holder
f Reversible nozzle (not included in
scope of delivery)
G Gun housing
H Guard bracket
5.2 MODE OF OPERATION
A high-pressure pump sucks in the coating product and conveys it under pressure to the
nozzle in the spray gun. The coating product atomizes as it is pressed through the nozzle
at high-pressure. The product valve opens if the trigger (D) is operated with the locking
device (B) released. The spray prole changes depending on the nozzle selection.
5.3 SAFETY FIXTURES
Secure the spray gun with the locking device (B).
The guard bracket (H) protects the trigger (D) from being
unintentionally activated.
The nozzle holder has an anti-contact guard (E).
B_06750
B
D
E
H
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5.4 INCLUDED ITEMS
This Airless manual gun is available in two dierent variants (350 bar, 530 bar). The choice
of nozzle depends on the application, therefore these components are not included in the
scope of delivery. A selection guide for gun accessories can be found in Chapter .
Order No. Designation Field of application
1 2349286 PROTEC GM 1-350 35 MPa; 350 bar; 5075 psi, NPSM1/4" product connection
1 2349287 PROTEC GM 1-530 53 MPa; 530 bar; 7700 psi, NPSM1/4" product connection
The standard equipment for spray guns includes:
Order No. Designation
1 2355332 CE Declaration of Conformity
1 2348756 Operating manual, German
1 see Chapter 1.3 Operating manual in local language
For special versions the delivery note applies.
5.5 DATA
5.5.1 MATERIALS OF PAINT WETTED PARTS
Metals Plastics
Carbide Stainless steel 1.4305 Aluminum
Stainless steel 1.4301 Stainless steel 1.4104
5.5.2 TECHNICAL DATA
Airless manual gun
Description Units
Maximum product pressure MPa; bar; psi 35; 350; 5075 53; 530; 7700
Product connection inch NPSM 1/4"
Filter * Mesh 30, 50, 100, 150, 200
pH range of the product pH 3.5 – 9.0
Maximum product temperature °C; °F 85; 185
Maximum surface temperature °C; °F 85; 185
Maximum ambient
temperature
Relative humidity
(operation, storage)
Sound level at 12 MPa; 120 bar;
1740psi product pressure**
Weight g; oz 511; 18.0 581; 20.5
Dimensions mm; inch
Operation °C; °F +5…+40; +41…+104
Suspension °C; °F -20…+60; -4…+140
% 10–95
dB(A) 75
Length: 163; 6.42
Height: 195; 7.68
Width: 39; 1.54
* For lter sizes, see Chapter 13.2
** A-rated sound pressure level emission measured at 0.5 m distance, Lpa 0.5 m, according to DIN EN
14462:2005.
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6 ASSEMBLY AND COMMISSIONING
6.1 TRAINING OF ASSEMBLY/COMMISSIONING STAFF
The assembly and commissioning sta must have the technical skills to safely
commission the device.
When assembling, commissioning and carrying out all work, read and follow the
operating manuals and safety regulations for the additionally required system
components.
A skilled person must check to ensure that the device is in a reliable state after it is installed
and commissioned.
6.2 STORAGE CONDITIONS
Until the point of assembly, the device must be stored in a dry location, free from vibrations
and with a minimum of dust. The device must be stored in closed rooms. For ambient
temperature and air humidity, see Chapter 5.5.2.
6.3 TYPICAL AIRLESS SPRAYING SYSTEM
The Airless manual gun PROTEC GM 1-350/530 must be combined with various components
to make up a spraying system. The system shown in the gure is only one example of an
Airless spraying system. Your WAGNER distributor would be happy to assist you in creating
a spraying system solution that meets your individual needs.
You must familiarize yourself with the operating manuals and the safety regulations for all
additional system components required before starting with commissioning.
D
I
J
Designation
A Product pump
B Pressure air shut-o valve
C Pressure regulator
D Grounding cable
E High-pressure product hose,
electrically conductive
C
K
B
G
H
Designation
f Airless manual gun
G High-pressure lter/uid pressure
release
H Return line
I Pump mounting trolley
J Suction system
K Compressed air main
A
B_05044
F
E
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6.3.1 VENTILATION OF THE SPRAY BOOTH
Operate the device in a spray booth approved for the working materials.
-or-
Operate the device on an appropriate spraying wall with the ventilation (extraction)
switched on.
Observe national and local regulations for the exhaust air speed.
6.4 GROUNDING
A conductive connection (potential equalization cable) must be established between
original bundles and the equipment.
WARNING
Discharge of electrostatically charged components in atmospheres containing
solvents!
Explosion hazard from electrostatic sparks or ames.
Ground all device components.
Ground the work pieces to be coated.
Grounding check
Daily: Before starting work, carry out a visual inspection to ensure that the system is
grounded.
6.5 LACQUER PREPARATIONS
The viscosity of the lacquer is of great importance. The best spraying results are obtained
with values between 80 and 260 millipascals x sec (mPa∙s).
Please also read the technical data sheet of the lacquer for optimal processing, viscosity
adjustment and intermixing of the product.
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6.6 COMMISSIONING
6.6.1 PREPARATION
NOTICE
Impurities in the spraying system!
Spray gun blockage, products harden in the spraying system.
Flush the spray gun and paint supply with a suitable ushing agent.
6.6.2 PROCEED
1. Secure the spray gun.
2. For spray guns with lters , insert a suitable lter (lter insert, see Chapter13.2).
3. Connect the product hose to the spray gun and product supply system.
4. - Insert nozzle holder PT-HD GM1: Set of seals (saddle and seal) into the nozzle
holder. Push in nozzle. Screw the entire nozzle holder onto the spray gun. Tighten
nozzle holder using a size 30 wrench (SW 30).
- Nozzle holder WAGNER Tip 7/8 UNF: Insert seal in nozzle holder, screw nozzle
holder onto spray gun and push in nozzle according to supplement WAGNER Tip
(For Order No., see Chapter 1.3).
- Anti-contact guard 7/8 UNF: Insert nozzle in anti-contact guard. Insert seal. Screw
the entire nozzle holder onto the spray gun. Tighten nozzle holder using a size 27
wrench (SW 27).
5. Visually check the permissible pressures for all the system components.
6. Make sure that the device and all other conductive parts within the work area are
grounded.
7. To perform a leak test on the entire installation, the pressure is slowly increased
using a suitable medium, step by step, until the maximum pressure indicated on the
type plate is reached.
Note:
- Set the operating pressure to 100 bar; 10 MPa; 1450 psi.
- Pull the trigger and check whether the gun closes cleanly upon release.
8. Relieve the pressure of the spray gun and product pressure generator and secure
the spray gun.
6.6.3 VERIFYING A SAFE OPERATIONAL CONDITION
A skilled person must check to ensure that the device is in a reliable state after it is
installed and commissioned.
This includes:
- Carry out a safety checks in accordance with Chapter 8.2.3.
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7 OPERATION
7.1 TRAINING THE OPERATING STAFF
The operating sta must be qualied to operate the entire system.
The operating sta must be familiar with the potential risks associated with
improper behavior as well as the necessary protective devices and measures.
Before work commences, the operating sta must receive appropriate system
training.
7.2 WORK
Ensure that:
The regular safety checks are carried out in accordance with Chapter 8.2.3,
Commissioning is carried out in accordance with section 6.6.
7.2.1 STARTING TO SPRAY WITH THE AIRLESS
1. Start up with product supply set to approx. 10 MPa; 100 bar; 1450 psi operating
pressure.
2. Spray (release locking device and pull trigger) and at the same time observe how
the product is atomizing.
3. Set the uid pressure on the product pump to a point where good product
atomization is achieved.
Note:
-
Adjust the nozzle, product pressure and product temperature until you nd the
optimum setting.
- The amount of product can be adjusted by changing the product pressure and
temperature or by inserting another nozzle (see Chapter7.2.3 and Chapter 12).
7.2.2 PRESSURE RELIEF/WORK INTERRUPTION
The pressure must always be relieved:
- when the spraying tasks are nished,
- before carrying out maintenance work on the spraying system,
- before carrying out cleaning tasks on the spraying system,
- before moving the spraying system to another location,
- if something must be checked on the spraying system,
- if the nozzle or the lter is removed from the spray gun.
The components for pressure relief on a CE-compliant spray system include:
- Air cock with pressure relief hole mounted between compressed air source and pneumatic pump.
- Product pressure relief valve mounted between pump and spray gun.
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Pressure relief procedure
1. Close and secure the spray gun.
2. Relieve the air and product pressure in the product pressure generator in accordance with the
respective operating manual.
3. Point the spray gun into the grounded metal bucket for return product.
4. Release and open spray gun to relieve the pressure. Avoid splashback.
5. When no further overpressure is detected, close and secure the spray gun.
In the case of a clogged nozzle, proceed in accordance with Chapter 7.2.5.
7.2.3 CHANGING THE AIRLESS NOZZLE
In the case of a clogged nozzle, proceed in accordance with
Chapter 7.2.5.
NOTICE
Defective Airless nozzle!
Insucient paint application quality.
Do not use sharp-edged objects on the carbide on the
Airless nozzle.
Nozzle holder PT-HD GM1
Nozzles can be removed and replaced without having to take
apart the spray gun.
1. Relieve the pressure on the spray gun and product pressure
generator in accordance with Chapter 7.2.2.
2. Secure the spray gun with the locking device.
3. Point the spray gun at the ground. Loosen the nozzle holder.
4. Turn the reversing nozzle 90° to the right and remove it from
the nozzle holder.
5. Place a new nozzle in the nozzle holder (turned 90° to the
right).
6. Align the nozzle holder and tighten it using a size 30 wrench
(SW 30).
7. Turn the reversing nozzle into the spray position.
B_06761
Nozzle holder WAGNER Tip 7/8 UNF
Nozzles can be removed and replaced without having to take apart the Airless spray gun.
1. Relieve the pressure on the spray gun and product pressure generator in accordance with Chapter 7.2.2.
2. Secure the spray gun with the locking device.
3. Point the spray gun at the ground. Remove the nozzle from the opening on the nozzle holder in
accordance with supplement WAGNER Tip (For Order No., see Chapter 1.3).
4. Place new nozzle in the opening on the nozzle holder in accordance with supplement WAGNER Tip (For
Order No., see Chapter 1.3).
Anti-contact guard 7/8 UNF
1. Relieve the pressure on the spray gun and product pressure generator in accordance with Chapter 7.2.2.
2. Secure the spray gun with the locking device.
3. Point the spray gun at the ground. Unscrew anti-contact guard Remove seal. Remove nozzle.
4. Insert new nozzle in the anti-contact guard. Insert seal. Screw the entire anti-contact guard onto the
spray gun. Align nozzle and tighten the anti-contact guard with a size 27 wrench (SW 27).
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7.2.4 CLEANING THE AIRLESS NOZZLE
For disassembly and assembly of Airless nozzles, see Chapter 7.2.3.
The Airless nozzle can be placed into a cleaning solution recommended by the paint manufacturer.
7.2.5 CELIMINATE NOZZLE CLOGGING
Nozzle holder PT-HD GM1
B_5054
1. Relieve the pressure on the spray gun and product pressure generator in
accordance with Chapter 7.2.2.
2. Secure the spray gun with the locking device.
3.
4. Briey trigger the spray gun so that the pressure eliminates the clog.
CAUTION
Product emission from product inclusions between nozzle and valve seat!
Injury due to contact with dangerous liquids.
When turning or removing the reversing nozzle, always keep the spray gun
pointed at the ground.
Rotate the reversing nozzle 180° so that its tip is pointing opposite the direction of
spray.
Only activate the trigger briey if the nozzle is installed in the reversed direction.
Nozzle holder WAGNER Tip 7/8 UNF
1. Relieve the pressure on the spray gun and product pressure generator in
accordance with Chapter 7.2.2.
2. Secure the spray gun with the locking device.
3.
CAUTION
Product emission from product inclusions between nozzle and valve seat!
Injury due to contact with dangerous liquids.
When loosening the nozzle, always keep the spray gun pointed at the ground.
Loosen nozzle by ¾ rotation.
4. Turn the nozzle 180° in accordance with supplement WAGNER Tip (For Order No.,
see Chapter 1.3).
5. Briey trigger the spray gun so that the pressure eliminates the clog.
Only activate the trigger briey if the nozzle is installed in the reversed direction.
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Anti-contact guard 7/8 UNF
1.
7.2.6 HORIZONTAL/VERTICAL SPRAYING
Nozzle holder PT-HD GM1
1. Secure the spray gun with the locking device.
2. Rotate the reversing nozzle 90° to the right, so that the nozzle is pointing transverse
3. Turn the nozzle holder to the desired position.
4. Turn the reversing nozzle back into the spray position.
CAUTION
Product emission from product inclusions between nozzle and valve seat!
Injury due to contact with dangerous liquids.
When loosening the anti-contact guard, always keep the spray gun pointed at
the ground.
Clean the nozzle in accordance with Chapter 7.2.4.
to the direction of spray.
Attention: always turn the nozzle holder clockwise (see illustration) so that the
threaded connection cannot become loose. After turning, check whether the nozzle
holder is tight. If not, tighten.
B_06762
Vertical spraying
B_06763
Horizontal spraying
B_06764
Nozzle holder WAGNER Tip 7/8 UNF
1. Relieve the pressure on the spray gun and product pressure generator in
accordance with Chapter 7.2.2.
2. Secure the spray gun with the locking device.
3. Loosen the anti-contact guard by a few rotations.
4. Setting the nozzle lever:
- Nozzle horizontal – spray jet vertical
- Nozzle vertical – spray jet horizontal
5. Tightly fasten union nut.
See also WAGNER Tip (For Order No., see Chapter 1.3).
Anti-contact guard 7/8 UNF
1. Relieve the pressure on the spray gun and product pressure generator in accordance
with Chapter 7.2.2.
2. Secure the spray gun with the locking device.
3. Point the spray gun at the ground. Loosen anti-contact guard.
4. Align nozzle and tighten the anti-contact guard with a size 27 wrench (SW 27).
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OPERATING MANUAL
8 CLEANING AND MAINTENANCE
8.1 CLEANING
8.1.1 CLEANING STAFF
Cleaning work should be undertaken regularly and carefully by qualied and trained sta.
They should be informed of specic hazards during their training.
The following hazards may arise during cleaning work:
- Health hazard from inhaling solvent vapors
- Use of unsuitable cleaning tools and aids
8.1.2 FLUSHING AND CLEANING THE SPRAY GUN
The spray gun and the device must be
cleaned and ushed daily. The cleaning
and ushing agents used must be
compatible with the working material.
Note:
Methylene chloride is not recommended
as an agent for ushing or cleaning the
spray gun or other system components.
Description
1 Product inlet
2 Locking device in secured
position
1
B_5045
1. Relieve the pressure on the spray gun and product pressure generator in accordance
with Chapter 7.2.2.
2. Secure the spray gun with the locking device.
3. Connect the solvent supply.
4. Disassemble the Airless nozzle and clean it separately (see Chapter 7.2.3 and 7.2.4).
5. Raise the pressure of the rinsing agent supply to a maximum of 4 MPa; 40 bar; 580
psi, unlock the spray gun and thoroughly rinse it.
6. Relieve the pressure on the spray gun and product pressure generator.
7. Secure the spray gun with the locking device.
8. Clean the gun body with a cleaning agent recommended by the lacquer
manufacturer. Clean the trigger locking device area.
9. Dry with a cloth or a blow gun.
2
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8.2 MAINTENANCE
8.2.1 MAINTENANCE STAFF
Maintenance work should be undertaken regularly and carefully by qualied and trained
sta. They should be informed of specic hazards during their training.
The following hazards may arise during maintenance work:
- Health hazard from inhaling solvent vapors
- Use of unsuitable tools and aids
An authorized person must ensure that the device is checked for being in a reliable state
after maintenance work is completed.
8.2.2 MAINTENANCE INSTRUCTIONS
DANGER
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
Only repair and replace parts that are listed in the "Spare parts" chapter and that are
assigned to the unit.
Before all work on the device and in the event of work interruptions:
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
– Switch o the energy and compressed air supply.
Observe the operating and service manual for all work.
Prior to maintenance
- Flush and clean the system. Section 8.1.2
After maintenance
- Carry out a safety checks in accordance with Chapter 8.2.3.
- Put the system into operation and check for leaks as described in section 6.6.
- Have the system checked for safe condition by an authorized person.
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8.2.3 SAFETY CHECKS AND MAINTENANCE INTERVALS
Every day
Check grounding: see Chapter 6.4
Check hoses, tubes and couplings: see Chapter 8.2.4
Flush and clean the spray gun as described in Chapter 8.1.2.
Weekly
Check spray guns for damage.
Check the function of the safety xtures (see Chapter 5.3):
– Anti-contact guard on nozzle holder.
– Guard bracket
– Trigger locking device must engage and block the trigger.
Yearly or as required
In accordance with DGUV regulation 100-500 Chapter 2.29 and 2.36:
– The liquid ejection devices should be checked by an expert (e.g., WAGNER
service technician) for their safe working conditions as required and at least
every 12 months.
– For shut down devices, the examination can be suspended until the next start-
up.
8.2.4 PRODUCT HOSES, TUBES AND COUPLINGS
The service life of the complete hoses between product pressure generator and application
device is reduced due to environmental inuences even when handled correctly.
Check hoses, pipes, and couplings every day and replace if necessary.
Additionally, the operator must regularly check the complete hoses for wear and
tear as well as for damage at intervals that he/she has set. Records of these checks
must be kept.
The complete hose is to be replaced as soon as one of the two following intervals
has been exceeded:
- 6 years from the date of the hose crimping (see tting embossing).
- 10 years from the date of the hose imprinting.
Fitting embossing Meaning
xxx bar Pressure
yymm Crimping date (year/month)
XX Internal code
Hose imprinting Meaning
WAGNER Name / Manufacturer
yymm Date of manufacture (year/month)
xxx bar (xx MPa)
e.g., 270 bar (27 MPa)
XX Internal code
DNxx (e.g., DN10) Nominal diameter
Pressure
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8.2.5 REPLACING THE PRODUCT HOSE
1. Flush and clean the spray gun as described in Chapter 8.1.2.
2. Relieve the pressure on the spray gun and product pressure
generator in accordance with Chapter 7.2.2.
3. Secure the spray gun with the locking device.
Product hose
4. Place the size B wrench on the lower wrench size across ats
of the product connection and hold it in place.
5. Unscrew the product hose nut using the size A wrench.
Assembly
6. Fit product hose by hand and tighten with 2 wrenches.
B
A
Description
PROTEC GM 1-350/530
with lter NPS1/4"
Wrench A Wrench B
Wrench size Wrench size
17 mm 19 mm
0.67 inch 0.75 inch
8.2.6 REPLACING THE NOZZLE SEAL
Nozzle holder PT-HD GM1
1. Flush and clean the spray gun as described in
Chapter 8.1.2.
2. Ensure that the system has been relieved of
pressure and that the spray gun is secured.
3. Remove reversing nozzle (A).
4. Unscrew nozzle holder (B).
5. Carefully release saddle (C) and nozzle sealing (D)
using a screwdriver.
6. Insert a new nozzle seal (D) and saddle (C) into
the nozzle holder noting the installation position
(see illustration).
7. Screw the nozzle holder onto the spray gun and
push the reversing nozzle (A) into the opening.
The tip of the reversing nozzle must point
forward in the direction of spray.
B_5048
A
D
C
B
B_5051
Nozzle holder WAGNER Tip 7/8 UNF
1. Flush and clean the spray gun as described in Chapter 8.1.2.
2. Ensure that the system has been relieved of pressure and that the spray gun is
secured.
3. Replace the seal in accordance with supplement WAGNER Tip (For Order No., see
Chapter 1.3).
Anti-contact guard 7/8 UNF
1. Flush and clean the spray gun as described in Chapter 8.1.2.
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OPERATING MANUAL
2. Ensure that the system has been relieved of pressure and that the spray gun is
secured.
3. Unscrew anti-contact guard Remove nozzle seal.
4. Insert new nozzle seal. Screw the entire anti-contact guard onto the spray gun.
Tighten the anti-contact guard with a size 27 wrench (SW 27).
8.2.7 CHANGING OR CLEANING FILTER INSERT
1. Flush and clean the spray gun in accordance with Chapter 8.1.2.
2. Relieve the pressure on the spray gun and product pressure generator in accordance
with Chapter 7.2.2.
3. Secure the spray gun with the locking device.
4. Use the guard bracket (B) with integrated hex tool to loosen and unscrew the lter
housing (A).
5. Remove the lter insert (C) from the lter housing (A).
6. Thoroughly clean the lter housing and gun handle with cleaning agent.
Assembly
7. Insert a new lter insert (C) with opening downwards into the lter housing (A).
Check the seal (F) to make sure it is in good condition and positioned correctly.
Note: if the seal (F) becomes damaged, it must also be replaced (order No. 364340).
8. Use the guard bracket to screw in and tighten the lter housing (A).
Note: If the lter insert (C) gets stuck in the lter socket (E), pull o the gun handle (D)
and carefully remove the lter insert (C).
E
C
C
D
F
A
B
Installation
position seal
(F)
Disassembly
B_5047
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OPERATING MANUAL
9 TROUBLESHOOTING
Functional fault Cause Remedy See Chapter
Insucient product
output
Poor spray pattern Nozzle worn. Replace nozzle. 7.2.3
Product emission on
nozzle holder
Product emission from
gun body
Product emission from
the nozzle
(Gun will not shut o
correctly)
Nozzle too small. Select larger nozzle. 12
Product pressure too low. Increase product pressure.
Gun lter or high-pressure
lter clogged at pump
Nozzle is clogged. Nozzle cleaning 7.2.4 / 7.2.5
Filter/nozzle pairing does
not match.
The valve rod path is too
short.
Product pressure too low. Increase the product pressure at
The product viscosity is too
high.
The nozzle is partially
clogged.
Seal of nozzle holder
or anti-contact guard
damaged.
Packing in the valve rod
unit leaky
Valve ball is damaged. Replace valve rod unit. See service
Valve seat is damaged. Replace intermediate piece.
Clean or replace lter. 8.2.7
Change lter and/or nozzle. 7.2.3and8.2.7
Replace valve rod unit. See service
manual
pump.
Dilute the spray product
in accordance with the
manufacturer's instructions.
Nozzle cleaning 7.2.4and7.2.5
Replace seal or set of seals. 8.2.6
Replace valve rod unit. See service
manual
manual
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OPERATING MANUAL
10 REPAIR WORK
10.1 REPAIR STAFF
Repair work should be undertaken carefully by qualied and trained personnel. They
should be informed of specic hazards during their training. The repairs must be carried
out in accordance with the corresponding service manual (For Order No., see Chapter 1.3).
The following hazards may arise during repair work:
- Health hazard from inhaling solvent vapors
- Use of unsuitable tools and aids
A skilled person must check to ensure that the device is in a reliable state after it is repaired.
11 DISPOSAL
When the equipment must be scrapped, please dierentiate the disposal of the waste
materials.
The following materials have been used:
Stainless steel Aluminum Plastics Carbide
Consumable products (lacquers, adhesives, ushing and cleaning agents) must be
disposed of in accordance with all applicable legal requirements.
28
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B_06744
B_06745
ORDER NUMBER DOC 2349369
OPERATING MANUAL
12 ACCESSORIES
Nozzle holder / anti-contact guard: see Chapter 13.2
12.1 NOZZLE FOR NOZZLE HOLDER PTHD GM1
Nozzle table WAGNER Pro Tip HD
Order No.
1006 x x x
Size Spray angle Product lter Drilled hole Product ow *
10° 20° 30° 40° 50° 60° 70° 80° (in mesh) inch mm l/min gal/min
07 *** 407
09 *** 209 309 409 509 609 0.009 0.23 0.23 0.061
11 111 211 311 411 511 611
13 113 213 313 413 513 613 813
15 115 215 315 415 515 615 715 815 0.015 0.38 0.68 0.180
17 217 317 417 517 617 717
19 219 319 419 519 619 719 819 0.019 0.48 1.09 0.288
21 221 421 521 621 821
23 223 423 523 623 723 823 0.023 0.58 1.63 0.431
25 225 425 525 625 825 0.025 0.64 1.92 0.507
27 227 427 527 627 827 0.027 0.69 2.25 0.594
29 629 0.029 0.75 2.58 0.682
31 231 431 531 631 0.031 0.79 2.95 0.779
35 235 435 535 635 0.035 0.89 3.80 1.004
43 243 543 0.043 1.10 5.00 1.321
52 552 0.052 1.30 6.14 1.622
51 104 152 203 254 305 356 406
(2.0) (4.0) (6.0) (8.0) (10.0) (12.0) (14.0) (16.0)
In order to determine the order number of a nozzle, please select the number
from the table and replace the three xxx.
Example: This means nozzle 411 has order number: 1006411
200
150
100
50
* Tested with water and 100 bar pressure.
** ** Spray jet width at approx. 30 cm distance from the sprayed
object and 110 bar (11 MPa) of pressure with lacquer 56 DIN/4
Spray jet width in mm (inch) **
seconds
*** Possible deviations in the spray jet width
0.007 0.18 0.21 0.055
0.011 0.28 0.34 0.090
0.013 0.33 0.50 0.132
0.017 0.43 0.88 0.232
0.021 0.53 1.31 0.346
30
Nozzle table PROTEC tip
Order No.
556 x x x
In order to determine the order number of a nozzle, please select the number
from the table and replace the three xxx.
Example: This means nozzle 417 has order number: 556417
Size Spray angle Product lter Drilled hole Product ow *
10° 20° 30° 40° 50° 60° 70° 80° (in mesh) inch mm l/min gal/min
13 113 213 313 413
15 115 215 315 415 515 815 0.015 0.38 0.70 0.19
17 117 217 317 417 517 617 817
19 119 219 319 419 519 619 0.019 0.48 1.00 0.26
21 221 321 421 521 621
23 223 323 423 523 0.023 0.58 1.40 0.37
25 225 325 425 525 0.025 0.64 1.60 0.42
31 531 0.031 0.79 2.25 0.60
33 0.033 0.84 2.50 0.66
35 535 0.035 0.89 2.80 0.74
51 0.051 1.30 5.20 1.38
55 0.055 1.40 6.00 1.59
61 0.061 1.55 7.50 1.98
65 0.065 1.65 9.00 2.38
51 104 152 203 254 305 356 406
(2.0) (4.0) (6.0) (8.0) (10.0) (12.0) (14.0) (16.0)
Spray jet width in mm (inch) **
200
150
100
50
0.013 0.33 0.50 0.15
0.017 0.43 0.85 0.22
0.021 0.53 1.20 0.32
30
* Tested with water and 100 bar pressure.
** ** Spray jet width at approx. 30 cm distance from the sprayed
object and 110 bar (11 MPa) of pressure with lacquer 56 DIN/4
seconds
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ORDER NUMBER DOC 2349369
OPERATING MANUAL
12.2 NOZZLE FOR NOZZLE HOLDER WAGNER TIP 7/8 UNF
Nozzle table WAGNER Tip
Order No.
1088 x x x
Size Spray angle Product lter Drilled hole Product ow *
10° 20° 30° 40° 50° 60° 70° 80° (in mesh) inch mm l/min gal/min
07 *** 407
09 *** 209 309 409 509 609 0.009 0.23 0.23 0.061
11 111 211 311 411 511 611
13 113 213 313 413 513 613 813
15 115 215 315 415 515 615 715 815 0.015 0.38 0.68 0.180
17 217 317 417 517 617 717
19 219 319 419 519 619 719 819 0.019 0.48 1.09 0.288
21 221 421 521 621 821
23 223 423 523 623 723 823 0.023 0.58 1.63 0.431
25 225 425 525 625 825 0.025 0.64 1.92 0.507
27 227 427 527 627 827 0.027 0.69 2.25 0.594
29 629 0.029 0.75 2.58 0.682
31 231 431 531 631 0.031 0.79 2.95 0.779
35 235 435 535 635 0.035 0.89 3.80 1.004
43 243 543 0.043 1.10 5.00 1.321
52 552 0.052 1.30 6.14 1.622
51 104 152 203 254 305 356 406
(2.0) (4.0) (6.0) (8.0) (10.0) (12.0) (14.0) (16.0)
In order to determine the order number of a nozzle, please select the number
from the table and replace the three xxx.
Example: This means nozzle 411 has order number: 1088411
200
150
100
50
* Tested with water and 100 bar pressure.
** ** Spray jet width at approx. 30 cm distance from the sprayed
object and 110 bar (11 MPa) of pressure with lacquer 56 DIN/4
Spray jet width in mm (inch) **
seconds
*** Possible deviations in the spray jet width
B_06742
0.007 0.18 0.21 0.055
0.011 0.28 0.34 0.090
0.013 0.33 0.50 0.132
0.017 0.43 0.88 0.232
0.021 0.53 1.31 0.346
30
12.3 NOZZLE FOR ANTICONTACT GUARD 7/8 UNF
Nozzle table Standard Tip
Order No.
90 x x x
In order to determine the order number of a nozzle, please select the number
from the table and replace the three xxx.
Example: This means nozzle 411 has order number: 90411
Size Spray angle Product lter Drilled hole Product ow *
10° 20° 30° 40° 50° 60° 70° 80° (in mesh) inch mm l/min gal/min
07 *** 407 507
09 *** 209 309 409 509 609 0.009 0.23 0.23 0.061
11 111 211 311 411 511 611
13 113 213 313 413 513 613 813
15 115 215 315 415 515 615 715 815 0.015 0.38 0.68 0.180
17 217 317 417 517 617 717
19 219 319 419 519 619 719 819 0.019 0.48 1.09 0.288
21 221 421 521 621 821
23 223 423 523 623 723 823 0.023 0.58 1.63 0.431
25 225 425 525 625 825 0.025 0.64 1.92 0.507
27 227 427 527 627 827 0.027 0.69 2.25 0.594
29 629 0.029 0.75 2.58 0.682
31 231 431 531 631 0.031 0.79 2.95 0.779
35 235 435 535 635 0.035 0.89 3.80 1.004
39 839 0.039 0.99 4.32 1.141
43 243 543 0.043 1.10 5.00 1.321
52 552 0.052 1.30 6.14 1.622
51 104 152 203 254 305 356 406
(2.0) (4.0) (6.0) (8.0) (10.0) (12.0) (14.0) (16.0)
Spray jet width in mm (inch) **
200
150
100
50
* Tested with water and 100 bar pressure.
** ** Spray jet width at approx. 30 cm distance from the sprayed
object and 110 bar (11 MPa) of pressure with lacquer 56 DIN/4
seconds
*** Possible deviations in the spray jet width
0.007 0.18 0.21 0.055
0.011 0.28 0.34 0.090
0.013 0.33 0.50 0.132
0.017 0.43 0.88 0.232
0.021 0.53 1.31 0.346
30
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OPERATING MANUAL
13 SPARE PARTS
DANGER
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
Only repair and replace parts that are listed in the "Spare parts" chapter and that are
assigned to the unit.
Before all work on the device and in the event of work interruptions:
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
– Switch o the energy and compressed air supply.
Observe the operating and service manual for all work.
13.1 HOW TO ORDER SPARE PARTS?
Always supply the following information to ensure delivery of the right spare part:
Order number, designation and quantity
The quantity need not be the same as the number given in the quantity column " " on
the list. This number merely indicates how many of the respective parts are used in each
component.
The following information is also required to ensure smooth processing of your order:
Address for the invoice
Address for delivery
Name of the person to be contacted in the event of any queries
Type of delivery (normal mail, express delivery, air freight, courier, etc.)
Identication in spare parts lists.
Explanation of column " " (labeling) in the following spare parts lists:
Wearing parts
Included in service set
Note: These parts are not covered by warranty terms.
Not part of standard equipment, available, however, as additional extra.
31
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13.2 SPARE PARTS LIST PROTEC GM 1350/530
16c
17c
6
3 Nm;
5
2.2 lbft
1
16b
17b
7
6
13
12
9
70 Nm;
51.6 lbft
18
10
9
16 Nm ;
8
16a
17a
11.8 lbft
11
19
4
15
4
14
2
3
B_06730
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ORDER NUMBER DOC 2349369
35 MPa
Order No.
1 1 2349286 2349287 PROTEC GM 1
2 1 2346614 Handle
3 1 2353559 Filter housing with guard bracket
4
5 1 347335 Pressure spring
6
7 1 2353556 Valve rod unit
8
9 2 9910403 Cap nut
10 1 2343085 Bolt
11 1 2353611 Filter socket with seal
12 1 2353613 Spray gun body
13 2 43411 Actuating pins
14 1 364340 Seal, lter
15
16a
16b 1
16c 1
17a 1 2353549
17b 1 2371338
17c 1 2371336
18 1 9992590 Loctite® 222
19 1 9992804 Loctite® 648
20
1 -- 2353599 Trigger 4 nger
1 2353600 -- Trigger 2 nger
1 -- 2353606 Preload nut, 530bar
1 2353607 -- Preload nut, 350bar
1 2353546 Intermediate piece "G" 7/8-14-UNF
1 2353547 Intermediate piece "F" 11/16-16-UN
1 -- Filter insert, white (coarse), 50 mesh per inch *
1 2315723 * Filter insert, red (ne), 200 mesh per inch – 10 pieces
1 2315724 * Filter insert, blue (middle), 150 mesh per inch – 10 pieces
1 2315725 * Filter insert, yellow (middle), 100 mesh per inch – 10 pieces
1 2315726 * Filter insert, white (coarse), 50 mesh per inch – 10 pieces
1 2365429 * Filter insert, green (coarse), 30 mesh per inch – 10 pieces
1 --
1 2367857 Seal kit PT-HD GM1 metal – 5 pieces
1 2353548 Seal kit PT-HD GM1 plastic – 5 pieces
1 2353551
1 2356832
53 MPa
Order No. Designation
Seal kit PT-HD GM1 metal
included with PROTEC Tip 556xxx
2371335 Seal
Nozzle holder PT-HD GM1
for Pro Tip HD 1006xxx and PROTEC Tip 556xxx
Nozzle holder WAGNER Tip 7/8 UNF
for WAGNER Tip 1088xxx
Anti-contact guard 7/8 UNF
for Standard Tip 90xxx (not for Standard Tip plus)
Service set GM1 with intermediate piece "G" 7/8-14-UNF
(Pos 8)
Service set GM1 with intermediate piece "F" 11/16-16-UN
(Pos 8)
Wearing parts
= Included in service set
Not part of the standard equipment, but available as a special accessory
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VERSION 07/2017
ORDER NUMBER DOC 2349369
OPERATING MANUAL
14 GUARANTEE AND CONFORMITY DECLARATIONS
14.1 IMPORTANT NOTES ON PRODUCT LIABILITY
As a result of an EC regulation eective from January 1, 1990, the manufacturer shall only
be liable for his product if all parts originate from him or are approved by him, and if the
devices are properly mounted, operated and maintained.
The manufacturer will not be held liable or will only be held partially liable if third-party
accessories or spare parts have been used.
With genuine WAGNER accessories and spare parts, you have the guarantee that all safety
regulations are complied with.
14.2 WARRANTY CLAIM
Full warranty is provided for this device:
We will at our discretion repair or replace free of charge all parts which within 24 months
in single-shift, 12 months in 2-shift or 6 months in 3-shift operation from date of receipt by
the purchaser are found to be wholly or substantially unusable due to causes prior to the
sale, in particular faulty design, defective materials or poor workmanship.
The type of warranty provided is such that the device or individual components of the
device are either replaced or repaired as we see t. The resulting costs, in particular
shipping charges, road tolls, labour and material costs will be borne by us except where
these costs are increased due to the subsequent shipment of the device to a location other
than the address of the purchaser. We do not provide warranty for damage that has been
caused or contributed to for the following reasons:
Unsuitable or improper use, faulty assembly or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute products and the inuence of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
Abrasive coating products such as red lead, emulsions, glazes, liquid abrasives, zinc dust
paints and so forth reduce the service life of valves, packings, spray guns, nozzles, cylinders,
pistons etc. Signs of wear traced back to these products are not covered by this warranty.
Components that have not been manufactured by WAGNER are subject to the original
warranty of the manufacturer.
Replacement of a component does not extend the period of warranty of the device.
The device should be inspected immediately upon receipt. To avoid losing the warranty,
we or the supplier company are to be informed in writing about obvious faults within
14days upon receipt of the device. We reserve the right to have the warranty compliance
met by a contracting company. The services provided by this warranty are dependent on
evidence being provided in the form of an invoice or delivery note. If the examination
discovers that no warranty claim exists, the costs of repairs are charged to the purchaser. It
is clearly stipulated that this warranty claim does not represent any constraint on statutory
regulations or regulations agreed to contractually in our general terms and conditions.
Wagner International AG
34
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VERSION 07/2017
ORDER NUMBER DOC 2349369
OPERATING MANUAL
14.3 EU DECLARATION OF CONFORMITY
Herewith we declare that the supplied version of:
PROTEC GM 1-350
PROTEC GM 1-530
complies with the following guidelines:
2006/42/EC
2014/34/EU
Applied standards, in particular:
EN ISO 12100:2010 EN 1127-1:2011
EN 1953:2013 EN 13463-1:2009
EN ISO 13732-1:2008 EN 13463-5:2011
EN14462:2015 EN ISO/IEC 80079-34:2011
Applied national technical standards and specications, in particular:
DGUV regulation 100-500 Chapter
2.29
DGUV regulation 100-500 Chapter
2.36
TRGS 727
Identication:
EU Declaration of Conformity
The EU Declaration of Conformity is enclosed with this product. If needed, further copies
can be ordered through your WAGNER dealer by specifying the product name and serial
number.
Order number: 2355332
II 2G X
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Document No. 11165362
Version A
Order No. 2349369
Version 07/2017
Germany
Phone
Telefax
E-mail ts-liquid@wagner-group.com
Switzerland
Phone
Telefax
More contact addresses:
www.wagner-group.com
Subject to changes without notice
36
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