Vollrath Cayenne Gas Flat Top Griddles User Manual

ENGLISH

Operator’s Manual

MEDIUM DUTY CAYENNE® GAS FLAT TOP GRIDDLE

Item Model Description BTU/hr Gas Type Control Type

40718 FTG9012 Gas Flat Top Griddle 12” 28,000 Natural Gas or Propane* Manual
40719 FTG9016 Gas Flat Top Griddle 18” 28,000 Natural Gas or Propane* Manual
40720 FTG9024 Gas Flat Top Griddle 24” 56,000 Natural Gas or Propane* Manual
40721 FTG9036 Gas Flat Top Griddle 36” 84,000 Natural Gas or Propane* Manual
40839 FTG9048 Gas Flat Top Griddle 48” 112,000 Natural Gas or Propane* Manual
40840 FTG9060 Gas Flat Top Griddle 60” 140,000 Natural Gas or Propane* Manual
40722 FTA1024 Gas Flat Top Griddle 24” 56,000 Natural Gas or Propane* Thermostatic
40723 FTA1036 Gas Flat Top Griddle 36” 84,000 Natural Gas or Propane* Thermostatic

*Shipped setup for Natural Gas and includes a kit for conversion to Propane Gas

Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating
and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this
packaging to ship the equipment if repairs are needed.

Item No. 2350101-1 en Rev 07/14

Safety PrecautionS

To ensure safe operation, read the following statements and
understand their meaning. Please read carefully.

WARNING

Warning is used to indicate the presence of a hazard that can cause
severe personal injury, death, or substantial property damage if the

warning is ignored.

CAUTION

Caution is used to indicate the presence of a hazard that will or can
cause minor personal injury or property damage if the caution is
ignored.

NOTE

Note is used to notify people of installation, operation, or
maintenance information that is important but not hazard-related.

For Your Safety!

These precautions should be followed at all times. Failure to follow
these precautions could result in injury to yourself and others.

function and PurPoSe

This equipment is intended to be used for grilling foods in commercial
foodservice operations only. It is not intended for household, industrial or
laboratory use.

unPacking the equiPment

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When no longer needed, dispose of all packaging and materials in an
environmentally responsible manner.

1. Remove all packing material and tape, as well as any protective plastic
from the equipment.

2. Use caution and assistance from others in lifting and moving this
equipment.

3. Clean any glue residue left over from the plastic or tape.

4. Place the equipment in the desired position and height.

5. Install the four (4) legs (A) and feet (B) onto the equipment. See Figure 1.

6. Before using this equipment it must be cleaned and dried thoroughly.

initial SetuP

FOR YOUR SAFETY

Do not store or use gasoline or other ammable vapors or
liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.

WARNING

FIRE, INJURY or DEATH HAZARD

Have this equipment installed by a qualied installer in
accordance with all federal, state and local codes. Failure to
install this equipment properly can result in injury or death.

WARNING

FIRE, INJURY or DEATH HAZARD

This appliance must be installed and adjusted by a qualied
technician in accordance with all federal, state and local
codes. Failure to install, adjust or maintain this equipment
properly can result in property damage, injury or death.

WARNING

FIRE HAZARD

Do not install or use without 4” legs. Use of this equipment
without legs can cause the appliance to overheat and cause
a re.

WARNING

FIRE, INJURY or DEATH HAZARD

This appliance is for use in non-combustible locations only.

2

NOTE: It is vital that the purchaser of this equipment post in a prominent
location instructions to be followed in the event that the user smells gas.
This information shall be obtained by consulting the local gas supplier. The
purchaser of this equipment must post in a prominent location

OperatOr’s Manual

WARNING

FIRE and INJURY OR DEATH HAZARD

Injuries or death can occur if this equipment is not used
properly. To reduce risk of injury or death:



Keep the appliance area free and clear from combustibles



Do not obstruct the ow of combustion and ventilation air



Do not spray controls or the outside of the appliance with liquids
or cleaning agents



Let hot appliance cool before cleaning or moving



The appliance should only be used in a at, level position



Do not operate unattended

The installation of this appliance must conform with local codes, or
in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA
B149.1, as applicable.

 The appliance and its individual shutoff valve must be disconnected from

the gas supply piping system during any pressure testing of that system
at test pressures in excess of ½ psi (3.5 kPa).

 The appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing
of the gas supply piping system at test pressures equal to or less than
½ psi (3.5 kPa).

Clearance and positioning around the appliance: This appliance

must be installed adjacent to non-combustible surfaces only with a minimum
spacing of 6” from all sides. This appliance must be a minimum distance of
6” from another appliance. The appliance must have the supplied 4” legs
installed and be placed on a non-combustible surface.

Air supply and ventilation: The area in front and around the appliances

must be kept clear to avoid any obstruction of the ow of combustion and

ventilation air. Adequate clearance must be maintained at all times in front of
and at the sides of the appliance for servicing and proper ventilation.

Pressure regulator: All commercial cooking equipment must have

a pressure regulator on the incoming service line for safe and efcient

operation. The regulator provided for this appliance is adaptable for both
Natural gas and LP gas. A conversion kit with separate instructions is
included explaining this procedure in detail.

Regulator information: ¾” NPT inlet and outlet; factory adjusted for 5” WC

Natural Gas standard and may be converted by qualied personnel to be

used for Propane at 10” WC.

Gas piping : Gas piping shall be of such size and so installed as to provide

a supply of gas sufcient to meet the full gas input of the appliance. If the

appliance is to be connected to existing piping, it shall be checked to determine
if it has adequate capacity. Joint compound (pipe dope) shall be used sparingly
and only on the male threads of the pipe joints. Such compounds must be
resistant to the action of LP gases.

Any loose dirt or metal particles, which are allowed to enter the gas lines
on this appliance, will damage the valve and affect its operation. When

installing this appliance, all pipe and ttings must be free from any internal

contaminates. It is recommended that a “drip leg” be installed in-line
before the regulator.

Manual shut off valve: A manual shut off valve should be installed

upstream from the manifold, within 4 ft. (1.2 m) of the appliance and in a
position where it can be reached in the event of an emergency.

Checking for gas leaks: Using a gas leak detector or a soapy water

solution is recommended for locating gas leaks. Matches, candle ame or

other sources of ignition shall not be used for this purpose. Check entire piping
system for leaks.

Exhaust canopy: Cooking appliances inherently create a good deal of heat

and smoke and should be installed under an efcient exhaust hood with ame
proof lters. A vertical distance of not less than 4 ft. (1.2m) shall be provided
between the top of the appliance and lters or any other combustible material.

FIRE DEATH HAZARD

If you smell gas follow the instructions provided by the gas
supplier.

Do not touch any electrical switch; do not try to light the
burner; do not use a telephone within close proximity.

CAUTION

WARNING

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Lighting the pilot: The manifold units are equipped with standing pilots, and

Connection
diagram

Prior to connecting the regulator, check the incoming line pressure. The
regulator can only withstand a maximum pressure of ½ PSI (14” WC). If
the line pressure is beyond this limit, a step down regulator before the
regulator provided will be required. The arrow forged into the bottom of the

regulator body shows gas ow direction, and should point downstream to the

appliance.

Gas conversion: Conversion from Natural Gas to Liquid Propane (LP)or

vice versa may only be performed by a qualied technician or service agent.
In the case of troubleshooting, ensure that the correct orice sizes of the

spuds have been provided.

Natural Gas Orice #40

LP Gas Orice #52

NOTE: The orice size is marked on the spud.
Gas connection: The appliance comes tted with a ¾” N.P.T male adapter

for connection to the pressure regulator.

Maintenance: A qualied service company should check the unit for safe
and efcient operation on an annual basis. Contact the factory representative

or local service company to perform maintenance and repairs.

each should be lit immediately after the gas is supplied to the appliance.

1. Before attempting to light pilots, turn off the main gas valve to the appliance
and wait 5 minutes to clear the gas.

2. Turn off all gas control knobs (E). See Figure 1.

3. Turn on control valve and light all pilots.

4. The pilot burner must be lit at the end of the tube. Hold an ignition source
through the pilot light hole (D) in the front panel at the pilot tube. When the

ame is established remove ignition source.

5. To shut down the appliance turn off the main gas valve to the appliance.

NOTE: Smoke appearing on initial use of the appliance is normal. This is as a

result of the rust preventative coating burning off. Allow the appliance to ‘burn

in’ for at least 15 minutes before the rst use.

Pilot ame regulation: The pilot ame on the appliance has been factory

adjusted. When adjustment is necessary, adjust the pilot ames as small as

possible, but high enough to light the burner immediately when burner valve

is turned to the ‘High’ setting. Access to the pilot ame adjustment screw is

obtained by removing the front panel.

Burner adjustment: Remove the front panel to gain access. Turn burner

valve knob to ‘High’ position. Slowly decrease mixing ring aperture to give a

soft blue ame having luminous tips, then slowly increase opening to a point
where the yellow tips disappear and a hard blue ame is obtained.

OperatOr’s Manual

3

featureS and controlS

D

E

D

E

Figure 1. Features and Controls.

A

LEG. Supports the equipment.

WARNING

F

BURN HAZARD

Ensure that the griddle plate has cooled down before
touching by hand.

Startup:

First Use:

Before initial use turn the thermostatic control(s) (E) to the maximum
setting. Allow to heat and burn-in for approximately 30-minutes. You may
notice smoking during this initial burn-in; this is normal.

Season the griddle surface: (rst use and after weekly cleaning)

A

C

B

Allow the unit to cool or heat to a warming temperature of approximately
200°F. Rub cooking oil, shortening, beef suet, or the like on the griddle
surface with a clean cloth. Heat the griddle to 350 – 400 °F and allow
it to operate for approximately 30 minutes. Then turn the temperature
dial down to approximately 200°F and allow the surface to cool to the
set temperature. Remove any excess oil and wipe clean. Repeat the
process; oil, heat for 30 minutes, cool, and wipe clean.

B

ADJUSTABLE FEET. Used to adjust the level of the equipment.

C

DRIP TRAY. A tray that collects grease and oil. This tray can be removed

for cleaning.

D

PILOT LIGHT ACCESS HOLE. Allows access to the pilot light.

E

GAS CONTROL KNOB. Used to set or adjust the temperature of the

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grilling surface.

F

GRIDDLE PLATE. Cooking surface.

oPeration

WARNING

FIRE, INJURY or DEATH HAZARD

Contact a qualied technician or service agent for any
adjustments, maintenance or repairs.. This appliance is not
user serviceable.

WARNING

BURN HAZARD

Hot liquids and steam can burn skin. Never pour any liquid
other than oil to be used for cooking on to hot surfaces.

WARNING

FIRE HAZARD

If you smell gas follow the instructions provided by the
gas supplier. Do not touch any electrical switch; do not
try to light the burner; do not use a telephone within close
proximity.

Daily:

Preheat the unit to desired cooking temperature. Prior to cooking, lightly
oil and wipe the surface clean to remove any contaminants that may have
accumulated or seeped from the surface and/or perimeter since last use
and to assure a clean non-stick cooking surface.

cleaning

To maintain the appearance and increase the service life, clean your
equipment daily.

NOTE:
Do not clean the equipment with steel wool.

Daily

After each day, with the griddle hot (~300F), rub the griddle clean with
a grill brush or grill brick. Do not use cleaning chemicals or soaps as
these can be absorbed by the surface and/or seep into the perimeter

of the griddle and affect the avor of the food. If necessary, use only

clean water, oil, and/or a food grade degreaser for the cleaning process.
Remove and empty the grease container, clean the grease trough and
exterior of the unit. Allow the unit to cool and apply a thin coating of
cooking oil if necessary to prevent corrosion.

Weekly

Perform the daily cleaning process. Allow the griddle to cool completely
and thoroughly clean the griddle plate with a food grade degreaser. Do
not use cleaning chemicals or soaps as these can be absorbed by the

surface and/or seep into the perimeter of the griddle and affect the avor

of the food. Season the griddle per the instructions in the Startup section.
Do not allow the griddle to remain unseasoned or without a thin coating of
cooking oil to prevent corrosion.

4

OperatOr’s Manual

noteS

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OperatOr’s Manual

5

Service and rePair

There are no user serviceable parts within this appliance. To avoid serious injury or damage, never attempt to repair the Griddle yourself. Do not send units
directly to The Vollrath Company, LLC. Please contact Vollrath Technical Service from the methods listed below.

VOLLRATH Technical Service • 1-800-628-0832 • Email: [e-mail]

When contacting Vollrath Technical Service, please be ready with the item number, model number (if applicable), serial number, and proof of purchase showing
the date the unit was purchased.

Warranty Statement for the vollrath co. l.l.c.

This warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to
purchasers for such uses.

The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship for a period of one year, except

as specically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the

receipt. Any damages from improper use, abuse, modication or damage resulting from improper packaging during return shipment for warranty repair will not

be covered under warranty.

For complete warranty information, product registration and new product announcement, visit www.vollrath.com.

www.vollrath.com

The Vollrath Company, L.L.C.
1236 North 18th Street
Sheboygan, WI 53081-3201
U.S.A.

Main Tel: [phone]
Fax: [phone]

Technical Services: 800.628.0832
Service Fax: [phone]

Canada Service: 800.695.8560

© 2014 The Vollrath Company, L.L.C.

Item No. 2350101-1 en Rev 07/14