Translation of the original
Operating manual
Basic 8000
Spray wall
Version 12 / 2010
VERSION 12/2010
ORDER NUMBER DOC 3305595
OPERATING MANUAL
Contents
1 ABOUT THESE INSTRUCTIONS 5
1.1 Languages 5
1.2 Warnings, notes and symbols in these instructions 5
2 GENERAL SAFETY INSTRUCTIONS 6
2.1 Safety instructions for the operator 6
2.1.1 Electrical plant and units 6
2.1.2 Personnel qualifi cations 6
2.1.3 A safe work environment 6
2.2 Safety instructions for staff 7
2.2.1 Safe handling of WAGNER powder spray units 7
2.2.2 Grounding the unit 7
2.2.3 Material hoses 7
2.2.4 Cleaning 8
2.2.5 Handling powder paints 8
2.3 Using in accordance with the instructions 8
2.4 Use in an explosion hazard area 8
2.4.1 Using in accordance with the instructions 8
2.5 Safety features 9
Basic 8000.
3 WARRANTY AND CONFORMITY DECLARATIONS 10
3.1 Important notes on product liability 10
3.2 Warranty claim 10
3.3 CE-conformity 11
4 GENERELL DESCRIPTION 12
4.1 Delivery scope 12
4.2 Technical data 12
4.4 Design and functional description 13
5 ASSEMBLING 14
5.1 Requirements for the installation site 14
5.2 Setting up the system 15
5.2.1 The Basic 8000 spray wall as delivered 15
5.3 Assembly procedure 16
5.4 Grounding 17
6 START UP 18
6.1 Operation and display elements 19
6.2 Switching on the system 20
6.3 Switching off the system 20
6.4 Performing a color change 21
7 CLEANING AND MAINTENANCE 22
7.1 Setting the cleaning intervals 22
7.1.1 Basic functions 23
7.2 Check and maintenance of the compressed air container 24
7.2 Disposal 25
8 ELIMINATION OF FAULTS 26
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OPERATING MANUAL
ORDER NUMBER DOC 3305595
Contents
9 SPARE PARTS 27
9.1 How to order spare parts? 27
9.2 Spare parts list Basic 8000 spray wall 28
9.3 Spare parts list pressure tank 30
9.4 Spare parts list air diffuser 31
9.5 Connection set of the manual system 32
10 ACCESSORIES 33
Basic 8000.
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VERSION 12/2010 ORDER NUMBER DOC 3305595
OPERATING MANUAL
1 ABOUT THESE INSTRUCTIONS
This operating manual contains information on the operation, repair and maintenance of
the unit.
Always observe these instructions when operating the unit.
This equipment can be dangerous if it is not operated in accordance with this manual.
Compliance with these instructions constitutes an integral component of the warranty
agreement.
1.1 LANGUAGES
The operating manual is available in the following languages:
Language: Order No. Language: Order No.
3305594 3305595
German English
3305596 ---
French Dutch
3305597 3311304
Italian Spanish
2306595
Slovak
Basic 8000.
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual point out particular dangers to users and equipment
and state measures for avoiding the hazard.
These warning instructions fall into the following categories:
Danger - imminent danger.Non-observance will result
in death, serious injury and serious material damage.
Warning - possible danger.Non-observance can result
in death, serious injury and serious material damage.
Caution - a possibly hazardous situation.
Non-observance can result in minor injury.
Caution - a possibly hazardous situation.
Non-observance can cause material damage.
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions.
The signal word points out the hazard level.
SIHI_0100_GB
SIHI_0103_GB
SIHI_0101_GB
SIHI_0102_GB
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions. The signal word
points out the hazard level.
The measures for preventing the hazard and its consequences.
The measures for preventing the hazard and its consequences.
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions.
The signal word points out the hazard level.
The measures for preventing the hazard and its consequences.
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions.
The signal word points out the hazard level.
The measures for preventing the hazard and its consequences.
CAUTION
DANGER
WARNING
CAUTION
Note - provide information on particular characteristics and how to proceed.
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ORDER NUMBER DOC 3305595
OPERATING MANUAL
2 GENERAL SAFETY INSTRUCTIONS
2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
Keep these operating instructions to hand near the unit at all times.
Always follow local regulations concerning occupational safety and accident prevention.
2.1.1 ELECTRICAL PLANT AND UNITS
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient influences.
May only be maintained by skilled electricians.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be put out of operation if they pose a hazard.
Must be de-energized before work is commenced on active parts.
Secure the control unit against being switched back on without authorisation. Inform
staff about planned work.
Observe electrical safety regulations.
Basic 8000.
2.1.2 PERSONNEL QUALIFICATIONS
%NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
2.1.3 A SAFE WORK ENVIRONMENT
ª Ensure that the floor of the working area is anti-static (measurement in accordance
with EN 1081).
ª Ensure that all persons within the working area wear anti-static shoes.
ª Ensure that gloves that are being worn, are made of conductive material.
ª The powder release must be electronically interlocked with the powder spray system
exhaust equipment.
ª Excess coating material (overspray) must be collected up safely.
ª Ensure that there are no ignition sources such as naked flame, glowing wires or hot
surfaces in the vicinity. Do not smoke.
ª Maintain sufficient quantities of suitable fire extinguishers and ensure that they are
serviceable.
ª The operating company must ensure that an average concentration of powder paint
in the air does not exceed 50% of the lower explosion limit (LEL = max. permitted
concentration of powder to air). If no reliable LEL value is available, the average
concentration may not exceed 10g/m³.
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OPERATING MANUAL
2.2 SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in these instructions, particularly the general safety
instructions and the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
Under no circumstances should persons with pacemakers be in the area where the
high-voltage field between the spray gun and the workpiece to be coated builds up!
2.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY UNITS
Never point the powder spray gun at people.
Before all work on the unit,in the event of work interruptions and functional faults:
– Switch off the energy/compressed air supply.
– Secure the powder spray gun against actuation.
– Relieve the pressure from the powder spray gun and unit.
– By functional faults: Identify and correct the problem, proceed as described in chap.
“Trouble shooting“.
Basic 8000.
2.2.2 GROUNDING THE UNIT
The electrostatic charge may, in certain cases, give rise to electrostatic charges on the
device.These can involve with unloading transmitting or flame formation.
ª Ensure that the device is grounded before each coating process.
ª Earth the workpieces being painted.
ª Ensure that all persons inside the working area are earthed, e.g. that they are wearing
antistatic shoes.
ª Grounding cables must be checked regularly to ensure that they are serviceable
(see EN 60204).
2.2.3 MATERIAL HOSES
➞ Only use original Wagner powder hose.
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OPERATING MANUAL
2.2.4 CLEANING
De-energize the unit electrically.
Disconnect the pneumatic supply line.
Relieve the pressure from the unit.
Secure the control unit against being switched back on without authorisation.
Only mobile industrial vacuum cleaners of design 1 (see EN 60335-2) may be used for
getting rid of dust build-ups.
2.2.5 HANDLING POWDER PAINTS
Take note of the processing regulations laid down by the manufacturer of the powder
paint being used, when preparing or processing the powder.
Take note of the manufacturer’s advice and the relevant environmental protection
regulations when disposing of powder paints.
Implement the prescribed safety measures, in particular the wearing of safety glasses
and safety clothing as well as the use of protective hand cream.
Use dust masks or breathing apparatus.
To ensure sufficient protection of health and the environment,only operate the device
in a powder booth or at a spray wall with activated ventilation (exhaust air).
Basic 8000.
2.3 USING IN ACCORDANCE WITH THE INSTRUCTIONS
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
/PERATETHEUNITONLYASANENTIREUNIT
$ONOTDEACTIVATESAFETYEQUIPMENT
5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES
2.4 USE IN AN EXPLOSION HAZARD AREA
2.4.1 USING IN ACCORDANCE WITH THE INSTRUCTIONS
The device is suitable for processing powder-type materials according to the explosion
group categorization.
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OPERATING MANUAL
2.5 SAFETY FEATURES
Plates bearing information for the user have been attached to the work openings of the
powder coating booth.
The plate size corresponds to the standard category Ø 100 mm; 3.94 inches.
The label plates, which must be attached, are shown below:
Basic 8000.
High-voltage!
Forbidden for persons
with a cardiac pacemaker!
Smoking, fi re and open
light prohibited!
Explosive atmosphere!
Forbidden for unauthorized
persons!
Grounding label:
Serves as marker to attach
a grounding disk while
assembling the system.
Wear electrostatically
conductive footwear!
Wear respirator!
Follow the instructions in
the operating manual!
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ORDER NUMBER DOC 3305595
OPERATING MANUAL
3 WARRANTY AND CONFORMITY DECLARATIONS
3.1 IMPORTANT NOTES ON PRODUCT LIABILITY
As a result of an EC regulation, effective as from January 1, 1990, the manufacturer shall
only be liable for his product if all parts come from him or are approved by him, and if the
devices are properly fitted , operated and maintained.
If other makes of accessory and spare parts are used, the manufacturer‘s liability could be
fully or partially null and void.
The usage of original WAGNER accessories and spare parts guarantees that all safety
regulations are observed.
3.2 WARRANTY CLAIM
This equipment is covered by the following manufacturing warranty.
We will at our discretion repair or replace free of charge all parts which within 24 months
in single-shift, 12 months in 2-shift or 6 months in 3-shift operation from date of receipt by
the Purchaser are found to be wholly or substantially unusable due to causes prior to the
sale, in particular faulty design, defective materials or poor workmanship.
The terms of the warranty are met at our discretion by the repair or replacement of the
unit or parts thereof. The resulting costs, in particular shipping charges, road tolls, labour
and material costs will be borne by us except where these costs are increased due to the
subsequent shipment of the unit to a location other than the address of the purchaser.
This warranty does not cover damage caused by:
Unsuitable or improper use, faulty installation or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute materials and the action of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
This warranty does not cover damage caused by:
Unsuitable or improper use, faulty installation or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute materials and the action of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
Components not manufactured by Wagner are subject to the warranty terms of the
original maker.
The replacement of a part does not extend the warranty period of the unit.
The unit should be inspected immediately upon receipt.
To avoid loss warranty, aniy apparent defect should be notified to us or the dealer in
writing within 14 days from date of sale of the unit.
The right to commission warranty services to a third party is reserved.
Warranty claims are subject to proof of purchase by submitting an invoice or delivery
note. If an inspection finds damage not covered by the present warranty, the repair will be
carried out at the expense of the purchaser.
Note that this warranty does not in any way restrict legally entitled claims or those
contractually agreed to in our general terms and conditions.
Basic 8000.
J.Wagner AG
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VERSION 12/2010 ORDER NUMBER DOC 3305595
OPERATING MANUAL
3.3 CE-CONFORMITY
Herewith we declare that the supplied version of
- Basic 8000 spray wall, Article number 3301920, 3306211
Complies with the following provisons applying to it:
- 2006/42/EG (Machine guideline)
- 94/9 EG (ATEX)
- 2004/108/EG (EMV)
Applied standards, in particular:
- EN 12100-1: 2004-04
- EN 12100-2: 2004-04
- DIN EN ISO 14121: 2007-12
- DIN EN 60079-0: 2004-12
- DIN EN 60079-14: 2009-05
- DIN EN 60439-1: 2005-01
- DIN EN 60204-1: 2009-10
- DIN EN 50050: 2002
- DIN EN 50177: 2010-04
- DIN EN 954-1: 1997-03
- DIN EN 1127-1: 2008-02
- DIN EN 13463-1: 2009-07
- DIN EN 12981:2010-06
- DIN EN ISO 13850: 2008-09
Basic 8000.
Marking:
CE Certificate of Conformity
The certificate is enclosed with this product.The certificate of conformity can be reordered
from your WAGNER representative, quoting the product and serial number.
Part number:
Basic 8000 spray wall 3304086
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