Vollrath Cayenne Heavy-Duty Charbroilers User Manual

ENGLISH

Operator’s Manual

HEAVY DUTY CAYENNE® GAS CHAR BROILER

Item Model Description BTU/hr Gas Type

924CG CBL2024 Gas Char Broiler Radiant/Lava 24” 80,000 Natural Gas or Propane*
936CG CBL2036 Gas Char Broiler Radiant/Lava 36” 120,000 Natural Gas or Propane*
948CG CBL2048 Gas Char Broiler Radiant/Lava 48” 160,000 Natural Gas or Propane*
960CG CBL2060 Gas Char Broiler Radiant/Lava 60” 200,000 Natural Gas or Propane*
972CG CBL2072 Gas Char Broiler Radiant/Lava 72” 240,000 Natural Gas or Propane*

*Shipped setup for Natural Gas and includes a kit for conversion to Propane Gas

Conforms to ANSI
Z83.11b -2009
Certified to CSA
STD 1.8b - 2009

Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating
and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this
packaging to ship the equipment if repairs are needed.

Conforms to
NSF Std. 4

Item No. 2350069-1 en Rev 06/14

Safety PrecautionS

To ensure safe operation, read the following statements and
understand their meaning. Please read carefully.

WARNING

Warning is used to indicate the presence of a hazard that can cause
severe personal injury, death, or substantial property damage if the

warning is ignored.

CAUTION

Caution is used to indicate the presence of a hazard that will or can
cause minor personal injury or property damage if the caution is
ignored.

NOTE

Note is used to notify people of installation, operation, or
maintenance information that is important but not hazard-related.

For Your Safety!

These precautions should be followed at all times. Failure to follow
these precautions could result in injury to yourself and others.

function and PurPoSe

This equipment is intended to be used for grilling foods in commercial
foodservice operations only. It is not intended for household, industrial or
laboratory use.

FOR YOUR SAFETY

Do not store or use gasoline or other ammable vapors
or liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury
or death. Read the installation, operating and
maintenance instructions thoroughly before installing
or servicing this equipment.

WARNING

FIRE, INJURY or DEATH HAZARD

Have this equipment installed by a qualied installer in
accordance with all federal, state and local codes. Failure to
install this equipment properly can result in injury or death.

WARNING

FIRE, INJURY or DEATH HAZARD

This appliance must be installed and adjusted by a qualied
technician in accordance with all federal, state and local
codes. Failure to install, adjust or maintain this equipment
properly can result in property damage, injury or death.

ENGLISH

unPacking the equiPment

When no longer needed, dispose of all packaging and materials in an
environmentally responsible manner.

1. Remove all packing material and tape, as well as any protective plastic
from the equipment.

2. Use caution and assistance from others in lifting and moving this
equipment.

3. Clean any glue residue left over from the plastic or tape.

4. Place the equipment in the desired position and height.

5. Install the four (4) legs (A) and feet (B) onto the equipment. See Figure 1.

6. Before using this equipment it must be cleaned and dried thoroughly.

initial SetuP

NOTE: It is vital that the purchaser of this equipment post in a prominent
location instructions to be followed in the event that the user smells gas.
This information shall be obtained by consulting the local gas supplier. The
purchaser of this equipment must post in a prominent location

WARNING

Read and understand all instructions and
warnings before using this equipment. Retain this
manual for future reference.

WARNING

FIRE HAZARD

Do not install or use without 4” legs. Use of this equipment
without legs can cause the appliance to overheat and cause
a re.

WARNING

FIRE, INJURY or DEATH HAZARD

This appliance is for use in non-combustible locations only.

WARNING

FIRE and INJURY OR DEATH HAZARD

Injuries or death can occur if this equipment is not used
properly. To reduce risk of injury or death:



Keep the appliance area free and clear from combustibles



Do not obstruct the ow of combustion and ventilation air



Do not spray controls or the outside of the appliance with liquids
or cleaning agents



Let hot appliance cool before cleaning or moving



The appliance should only be used in a at, level position



Do not operate unattended

2

OperatOr’s Manual

The installation of this appliance must conform with local codes, or
in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA
B149.1, as applicable.

 The appliance and its individual shutoff valve must be disconnected from

the gas supply piping system during any pressure testing of that system
at test pressures in excess of ½ psi (3.5 kPa).

 The appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing
of the gas supply piping system at test pressures equal to or less than
½ psi (3.5 kPa).

Clearance and positioning around the appliance: This appliance

must be installed adjacent to non-combustible surfaces only with a minimum
spacing of 6” from all sides. This appliance must be a minimum distance of
6” from another appliance. The appliance must have the supplied 4” legs
installed and be placed on a non-combustible surface.

Air supply and ventilation: The area in front and around the appliances

must be kept clear to avoid any obstruction of the ow of combustion and

ventilation air. Adequate clearance must be maintained at all times in front of
and at the sides of the appliance for servicing and proper ventilation.

Pressure regulator: All commercial cooking equipment must have

a pressure regulator on the incoming service line for safe and efcient

operation. The regulator provided for this appliance is adaptable for both
Natural gas and LP gas. A conversion kit with separate instructions is
included explaining this procedure in detail.

Regulator information: ¾” NPT inlet and outlet; factory adjusted for 5” WC

Natural Gas standard and may be converted by qualied personnel to be

used for Propane at 10” WC.

Gas piping : Gas piping shall be of such size and so installed as to provide

a supply of gas sufcient to meet the full gas input of the appliance. If the

appliance is to be connected to existing piping, it shall be checked to determine
if it has adequate capacity. Joint compound (pipe dope) shall be used sparingly
and only on the male threads of the pipe joints. Such compounds must be
resistant to the action of LP gases.

Any loose dirt or metal particles, which are allowed to enter the gas lines
on this appliance, will damage the valve and affect its operation. When

installing this appliance, all pipe and ttings must be free from any internal

contaminates. It is recommended that a “drip leg” be installed in-line
before the regulator.

Manual shut off valve: A manual shut off valve should be installed

upstream from the manifold, within 4 ft. (1.2 m) of the appliance and in a
position where it can be reached in the event of an emergency.

Checking for gas leaks: Using a gas leak detector or a soapy water

solution is recommended for locating gas leaks. Matches, candle ame or

other sources of ignition shall not be used for this purpose. Check entire piping
system for leaks.

Exhaust canopy: Cooking appliances inherently create a good deal of heat

and smoke and should be installed under an efcient exhaust hood with ame
proof lters. A vertical distance of not less than 4 ft. (1.2m) shall be provided
between the top of the appliance and lters or any other combustible material.

FIRE DEATH HAZARD

If you smell gas follow the instructions provided by the gas
supplier.

Do not touch any electrical switch; do not try to light the
burner; do not use a telephone within close proximity.

CAUTION

WARNING

ENGLISH

Lighting the pilot: The manifold units are equipped with standing pilots, and

Connection
diagram

Prior to connecting the regulator, check the incoming line pressure. The
regulator can only withstand a maximum pressure of ½ PSI (14” WC). If
the line pressure is beyond this limit, a step down regulator before the
regulator provided will be required. The arrow forged into the bottom of the

regulator body shows gas ow direction, and should point downstream to the

appliance.

Gas conversion: Conversion from Natural Gas to Liquid Propane (LP)or

vice versa may only be performed by a qualied technician or service agent.
In the case of troubleshooting, ensure that the correct orice sizes of the

spuds have been provided.

Natural Gas Orice #46

LP Gas Orice #40

NOTE: The orice size is marked on the spud.
Gas connection: The appliance comes tted with a ¾” N.P.T male adapter

for connection to the pressure regulator.

Maintenace: A qualied service company should check the unit for safe and
efcient operation on an annual basis. Contact the factory representative or

local service company to perform maintenance and repairs.

each should be lit immediately after the gas is supplied to the appliance.

1. Before attempting to light pilots, turn off the main gas valve to the appliance
and wait 5 minutes to clear the gas.

2. Turn off all gas control knobs (E). See Figure 1.

3. Turn on control valve and light all pilots.

4. The pilot burner must be lit at the end of the tube. Hold an ignition source
through the pilot light hole (D) in the front panel at the pilot tube. When the

ame is established remove ignition source.

5. To shut down the appliance turn off the main gas valve to the appliance.

NOTE: Smoke appearing on initial use of the appliance is normal. This is as a

result of the rust preventative coating burning off. Allow the appliance to ‘burn

in’ for at least 15 minutes before the rst use.

Pilot ame regulation: The pilot ame on the appliance has been factory

adjusted. When adjustment is necessary, adjust the pilot ames as small as

possible, but high enough to light the burner immediately when burner valve

is turned to the ‘High’ setting. Access to the pilot ame adjustment screw is

obtained by removing the front panel.

Burner adjustment: Remove the front panel to gain access. Turn burner

valve knob to ‘High’ position. Slowly decrease mixing ring aperture to give a

soft blue ame having luminous tips, then slowly increase opening to a point
where the yellow tips disappear and a hard blue ame is obtained.

OperatOr’s Manual

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