Vollrath CC404A-Water Cooled User Manual
Model CC101, CC202, CC303, CC404
OWNERS MANUAL
Manual No. 513642 Rev.2
Owner’s Manual
For CC Series
Continuous Flow Machines
This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifi cations are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or provide new parts for machines built prior to date of change.
DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact the company at the following location:
STOELTING Ph: 800-558-5807
502 Hwy. 67
Kiel, WI 53042 Fax: 920-894-7029
© 2012 Stoelting, LLC, All Rights Reserved
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specifi c safety information, the following safety defi ni-
tions are provided to assist the reader.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious personal injury. The message that follows the symbol
contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equipment/property damage.
NOTICE
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety or personnel or equipment/property.
TABLE OF
CONTENTS
Section Description Page
1 Description and Specifi cations
1.1 Description ..................................................................................................1
1.2 Specifi cations .............................................................................................2
1.3 International Electrical Specifi cations .........................................................5
2 Installation Instructions
2.1 Safety Precautions .....................................................................................7
2.2 Receiving the Custard Machine ..................................................................7
2.3 Machine Installation ....................................................................................7
A. Running Line Sets ................................................................................................7
B. Running Electrical Connections ...........................................................................8
C. Plumbing Connections .........................................................................................8
D. Receiving and Installing Remote Condensing Units ............................................9
E. Setting in Place and Making Machine Connections .............................................9
F. Running Product and Setting Pressures ..............................................................10
3 Initial Set-Up and Operation
3.1 Operator’s Safety Precautions ....................................................................13
3.2 Operating Controls and Indicators ..............................................................13
3.3 Sanitizing ....................................................................................................15
3.4 Freeze Down and Operation ......................................................................15
3.5 Mix Information ...........................................................................................16
3.6 Removing Mix from Machine ......................................................................16
3.7 Cleaning the Machine .................................................................................16
3.8 Disassembly of Machine Parts ...................................................................17
3.9 Cleaning the Machine Parts .......................................................................17
3.10 Assembly of Machine .................................................................................17
3.11 Routine Cleaning ........................................................................................18
3.12 Preventative Maintenance ..........................................................................18
3.13 Extended Storage .......................................................................................20
4 Troubleshooting
4.1 Error Codes ................................................................................................21
4.2 Troubleshooting Error Codes ......................................................................21
4.3 Troubleshooting Tables ...............................................................................23
5 Replacement Parts
5.1 Decals and Lubrication ...............................................................................25
5.2 Auger Shaft and Faceplate Parts ...............................................................26
5.3 Hopper Parts ..............................................................................................27
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1 DESCRIPTION
The CC series machines are continuous fl ow custard ma-
chines. They are equipped with fully automatic controls
to provide a uniform product and feature Quick-Freeze
technology. This manual is designed to assist qualifi ed
service personnel and operators in the installation, operation and maintenance of the CC series frozen custard
machines.
NOTE
Product breakdown could happen quicker if product
is stored in the freezing cylinders for more than one
hour. After a batch is made, close the fl ow control
and empty the contents of the freezing cylinder.
Figure 1-1 Model CC303
Figure 1-2 Model CC303 Dimensions
Owner’s Manual #513642 1 CC Model Machines
1.2 SPECIFICATIONS
Dimensions
width
height
depth
Weight
Electrical
circuit ampacity
(per barrel)
overcurrent protection
device (per barrel)
Hopper Condensing
Unit
Drive Motor Two - 3 hp
Cooling
CC202A Air Cooled Remote CC202A Water Cooled
Machine with crate Machine with crate
25-1/2’’ (64,8 cm) 44-1/2’’ (113,0 cm) 25-1/2’’ (64,8 cm) 44-1/2’’ (113,0 cm)
61-7/8’’ (157,2 cm) 67’’ (170,2 cm) 61-7/8’’ (157,2 cm) 67’’ (170,2 cm)
47-1/8’’ (119,7 cm) 60’’ (152,4 cm) 47-1/8’’ (119,7 cm) 60’’ (152,4 cm)
632 lbs (286,6 kg) 707 lbs (320,6 kg) 930 lbs (421,8 kg) 1005 lbs (455,8 kg)
1 Phase, 208-240
VAC, 60Hz
12A minimum 9A minimum 29A minimum 19A minimum
25A maximum 15A maximum 50A maximum 30A maximum
Air cooled units require one remote
condensing unit (with compressor) per
barrel. Condensing units #285092 and
#285093 ship from the factory with 20 lbs
of R-404A for up to a 50’ line set. Add 1
lb of refrigerant for every 10’ increase to
the line set. Line set max 100’. (Remote
condensers CU-0010 and CU-0020 do
not ship charged and require 24 lbs of
3 Phase, 208-240
NEMA5-15P power cord provided
R-404A)
1 Phase, 208-240
VAC, 60Hz
VAC, 60Hz
1 Phase, 115 VAC, 60Hz
Water cooled units are self contained and
require a Standard Hose Adapter water
fi tting and a 1/2” OD drain fi tting for each
barrel. They are charged with R-404A.
Maximum water pressure of 130 psi
Minimum water fl ow rate of 3 GPM
3 Phase, 208-240
VAC, 60Hz
Ideal EWT of 60°-80°F
Hopper Volume Two - 8.8 gallon (33,32 liters)
CC303A Air Cooled Remote CC303A Water Cooled
Dimensions
width
height
depth
Weight
Electrical
circuit ampacity
(per barrel)
overcurrent protection
device (per barrel)
Hopper Condensing
Unit
Drive Motor Three - 3 hp
Cooling
Hopper Volume Three - 8.8 gallon (33,32 liters)
Machine with crate Machine with crate
32-1/2’’ (82,6 cm) 44-1/2’’ (113,0 cm) 32-1/2’’ (82,6 cm) 44-1/2’’ (113,0 cm)
61-7/8’’ (157,2 cm) 67’’ (170,2 cm) 61-7/8’’ (157,2 cm) 67’’ (170,2 cm)
47-1/8’’ (119,7 cm) 60’’ (152,4 cm) 47-1/8’’ (119,7 cm) 60’’ (152,4 cm)
895 lbs (405,9 kg) 970 lbs (439,9 kg) 1345 lbs (610,0 kg) 1420 lbs (644,1 kg)
1 Phase, 208-240
VAC, 60Hz
12A minimum 9A minimum 29A minimum 19A minimum
25A maximum 15A maximum 50A maximum 30A maximum
3 Phase, 208-240
VAC, 60Hz
1 Phase, 208-240
VAC, 60Hz
1 Phase, 115 VAC, 60Hz
NEMA5-15P power cord provided
Air cooled units require one remote
condensing unit (with compressor) per
barrel. Condensing units #285092 and
#285093 ship from the factory with 20 lbs
of R-404A for up to a 50’ line set. Add 1
lb of refrigerant for every 10’ increase to
the line set. Line set max 100’. (Remote
condensers CU-0010 and CU-0020 do
not ship charged and require 24 lbs of
R-404A)
Water cooled units are self contained and
require a Standard Hose Adapter water
fi tting and a 1/2” OD drain fi tting for each
barrel. They are charged with R-404A.
Maximum water pressure of 130 psi
Minimum water fl ow rate of 3 GPM
3 Phase, 208-240
VAC, 60Hz
Ideal EWT of 60°-80°F
Owner’s Manual #513642 2 CC Model Machines
CC404A
Dimensions Machine with crate
width 42-1/2’’ (108,0 cm) 50’’ (127,0 cm)
height 61-7/8’’ (157,2 cm) 67’’ (170,2 cm)
depth 47-1/8’’ (119,7 cm) 60’’ (152,4 cm)
Weight 1135 lbs (514,8 kg) 1210 lbs (548,8 kg)
Electrical 3 Phase, 208-240 VAC, 60Hz
circuit ampacity
(per barrel)
overcurrent protection
device (per barrel)
Hopper Condensing
Unit
NEMA5-15P power cord provided
Drive Motor Four - 3 hp
Air cooled units require one remote
condensing unit (with compressor) per
barrel. Condensing units #285092 and
#285093 ship from the factory with 20 lbs
Cooling
of R-404A for up to a 50’ line set. Add 1
lb of refrigerant for every 10’ increase to
the line set. Line set max 100’. (Remote
condensers CU-0010 and CU-0020 do
not ship charged and require 24 lbs of
R-404A)
Hopper Volume Four - 8.8 gallon (33,32 liters)
9A minimum
15A maximum
1 Phase, 115 VAC, 60Hz
Water cooled units are self contained and
require a Standard Hose Adapter water
fi tting and a 1/2” OD drain fi tting for each
barrel. They are charged with R-404A.
Maximum water pressure of 130 psi
Minimum water fl ow rate of 3 GPM
Ideal EWT of 60°-80°F
Remote Condensing Unit (1 per barrel)
Dimensions Condenser
width 37-3/4’’ (95,9 cm)
height 17-1/4’’ (43,7 cm)
depth 28-1/4’’ (71,7 cm)
Weight 222 lbs (100,7 kg)
Electrical
circuit ampacity
overcurrent protection
device
Refrigerant R-404A
Charge 20 lbs. (Charged at Factory)
Refrigerated Line
Sizes
1 Phase, 208-230 VAC, 60Hz 3 Phase, 208-230 VAC, 60Hz
20A minimum 15A minimum
25A maximum 20A maximum
Liquid Line - 3/8”
Suction Line - 7/8”
Owner’s Manual #513642 3 CC Model Machines
Figure 1-4 Model CC202 Dimensions
Figure 1-5 Model CC404 Dimensions
Owner’s Manual #513642 4 CC Model Machines
1.3 INTERNATIONAL ELECTRICAL SPECIFICATIONS
The table below shows the electrical requirements per barrel. Refer to the tables in Section 1.2 for the remainder of
the specifi cations. There is a separate electrical circuit for each barrel.
Air Cooled Remote Water Cooled
Electrical
circuit ampacity
(per barrel)
overcurrent protection
device (per barrel)
1 Phase, 200-220
VAC, 50Hz
12A minimum 6A minimum 32A minimum 12A minimum
25A maximum 10A maximum 50A maximum 20A maximum
Hopper Condensing
Unit
Drive Motor Three - 2 hp
* The 380-415 VAC supply requires a neutral. The power supply must be 5 wire for proper operation.
3 Phase, 380-415*
VAC, 50Hz
1 Phase, 200-220
VAC, 50Hz
1 Phase, 200-240 VAC, 50Hz
Requires a 15amp power cord
3 Phase, 380-415*
VAC, 50Hz
Remote Condensing Unit (1 per barrel)
Electrical
circuit ampacity
overcurrent protection
device
Refrigerant R-404A
Charge 20 lbs. (Charged at Factory)
1 Phase, 200-220 VAC, 50Hz 3 Phase, 380-415 VAC, 50Hz
20A minimum 15A minimum
25A maximum 20A maximum
Owner’s Manual #513642 5 CC Model Machines
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