Viking Q-4, H-10 Installation Instructions Class Ii, Class Iii, And Class Iv Heavy-duty Commercial Vehicular Slide Ga
VIKING
installation instructions
and safety information
heavy-duty commercial vehicular slide gate operator
VIKING BLUE ENABLED
SOLAR EFFICIENT OPERATION
class II, class III, and class IV
The Q-4™ incorporates a powerful and efcient DC motor, a high ampacity
power supply, an integrated battery back-up system and intelligent controller. The
incorporation of these features results in outstanding performance on heavy duty
slide gates. The advanced motor control circuit driving the motor guarantees long life.
The Q-4™ brings the advantages of DC gate operators into heavy duty applications.
the viking Q-4™slide gate operation
Q-4 Vehicular Gate Operator • Revision
1
2
23
28
7
8
6
5
9
10
11
12
4
25
29
20
19
22
3
18
24
16
21
26
27
15
13
31
17
30
14
PARTS DIAGRAMPARTS DIAGRAM
20"
14"
26"
0.625"
15.75"
Center of
Drive Chain
26"
13.75"
11.75"
2.60"
Item Description
Part No.
1 Main Chassis VAQ4CH10
2 Chassis Top Cover VAQ4CTC10
3 Chassis Front Cover VAQ4CFC10
4 Chain Guard VAQ4CHGA10
5 Q4 Motor VAQ4MO
6 Motor Brake Q4MOB10
7 Limit Switch (2) DULS10
8 Limit Switch Cam L3LC10
9 Limit Switch Holder L3LH10
10 Limit Switch Gear Box DULSG
11 Electric Box DUEB10
12 Control Board DUPCB10-Q4
13 Q4 Battery DUBAQ4
14 Q4 Modular Power Supply Q4MPS10
15 Transformer 15amp DUTT15
16 Power Supply Q4PSH10
17 EMI Board Q4EMI
18 Alarm DUAL10
19 Limit Switch Harness Q4LSH
20 Power Harness Q4POH10
21 Power Supply Housing Q4PSH10
22 Battery Retainer Q4BREA10
23 Fuse Kit Q4FUSKT
24 Chain #50 x 10' x 3 Q4C50CHK
25 Sprocket 50B25 Q4S50B25
26 Idler Pulley Q4IDPLY
27 Idler Bushing Q4IDBSH
28 Warning Placard DUWPA
29 Reset Switch (20 Amp) DUMRS20
30 Reset Switch (10 Amp) DUMRS10
31 120V Receptacle
Overall Dimensions
Weight 185 lb.
WARNING - For Installation By Qualified Personnel Only.
i
TECHNICAL SUPPORT 1 800 908 0884
TABLE OF CONTENTSTABLE OF CONTENTS
Parts Diagram/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Important Safety Information
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Important Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Maintenance/General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Photo Beam (non-contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . .6
Edge Sensor (contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Manual Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Audible Alarm Reset Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Warning Placard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Important Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Plans
Plan of Installation – Concrete Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Gate Operator Installation
Electrical Installation
Gate Operator Installation
Special Features
Electrical Installation
Vehicular Loop Detector Installation
A
of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Step 1 through 3 – Operator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Step 4 – Electrical Installation (120/220 VAC) . . . . . . . . . . . . . . . . . . . . . . . . . .14
Step 5 – Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Limit Switch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Step 6 through 8 – Limit Switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17
Fine Tune Limit Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Master/Slave Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Loop Layout Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Loop Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ccessory Connections
Open Commands; Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Radio Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Guard Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Special Features
Auto Open Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Intelligent Obstruction Sensor (Primary Entrapment Protection) . . . . . . . . . . . . .27
Fail Safe/Fail Secure Operation; Hold Open Timer . . . . . . . . . . . . . . . . . . . . . . .28
Optional VikingBlue™ Wireless Master/Slave Installation . . . . . . . . . . . . . . . . . .29
Optional
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-33
VikingBlue™ Diagnostics Software Installation . . . . . . . . . . . . . . . . . . .30
TECHNICAL SUPPORT 1 800 908 0884
1
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
WARNING - Not following these instructions may cause severe injury or death to persons.
IMPORTANT SAFETY INSTRUCTIONS
WARNING – To reduce the risk of severe injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3.
Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF
THE MO
Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when
4.
an object activates the non-contact sensors. After adjusting the force or the limit of travel,
retest the gate operator
risk of injury or death.
5. Use the manual release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service per-
son mak
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
VING GATE.
. Failure to adjust and retest the gate operator properly can increase the
e repairs to gate hardware.
T
8. Every gate operator installation
against entrapment, such as edge sensors and photo beams more in particularly
in places wher
9. SAVE THESE INSTRUCTIONS.
e the risk of entrapment is more likely to occur.
MMUUSST
have secondary protection devices
IMPORTANT INSTALLATION INSTRUCTIONS
1. Install the gate operator only when:
a) The operator is appropriate for the construction of the gate and the usage Class of the gate
(refer to page 5),
b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate
to a minimum of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm)
diameter sphere from passing through the openings anywhere in the gate, and in that
portion of the adjacent fence that the gate covers in the open position,
c) ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED, AND
d) GUARDING IS SUPPLIED FOR EXPOSED ROLLERS.
2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be
supplied with a separate access opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will not come in contact with the
vehicular gate during the entire path of travel of the vehicular gate.
3.
The gate must be installed in a location so that enough clearance is supplied between the gate
and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging
gates shall not open into public access areas.
4. The gate must be properly installed and work freely in both directions prior to the installation
of the gate operator. Do not over-tighten the operator clutch or pressure
relief valve to compensate for a damaged gate.
5. The gate operator controls must be placed so that the user has full view
of the gate area when the gate is moving AND AWAY FROM THE GATE
PATH PERIMETER,
2
TECHNICAL SUPPORT 1 800 908 0884
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
WARNING - Not following these instructions may cause severe injury or death to persons.
IMPORTANT INSTALLATION INSTRUCTIONS Continued
6. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or
through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
7. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the
reset control shall not cause the operator to start.
8. All warning signs and placards must be installed where visible in the area of the gate. A minimum
of two placards shall be installed. A placard is to be installed in the area of each side of the
gate and be visible to persons located on the side of the gate on which the placard is installed.
9. For gate operators utilizing a non-contact sensor (Photo beam or like) in
a
ccordance with section 31.1.1 of the UL325 standard:
a) See instructions on the placement of non-contact sensors for each Type of
application (r
b) Care shall be exercised to reduce the risk of nuisance tripping, such as when
a vehicle, trips the sensor while the gate is still moving, and
c) One or more non-contact sensors shall be located where the risk of entrapment
or obstruction exists, such as the perimeter r
barrier (refer to page 6).
d) Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
efer to page 6),
eachable by a moving gate or
10.
For a gate operator utilizing a contact sensor (Edge sensor or like) in
accordance with section 31.1.1 of the UL325 standard:
a) One or more contact sensors shall be located where the risk of entrapment or
obstruction exists, such as at the leading edge, trailing edge, and post mounted
both inside and outside of a vehicular horizontal slide gate (refer to page 7).
b) One or more contact sensors shall be located at the bottom edge of a vehicular
vertical lift gate.
c) One or more contact sensors shall be located at the pinch point of a vehicular
vertical pivot gate.
d) A hardwired contact sensor shall be located and its wiring arranged so that the
communication between the sensor and the gate operator is not subjected to
mechanical damage.
e) A wireless contact sensor such as one that transmits radio frequency (RF)
signals to the gate operator for entrapment protection functions shall be
located wher
by building structures, natural landscaping or similar obstruction. A wireless
contact sensor shall function under the intended end-use conditions.
f) One or more contact sensors shall be located on the inside and outside leading
edge of a swing gate. Additionally
than 6 inches (152 mm) above the ground at any point in its arc of travel, one
or more contact sensors shall be located on the bottom edge (refer to page 7).
e the transmission of the signals are not obstructed or impeded
, if the bottom edge of a swing gate is greater
g) One or more contact sensors shall be located at the bottom
edge of a vertical barrier (arm).
h) Use only Miller Edge Model MGR20 or MGS20 edge sensor
to comply with UL325
TECHNICAL SUPPORT 1 800 908 0884
3
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
WARNING - Not following these instructions may cause severe injury or death to persons.
MAINTENANCE
Remove the Power Harness from the Control Board (refer to page 14)
• Clean and lubricate the gate track wheels using the recommended lubricant.
Inspect the track for any signs of cracking or separation.
•
• Check that all mounting hardware of the gate operator is properly tighten.
• Ensure that the gate moves freely.
• Check for corroded parts and replace if necessary.
• Check the battery for the following:
Battery connections must be free of corrosion.
Battery voltage must be 26 VDC (fully charged battery).
Reconnect the Power Harness for the Control Board (refer to page 14)
• Check and confirm the proper operation of all safety devices (photoelectric eye, edge sensors or like).
•
Check and confirm the operation of all installed accessories.
• Check and confirm the operation of all special features such as the Intelligent Obstruction Sensor, Hold
Open Timer (refer to page 20 to 27)
• Check and confirm the operation of the manual release (refer to page 7)
• Verify battery backup functionally by turning off the power source (120 VAC and 220 VAC). DO NOT
FORGET TO TURN ON THE POWER SOURCE AFTER VERIFICATION.
GENERAL SAFETY PRECAUTIONS
The following precautions are an integral and essential part of the product and must be supplied to the user.
Read them carefully as they contain important indications for the safe installation, use and maintenance.
• These instruction must be kept and forwarded to all possible future users of the system.
• This product must be used only for that which it has been expressly designed.
• Any other use is to be considered improper and therefore dangerous.
• The manufacturer cannot be held responsible for possible damage caused by improper, erroneous or
unreasonable use.
• Avoid operating in the proximity of the hinges or moving mechanical parts.
• Do not enter the path of the moving gate while in motion.
• Do not obstruct the motion of the gate as this may cause a situation of danger.
• Do not allow children to play or stay within the the path of the moving gate.
• Keep remote control or any other control devices out of the reach of children, in order to avoid possible
involuntary activation of the gate operator.
• In case of break down or malfunctioning of the product, disconnect from the main power source. Do not
attempt to repair or intervene directly, contact only qualified personnel for repair.
• Failure to comply with the above may create a situation of danger.
• All cleaning, maintenance or repair work must be carried out by qualified personnel.
• In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer’s
instructions on maintenance of the gate and operator carried out by qualified personnel.
• In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.
All installation, maintenance and repair work must be documented and made available to the user.
Installer:
_____________________________________________________ ____________
Signature Date
Contact: _________________________________________________________
_________________________________________________________
4
TECHNICAL SUPPORT 1 800 908 0884
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
CAUTION: To Reduce the Risk of Fire or Injury to Persons
a) Use only the following type and size of battery(ies): Yuasa NP7-12
b) Do not dispose of the battery(ies) in fire. The cells may explode. Check with local codes for possible dis-
posal instructions.
c)
Do not open or mutalate the battery(ies). Released electrolyte is corrosive and may cause damage to the
eyes or skin. It may be toxic fi swallowed.
d) Exercise care in handling batteries in order not to short the battery with conductying materials such as
rings, bracelets and keys.
e) Change the battery(ies) provided with or identified for use with this product only in accordance with the
instructions and limitations specified in this manual.
f) Observe proper polarity orientation between the battery(ies) and charging circuit.
g) Do not mix batteries of different sizes or from different manufacturers in this product (applies to products
employing more than one user replaceable secondary battery).
h) A battery-operated product employing a secondary battery supply intended to be charged within the
product shall contain specific instructions concerning the proper method of charging.
UL325 Gate Operator Classification
GLOSSARY
RESIDENTIAL VEHICULAR GATE OPERATOR
CLASS I – A vehicular gate operator (or system) intended for use
in a home of one-to four single family dwelling, or a garage or
parking area associated therewith.
COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR
CLASS II – A vehicular gate operator (or system) intended for use
in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail
store, or other building servicing the general public.
INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR
CLASS III – A vehicular gate operator (or system) intended for
use in an industrial location or building such as a factory or
loading dock area or other locations not intended to service the
general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR
CLASS IV – A vehicular gate operator (or system) intended for
use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented
via supervision by security personnel.
TECHNICAL SUPPORT 1 800 908 0884
Install the gate operator only when:
The operator is appropriate for the construction of the gate
and the Usage Class of the gate.
55
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
Gate in Closed Position
Photo Beam Unit
Reflector
Potential Entrapment
Area (Shaded)
Contact Sensor Contact Sensor
Radio Station
Safety ConnectorOpen CommandsGuard StationMaster/Slave
Loop Connector Open Commands Guard Station
Master/Slave
Open
GND
Close
Stop
Open
Gnd
Fire
Gnd
Strike
Gnd
Exit
Gnd
Center
Gnd
Reopen
Gnd
UL
Gnd
+28v
Gnd
11
(C1)(C1)
33
(NC1)(NC
1)
24VDC24VDC
1
(C1)3(NC1)
24VDC
Turn Switch to
'Light On' Position
24 VDC Power Connections
24 VDC Power Connections
Omron Model
E3K-R10
Shown
Connection '3' (NC1)
Connection '1' (C1)
WARNING - Not following these instructions may cause severe injury or death to persons.
NOTE - This type of installation DOES NOT reverse the gate all the way back to its limits when the photo-beam
is obstructed. This installation is only to protect against entrapment and to comply with UL325.
Photo Beam (non-contact sensor) Installation
Secondary Entrapment Protection
Photo beams or like must be installed to reduce the risk of entrapment.
Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
e the electrical connections of the photoelectric sensor as described here in this page.
Mak
Care shall be exercised to reduce the risk of nuisance tripping, such as when a
vehicle, trips the sensor while the gate is still moving, and
One or more non-contact sensors shall be located where the risk of entrapmentor
obstruction exists, such as the perimeter reachable by a moving gate or barrier.
One or more non-contact sensors shall be located where the risk of entrapment or
obstruction exists, such as the perimeter reachable by a moving gate or barrier.
Consult the installation manual for the UL325 device (photo
beam or like) for detail information about the usage,
installation and maintenance.
6
TECHNICAL SUPPORT 1 800 908 0884
Safety ConnectorOpen CommandsGuard StationMaster/Slave
UL
Siren
Loop Connector Open Commands Guard Station
Master/Slave
GND
Close
Stop
Open
GND
Close
Stop
Open
Gnd
Fire
Gnd
Strike
Gnd
Exit
Gnd
Center
Gnd
Reopen
Gnd
UL
Gnd
+28v
Gnd
UL
Siren
Siren
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
Contact Sensor Contact Sensor
All Contact Sensors
to be Wired In Parallel
Brake in Released
Position
Brake
Engaged
Brake
Released
WARNING - Not following these instructions may cause severe injury or death to persons.
Edge Sensor (contact sensor) Installation
For Secondary Entrapment Protection
Edge sensor or like must be installed to reduce the risk of entrapment.
Use only Miller Edge 3-sided activation type MGR20 or MGS20 to comply with UL325
One or more contact sensors shall be located on the inside and outside leading edge
of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6
inches (152 mm) above the ground at any point in its arc of travel, one or more
contact sensors shall be located on the bottom edge.
1. A hardwired contact sensor shall be located and its wiring arranged so that the
communication between the sensor and the gate operator is not subjected to
mechanical damage.
2. A wireless contact sensor such as one that transmits radio frequency (RF) signals
to the gate operator for entrapment protection functions shall be located where
the transmission of the signals are not obstructed or impeded by building
structures, natural landscaping or similar obstruction. A wireless contact sensor
shall function under the intended end-use conditions.
Manual Release
Remove the top cover.
Move the Brake Handle to the Released
Position.
To resume normal operation, move the
Handle to the Engaged Position.
TECHNICAL SUPPORT 1 800 908 0884
7
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
Manual Stop
Button
5'
Minimum
Out of Reach
6'
STOP
UL
Siren
Master/Slave
GND
Close
Stop
Open
GND
Close
Stop
Open
Gnd
UL
Siren
Siren
COM
N.O.
STOP
WARNING - Not following these instructions may cause severe injury or death to persons.
Audible Alarm Reset Switch Installation
Manual Reset for the Audible Alarm
UL325 standard requires an audible alarm to go off after two consecutive events
detected by the primary entrapment protection of the gate operator (obstruction sensor).
The audible alarm will continue to sound for 5 minutes or until a stop command
gets actuated.
The Stop command can be actuated in two different forms
1. Using the Built in Stop switch on the Control Box or
2. Using an External Stop button within the sight of the gate, away from moving
parts of the gate and out of reach of children.
3. Controls intended for user activation must be located at least six feet (6’) away
from any moving part of the gate and where the user is prevented from reaching
over, under, around or through the gate to operate the controls. Outdoor or easily
accessible controls shall have a security feature to prevent unauthorized use.
4. The Stop and/or Reset button must be located in the line-of-sight of the gate.
Activation of the reset control shall not cause the operator to start.
Warning Placard Installation
All Warning Signs and Placards must be installed where visible in the area
of the gate. A minimum of two placards shall be installed. A placard is
to be installed in the area of each side of the gate and be visible.
8
TECHNICAL SUPPORT 1 800 908 0884
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