Vollrath Cayenne CBL90242, Cayenne CBL90482, Cayenne CBL90362, Cayenne CBL90162, Cayenne CBL90602 Installation Instructions Manual

Installation Instructions

Cayenne®Medium-Duty Charbroiler – Conversion to LP Gas

Safety Precautions

To ensure safe operation, read the following statements and understand
their meaning. This manual contains safety precautions which are
explained below. Please read carefully.

WARNING

Warning is used to indicate the presence of a hazard that will or can
cause severe personal injury or death.

CAUTION

Caution is used to indicate the presence of a hazard that will or can
cause minor or major personal injury if the caution is ignored.

NOTICE: Notice is used to note information that is important but not

hazard-related.

WARNING

Fire, Injury, Death Hazard
This conversion kit shall be installed by a qualified service

agent in accordance with the manufacturer's instructions
and all applicable codes and requirements of the authority
having jurisdiction.

If the information in these instructions is not followed
exactly, a fire, an explosion, or the production of carbon
monoxide may result, causing property damage, personal
injury, and/or loss of life.

The qualified service agent is responsible for the proper
installation of this kit. The installation is not proper and
complete until the operation of the converted appliance is
checked as specified in the manufacturer's instructions
supplied with the kit.

Charbroiler Conversion Kit

Item No. Model No.Description Kit Item No. Contents Qty.

Jet #53 Drill

40728 CBL9012

407292 CBL90162

407302 CBL90242

407312 CBL90362

407372 CBL90482

407382 CBL90602

12"

Charbroiler

18"

Charbroiler

24"

Charbroiler

36"

Charbroiler

48"

Charbroiler

60"

Charbroiler

XCBL1001LP

XCBL1002LP

XCBL1003LP

XCBL1004LP

XCBL1005LP

XCBL1006LP

Rating Plate
Installation Plate
Warning Label

Jet #54 Drill
Rating Plate
Installation Plate
Warning Label

Jet #54 Drill
Rating Plate
Installation Plate
Warning Label

Jet #54 Drill
Rating Plate
Installation Plate
Warning Label

Jet #54 Drill
Rating Plate
Installation Plate
Warning Label

Jet #54 Drill
Rating Plate
Installation Plate
Warning Label

10

TOOLS YOU WILL NEED

• Wrenches: 8mm, 13mm and 22mm

• Flat head screw driver

• Jointing paste

• Flame source with 8" (20.3 cm) reach

• Soapy water for testing connections

1
1
1
1

3
1
1
1

4
1
1
1

6
1
1
1

8
1
1
1

1
1
1

©

2018 The Vollrath Company L.L.C. Part No. 350671-1 ml 8/27/18

CONVERSION

WARNING

Fire, Injury, Death Hazard
Before beginning the conversion, you must turn OFF the gas

supply valve at the manual shutoff and disconnect the
equipment from the supply line.

Remove the orifice from each main burner

Adjust the gas regulator

Follow the steps below to adjust the gas regulator to operate at 10" WC
for use with LP gas.

1. Use a 22mm wrench to remove the conversion cap from the top of
the regulator.

Conversion cap and regulator pin
Gasket

1. Lift off all of the grates, lava rock if installed, and the burner covers
to expose the main burners, burner control valves, and the pilot
burners.

2. Use an 8mm wrench to loosen the nut fastening the pilot burner
bracket to the main burner, taking care not to move the pilot burner
excessively. Detach the pilot burner from the main burner.

3. Use an 8mm wrench to loosen and remove the nut fastening the
main burner to the frame.

4. Lift the rear of the main burner and slide it backward, taking care not
to move the pilot burner excessively. Remove the main burner from
the charbroiler.

5. The brass orifice, located on the end of the burner control valve, will
now be exposed. Use a 13mm wrench to remove the orifice.

Install the new orifice on each main burner

NOTICE: Derate at Altitudes Above 2000 ft (610m)

Ratings of gas utilization equipment are based upon
operation at sea level and shall not be changed for
operation at elevations up to 2000 ft (600m).
For operation at elevations above 2000 ft (600 m),
equipment ratings shall be reduced, at the rate of 4 percent
for each 1000 ft (300 m) above sea level, when calculating
how to select appropriately-sized orifices.

1. Apply a small amount of jointing paste to the thread on the end of
the control valve.

2. Install and tighten the new orifice.

3. Replace the main burner by sliding the open end over the new orifice
and then passing the stud through the slot at the rear of the burner.

4. Secure the main burner to the frame by reinstalling the nut and
tightening it with the 8mm wrench.

5. Secure the pilot burner to the appropriate main burner by replacing
and tightening the fastening nut using an 8mm wrench.

Regulator

2. Remove the regulator pin, invert, and reinsert.

Natural gas

3. Replace the conversion cap, taking care that the regulator pin and
the gasket are both properly seated.

L.P.

2 Cayenne®Medium-Duty Charbroiler – Conversion to LP Gas Installation Instructions

TEST THE EQUIPMENT

Check the pressure of the incoming gas line

Before supplying gas to the regulator, check the pressure of the
incoming gas line.

The regulator can withstand a maximum pressure of 14" WC (1/2 PSI).
If the line pressure is beyond this limit, a step-down regulator will be
required. The arrow on the regulator body shows gas flow direction and
should point toward the appliance.

Check for gas leaks

NOTICE: Matches, candle flame, or any other potential source of

ignition shall not be used for this purpose.

1. Turn the knob for the main burner(s) to the OFF position.

2. Remove the main burner control knob(s).

3. Use a flathead screwdriver to remove the screws on the front panel.
Remove the front panel to access the pilot burner control valve(s).

4. Locate the pilot burner control valves for the pilot lights and turn
them OFF by turning the small forward-facing screw clockwise until
tight.

5. Connect the equipment to the gas supply.

6. Apply soapy water to each connection.

7. Turn ON the main supply valve.

8. Look for bubbles at the connections.

9. Adjust the connections as needed.

Light the pilot burners

1. Wait 5 minutes to allow any gas to dissipate.

2. To light the pilot burners, hold a flame source over the desired pilot
burner while slowly turning its control valve screw
counterclockwise, adjusting the flame to the desired intensity.
Repeat for all pilot burners.

Test the main burners

After lighting all of the pilot burners, ensure that each main burner
functions correctly.

Reassemble the equipment

Allow the burners and surrounding surfaces to cool before
reassembling the equipment.

Affix the labels

1. Affix the Rating Plate, supplied in the kit, adjacent to the original on
the rear of the charbroiler.

12" Charbroiler

The Vollrath Company, LLC

Sheboygan,WIUSA
1-888-882-6845

Broiler, Gas, Lava/Radiant, MD, 12"

Item: 40728

Model: CBL9012

Conversion kit:

MH62943

Intended for other than houshold use - Non destine a l'usage domestique

Converted for use with LP (propane) Gas

Orifice Size: #53 Drill5PUBMInput: 28 000 BTU

X

CBL1001LP Manifold Pressure: 10" WC

ANS Z83.11
CSA 1.8 - 2016
Food Service Equip.

Max. Pressure: 14" WC

Made in China
Fabrique aux La China
Hee ho en China

18" - 60" Charbroilers

The Vollrath Company, LLC

Sheboygan,WIUSA

1-888-882-6845

Broiler, Gas, Lava/Radiant, MD, 24"

Item: 407302

Model: CBL90242

Conversion kit:

Conforms to ANSI
STD Z83.11-2016
Certied to CSA
STD 1.8-2016

3095654 3095654

Intended for other than houshold use - Non destine a l'usage domestique

Converted for use with LP (propane) Gas

Orice Size: #54 Drill

X

CBL1003LP

Conforms to
NSF/ANSI STD 4

5PUBMInput: 0 000 BTU

Manifold Pressure: 10" WC

Max. Pressure: 14" WC

Made in China
Fabrique aux La China
Hee ho en China

2. Fill in the details required on the Installation Plate supplied in the kit,
and affix to the rear of the charbroiler.

CONVERSION BY QUALIFIED SERVICE AGENCY

THIS APPLIANCE WAS CONVERTED ON:

day month year

to LPG gas with KIT #:

by: C ompany

A

ddress:

Which accepts the respo nsibility that this conversion has been pr operly made

3. Affix the Warning Label, supplied in the kit, near the regulator.

12" Charbroiler

LPG GPL

FOR LP GAS WHEN EQUIPPED WITH NO. 53DRILL SIZE ORIFICE
POUR LP GAZ LORSQU’ ÉQUIPÉ ’AVEC UNE OUVERTURE

DE TAILLE DE MÈCHE NO. 53

MAN.PRESS.

PRESS. MAN.

TOTAL D'ENTRÉE
BTU/H

FOR USE IN NON COMBUSTIBLE LOCATIONS ONLY

DOIT ETRE UTILISE SEULEMENT DAS DES LOCAUX NONINFLAMMABLES

FOR YOUR SAFETY REFER TO INSTALLATION INSTRUCTIONS FORCONVERSION PROCEDURES

28,000

10.0

INCH W.C.

TOTAL INPUT
BTU/HR

ESPACES LIBRES

18" - 60" Charbroilers

LPG GPL

FOR LP GAS WHEN EQUIPPED WITH NO. 54DRILL SIZE ORIFICE
POUR LP GAZ LORSQU’ ÉQUIPÉ ’AVEC UNE OUVERTURE

DE TAILLE DE MÈCHE NO. 54

MAN.PRESS.

PRESS. MAN.

TOTAL D'ENTRÉE
BTU/H

FOR USE IN NON COMBUSTIBLE LOCATIONS ONLY

DOIT ETRE UTILISE SEULEMENT DAS DES LOCAUX NONINFLAMMABLES

FOR YOUR SAFETY REFER TO INSTALLATION INSTRUCTIONS FORCONVERSION PROCEDURES

80,000

10.0

INCH W.C.

TOTAL INPUT
BTU/HR

ESPACES LIBRES

®

®

CLEARANCES

BACK
ARRIERE

RT SIDE
COTE DROIT

LT SIDE
COTE GAUCHE

6”

6”

6”

CLEARANCES

BACK
ARRIERE

RT SIDE
COTE DROIT

LT SIDE
COTE GAUCHE

6”

6”

6”

Cayenne®Medium-Duty Charbroiler – Conversion to LP Gas Operator’s Manual 3

www.vollrath.com

The Vollrath Company, L.L.C.

1236 North 18th Street
Sheboygan, WI 53081-3201 U.S.A.
Main Tel: [phone] or 920.457.4851
Main Fax: [phone] or 920.459.6573
Customer Service: 800.628.0830
Canada Customer Service: 800.695.8560

©

2018 The Vollrath Company L.L.C. Part No. 350671-1 ml 8/27/18

Technical Services
[e-mail]
Induction Products: 800.825.6036
Countertop Warming Products: 800.354.1970
Toasters: 1-800-309-2250
All Other Products: 800.628.0832