R 6 x 36mm high digits.
R Time, date & temperature indication, selectable with toggle option.
R 1 sec. resolution chronometer with lap function.
R Count down function to a specific date.
R Scoreboard function (two players or teams, count up to 199).
R Random generator from 00 to 99.
R 2 digit dice.
R Hour chime option.
R Counter display.
R Relay output for temperature control or time alarm.
R US or Europe display option: time, date, degrees Celsius or Fahrenheit.
R Wireless remote control for all functions (wired remote possible).
R Optional enclosure type B8009.
R Optional extra remote type K6706A, K6706B or K6706G.
K8009
Specifications :
— Fixed 433.92 MHz transmitter frequency, as required by law.
— Key chain remote control included.
— Temperature indication from -20 to +70 ºC (resolution 1º).
— Temperature indication from 0 to +150 ºF (resolution 2º).
— Memory backup option: 9V battery or rechargeable battery T331
— Relay output: 1A / 24V max.
— Supply: 12VDC/300mA power supply (adapter type PS1203).
— Dimensions : 252 x 80mm (without enclosure).
Modifications reserved
ILLUSTRATED ASSEMBLY MANUAL H8009IP-3
Assembly hints
0.000
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project
successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a
small tip.
• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to
the tip, to give it a wet look. This is called ‘thinning’ and will protect the tip,
and enables you to make good connections. When solder
rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting
excess leads, hold the lead so they cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place.
• Small blade and phillips screwdrivers. A basic range
is fine.
For some projects, a basic multi-meter is required, or might
be handy
1.2 Assembly Hints :
⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before
you perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the draw-
ings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute
manual updates, indicated as ‘NOTE’ on a separate leaflet.
2
Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface
and carefully solder the leads
2- Make sure the solder joints are cone-shaped
and shiny
3- Trim excess leads as close as possible to the solder joint
AXIAL COMPONENTS ARE TAPED IN
THE CORRECT MOUNTING SEQUENCE !
REMOVE THEM FROM THE TAPE ONE AT A
TIME !
the essential requirements and all other relevant stipulations of directive 1999/5/
Velleman hereby certifies that the device K8009 meets
EG and 1995/5/EC.
For the complete conformity declaration check out :
9 Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9
A Argento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A
B Oro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B
Construction
IMPORTANT
First the remote control PCB is assembled, P6706A:
The remote control can be build for wireless remote operation or for “wired” remote
operation (no need for battery in the transmitter). In case of a wired remote, only a few
components are mounted, see further.
Before mounting the components on the PCB, first check that the PCB fits in the
housing. Watch the small notch next to LD1. Should it not fit, then grind the edges of
the PCB carefully.
Mount only the components marked with “#” if wired remote is wanted.
A simple air core coil has to be made
as shown in the diagram using the
jumper lead supplied
q L1: 1 turn
12. Battery contacts
Check for good attachment of the
solder to the contacts.
Mount them as straight as possible!
10. LED (check the polarity)
COLOR= 2...5
q LD1 : 3mm (2)
CATHODE
Mount at the indicated height :
6
LD...
11mm
13. IC
(Watch the position of the notch !)
1
PIN 1
IC...
q IC1 : UM3758 #
Construction
14. Create your code
Your own individual code can be set for a transmitter/clock combination. There is
a row of nine code pads that are the closest to IC1, only one code connection is
used. The code can be set by linking the code pad to a neighbouring "-" pad or "+"
pad by using a jumper lead. JC1 and JC2 are located on the main PCB P8009.
There are 3 different combinations possible:
1. JC1 and JC2 are not mounted on the main PCB, then do not mount code
jumpers on the transmitter.
2. JC1 is mounted on the main PCB, Mount a jumper like in the drawing:
3. JC2 is mounted on the main PCB, Mount a jumper like in the drawing:
In case of a “wired” remote, continue the assembly.
In case of a wireless remote, the transmitter PCB can be placed in his enclosure.
Fit a new 12V battery type V23GA or GP23A. Check the polarity which is shown
in the enclosure.
REMARK: If the buttons do not “click”, please check the position of the PCB. It
is also possible that the first time, you have to press firmly the button cap before
they work properly.
q RY1 : VR3D121C
A selection is possible for a normal
closed contact output, or a normal open
contact output :
For normal closed, mount jumper JNC:
For normal open, mount jumper JNO:
15. PCB pin. Mount only if you
have access to a frequency
counter.
q GND
q Testpin for time calibration 15.625ms
(64Hz)
This testpin can be used to calibrate the
clock (see chapt. 22) by means of a
counter.
Adjust CV1 for a period measurement of
15.625ms or 64Hz frequency.
11
Conctruction
16. Temperature sensor
qSENS: LM335
Make the connections longer when using an enclosure like our optional enclosure
type B8009 (use blank jumpwires)
SENS...
12
Construction
17. LED mounting
To mount all the LED’s at the same hight, we are going to use some spacers.
Mount the spacers on the PCB:
15mm M3 BOLT
10mm SPACER
COMPONENT SIDE UP
M3 NUT
Mount about five LED’s, then turn over the PCB and solder ONE connection of each
LED. Now correct the position of the LED’s and solder the other connection of each
LED.
Continue mounting all the LED’s as above.
It is important that when our optional enclosure B8009 is used, that the
maximum hight is respected !
qLD1… LD132: 3mm LED.
Now the spacers can be removed.
13
Construction
18. Resistor trimmer
RV...
q RV1 : 500E (470)
19. Connectors
SK...
+
SW
-
q SK1 : DJ005
SK...
q SK2 : BATCON
q SK3 : SCREW02
If a 9V block battery is used for the
memory backup, then the following
snap can be connected:
Only three wires are used to connect the transmitter with the display.
q Connect one wire between the + from the display and the + of the transmitter
(connection next to R5)
q Connect one wire between the - from the display and the - of the transmitter
(connection next to C5)
q Connect one wire between C on the display and the connection at R1 on the
transmitter (see drawing).
P8009
SK4
C
C
P6706
-
-
C
R1
+
+
Before mounting the transmitter PCB in the enclosure, make a small slot in the
bottom enclosure to pass the wires.
CUT OUT
Now the transmitter can be placed in his enclosure.
G REMARK: If the buttons do not “click”, please check the position of the PCB.
It is also possible that the first time, you have to press firmly the button cap
before they work properly.
15
Test & adjustment
22. Test and adjustment
First we will test if the display works properly:
• Connect a 12VDC / 300mA adapter (check the polarity and the connector
type) to the display. The display should indicate the time 00:00:00
(HH:MM:SS) and the (HH) should blink.
Next step is adjusting the displays- receiver to the transmitter. (skip this
step if a wired transmitter is used).
2
>Remote control button code.
1
• Hold the transmitter about one meter (one yard) away from the display.
• Press button 1 on the transmitter, the LED on the transmitter should blink
rapidly.
• Now adjust the trimmer capacitor CV2 (RECEIVER ADJUST) on the display
using the supplied plastic tuning screwdriver, until the receiver LED (REC),
blinks at the same rate as the transmitter.
• If a maximum range between transmitter - display is wanted, then it is advisable to repeat the above adjustment with the transmitter at about 10m (10
yard).
• If the adjustment is OK, then the HH of the display should increase each time
button 1 is pressed.
Next step is to calibrate the temperature indication :
G Remark : Hold the display away from large metal objects.
• Disconnect the power supply from the display.
• Reconnect the power supply to the display.
• Put a known good thermometer next to the display temperature sensor.
• Press repeatedly button 2 on the transmitter until the display shows dAtE
blinking.
• Now press button 1 until rEGIOn is blinking.
• Next press button 2, Eu will blink. Use button 1 to choose between Eu
(Europe) or uS (USA) display format for time, date and temperature.
• Confirm your choice by pressing button 2.
• Now press the left button until dEGrEE is displayed and confirm with but-
ton 2.
• Now adjust the trim potentiometer RV1 (TEMP. CALIBRATION) until the displayed temperature corresponds with the “reference” thermometer.
G Repeat the above adjustment after the display is warmed up for a few hours.
16
Test & adjustment
Next step is to calibrate the clock time base
The processor has an internal oscillator that is used to run the clock.
By means of CV1(TIME CALIBRATION), it is possible to adjust the oscillator
frequency if the clock does not run correctly.
1. Start by setting the trim capacitor in his center (50% overlap) position:
50%
2. should the clock run too fast, then turn the capacitor more in the maximum
(100% overlap) direction:
100%
3. should the clock run too slow, then turn the capacitor more in the minim um
(no overlap) direction:
0%
17
Mounting
23. Mounting the display into the optional enclosure B8009
• Remove the display window and the side panels from the enclosure.
• Slide the PCB into the lower slot of the enclosure.
• At the left hand side two holes must be made in the small cover, one for the
power supply plug*, and one for the temperature sensor.
* Alternatively a hole can be made at the back of the enclosure to pass the
power supply plug.
• Mount the two side panels.
• At the right hand side there is space for a battery, a 9V battery or a 3.6V re-
chargeable battery type T331 can be used. Connect the battery to the appropriate connector.
After connecting the power supply plug, the display window can be mounted.
G REMARK : It is important that the temperature sensor body is outside the
enclosure otherwise the temperature readout will be faulty.