Translation of the original
Operating manual
Basic 8000
Spray wall
Version 12 / 2010
VERSION 12/2010
ORDER NUMBER DOC 3305595
OPERATING MANUAL
Contents
1 ABOUT THESE INSTRUCTIONS 5
1.1 Languages 5
1.2 Warnings, notes and symbols in these instructions 5
2 GENERAL SAFETY INSTRUCTIONS 6
2.1 Safety instructions for the operator 6
2.1.1 Electrical plant and units 6
2.1.2 Personnel qualifi cations 6
2.1.3 A safe work environment 6
2.2 Safety instructions for staff 7
2.2.1 Safe handling of WAGNER powder spray units 7
2.2.2 Grounding the unit 7
2.2.3 Material hoses 7
2.2.4 Cleaning 8
2.2.5 Handling powder paints 8
2.3 Using in accordance with the instructions 8
2.4 Use in an explosion hazard area 8
2.4.1 Using in accordance with the instructions 8
2.5 Safety features 9
Basic 8000.
3 WARRANTY AND CONFORMITY DECLARATIONS 10
3.1 Important notes on product liability 10
3.2 Warranty claim 10
3.3 CE-conformity 11
4 GENERELL DESCRIPTION 12
4.1 Delivery scope 12
4.2 Technical data 12
4.4 Design and functional description 13
5 ASSEMBLING 14
5.1 Requirements for the installation site 14
5.2 Setting up the system 15
5.2.1 The Basic 8000 spray wall as delivered 15
5.3 Assembly procedure 16
5.4 Grounding 17
6 START UP 18
6.1 Operation and display elements 19
6.2 Switching on the system 20
6.3 Switching off the system 20
6.4 Performing a color change 21
7 CLEANING AND MAINTENANCE 22
7.1 Setting the cleaning intervals 22
7.1.1 Basic functions 23
7.2 Check and maintenance of the compressed air container 24
7.2 Disposal 25
8 ELIMINATION OF FAULTS 26
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OPERATING MANUAL
ORDER NUMBER DOC 3305595
Contents
9 SPARE PARTS 27
9.1 How to order spare parts? 27
9.2 Spare parts list Basic 8000 spray wall 28
9.3 Spare parts list pressure tank 30
9.4 Spare parts list air diffuser 31
9.5 Connection set of the manual system 32
10 ACCESSORIES 33
Basic 8000.
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OPERATING MANUAL
1 ABOUT THESE INSTRUCTIONS
This operating manual contains information on the operation, repair and maintenance of
the unit.
Always observe these instructions when operating the unit.
This equipment can be dangerous if it is not operated in accordance with this manual.
Compliance with these instructions constitutes an integral component of the warranty
agreement.
1.1 LANGUAGES
The operating manual is available in the following languages:
Language: Order No. Language: Order No.
3305594 3305595
German English
3305596 ---
French Dutch
3305597 3311304
Italian Spanish
2306595
Slovak
Basic 8000.
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual point out particular dangers to users and equipment
and state measures for avoiding the hazard.
These warning instructions fall into the following categories:
Danger - imminent danger.Non-observance will result
in death, serious injury and serious material damage.
Warning - possible danger.Non-observance can result
in death, serious injury and serious material damage.
Caution - a possibly hazardous situation.
Non-observance can result in minor injury.
Caution - a possibly hazardous situation.
Non-observance can cause material damage.
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions.
The signal word points out the hazard level.
SIHI_0100_GB
SIHI_0103_GB
SIHI_0101_GB
SIHI_0102_GB
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions. The signal word
points out the hazard level.
The measures for preventing the hazard and its consequences.
The measures for preventing the hazard and its consequences.
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions.
The signal word points out the hazard level.
The measures for preventing the hazard and its consequences.
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions.
The signal word points out the hazard level.
The measures for preventing the hazard and its consequences.
CAUTION
DANGER
WARNING
CAUTION
Note - provide information on particular characteristics and how to proceed.
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OPERATING MANUAL
2 GENERAL SAFETY INSTRUCTIONS
2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
Keep these operating instructions to hand near the unit at all times.
Always follow local regulations concerning occupational safety and accident prevention.
2.1.1 ELECTRICAL PLANT AND UNITS
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient influences.
May only be maintained by skilled electricians.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be put out of operation if they pose a hazard.
Must be de-energized before work is commenced on active parts.
Secure the control unit against being switched back on without authorisation. Inform
staff about planned work.
Observe electrical safety regulations.
Basic 8000.
2.1.2 PERSONNEL QUALIFICATIONS
%NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
2.1.3 A SAFE WORK ENVIRONMENT
ª Ensure that the floor of the working area is anti-static (measurement in accordance
with EN 1081).
ª Ensure that all persons within the working area wear anti-static shoes.
ª Ensure that gloves that are being worn, are made of conductive material.
ª The powder release must be electronically interlocked with the powder spray system
exhaust equipment.
ª Excess coating material (overspray) must be collected up safely.
ª Ensure that there are no ignition sources such as naked flame, glowing wires or hot
surfaces in the vicinity. Do not smoke.
ª Maintain sufficient quantities of suitable fire extinguishers and ensure that they are
serviceable.
ª The operating company must ensure that an average concentration of powder paint
in the air does not exceed 50% of the lower explosion limit (LEL = max. permitted
concentration of powder to air). If no reliable LEL value is available, the average
concentration may not exceed 10g/m³.
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OPERATING MANUAL
2.2 SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in these instructions, particularly the general safety
instructions and the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
Under no circumstances should persons with pacemakers be in the area where the
high-voltage field between the spray gun and the workpiece to be coated builds up!
2.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY UNITS
Never point the powder spray gun at people.
Before all work on the unit,in the event of work interruptions and functional faults:
– Switch off the energy/compressed air supply.
– Secure the powder spray gun against actuation.
– Relieve the pressure from the powder spray gun and unit.
– By functional faults: Identify and correct the problem, proceed as described in chap.
“Trouble shooting“.
Basic 8000.
2.2.2 GROUNDING THE UNIT
The electrostatic charge may, in certain cases, give rise to electrostatic charges on the
device.These can involve with unloading transmitting or flame formation.
ª Ensure that the device is grounded before each coating process.
ª Earth the workpieces being painted.
ª Ensure that all persons inside the working area are earthed, e.g. that they are wearing
antistatic shoes.
ª Grounding cables must be checked regularly to ensure that they are serviceable
(see EN 60204).
2.2.3 MATERIAL HOSES
➞ Only use original Wagner powder hose.
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OPERATING MANUAL
2.2.4 CLEANING
De-energize the unit electrically.
Disconnect the pneumatic supply line.
Relieve the pressure from the unit.
Secure the control unit against being switched back on without authorisation.
Only mobile industrial vacuum cleaners of design 1 (see EN 60335-2) may be used for
getting rid of dust build-ups.
2.2.5 HANDLING POWDER PAINTS
Take note of the processing regulations laid down by the manufacturer of the powder
paint being used, when preparing or processing the powder.
Take note of the manufacturer’s advice and the relevant environmental protection
regulations when disposing of powder paints.
Implement the prescribed safety measures, in particular the wearing of safety glasses
and safety clothing as well as the use of protective hand cream.
Use dust masks or breathing apparatus.
To ensure sufficient protection of health and the environment,only operate the device
in a powder booth or at a spray wall with activated ventilation (exhaust air).
Basic 8000.
2.3 USING IN ACCORDANCE WITH THE INSTRUCTIONS
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
/PERATETHEUNITONLYASANENTIREUNIT
$ONOTDEACTIVATESAFETYEQUIPMENT
5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES
2.4 USE IN AN EXPLOSION HAZARD AREA
2.4.1 USING IN ACCORDANCE WITH THE INSTRUCTIONS
The device is suitable for processing powder-type materials according to the explosion
group categorization.
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OPERATING MANUAL
2.5 SAFETY FEATURES
Plates bearing information for the user have been attached to the work openings of the
powder coating booth.
The plate size corresponds to the standard category Ø 100 mm; 3.94 inches.
The label plates, which must be attached, are shown below:
Basic 8000.
High-voltage!
Forbidden for persons
with a cardiac pacemaker!
Smoking, fi re and open
light prohibited!
Explosive atmosphere!
Forbidden for unauthorized
persons!
Grounding label:
Serves as marker to attach
a grounding disk while
assembling the system.
Wear electrostatically
conductive footwear!
Wear respirator!
Follow the instructions in
the operating manual!
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OPERATING MANUAL
3 WARRANTY AND CONFORMITY DECLARATIONS
3.1 IMPORTANT NOTES ON PRODUCT LIABILITY
As a result of an EC regulation, effective as from January 1, 1990, the manufacturer shall
only be liable for his product if all parts come from him or are approved by him, and if the
devices are properly fitted , operated and maintained.
If other makes of accessory and spare parts are used, the manufacturer‘s liability could be
fully or partially null and void.
The usage of original WAGNER accessories and spare parts guarantees that all safety
regulations are observed.
3.2 WARRANTY CLAIM
This equipment is covered by the following manufacturing warranty.
We will at our discretion repair or replace free of charge all parts which within 24 months
in single-shift, 12 months in 2-shift or 6 months in 3-shift operation from date of receipt by
the Purchaser are found to be wholly or substantially unusable due to causes prior to the
sale, in particular faulty design, defective materials or poor workmanship.
The terms of the warranty are met at our discretion by the repair or replacement of the
unit or parts thereof. The resulting costs, in particular shipping charges, road tolls, labour
and material costs will be borne by us except where these costs are increased due to the
subsequent shipment of the unit to a location other than the address of the purchaser.
This warranty does not cover damage caused by:
Unsuitable or improper use, faulty installation or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute materials and the action of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
This warranty does not cover damage caused by:
Unsuitable or improper use, faulty installation or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute materials and the action of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
Components not manufactured by Wagner are subject to the warranty terms of the
original maker.
The replacement of a part does not extend the warranty period of the unit.
The unit should be inspected immediately upon receipt.
To avoid loss warranty, aniy apparent defect should be notified to us or the dealer in
writing within 14 days from date of sale of the unit.
The right to commission warranty services to a third party is reserved.
Warranty claims are subject to proof of purchase by submitting an invoice or delivery
note. If an inspection finds damage not covered by the present warranty, the repair will be
carried out at the expense of the purchaser.
Note that this warranty does not in any way restrict legally entitled claims or those
contractually agreed to in our general terms and conditions.
Basic 8000.
J.Wagner AG
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OPERATING MANUAL
3.3 CE-CONFORMITY
Herewith we declare that the supplied version of
- Basic 8000 spray wall, Article number 3301920, 3306211
Complies with the following provisons applying to it:
- 2006/42/EG (Machine guideline)
- 94/9 EG (ATEX)
- 2004/108/EG (EMV)
Applied standards, in particular:
- EN 12100-1: 2004-04
- EN 12100-2: 2004-04
- DIN EN ISO 14121: 2007-12
- DIN EN 60079-0: 2004-12
- DIN EN 60079-14: 2009-05
- DIN EN 60439-1: 2005-01
- DIN EN 60204-1: 2009-10
- DIN EN 50050: 2002
- DIN EN 50177: 2010-04
- DIN EN 954-1: 1997-03
- DIN EN 1127-1: 2008-02
- DIN EN 13463-1: 2009-07
- DIN EN 12981:2010-06
- DIN EN ISO 13850: 2008-09
Basic 8000.
Marking:
CE Certificate of Conformity
The certificate is enclosed with this product.The certificate of conformity can be reordered
from your WAGNER representative, quoting the product and serial number.
Part number:
Basic 8000 spray wall 3304086
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ORDER NUMBER DOC 3305595
OPERATING MANUAL
4 GENERELL DESCRIPTION
4.1 DELIVERY SCOPE
Quantity Order No. Description
1 Basic 8000 spray wall
The standard equipment includes:
1 3304086 CE-Declaration of Conformity
1 3305594 Operating manual German
1 also refer to
chapter 1.1
4.2 TECHNICAL DATA
Basic 8000.
Operating manual in the local language
Dimensions:
Filter surface 60 m²; 646 sft
Number of fi lter cartridges 3
Suction performance of the booth 8000 m³/h; 10462 cy
Electrical data:
Input air pressure 220-400 V
Input frequency 50 Hz
Nominal rating of drive motor 6 kW
Pneumatic data:
Input air pressure 0.6-0.8 MPa; 6-8 bar; 97-116 psi
Air consumption 10-25 Nm/h³; 353- 883 cf
Necessary air pressure quality according to ISO 8573-1 class 2
Quality class 3.5.2
Sound pressure level 78 dB (A) without cleaning pulse
Article numbers:
Variant Article No.
Basic 8000 spray wall (left control cabinet): 3301920
Basic 8000 spray wall (right control cabinet): 3306211
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OPERATING MANUAL
4.4 DESIGN AND FUNCTIONAL DESCRIPTION
1
1 Exhaust system
2 Electro switching cabinet
4
2
5
3 Pneumatics distributor
4Defl ector grid
5 Filter cartridges
6 Residual powder dump
Basic 8000.
3
P_00476
6
Characteristics:
● Suitable for coating bulky workpieces.
● Slanted guide sheets direct the airflow.
● Small footprint.
● Can be integrated within a conveyor system.
The Basic 8000 spray wall meets the requirements for electrostatic powder coating. The air
that is suctioned off is fi ltered and can be reintegrated into the ambient air.
Functional principle:
The Basic 8000 spray wall is suitable for continuous operation. The air in the booth is
suctioned off with the over-spray and guided through the defl ector grate 4 to the
fi lters 5. The fi lter elements (cartridges) are cleaned automatically; alternately each fi lter
element is put out of operation and cleaned while the other elements remain in operation.
The settings of the cleaning cycle depend on the type and quantity of the powder to be
separated.
Waste powder gathers on the fl oor 6 and has to be regularly removed with an industrial
vacuum cleaner.
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ORDER NUMBER DOC 3305595
5 ASSEMBLING
WARNING
Incorrect assembly/ installation!
Risk of injury and damage to the equipment.
Installation may only be performed by trained and authorized
persons. We recommend that installation work is carried out by
WAGNER personnel.
SIHI_05007_ENG
The Basic 8000 spray wall is delivered disassembled to the site of installation.
Final assembly is performed on-site.
Basic 8000.
5.1 REQUIREMENTS FOR THE INSTALLATION SITE
Temperature range 0-40°C; 32-104°F
Max. air humidity 75%
Electrical connection 220-380 V/50 Hz
System ground (band or rod grounding) according to VDE 0141 low impedance
with NYAF > 16 mm²
Compressed air connection 0.6-0.8 MPa; 6-8 bar; 97-116 psi
Compressed air quality
according to ISO 8573.1
Quality class 3.5.2
CAUTION
For safe operations, the system requires a high compressed air quality!
Any damage to the system that can be attributed to insuffi cient air quality must be
rectifi ed at the owner‘s expense.
Wagner offers the appropriate maintenance unit. Ask Wagner service for advice.
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OPERATING MANUAL
5.2 SETTING UP THE SYSTEM
WARNING
Parts have high weights and centres of gravity!
Risk of injury and damage to equipment.
Only use appropriate lifting tackle (crane, fork lift) for assembly.
Secure the parts against tipping during transport.
Cordon off assembly area to keep out unauthorised persons.
SIHI_05017_ENG
5.2.1 THE BASIC 8000 SPRAY WALL AS DELIVERED
Basic 8000.
P_00477
E E
E Grounding label:
marks the position to attach a grounding disk.
Consider references in chapter 5.3 “Assembly procedure“!
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OPERATING MANUAL
5.3 ASSEMBLY PROCEDURE
Basic 8000.
A
B
B
C
D
1
2
B1
B1
P_00478
Hint:
On all connections on the booth, the M8 hexagonal screws must
have washers B below the screw head A and washers B plus
spring disks C below the hexagon nut D!
To assure a secure grounding between the elements of each
module, the washer B located in at least two positions of every
module must be replaced by a contact disk B1!
8
P_00479
5
4
3
Y
4/1
6
X
7
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OPERATING MANUAL
Procedure:
1. Install the lower section Y of the suction wall with a crane or forklift.
2. Secure the lower section Y with at least 2 fl oor dowel bolt X to the fl oor.
3. Mount the silencer 1 to the exhaust system 2 and the screw both to the lower section
Y.
4. Insert the threaded bar 4 in the fi lter cartridge 3 and position both below the cartridge
opening.
5. Screw the threaded bar 4 into the cleaning nozzle and tighten it by hand.
6. Hold up the fi lter cartridge 3 and screw the sealing washer and washer 4/1 with the
star knob 4/1 onto the threaded bar 4.
7. Attach the defl ector grate 5 and defl ector 6.
8. Mount the side panels 7.
9. Mount the roof panels 8.
10. Align the spray wall and bolt it to the fl oor.
Basic 8000.
5.4 GROUNDING
The powder coating system must be perfectly grounded for safety reasons.
Wagner recommends the usage of a copper cable of at least 16 mm² with adequate
mechanical strength.
t is important for system security and to achieve an optimum coating, that all system
components such as workpieces, conveyors, control unit, color supply, control unit and
booth or spray wall are perfectly grounded.
The imperfect grounding of a workpiece will result in:
● Dangerous electric charging of the workpiece.
● Very poor wrap-around.
● Uneven coating.
● Backspraying to the spray gun, i.e. contamination.
The prerequisites for perfect grounding and coating are:
● Good grounding of the workpiece to be coated.
● Grounding of the powder coating booth, transport and suspension equipment to
be provided on site, in accordance with the corresponding Operating manuals or the
defi nitions laid down by the manufacturer.
● Regular cleaning of hangers from powder residues.
● A grounding resistance for the workpiece of a maximum of 1 MΩ (mega ohm).
● Grounding cable connected to the controller module or control cabinet.
If hooks or other hanger parts do not have all the paint removed, ignitable sparks
can occur between workpiece and hangers. These sparks can cause strong radio
frequency interferences.
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VERSION 12/2010
OPERATING MANUAL
6 START UP
Incorrect start-up!
Risk of injury and damage to equipment.
SIHI_05011_ENG
ORDER NUMBER DOC 3305595
WARNING
Starting-up may only be performed by trained and authorized
persons. We recommend that commissioning is carried out by
WAGNER personnel.
Basic 8000.
P_00480
7
6
1
3
2
4
5
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OPERATING MANUAL
Procedure of commissioning:
1. Connect the electrical supply 1 to the mains.
2. Connect the pneumatic supply 2 to the compressed air generator.
3. Connect the pneumatic hose of the manual system to nipple 3.
4. Connect the grounding cable of the manual system to the grounding bus 4 and to the
grounding screw of the control unit.
5. Connect the system ground to the ground bus 4.
6. Connect the electrical cable 5 to the manual system.
7. Check the differential pressure monitor 6 and set it if required (normally, the factory
settings of 2.0 kPa; 0.02 bar; 0.29 psi; need not be changed).
8. Check the cleaning system 7 and set if required (normally, the factory settings need
not be changed).
6.1 OPERATION AND DISPLAY ELEMENTS
Basic 8000.
Electro switching cabinet:
2
3
1 Main switch:
Switches the system on and off.
2 Ventilator ON/OFF
Attention:
Switch off the ventilator also via the
1
main switch.
3 Lights up red when the pressure
difference of the fi lter cleaning operation
has become excessive or a malfunction
at the ventilator motor occurs *
(also refer to chapter 8).
* When the set value of 2.0 kPa (kilo Pascal) is exceeded, the display lights up red (item 3
on the electro switching cabinet).
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OPERATING MANUAL
6.2 SWITCHING ON THE SYSTEM
2
Basic 8000.
Procedure:
1. Switch on the compressed air.
2. Switch on the main switch 1.
3. Switch on the ventilator 2.
1
The spray gun is released for coating in the
booth, if all the necessary signals provided by
the customer are present.
CAUTION
If the cleaning operation is not activated, the nominal exhaust output is not reached.
6.3 SWITCHING OFF THE SYSTEM
During every interruption of operation, all powder conveying parts of the entire coating
system should be cleaned of residual powder.
Procedure:
1. Switch off the powder feed and the high voltage for the spray gun and secure them
against being switched on unintentionally.
2. Clean the spray wall.
3. Switch off the main switch.
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OPERATING MANUAL
6.4 PERFORMING A COLOR CHANGE
WARNING
Dust development!
Risk of poisoning.
Danger due to escaping dust, contamination of device and device
components.
During every color change,the suction system of the booth and
the filter cleaning system must remain activated!
SIHI_05015_ENG
In the case of a color change, powder residues must be thoroughly removed from all the
powder-conveying parts throughout the complete coating system.
Basic 8000.
Procedure:
1. Keep the suction system of the booth with the fi lter cleaning system activated.
2. Switch off the powder feed and the high-voltage for the spray gun and secure them
against being switched on unintentionally.
3. Clean the parts of the powder feed system and the interior of the boot.
4. Scrape the color powder from the booth walls with a rubber scraper and remove it
with a suitable industrial vacuum cleaner.
5. For recovery operations, replace the fi lter cartridges (1set of cartridges per color). Store
the cartridges in their packaging.
6. Coating can be continued with the new color powder.
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OPERATING MANUAL
7 CLEANING AND MAINTENANCE
DANGER
Incorrect maintenance/repair!
Danger to life and equipment damage.
Maintenance andrepair work may only becarried out by trained
personnel or by the Wagner Service Team.
Switch the system off before starting work and secure it against
being accidentally turned back on by anyone else (lock the
main switch at the controller).
Insure the proper grounding of all system components.
SIHI_05016_ENG
Basic 8000.
Description Check Remark
Compressed air quality at intervals The compressed air
connection at the control
cabinet must be free of
water, oil and dirt
(also refer to chapter 4.2).
7.1 SETTING THE CLEANING INTERVALS
There is a LOGO-control unit in the control cabinet of the Basic 8000 which controls the
cleaning intervals.
The basic functions are described on the following page.
You will fi nd an exact description of this controller in a separate settings manual
(article number: 3305994).
Normally, there is no need to make any settings at the LOGO controller and such work
should only be done by qualifi ed personnel.
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OPERATING MANUAL
7.1.1 BASIC FUNCTIONS
1 ESC to change to another menu or to
3
2 OK to select the parameters or to
4
5
6
7
2
1
3 Display Menu display
4 Cursor to increase the value
5 Cursor to change to the other
6 Cursor to change to the other
7 Cursor to decrease the value
Basic 8000.
discard the input
close the input
parameters
parameters
P_00461
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OPERATING MANUAL
7.2 CHECK AND MAINTENANCE OF THE COMPRESSED AIR CONTAINER
WARNING
Defective parts!
Risk of injury and damage to the equipment.
Remedy damage immediately and replace defective parts.
SIHI_05018_ENG
The rear of the spray wall:
Basic 8000.
1 2
3
1 Blow-off valve
Open to drain the compressed air container.
2 Pressure regulator with display.
3 Compressed air container for the cleaning system.
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OPERATING MANUAL
The compressed air container is normally maintenance free.
Check the following points regularly to prevent faults:
● Leakage in the inlet or supply lines.
● Leakage at the valve seat or saddle fl ange.
● Tank is fi rmly mount.
● If required, drain condensate (blow-off valve 1).
7.2 DISPOSAL
HINT
Do not dispose of waste electrical equipment with the
household refuse!
In accordance with European Directive 2002/96/EC on the disposal
of waste electrical equipment and its implementation in national
law,this product may not be disposed of with the household refuse,
but must rather be recycled in an environmentally correct manner.
Wagner or one of our dealers will take back your used Wagner waste
electrical or electronic equipment and will dispose of it for you in
an environmentally friendly way. Please contact one of our service
points or one of our representatives or us directly to this purpose.
SIHI_05064_ENG
Basic 8000.
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OPERATING MANUAL
8 ELIMINATION OF FAULTS
Malfunction Cause Remedy
Suction performance is too weak
(safety stop triggers)
Dust is exhausted from the
blower
Excessive noise and/or vibrations
from the housing
No powder feed
● Fuses defective.
● The fi lter cleaning system is not
activated.
● The solenoid valves in the
fi ltering system are defective.
● The cleaning fi lters are clogged.
● The fi lter cartridges are loose or
incorrectly installed.
● The seal of the fi lter cartridge is
defective.
● The fi lter cartridges are
damaged.
● The ventilator bearings are
defective.
● Dust deposits on the ventilator
blades.
● The injector is clogged or worn.
● The powder hose is dirty or
bent.
● The spray guns are clogged.
● Insuffi cient feed or dosage air.
● Replace the fuses.
● Start and shorten the cleaning
intervals if required (interval
program in the control cabinet).
● Replace the solenoid valves.
● Clean or if required replace the
fi lter cartridge.
● Install the fi lter cartridges
correctly.
● Replace the foam rubber gasket.
● Replace the fi lter cartridges.
● Replace the electric motor.
● Clean the ventilator blades.
● Clean the injector and if required
replace worn parts.
● Clean the powder hose and
check the hose for bends.
● Clean the spray guns.
● Check the air supply system.
Basic 8000.
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OPERATING MANUAL
9 SPARE PARTS
9.1 HOW TO ORDER SPARE PARTS?
Always supply the following information to ensure delivery of the right spare part:
Order No., description and quantity
The quantity does not have to be identically to the numbers in the columns “Quantity“ of
the lists. This number merely indicates how many of the respective parts are used in each
module.
The following information is also required to ensure smooth processing of your order:
- Address for the invoice
- Address for delivery
- Name of the person to be contacted in the event of any queries
- Type of delivery required (air freight or mail, sea route or overland route, etc.)
Basic 8000.
Marks in spare parts lists
Note to column “K“ in the following spare parts lists.
U = Wearing parts
Hint: No liability is assumed for wearing parts.
L = Not part of standard equipment, available, however, as additional extra.
WARNING
Incorrect maintenance/ repair!
Risk of injury and damage to equipment.
➞ Repairs and part replacement may only be carried out by
specially trained staff or a WAGNER service center.
➞ Before all work on the unit and in the event of work interrup-
tions:
- Switch off the energy/compressed air supply.
- Ensure that all system components are grounded.
- Secure the control unit against being switched back on without
authorisation.
➞ Observe the operating and service instructions when carrying
out all work.
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OPERATING MANUAL
9.2 SPARE PARTS LIST BASIC 8000 SPRAY WALL
6
4
Basic 8000.
X
5
1
11
89
10
X
7
2
3
P_00482
28
VERSION 12/2010
ORDER NUMBER DOC 3305595
OPERATING MANUAL
Item K Quantity Order No. Description
1 3 3159587 Filter cartridge with sealing washer
2 3 3143547 Threaded bar long
3 3 3143551 Star knob
4 1 3305671 Motor
5 1 3305672 Clockwise rotating impeller
6 1 3145385 Exhaust air muffl er
7 1 3025456 Differential pressure monitor
8 1 3145435 Solenoid valve 2/2 way G1/2“ 24 VDC
9 2 3305061 Coupling socket
10 1 3144945 Defl ector
11 1 3144959 Defl ector grid
Basic 8000.
29
VERSION 12/2010 ORDER NUMBER DOC 3305595
OPERATING MANUAL
9.3 SPARE PARTS LIST PRESSURE TANK
Basic 8000.
6
4
1
5
2
3
P_00483
Item K Quantity Order No. Description
1 3 3306273 Diaphragm
2 3 3306439 Solenoid 230 VAC (up to 09/2007)*
2 3 3306274 Solenoid 24 VDC (from 09/2007)*
3 3 9955654 Valve connector MSSD-C 230 VAC (up to 09/2007)*
3 3 3304504 Valve connector design A 18 mm; 0.71 inches 24 VDC
(from 09/2007)*
4 1 3305056 Pneumatic control unit (complete)
5 1 3060190 Pressure regulator 1/4“ 0.5 - 10 bar; 7.3 - 145.04 psi
6 1 114324 Pressure gauge
* Before ordering spare parts, please check the voltage information on the integrated parts.
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VERSION 12/2010 ORDER NUMBER DOC 3305595
OPERATING MANUAL
9.4 SPARE PARTS LIST AIR DIFFUSER
3
2
Basic 8000.
1
P_00484
Item K Quantity Order No. Description
1 3305064 Air diffuser (complete) 1/2“ quadruple
1 1 3068948 Air diffuser 6704
2 3 3306439 Solenoid 230 VAC (up to 09/2007)*
2 3 3306274 Solenoid 24 VDC (from 09/2007)*
3 1 9955654 Plug
31
VERSION 12/2010 ORDER NUMBER DOC 3305595
OPERATING MANUAL
9.5 CONNECTION SET OF THE MANUAL SYSTEM
1 2
P_00485
Item K Quantity Order No. Description
1 9992200 Plug-in nipple
2 3050061 Hose 8/6
3051199 Cable binders (not shown, are included)
Basic 8000.
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VERSION 12/2010
OPERATING MANUAL
10 ACCESSORIES
Order No. Description
3305529 Basic 8000 fl oor panel, large
3305528 Basic 8000 fl oor panel, small
ORDER NUMBER DOC 3305595
Basic 8000.
33
VERSION 12/2010 ORDER NUMBER DOC 3305595
OPERATING MANUAL
Basic 8000.
Germany
J.WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Phone: +49/ 7544/ 505-0
Fax: +49/ 7544/ 505-200
E-mail: service.standard@wagner-group.com
Belgium
Estee Industries
Leenbeekstraat 9
B- 9770 Kruishoutem
Phone: +32/ 9/ 388 5410
Fax: +32/ 9/ 388 5440
E-mail: info@estee-industries.com
Great Britain
WAGNER Spraytech (UK) Ltd.
The Couch House
2, Main Road
GB- Middleton Cheney OX17 2ND
Phone: +44/ 1295/ 714200
Fax: +44/ 1295/ 710100
E-mail: enquiry@wagnerspraytech.co.uk
Netherlands
WAGNER Systemen Nederland
Proostwetering 105 C
NL- 3543 AC Utrecht
Phone: +31/ 30/ 2410 688
Fax: +31/ 30/ 2410 765
E-mail: info@wagnersystemen.nl
Japan
WAGNER HOSOKAWA Micron Ltd.
No. 9, 1-Chome
Shodai Tajka, Hirakata-Shi
Osaka 673-1132
Phone: +81/ 728/ 566 751
Fax: +81/ 728/ 573 722
E-mail: sempara@kornet.net
Sweden
WAGNER Industrial Solutions Scandinavia
Skolgatan 61
SE - 568 31 SKILLINGARYD
Phone: +46/ 370/ 798 30
Fax: +46/ 370/ 798 48
E-mail: info@wagner-industri.com
China
WAGNER Spraytech Shanghai Co Ltd.
4 th Flr. No. 395 Jiangchanxi Road
Shibei Industrial Zone
Shanghai 200436
Phone: +86/ 2166 5221 858
Fax: +86/ 2166 5298 19
E-mail: wagnersh@public8.sta.net.cn
Switzerland
J.WAGNER AG
Industriestrasse 22
Postfach 663
CH- 9450 Altstätten
Phone: +41/ 71/ 757 2211
Fax: +41/ 71/ 757 2222
E-mail: rep-ch@wagner-group.ch
Denmark
WAGNER Industrial Solution Scandinavia
Viborgvej 100, Skægkær
DK-8600 SILKEBORG
Phone: +45/ 70 200 245
Fax: +45/ 86 856 027
E-mail: info@wagner-industri.com
France
Wagner - Division Solutions Industrielles
Parc Gutenberg - Bâtiment F
8 voie la Cardon
F- 91127 PALAISEAU Cedex
Phone: +33/ 1/ 825/ 011111
Fax: +33/ 1/ 69 19 46 55
E-mail: division.solutionsindustrielles@wagner-france.fr
Italy
WAGNER Itep S.p.A
Via Santa Veccia, 109
I- 22049 Valmadrera - LC
Phone: +39/ 0341/ 212211
Fax: +39/ 0341/ 210200
E-mail: wagnerit@tin.it
Austria
J.WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Phone: +49/ 7544/ 505-0
Fax: +49/ 7544/ 505-200
E-mail: service.standard@wagner-group.com
Spain
WAGNER Spraytech Iberica S.A.
P.O. Boc., 132, Ctra. N- 340, KM 1245,4
E- 08750 Molins de Rei (Barcelona)
Phone: +34/ 93/ 680 0028
Fax: +34/ 93/ 680 0555
E-mail: info@wagnerspain.com
USA
WAGNER Systems Inc.
300 Airport Road, Unit 1
Elgin, IL 60123
Phone: +1/ 630/ 503-2400
Fax: +1/ 630/ 503-2377
E-mail: info@wagnersystemsinc.com
34
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Order No.
Germany
J.WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Phone +49/ (0)7544 / 5050
Fax +49/ (0)7544 / 505200
E-mail: service.standard@wagner-group.com
Switzerland
J.WAGNER AG
Industriestrasse 22
Postfach 663
CH- 9450 Altstätten
Phone +41/ (0)71 / 757 2211
Fax +41/ (0)71 / 757 2222
E-mail: rep-ch@wagner-group.ch
www.wagner-group.com
3305595
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