Volkswagen sherbourne Owner's Manual
VOL'KS'Wji g<E !M\
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__________ (Fe6ruary 2001
WELCOME
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CONGRATULATIONS ON YOUR PURCHASE OF AN AUTO-SLEEPER, WE ARE
CONFIDENT IT WILL GIVE YOU MANY YEARS OF PLEASURE.
THIS HANDBOOK HAS BEEN COMPILED TO ENABLE YOU TO OBTAIN THE
MAXIMUM PLEASURE FROM YOUR VEHICLE. IT CONTAINS INSTRUCTIONS FOR
THE USE OF THE APPLIANCES INSTALLED IN IT ALONG WITH ADVICE ON
SAFETY MATTERS. YOU SHOULD BE FAMILIAR WITH THESE BEFORE USING
V'OUR AUTO-SLEEPER.
F YOU EXPERIENCE ANY DIFFICULTIES YOU SHOULD, IN THE FIRST INSTANCE,
CONTACT YOUR SUPPLYING DEALER WHO WILL BE PLEASED TO ADVISE.
• OUR AUTO-SLEEPER CONFORMS TO THE CEN STANDARD EN1646 -1/1998 FOR
-ABITATION REQUIREMENTS RELATING TO HEALTH AND SAFETY.
~0 ENABLE ANY QUERIES YOU MAY HAVE TO BE DEALT WITH EFFICIENTLY,
-_WAYS QUOTE YOUR VEHICLE’S PRODUCTION NUMBER ON ANY
CORRESPONDENCE; THIS CAN BE FOUND IN THE GLOVE COMPARTMENT.
a_EASE READ AND COMPLETE THE WARRANTY REGISTRATION CARD
5JPPLIED WITH YOUR VEHICLE; THIS SHOULD BE RETURNED TO THE
ADDRESS BELOW, WITHOUT DELAY.
Auto-Sleepers Limited
Orchard Works
Willersey
Broadway
Worcestershire
WR12 7QF
Telephone Number: 01386 853338
Fax Number: 01386 858343
E-mail: after-sales@auto-sleepers.co.uk
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From
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I-ECX LISTS
A==.AN3EVENTOF EQUIPMENT
5r - -E '.-EEl ACCESS
ee : assembly
— — — _ * x ''Is
E_EC~ROLUX RM4505 REFRIGERATOR
TR JMA E2400SPACE HEATER
IE C 3ATTERY CHARGER
5--RFLO WATER PUMP
'-ETFORD MANUAL FLUSH C200-CW TOILET
5 - NFLO 4 BURNER CAPRICE TOWER UNIT
OMNI VENT ELECTRIC EXTRACTOR FAN (OPTIONAL)
~ _MA ULTRASTORE WATER HEATER
-EK1 2 ROOF VENTILATOR
E- E:_= SYSTEM:
3ESCRIPTION
•V R NG DIAGRAM
-~E= 5 • STEM:
DESCRIPTION
SCHEMATIC LAYOUT
2.-S SYSTEM:
ZESCRIPTION
SCHEMATIC LAYOUT
S-.r E~• PRECAUTIONS: i
GENERAL
ELECTRICAL SYSTEMS
GAS APPLIANCE & FITTINGS
_PG SAFETY
. ENTILATION
DO’S/DO NOT
AIRBAGS
- RE-SAFETY ADVICE
. ENTILATION DIAGRAM
II- MTENANCE AND SERVICING:
GLASSFIBRE/ACRYLIC WINDOWS
JPHOLSTERY MAINTENANCE
WORK SURFACE/FURNITURE MAINTENANCE
GAS INSTALLATIONS
SEAT RESTRAINTS
WATER SYSTEM
WINTERISATION
iTSC.E_ESHOOTING:
12 VOLT
230 VOLT
LPG
WATER
“ C-NiCAL DATA:
BASE VEHICLE DATA
WEIGHTS DIMENSIONS AND CAPACITIES
WEIGHT DATA
DIMENSIONAL DATA
I -.SNEXA- USEFUL DATA RECORD
I -W E X B - AUTO-SLEEPER DEALERS
I -V .EXC -SMM T ANNUAL SAFETY CHECK
| ANNEX D - WARRANTY
4
5 10
11
15 23
19
24
30 32
33
34 36
36
40 44
44
44
48
52 54
55
56
57
58 59
60
61
61
62
63
66
67
67
68
69 70
71
72
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73
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77 78
79
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82
84
85
To
18
29
39
66
1 MODEL
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This Handbook covers the Volkswagen Sherbourne. This model is based on the
Volkswagen long wheelbase chassis cab, built to motorhome specification.
2 CONVERSION TYPE
Styrofoam and glassfibre combination; Styrofoam panels have GRP outer skin.
Sherbourne has 2 berths as standard and 1 as optional, with 3 seats designated
for use whilst the vehicle is in motion.
3 CLIMATIC CONDITIONS
The Sherbourne is designed for use in temperate climates, and is certified Grade
2 in accordance with EN 1646-1: 1998. Grade 2 indicates that the heating system
will raise the interior temperatures from 0°C to 20°C within two hours. If the
Sherbourne is fitted with inboard water tanks it can achieve Grade 3 rating,
provided a 230v hook up is available. Grade 3 indicates that the heating system
will raise the interior temperature to 20°C with an outside temperature of minus
15°C within 4 hours.
INTRODUCTION
i HISTORICAL
The Volkswagen Sherbourne was launched at the 1999 Earls Court Caravan and
Leisure Show.
HANDBOOK
1/ 1 U t
Please ensure that you are fully conversant with the contents of this handbook
prior to using your Auto-Sleeper. Any queries should be addressed to your
supplying Auto-Sleeper dealer.
5 2 Appliance Instructions
5 2.1 The appliance instructions in this handbook have been extracted from those
supplied with the appliance, and amended as appropriate, to refer to the
Sherbourne.
AUTOMOTIVE MATTERS
5. M For all automotive matters, you should refer to the base vehicle instruction
manual.
z 1.2 TYRE PRESSURES
5 1.3 The Auto-Sleeper conversion does not affect the tyre pressures in any way since
the conversion is built within the design envelope of the base vehicle. When
referring to your base vehicle instruction book for tyre pressures, use the
specification for the Transporter Long Wheel Base chassis cab.
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CHECK LISTS
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BEFORE YOU LEAVE
L s:ed below are actions it is recommended you take before driving your
"Totoftiome.
GAS
Ensure all appliances are turned off and the gas is turned off at the cylinder.
E~sure that there is sufficient gas to meet your needs.
ELECTRICAL
Ensure that your mains hook-up cable is disconnected and safely stowed on
board.
Ensure that you have previously tested your RCD's/MCB's for operation.
If necessary, charge the conversion battery.
Ensure all mains and 12 volt appliances are switched off.
Ensure the refrigerator electronic ignition is switched off.
WATER
Ensure, if required, that your fresh water tank is full and your waste tank is empty.
PAYLOAD
Ensure that your vehicle’s Maximum Technically Permissible Laden Mass
(MTPLM) is not exceeded - be aware that it is an offence to exceed the MTPLM.
You should now refer to Section 11 - Weights - containing the Weight Data for
your vehicle.
SAFETY
Ensure that all interior and exterior equipment is safely stowed and secured.
GENERAL
Referring to your base vehicle manual, check all fluid levels including automotive
fuel and tyre pressures. Remember to check that your spare tyre is of the
recommended pressure.
WHILST DRIVING
.Vhilst the vehicle is being driven ensure that:
Seat belts are worn by both the passenger and driver - this is a legal requirement.
Heavy loads are not stored in top cupboards or in areas from which they may
become detached.
Table/s are stowed in the correct position and table legs secured in their retaining
dips.
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: - Furniture lids are lowered, cupboards and flaps are closed and secured.
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The refrigerator door is closed and secured by its travelling catch.
: 5 Roof ventilators are closed and locked in the down position.
The bathroom is not used whilst the vehicle is in motion.
Top hinged windows are closed, and securely fastened.
Children do not roam around the vehicle; they may fall and injure themselves.
9 WHEN YOU GET THERE
Connection Of Services
• 1 1 230 Volt - Electrical Mains Hook-Up.
Before connecting to the mains, check that the vehicle RCD is switched “OFF”.
Uncoil the cable to prevent overheating and connect to the vehicle end first then
the side outlet. The following should then be carried out:
Switch the main isolator switch of the RCD “ON”.
Press the test button (located adjacent to RCD switch). This should cause
the main switch to trip.
iii. Return main switch to “ON” position.
iv. Switch the 10 amp MCB (MCB1)to the UP position, (ON). This circuit
controls the 230 volt socket outlets.
Switch the second 10 amp MCB (MCB2) - to the UP position, (ON). This
circuit controls the 230 volt supply to the Fanmaster.
vi. Switch the 6 amp MCB (MCB3) to the UP position, (ON). This circuit
controls the 230 volt circuit to the refrigerator, water heater, and the
battery charger.
MCB's are numbered as follows:
MCB 1-10 amps. 230 volt socket outlets.
MCB 2-10 amps. Fanmaster
MCB 3 - 6 amps. Refrigerator, battery charger, water heater, and wall
11 12 Volt Appliances
L2 1 General
Please be aware that the 12 volt appliances, except the refrigerator, will not
operate whilst the ignition is switched on and the vehicle engine running. The 12
volt supply is controlled by the master switch on the electrical control panel.
: 2 2 Gas Appliances
The cylinder valve also acts as the main isolation valve for the gas system and
should always be turned off when the vehicle is in motion. When the gas
appliances are required, turn on the cylinder valve and all the individual appliance
solation valves.
The isolator tap is in the ‘ON’ position when the knob runs “along” the pipework.
light.
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52.3 Water System
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The water pump is controlled by the master switch in the electrical control
panel. When the water system is not required, the pump should be
switched off. If the pump is not switched off, the system will remain
pressurised and the pump will cycle periodically to maintain that pressure.
The fresh water tank is filled through the lockable cap on the exterior of the
vehicle.
The Country And Coastal Codes
Jpon arrival at your destination, you should be aware of the Country Code
'e-ating to motorhome owners. This is entitled the ‘MOTOR CARAVANNERS’
CODE’
S I * Code Of Conduct - Camp Sites
Arrivals
Report to reception immediately on arrival.
Vehicle
Movement
Keep to roadways unless otherwise directed.
Adhere to speed limits. Note that these are generally 10
m.p.h. (Remember that the stopping distance on grass is
considerably greater than on tarmac).
Only a person in possession of a current driving license may
drive on the site.
Park correctly as advised on your pitch. Where possible
leave 20 ft of free space around your vehicle.
Use of Site
Appliances
Use the electrical mains hook-up in the correct manner and
with caution.
Ensure that all fresh water taps/connections are turned off
after use.
Have care and consideration when using all facilities (toilets
and showers etc.) and leave them clean and tidy. Young
children should be escorted.
Waste
Disposal
If the vehicle is not fitted with a waste water tank, a suitable
receptacle should be placed below all waste water outlet
pipes. Do not let these containers overflow.
Dispose of all waste water where instructed.
To avoid possible damage to sewage purification works, only
approved chemical fluids must be used. Under no
circumstances may coal tar, phenol or caustic-based fluids
be used.
Disposable napkins and similar bulky items must not be put
into chemical closet emptying points but should be wrapped
in a polythene bag and placed in the container provided.
Put all litter in containers marked for the purpose.
Noise
Do not make excessive noise.
Children should be restrained from making excessive noise.
Flying kites and model aircraft and the use of items like
catapults or air-guns as well as ball games should not be
permitted among, or close to, motorhomes.
Musical instruments, record players, radios and televisions
should not be used to the inconvenience of other people on
site.
Open and close doors quietly.
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XI.
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Dogs and
Pets
Fire
Precautions
Awnings
& Tents
Departure
Wild
Camping
Parking
Driving
Power generators must be adequately silenced and used
with consideration.
All dogs and other pets should be kept under control.
Unless permission has been granted, no animal should be
allowed loose on the site and leads must not exceed 10 ft.
No animal should be allowed in the shower/toilet blocks.
Do not let dogs foul the site.
Adhere to and make note of all fire precautions concerning
the whereabouts of the fire points.
Although not compulsory, it is recommended that a kg dry
powder fire extinguisher is carried. It should comply with BS
5423 and be marked BSI or FOC approved. It is important to
check at regular intervals that the extinguisher is working as
is required by types meeting BS 5423.
Careful thought is necessary for the positioning of the
extinguisher, which should be near the door but not too close
to the cooking equipment where sudden flames could make it
unreachable. In the kitchen area, a fire blanket is a
worthwhile precaution.
Unless permission has been granted, barbecues should not
be used. When permission has been given consideration
should be given to the annoyance that can be caused to
other users of the site.
Open fires are not allowed.
Awnings and tents should only be used when permission
has been obtained.
When on grass and staying for more than a few days, the
ground sheet and/or side flaps of awnings should be
periodically raised in order to avoid damage to the ground.
Leave the pitch clean and tidy.
On leaving, check out with the reception paying the required
dues.
Camping away from licensed sites, without the permission
of the land owner or his agent, is not allowed in the United
Kingdom.
When permission has been granted, all aspects of this Code
should be adhered to.
On no account should:
Litter be disposed of other than in receptacles provided.
Water be allowed to escape from the vehicle.
Chemical toilets be emptied except into the disposal
places agreed with the land owner,
iv. Washing or similar be hung outside the vehicle.
Motorhomes should only be parked in approved places.
When using the facilities of a motorhome at such times, care
and consideration should be given to those around them.
When using a motorhome on either the public highway or
private roads, the Highway Code should be complied with
and full consideration given to other road users.
In the event of a motorhome travelling slowly and there being
a queue of traffic behind, the driver of the motorhome should,
where possible, pull over in order to let the other traffic pass.
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When the vehicle is in motion it is compulsory that all
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passengers are seated and seat restraint straps worn.
Before moving off, elevating roofs should be lowered and
correctly secured, and top hinged windows closed. Likewise
all doors and access lockers for gas containers and chemical
toilets must be properly closed.
Exterior steps should be properly retracted and secured.
When the vehicle is being refuelled, or on a ferry, all gas
systems must be turned off.
Gas appliances should only be used when the vehicle is in
motion when such use is permitted by the manufacturer of
the appliance.
handbook Before using a motorhome all aspects of the handbooks
produced by the chassis manufacturer and the converter
must be read and adhered to.
Environment Care and consideration should be taken to protect the
environment.
Observe the Country and Coastal Codes shown below.
The Country Code
Eat :. ttie countryside but respect its life and work.
i ore zeople that ever before are exploring the countryside, interested in farming,
part fe. bird watching or just observing the general wildlife. Whatever your
Merest there is a lot to learn, but please observe the following code.
Guard against all risk of fires. Hay and heathland catch alight easily and
once ablaze are very hard to put out. Remember: Fire Spreads Quickly.
Keep to public paths across farmland.
Jse gates and stiles to cross fences, hedges and walls.
Leave livestock, crops and machinery alone. View from a distance.
Take your litter home - it is unsightly and harmful to wildlife.
-elp to keep all water clean.
Take special care of country roads.
Make no unnecessary noise. Most animals are very timid, noises can
disturb them unnecessarily. If you want to get the best out of the country,
go quietly.
Coastal Code
- i :x.r coastlines are increasingly used for recreation and education, the
-g suggestions are made to enable us to enjoy our inheritance and
preserve t for posterity.
I : not :'ample about, or move rocks unnecessarily.
DC not fr ghten seals or seabirds.
Dc riot spear fish.
Zc not sell detergents, solvents or fuel from boats as these can kill marine life.
H^e- sa ng, moderate your speed - the wash from a fast boat can destroy
ar>d nests.
jme ~c js c s and crustaceans need not be collected as souvenirs - dead shells
ca~ _5_= . be found.
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She fish can take years to grow and fines can be imposed for not observing
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*accra 'egulations.
□c not pu up seaweed unnecessarily.
Mats .: _ r visit instructive - not destructive.
_xx a- -aterial, don't remove it. Take notes and photographs, not specimens.
I : ir- e bye-laws and be considerate to others.
M ationa Trust property or Country Parks have regulations to protect the wildlife.
r : cthese.
Cre Precautions
H:. 5 -: - d also make yourself aware of the local fire regulations.
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ARRANGEMENT OF EQUIPMENT
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1 GENERAL
1.1 The Volkswagen Sherbourne features an ‘L’ shaped dinette which makes up into
a large transverse double bed. A pullout overcab bed, suitable for children, is
available as an option, in place of the Luton lockers. The shower/toilet
compartment is at the rear, with the kitchen area positioned on the nearside.
2 SEATING ARRANGEMENTS
2.1 Cab Seats
2.1.1 Both the reclining cab seats, fitted with headrests, have full fore and aft
movement by releasing the catch on the front of the seat and sliding to the
required position; the passenger seat swivels. Adjustable armrests are available
as an option.
2.2 Accommodation - Seating/Security
2.2.1 The 'L' shaped settee is fitted with a lap and diagonal seat belt on the forward
facing section. It is this seat that should be used in the event of a passenger
being carried in the rear of the vehicle. Due to payload limitations, a further seat
belt can neither be factory fitted nor retrofitted, (see paragraph 4.4 of this section
for operation of the forward facing seat mechanism).
2.2.2 Passengers are advised that it is a legal requirement to wear seat belts (where
fitted) whilst the vehicle is in motion.
3 TABLES
3.1 One large table is supplied together with two stainless steel tapered table legs;
these are stowed in the wardrobe. For use, place the table legs in the floor base
plates, having first removed the safety bungs, and place the table as appropriate
on the legs. Do not, under any circumstances, leave the table in position whilst
the vehicle is being driven; ensure both table and both legs are safely stowed in
the wardrobe.
3.1.1 An additional work surface is fitted adjacent to the caravan door. This top hinged
unit may be raised by releasing the lock down catches which are on the inner
face of the table and raising the table to the level position. For re-stowing, the
reverse should be carried out. In the interests of safety, ensure this table is
stored when not required.
4 KITCHEN AREA
4.1 The kitchen area is located at the centre nearside of the Sherbourne, adjacent to
the caravan door.
4.2.1 The kitchen sink and drainer are concealed by a double-hinged worktop which
allows an extra work surface to be formed. Underneath the sink/drainer is a
hinged flap providing storage space for small items; beneath are a pair of
cupboard doors giving access to a further shelved storage area. In these
cupboards, is a slide out cutlery tray. Adjacent to the sink/drainer is the four
burner cooker with grill and oven below. This is concealed by a hinged glass lid;
the furniture adjacent to the shower and toilet area is protected by a wall mounted
glass splash plate.
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4.3 Each gas appliance is protected by its own isolation tap - this single bank of taps
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is located in the small storage compartment immediately beneath the refrigerator
unit. This four bank gas tap assembly, reading from top to bottom, controls the
following appliances:-
4.3.1 Top
Upper Centre
Lower Centre
Lower
Space Heater
Water Heater
Refrigerator
Cooker
Each tap is in the "on" position when the tap runs in the direction of the pipework
and each tap is annotated with the appropriate symbol.
4.3.2 Opposite the kitchen is the Electrolux RM4505 combined freezer/refrigerator unit.
(Operating and servicing instructions for this unit are to be found in Section 4).
Above this combined refrigerator/freezer unit is further storage compartment;
additional upper lockers offer further storage space. The crockery is stowed in a
bespoke unit immediately above the sink and drainer unit. Forward of the
caravan door is the cocktail cabinet which features four bottle racks and four wine
glasses; this unit has acrylic fronted doors. Above is a further storage
compartment and beneath is a drawer; at its base is the Truma E2400 Space
Heater Unit. On the rear facing end of this unit is a 13 amp socket, adjacent to
which is a 12 volt socket and coax cable and coax plug. To this plug is attached
a coaxial cable which terminates above the refrigerator in a coil - this is
accessible through the upper fridge vent - sufficient length remains to feed
through to the roof above. We recommend that a Status television aerial is fitted.
On the same panel is a grab handle, to ease entry into the vehicle, a fire
extinguisher and a footwell courtesy light.
4.4 SEATING AREA
4.4.1 An inward facing settee is situated at the forward end of the offside of the vehicle.
Access to the underside of this settee is by lifting the front edge which, through
the settee being rear hinged, allows full use to be made of the storage
compartment beneath.
4.4.2 This 'L' shaped settee may be extended inwards towards the centre of the
vehicle, to allow a forward facing seat to be used for travelling. This seat
incorporates an inertia reel lap and diagonal seat belt. To convert this seat into
the travelling position, first press the button on the rear section of the seat back
which then allows the seat back and headrest assembly to slide out towards the
centre of the vehicle; in this position it will lock. By releasing the catch in the
innermost end of the forward facing section of the settee, the base
frame/cushions can then be withdrawn. Once fully extended it will automatically
lock in the travelling position.
4.4.3 This seat is now in the forward facing travelling position, and it is in this seat that
the third passenger should sit; when travelling, the seat belt must be used at all
times.
4.4.4 When this forward facing seat travelling facility is no longer required, the reverse
should be carried out; release the push button on the back of the seat assembly,
push the headrest and back rest to its stowage position and at the same time
push the seat base back towards its stowed position.
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- 4.5 To enable the seat to be pushed to the stowed position, underneath there is a
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locking mechanism, which first must be released whereupon the seat will slide
back to form the 'U' shaped dinette position.
-.4.6 Beneath the forward facing seat, with access from above through the hinged seat
base, is the Truma Ultrastore Water Heater, Shurflo Water Pump, CEC Battery
Charger and the Leisure Battery. Also in this compartment, is the ducting leading
from the under floor section through to the rear of the vehicle feeding hot air from
the Truam E2400 Space Heater. Under no circumstances, should any items be
stored in this compartment.
-.4.7 On the forward face of the unit containing the refrigerator/freezer unit is the
electrical control panel, above which are the control panels for the Truma
Ultrastore Water Heater and the master switch with illuminated red light for the
water heater when operating on mains. Electrical control panel instructions are
found on page 4.28.
5 SHOWER COMPARTMENT
5.1.1 The shower compartment is positioned at the rear offside of the vehicle. This
combines the shower tray with rubberized floor mat, a fully lined showering area,
hot and cold water fed through a trigger operated shower head, 12 volt
fluorescent light and roof ventilator incorporating a fly screen. Opaque concertina
doors give privacy when required. The complete toilet/shower area may be
divided from the rear of the vehicle by first releasing the floor catch and then
sliding the partition door across to meet up with the unit on the offside of the
vehicle. This effectively conceals the whole of the rear of the vehicle.
6. TOILET AREA
6.1.1 The Thetford swivel cassette toilet is situated at the rear nearside of the vehicle in
its bespoke washroom facility. This compartment incorporates a top hinged
frosted glass window with blind and fly screen and corner basin unit with trigger
operated tap supplying hot and cold running water. Beneath are two hinged
doors to a shelved storage compartment. A further storage compartment towards
the centre of the vehicle is suitable for small items. This whole area is protected
by a detachable over carpet that covers the vinyl floor.
7. SLEEPING ARRANGEMENTS
Note: See pages 3.9 to 3.13 inclusive for a diagrammatic plan view of bed
make up.
7.1.1 Lower Longitudinal Bed
7.1.2 Move 'L' shaped dinette seat base inwards toward the centre of the vehicle and
lock into position.
7.1.3 Release catch in base of inward facing settee and slide inwards, towards the
centre of the vehicle; in this position it will lock .
7.1.4 In the gap between the rear of the base cushion and the side wall, place flat, the
backrest. Remove the 'L' shaped backrest, cushion and store elsewhere.
7.1.5 For returning to the settee position, the reverse should be carried out. (see
paragraph 4.4 for details of locking/releasing the seat mechanism).
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7.2 Optional Overcab Bed. This optional overcab bed may be specified, at the time of
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ordering in place of the Luton locker. This bed may be formed as follows:-
7.2.2 Release catches retaining rearmost mattress board in vertical position and lay
flat. Place loose mattress in space requiring infil.
7.2.3 Fit infill mattresses on either side. Maximum loading for the overcab bed must
not exceed 100Kg/220lbs.
7.2.3 Access to the upper bed must be by the ladder. This must be clipped in the
securing lugs on the forward mattress. When occupied, the restraint net must be
used. When not in use, the access ladder should be stowed in the offside settee
base.
7.2.4 The overcab bed must not be occupied when the vehicle is in motion, nor used
for the storage of heavy items which, in the event of an accident, may become a
safety hazard.
8 WINDOWS AND VENTILATION
8.1.1 Double glazed acrylic windows are fitted as standard to all lower caravan
windows. These hinged windows allow excellent ventilation and are secured by
locking overcentre catches. They may be kept open in a variety of positions by
use of the ratchet catches. To operate the catch, depress the locking button in
the centre of the handle pivot point.
8.1.2 The hinged acrylic windows must be locked closed whilst the vehicle is in motion,
or, if required, locked in their intermediate travelling position, for extra ventilation.
9 Ventilation
9.1.1 The Sherbourne is fitted with a Seitz Heki 2 roof ventilator and in the rear, three
MPK roof lights, one in the living area, one in the toilet area and one in the
shower (for operation of the Heki 2 roof ventilator see paragraph 4.30).
10 MPK Roof Lights
i. Each MPK roof light is fitted, in the living area, with a night blind and
flyscreen; that in the shower has flyscreen only; these give generous
ventilation when required. Each roof ventilator has a hinged fly screen, and
the four-way opening facility may be achieved by moving the adjustment
handle to the required position.
ii. In hot weather and wherever possible, the vehicle should be parked in the
shade and it is recommended that, in order to avoid extreme heat in hot
climates, the curtains are drawn when the vehicle is not in use. On no
account should any ventilators be obstructed.
11 INSULATION
11.1.1 The Sherbourne is manufactured largely in Styrofoam, this being a material of
high insulation qualities. This insulated, laminated material is used for the basic
construction of the floor, body sides, rear inner panel and ceiling. Further
insulation is provided by the GRP outer skin which is applied to the rear, roof and
Luton of the vehicle.
- 14-
12 REAR CORNER STEADIES
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12.1.1 The rear corner steadies, which can be lowered by using the special wheel brace,
are designed to give greater stability to the vehicle when stationary on site. The
wheel brace for lowering the rear corner steadies is stored, secured by clips, in
the settee base, retained on the inner face.
12.1.2 On no account should the rear corner steadies be used to jack up the vehicle
when carrying out maintenance or changing a wheel etc.
13 ROOF RACK AND LADDER
13.1.1 When using the roof rack, care should be taken to see that all the items are
securely anchored. Apart from general cleaning and polishing, the stainless steel
roof rack and ladder require no special maintenance.
13.1.2 Maximum load within the area encompassed by the roof rack should not exceed
280lbs with a maximum loading of 17lbs per square foot.
13.1.3 When a top box is fitted, ensure that the top box sits on the roof of the vehicle
and not resting on the roof rack bars. This places undue strain on the roof rack
and could cause cracking in the areas when the roof rack is attached to the roof.
14 JACK AND TOOLKIT
14.1.1 The jack, handle and wheel brace are stored in the tool pack in the offside rear
settee base.
15 SPARE WHEEL
15.1.1 The spare wheel is located beneath the floor at the rear of the vehicle. This is a
repositioned standard Volkswagen unit. Details are shown on pages 58/59 of the
Volkswagen instruction book. For convenience these are repeated below.
- 15-
Lowering spare wheel bracket
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When loosening bolts observe the following sequence:
•Loosen safety screw (B) until it turns freely. The safety screw (B) is held at the
end with a clip so that it cannot be screwed out completely.
•Remove securing screw (A) completely . The spare wheel carrier then rests on
the safety screw (B).
Warning: If the screws are loosened in the opposite sequence, the carrier
can fall off screw (B).
•Then insert the wheel spanner (C) in the carrier to the stop as shown in the
illustration.
•Grip wheel spanner firmly with both hands, lift slightly and swing to the right until
the spare wheel bracket with the large hole can be swung over the safety screw
and down.
•Take spare wheel out.
Lifting spare wheel carrier.
•Insert wheel spanner in spare wheel carrier.
•Place spare wheel on carrier with wheel recess uppermost, swing carrier up and
hook it on safety screw (B).
•Screw in securing screw (A) first, then safety screw (B).
•Then tighten both screws fully.
Warning: For safety reasons, the spare wheel carrier must always be firmly
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secured with screws A and B so that the spare wheel cannot fall down
accidentally.
Note: The distance between the spare wheel carrier and the underside of
the vehicle is height adjustable. In this way it is possible to secure wheels
of different sizes.
Adjusting spare wheel carrier:
If a spare wheel other than the one fitted at the factory is to be installed in the
spare wheel carrier, the distance between the carrier and the underside of the
vehicle should be adjusted to suit the size of the new spare wheel.
The distance can be adjusted by placing the retaining lugs of the carrier in
different stops.
We recommend that this adjustment of the spare wheel carrier be carried out by
a Volkswagen dealer as special skills and tools are required.
To do this, bend out the stop pin to the side in the direction of the arrow (1).
Then pull the stop pin out in the direction of the arrow (2). The spare wheel
carrier is now height adjustable.
Please ensure that the stop pin has been properly reinserted and bent back after
the height has been adjusted.
16 MARKER LIGHTS
16.1.1 Marker lights are fitted to both the front and rear of the vehicle. These lights
illuminate when the side and/or headlights are switched on. In the event of a bulb
failure, the lenses unclip from the main body of the light giving access to the bulb.
The bulb is 12v 5 watt.
16.1.2 High Level Brake Light. The rear, high level brake light is an LED unit, bonded
into the rear coachwork. This is a solid state unit and through being LED, has an
infinite life. In the event of damage, or if the light requires removal, contact your
Auto-Sleeper Dealer.
- 17-
17 CYCLE RACK
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17.1.1 In order that a cycle rack can be fitted, the rear of Sherbourne’s coachwork has
been strengthened accordingly. A 700mm x 12mm thick timber is bonded into the
bodywork immediately above the rear light units, laterally across the vehicle. This
allows the lower mounting brackets for the Fiamma 200CL/UL cycle rack to be
fitted in a suitably reinforced area. In the event of a cycle rack being fitted, the
cycle rack when folded will increase the vehicle length by 400mm. Your supplying
Auto-Sleeper dealer has factory drawings showing the exact location of the
timber reinforcement.
18 AWNING
18.1.1 A three metre Fiamma F45 awning is recommended. The awning should be
attached to the nearside lower section of the roof. Awning wedges are required,
and the awning wedge brackets should be bolted through to the interior of the
vehicle. On the inner face of the Styrofoam wall, reinforcing plates should be
fitted through which the supporting bolts should pass with spacer tubes in the wall
cavity. These awning plates may then be concealed with the ABS covers found
in the awning kit. Your Auto-Sleeper dealer will give further advice or assistance if
required.
19 TOWBARS
19.1 If a tow bar is fitted, it should be of a type, approved by the base vehicle
manufacturer, and must be fitted directly to the base vehicle chassis. Auto-
Sleeper chassis extensions should never be used to support the towbar.
20 GAS COMPARTMENT
20.1 The gas compartment is situated at the rear offside of the Sherbourne. it is
designed to hold two 7kg bottles which must, for travelling, be secured in their
clips. For winter use, Propane is recommended through having a lower freezing
point.
21 EXTERNAL STORAGE LOCKER
21.1 On the offside centre is an external storage locker which gives access from
outside into the offside settee underside. Ensure that when closed, the access
door is secured by both locks being applied. Regular lubricating of these locks is
recommended, to prevent seizing.
- 18-
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APPLIANCES
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1 GENERAL
1.1 This Section covers the operating instructions of all the appliances fitted to your
Auto-Sleeper. These instructions are repeated in the appliance documentation
found in your vehicle pack. Before using any appliance, please refer to these
operating instructions, which for your convenience are repeated below. It is not
necessary to return the warranty certificates to each appliance manufacturer; this
warranty cover is included within the Auto-Sleeper warranty agreement.
2 ELECTROLUX RM4505 REFRIGERATOR
2.1 Operating Instructions
The refrigerator is equipped with an Automatic Energy Selector (AES) which
controls its operation and energy supply. The system selects the available
energy source in the order:
230v - 12v - LP gas
No manual operation is necessary for selecting the energy source.
A C B
2.1.2 The refrigerator is set into operation by pushing button (A) (main switch). The
AES LED (C) lights green showing: AES system working. Push button (B) is
used for setting the electronic thermostat. The thermostat LED's (D) show the
chosen temperature position. When there is a demand for refrigeration, AES will
connect the most favourable of the available energy sources.
2.1.3 Note: 12v must always be available to supply the electronics.
2.2 Starting the Refrigerator
The position numbers refer to the figure shown above.
2.3 LP Gas Operation
AES will select LP gas operation under the following conditions:
• No AC (230v) available.
• Engine not running (no high current at 12v DC available).
• AC available but too low.
• Engine running but DC supply too low (condition three and four are briefly
described in item Undervoltage Operation).
- 24-
2.3.1 When the system chooses LP Gas Operation, the flame failure device is
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automatically opened, allowing the gas to flow to the burner. At the same time,
the electronic igniter is energised.
2.3.2 After initial installation, servicing, or changing gas cylinders etc., the gas pipes
may contain some air which should be allowed to escape by briefly turning on the
refrigerator or other appliances. This will ensure that the flame lights
immediately.
2.3.3 If the flame goes out (by gust of wind etc.), the igniter is immediately activated
and reignites the gas.
2.4 Gas Trouble-Shooting
2.4.1 If the AES LED (C) is flashing red, the system may not be able to start or
continue gas operation. Set the switch (A) to OFF, and check that there is
enough gas in the gas bottle, that its valve is open and that any valves in the gas
line to the refrigerator are open.
2.4.2 Then, push button (A) to "ON" again. After 10 seconds AES will repeat the
ignition sequence. When the AES LED (C) again starts flashing red after 30
seconds, the trouble persists (air in the line, no gas?). Switch (A) briefly off and
then on again. It might be necessary to repeat this operation 2 - 3 times if the
tubing contains air (after changing gas bottles, repairs etc). If this does not help,
you should consult a service technician.
2.5 230 Volt Operation
2.5.1 When a mains connection is available, AES will select this mode. Please note,
that even being in AC mode, 12v DC is necessary for the internal supply of the
electronics.
2.6 12 Volt Operation
2.6.1 AES will select the 12v mode of operation only when the vehicle engine is
running (detected by the alternator connector of the fridge D+).
2.7 Switching Between Energy Sources
2.7.1 When switching from one energy source to another, there are some delays
implemented in the AES system. The 15 minute delay between switching off the
engine and starting gas mode is intended to delay the starting of gas mode e.g.
when stopping at a filling station.
WARNING: It is not allowed to have a naked flame at a gas filling station. If
you are not sure, and your stop is shorter than 15 minutes, you are advised
to switch off the main switch (A), when stopping at a filling station.
2.8
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Undervoltage Operation
2.8.1 The AES system is designed to guarantee the maximum cooling efficiency under
any circumstances. Therefore, the system monitors continuously the voltage
level while being in either 12v DC or 230v AC mode. If the voltage is too low, the
system switches to Gas mode shown by the yellow LED (E). The system stays in
Gas mode, until the electrical supply voltage has recovered to normal level.
2.9 Winter Operation
2.9.1 Please check that the ventilation grilles or the flue outlet are not blocked by
snow, leaves etc.
2.9.2 Motorhomes with outside ventilation may have Electrolux winter covers, to
protect the cooling unit against cold air. The covers may be fitted when the
outside temperature is below approximately 10°C and should be fitted when the
temperature is below the freezing point.
We suggest that you fit the winter covers also in the case that the vehicle is laid
up during the winter months (see Section 9.5, Winterisation).
2.10 Regulating the Temperature
The position number refers to the figure in 2.1.1.
2.10.1 It will take a few hours for the refrigerator to reach normal operating temperature,
so we suggest that you start it well in advance of a trip and if possible store it with
pre-cooled foodstuffs.
2.10.2 The temperature of the refrigerator main compartment is set for all three sources
of energy, by means of the thermostat knob (B). After turning on the refrigerator
the system automatically chooses the mid-position. With some experience, you
will soon find a suitable setting. This normally does not need resetting because
the same thermostat controls the main compartment temperature for any of the
three sources of energy.
2.11 Travel Catch
2.11.1 The refrigerator is equipped with a travel catch. Make sure that this is engaged
when your vehicle is on the move. This travel catch secures both the freezer and
refrigerator door.
2.12 Food Storage
2.12.1 Always keep food in closed containers. Never put hot food in the refrigerator;
allow it to cool first.
2.12.2 Never keep items in the refrigerator which might give off flammable gases.
2.12.3 The frozen food compartment is intended for the storage of frozen food and for
making ice. It is not suitable for freezing items of food.
2.12.4 Never put bottles or cans of fizzy drinks in the frozen food storage compartment,
as they may burst when freezing.
- 26 -
2.12.5 Most kinds of frozen food can be stored in the frozen food com par~f-- -: -
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a month. This period of time may vary, however, and it is important to *: : • tne
instructions on the individual packages.
2.13 Ice Making
2.13.1 It is practical to make ice during the night - then the refrigerator is less demanded
and the cooling unit has more reserves. Fill the ice tray to just below the brim
with drinking water and place it on the freezer shelf.
2.13.2 To speed up the ice making, you can spill one or two spoonfuls of water on the
freezer shelf to improve the contact to the ice tray. If you have more than one ice
tray, it is a good idea to make ice in advance and save the frozen trays in the
frozen compartment.
2.14 Defrosting
2.14.1 Frost will gradually accumulate on the refrigerating surfaces. It must not be
allowed to grow too thick as it acts as an insulator and adversely affects
refrigerator performance. Check the formation of frost regularly every week and
when it gets about 3mm thick, defrost the refrigerator.
2.14.2 To defrost the refrigerator, turn it off and remove the ice trays and all food items,
leave the cabinet and freezer doors open.
2.14.3 Do not try to accelerate defrosting by using any kind of heating appliance, as this
might damage the plastic surfaces of the refrigerator; neither should any sharp
objects be used to scrape off the ice.
2.14.4 The defrost water runs from a collector channel to a receptacle at the rear of the
refrigerator where it normally evaporates.
2.15.5 If heavy frost builds up on the freezer plate and the cooling fins, with a lot of
defrost water, move the plastic drain tube in to a water tight bucket or container,
(access through the lower ventilation grill on the outside of the vehicle). As the
frost melts, the water will flow into the container. Replace the drain tube to its
original position after defrosting.
2.15.6 Defrost water in the freezer compartment should be mopped up with a cloth.
2.15.7 When the ice has melted, wipe the refrigerator dry and restart it. Place the food
items back inside but wait until the refrigerator is cold before making ice cubes.
2.16 Cleaning the Refrigerator
2.16.1 Clean the inside of the refrigerator regularly to keep it fresh and hygienic.
2.16.2 Soak a cloth in a solution consisting of a teaspoon of bicarbonate of soda to half
a litre of warm water. Wring out the cloth and use it to clean the interior of the
refrigerator and its fittings.
2.16.3 Never use detergents, scouring powder or strongly scented eradicator as they
may damage the surfaces and leave a strong odour.
- 27 -
2.16.4 The exterior of the refrigerator should be wiped clean regularly, using a damp
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cloth and a small quantity of detergent, but not the door gasket, which should
only be cleaned with soap and water and then thoroughly dried.
2.16.5 The cooling unit behind the refrigerator should be cleaned with a brush from time
to time, but make sure that the refrigerator is switched off when doing this.
2.17 Turning off the Refrigerator
2.17.1 If the refrigerator is not to be used for some time:
i. Set the switch (A) to "OFF".
ii. Shut off any on-board valve in the gas line to the refrigerator.
iii. Empty the refrigerator. Defrost and clean it as described earlier. Leave the
doors of the refrigerator and frozen food compartment ajar.
iv. When the vehicle is laid up for a long period of time (.e.g. during the winter
months), we suggest fitting the winter covers on the grills.
2.18 If the Refrigerator Fails to Work
2.18.1 Check the following points before calling a service technician.
i. That the green AES LED goes on, when the switch (A) is sent to "ON" (12v
must be available).
ii When mains are connected but the refrigerator stays in gas operation is the
refrigerator correctly connected and is the fuse (230v) intact?
iii. Is the 12v fuse intact?
iv. Disconnect the wall plug, and the 12v wires before servicing. Check the
fuses on the circuit board, (under the black cover at the top of the refrigerator
and behind the control panel). Remove the two screws holding the control
panel, pull out the control panel with its electronics. Remove the cover and
check the fuses.
v. In transit, if the refrigerator does not operate in DC mode; is the alternator
(D+) connection made correctly?
vi. If the AES LED (C) flashes red: check gas supply.
2.18.2 If the refrigerator is not cold enough, it may be because:
i. The ventilation is inadequate owing to reduced area of the ventilation
passages (partial blockage of grilles etc.).
ii. The evaporator is frosted up.
iii. The temperature control setting is incorrect.
iv. The gas pressure is incorrect - check the pressure regulator at the gas
container.
v. The ambient temperature is too high.
vi. Too much food is loaded at one time.
vii. The door is not properly closed or the magnetic sealing strip is defective.
2.18.3 If the refrigerator still does not work properly, call a service technician.
The sealed cooling system must not be opened, since it contains corroding
chemicals under high pressure.
- 28 -
2.19 Maintenance
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2.19.1 Always turn to a qualified service technician who is familiar with LP gas systems
and refrigerators.
2.19.2 We recommend that a service technician checks the refrigerator once a year.
2.19.3 Inspect the gas hose periodically for cracks or deep chafing marks.
2.19.4 Check that the gas safety shut-off valve is working properly.
2.19.5 Check that the ventilation openings are unobstructed.
2.19.6 The Instruction Manual is available.
2.19.7 Check all connections in the LP gas system for gas leaks. Connections can be
tested for leaks using a soap solution. Do not use a naked flame! If there is any
suspicion of damage, call for a service technician.
2.19.8 Check that the burner is clean and free from combustible material.
2.20 Some Useful Hints
Make sure that:
2.20.1 Defrosting is carried out periodically.
2.20.2 The refrigerator is clean and dry with the door left open when it is not to be used
for some time.
2.20.3 Liquids or items with a strong odour are well packed.
2.20.4 The ventilation openings are unobstructed.
2.20.5 The doors are secured by means of both travel catches when the vehicle is on
the move.
2.21 Service and Spare Parts
2.21.1 Service and spare parts are obtainable through your Auto-Sleeper dealer who
will contact an Electrolux Service Technician on your behalf.
2.22 Technical Data
2.22.1 Electrical Data:
Input 230v
i. Input 12v
ii. Energy Consumption/24hr
220 watt
175 watt
3 kWh
2.22.2 LP Gas Data:
i. Input, max
ii. Energy Consumption/24hr
iii. Cooling Medium:
- 29-
0.34 kW
300 g
Ammonia
3 TRUMATIC E 2400 SPACE HEATER
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L.P.G. Heater with electronic control, built-in air distribution and thermostat.
Operating Instructions
Always observe the operating instructions and "Important operating notes" prior to
starting! The vehicle owner is responsible for the correct operation of the appliance.
A yellow sticker with warning information is attached to the inner face of the wardrobe
door.
Control panel with thermostat
o ? a !
b a
a. Slide valve.
Heating - Off - Ventilation
b. Slide valve for high setting (large flame symbol) and low setting (small flame
symbol).
Switching on the Heating
1. Remove cowl cap.
2. Turn on gas cylinder and open quick-acting valve in the gas supply line.
3. Adjust desired room temperature at rotary knob.
4. Switch the slide valve (a) to heating and the slide valve (b) to the desired output
setting. If the outside temperature is low, switch to high setting.
Switching on
Switch the slide valve (a) to Ventilation switch, and the slide valve (b) to high setting or
low load.
Switching Off
Move the slide valve (a) to middle position. If the appliance is switched off after a
heating phase, the fan can continue running in order to make use of the residual heat.
If the appliance is not used fora prolonged period of time, mount the cowl cap, close
quick-acting valve in the gas supply line and turn off gas cylinder.
Green indicator lamp "Operation" (under rotary control knob)
When the appliance is switched on (heating or ventilation) the green indicator lamp must
be illuminated (the fan is running). If the indicator lamp is not illuminated, possibly
check the (main) switch. For this purpose observe respective instructions of vehicle
manufacturer.
During the heating operation, while the flame is burning, the green indicator lamp lights
up with twice the intensity. This also makes it possible to determine the instantaneous
switching point of the room temperature.
- 30-
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