VEGA STAB692MD User Manual

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Operating Instructions
VEGASTAB 692 MD
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Safety information, Note Ex area

Safety information

Please read this manual carefully, and also take note of country-specific installation standards (e.g. the VDE regulations in Germany) as well as all prevailing safety regulations and acci­dent prevention rules. For safety and warranty reasons, any internal work on the instruments, apart from that in­volved in normal installation and electrical con­nection, must be carried out only by qualified VEGA personnel.
2 VEGASTAB 692 MD

Note Ex area

Please note the attached safety instructions containing important information on installation and operation in Ex areas. These safety instructions are part of the oper­ating instructions and come with the Ex ap­proved instruments.
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Contents
Contents
Safety i nformation ........................................................................ 2
Note Ex a rea ................................................................................ 2
1 Product description
1.1 Function and configuration ................................................ 4
1.2 Scope of delivery ............................................................... 4
1.3 Ex area ............................................................................... 4
1.4 Features ............................................................................. 4
1.5 Sensor choice .................................................................... 4
1.6 Technical dat a .................................................................... 5
1.7 Dimensions......................................................................... 6
2 Mounting and installation instructions ................................ 7
3 Electrical connection
3.1 Connection instructions ..................................................... 8
3.2 Connection diagram ........................................................... 9
3.4 Installation examples of HART® sensors ....................... 10
4 Setup
4.1 General information on HART® multidrop ........................... 11
4.2 Procedure......................................................................... 11
4.3 Address assignment with VVO ....................................... 12
5 Diagnosis
5.1 Maintenance ..................................................................... 14
5.2 Fault signal........................................................................ 14
5.3 Failure diagnostics ........................................................... 14
5.4 Repair ............................................................................... 14
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1 Product description

Product description

1.1 Function and configuration

VEGASTAB 692 MD is a power supply unit for connection of up to 15 VEGA sensors (HART® two-wire sensors in Multidrop mode).
Function
VEGASTAB 692 MD provides a galvanically separated supply circuit for up to 15 VEGA sensors (HART® two-wire loop-powered in Multidrop mode). The power supply for the sensors is 17 … 25 V DC depending on the number of connected sensors. VEGASTAB 692 MD delivers up to 60 mA constant cur­rent (15 sensors with 4 mA each) and is open-circuit and short-circuit proof (current limitation at approx. 200 mA). The instrument has an RS 232 interface for communication with the software Visual VEGA (VV) or VEGA Visual Operating (VVO) via the VEGACONNECT 3 interface adapter.
Configuration
VEGASTAB 692 MD is a module unit with plug-in socket suitable for carrier rail mount­ing EN 50022.

1.2 Scope of delivery

1.3 Ex area

This power supply unit is not approved for use in Ex areas. It must neither be installed in hazardous areas nor be used for power supply of sen­sors in these areas.

1.4 Features

- Power supply unit for up to 15 HART® sen­sors (two-wire loop-powered in Multidrop mode).
- Digital transmission of measured values (HART® protocol, Multidrop mode).
- Input voltage range 20 … 250 V AC, 20 … 72 V DC.
- Galvanically separated and overload, short-circuit or open-circuit proof circuit.
- Integrated HART® resistance.
- RS 232 interface via VEGACONNECT 3 for connection to a modem or PC.
- Communication with Visual VEGA (VV) and VEGA Visual Operating (VVO).

1.5 Sensor choice

The following VEGA HART® sensors can be connected to the unit:
- VEGASTAB 692 MD
- Plug-in socket
- Coded pins, bonding jumpers
- VEGACONNECT 3
- Operating instructions VEGASTAB 692 MD
- Operating instructions VEGACONNECT 3
- Operating instructions remote parameter adjustment
4 VEGASTAB 692 MD
- VEGAPULS series 40 and VEGAPULS series 50 radar sensors.
- VEGAFLEX series 50 sensors with guided microwaves.
- VEGASON series 50 ultrasonic sensors
- Series D80 pressure transmitters and VEGABAR 40
Make sure that only VEGA HART® sensors in two-wire loop-powered version (in Multidrop mode) are used. It is not possible to connect sensors of other manufacturers.
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Product description

1.6 Technical data

Power supply
Operating voltage/Power consumption U
Output or measured data input
Num ber 1 x 24 V output or digital measured data input Type of measured data input active two-wire input, digital (HART® protocol), Sensor type up to 15 VEGA two-wire loop-powered HART
Output voltage approx. 17 … 24 V DC Output constant current max. 60 mA (15 sensors with 4 mA each) Current limitation at approx. 200 mA, short-circuit proof Connection cable 2-wire standard cable (screening is
max. cable length 1000 m max. resistance per wire 15 Ohm
Serial interface (RS 232)
Num ber 1 x RS 232 via VEGACONNECT 3 Function communication via modem or PC for data
max. cable length 15 m Interfac e paramete rs 9600 baud, no parity, 1 stop bit Protocol VEGA specific
= 20 … 250 V AC, 50/60 Hz/approx. 12 VA
nom
= 20 … 72 V DC
for up to 15 sensors sensors are powered by VEGASTAB 692 MD sensors in Multidrop mode
(pressure transmitters, ultrasonic and radar sensors, see chapter "1.5 Sensor choice")
recommended)
recording with Visual VEGA (VV) or sensor adjustment with VEGA Visual Operating (VVO)
®
Indicating elements
LED in front plate green: power supply and output voltage on
Ambient conditions
Permissible ambient temperature -20°C … +60°C Storage and transport temperature -40°C … +80°C
Electrical connection
Screw terminals max. 1.5 mm
2
RS 232 interface (VEGACONNECT 3) Sub-D 9-pole
Electrical protective measures
Instrument IP 30 Plug-in socket IP 20 Protection class II Overvoltage category II
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Product description
Electrical separating measures
Reliable separation acc. to VDE 0106, part 1 between power supply and measured data input
- refe rence voltage 250 V
- insulation resistance 2.3 kV
Mechanical data
Seri es module unit with plug-in socket, coded pin, two
bonding jumpers Mounting carrier rail mounting acc. to EN 50 022 Dimensions, not assembled W = 72 mm, H = 118.5 mm, D = 134 mm Weight approx. 480 g

1.7 Dimensions

Carrier rail 35 x 7.5 or 35 x 15 acc. to EN 50 022
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Mounting and installation instructions
6201828
5
0
9
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0V
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US
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3
C
3

2 Mounting and installation instructions

Mounting
Each series 600 instrument consists of a plug-in socket for carrier rail mounting EN 50 022 and a module unit.
The supply voltage can be connected to terminals 17 and 18.
For neighbouring series 600 instruments it is possible to continue connection L1 and N directly via the supplied jumpers.
Note!
The jumpers must not be used with single instruments or at the respective end of an instrument row.
If this is not maintained, it is possible to come in contact with the operating voltage or to cause a short-circuit.
The power supply unit VEGASTAB 692 MD must neither be installed in hazardous areas nor used for power supply of sensors in these areas.
Safe operation is only ensured if the operat­ing instructions manual and the EC type approval certificate are observed. VEGASTAB 692 MD must not be opened.
Coding
To avoid interchanging the different instru­ments, the plug-in socket is provided with pins and the instrument with corresponding gaps (mechanical coding).
With VEGASTAB 692 MD, the supplied coded pins must be plugged in acc. to the following scheme.
Instrument
coding
VEGASTAB 692 MD right 3
Direct supply for supply voltage via jumpers
left B
right B
1
EEx i
left
B
right
...1
1
252
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3 Electrical connection

Electrical connection

3.1 Connection instructions

For electrical connection, you should always observe the following instructions:
- The connection must be made according to the appropriate national installation stand­ards (e.g. in Germany acc. to the VDE regulations).
- The wiring between VEGASTAB 692 MD and the sensors can be standard two-wire cable.
- If electromagnetic interference is expected, the use of screened cable is recom­mended. The screening must be earthed at one sensor end.
- The line resistances stated in the technical data must not be exceeded.
- If overvoltages are expected, we recom­mend a sensor electronics module with integrated overvoltage protection or the installation of VEGA overvoltage arresters.
- When connecting more than one sensor (max. 15), it is obligatory to connect (be­fore complete connection) each sensor individually to VEGASTAB 692 MD and to assign a different address to each sensor (1-15) via the software VVO (see chap. "4 Setup").
- Make sure when connecting VEGACONNECT 3 to a modem that the modem connection cable for VEGACONNECT 3 (MODEM.KX) is used.
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Electrical connection

3.2 Connection diagram

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Supply voltage
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VEGACONNECT 3
RS 232 connection (9-pole Sub-D socket)
VVO
PC/Laptop
Modem connec­tion cable: MODEM.KX
Modem
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Electrical connection
3.4 Installation examples of HART
®
sensors
Example 1
One common (two-wire) bus cable is used to connect up to 15 sensors in series (right down to the last sensor of the group) to VEGASTAB 692 MD. The total cable length can be up to 1000 m.
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Example 2
One common (two-wire) bus cable for up to 15 sensors is lead from VEGASTAB 692 MD to the facility and from there radially to the sensors. The branching point should be as close as possible to the sensors. The cable length to the farthest sensor can be up to 1000 m.
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Setup

4 Setup

4.1 General information on HART multidrop
As a rule, a HART® sensor outputs a current of 4...20 mA, proportional to the measured value. Multidrop mode means that the sensor always consumes a constant current of 4 mA. The measured value is therefore no longer transmitted by means of the strength of the current, but exclusively through a digital signal superimposed on the current. This way, up to 15 HART® sensors can be oper­ated on one two-wire cable. However, before connecting several sensors, each individual sensor must be switched to multidrop mode and have its own address (1-15) assigned by VVO. Keep in mind that the software VVO supports the multidrop mode of HART® sensors only in version 2.60 and higher, and Visual VEGA only in version 4.50 and higher.
®

4.2 Procedure

• Connect VEGASTAB 692 MD to power supply.
• Connect VEGACONNECT 3 to VEGASTAB 692 MD and the serial interface of your PC.
• Connect the first HART® sensor and adjust to multidrop and instrument address 1 via the software VVO (see chapter "4.3 Ad­dress assignment with VVO").
• A HART® load resistance must not be con­nected as usual to the sensor cable, since it is already integrated in VEGASTAB 692 MD
• Disconnect voltage from the first sensor and mark address 1 outside on its hous­ing.
• Connect the second sensor and set it to multidrop with address 2 and mark it.
• Assign an address to all other sensors in the same way and mark them.
• Connect all sensors to VEGASTAB 692 MD and start the setup with VVO. Note that this can last a few minutes depending on the number of connected sensors.
• Check if all sensors are displayed in VVO.
• Carry out adjustment and parameter set­ting of the individual sensors or measure­ment loops.
• If all measurements work satisfactorily, Visual VEGA can be installed for measured value enquiry. If this is to be done by re­mote enquiry via modem (previously con­nected via a direct connection), the modem connection cable for VEGACONNECT 3 (MODEM.KX) must be used. The con­nected modem is then automatically initial­ised with the correct interface parameters by VEGACONNECT 3. The initialisation is confirmed by the lighting of the AA-LED on the modem. Further information on modem operation can be found in the operating instructions manual
Remote parameter adjustmentRemote parameter adjustment
Remote parameter adjustment.
Remote parameter adjustmentRemote parameter adjustment
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Setup

4.3 Address assignment with VV O

After having connected the first sensor, VVO can be started. Choose the item and confirm with
PassworPasswor
and
Passwor
PassworPasswor as another password can be entered later on if necessary under User accessUser access
User access. Press
User accessUser access
After entering the password, the window ModeMode
Mode appears. Choose the menu item
ModeMode rect cable connectionrect cable connection
rect cable connection and confirm with
rect cable connectionrect cable connection
OKOK
OK. Now enter as
OKOK
d VEGAd VEGA
d VEGA. Your own name as well
d VEGAd VEGA
Configuration - Program -Configuration - Program -
Configuration - Program -
Configuration - Program -Configuration - Program -
OKOK
OK to continue.
OKOK
PlanningPlanning
Planning
PlanningPlanning
NameName
Name
NameName
Di-Di-
Di-
Di-Di­OKOK
OK.
OKOK
VVOVVO
VVO
VVOVVO
After the configuration, the name of the sen­sor appears on the desktop. To adjust HART® multidrop mode and assign an ad­dress, please choose the menu item figuration - Measuring systemfiguration - Measuring system
figuration - Measuring system.
figuration - Measuring systemfiguration - Measuring system
Press the button sensor to HART® multidrop mode.
Configure modeConfigure mode
Configure mode to set the
Configure modeConfigure mode
Con-Con-
Con-
Con-Con-
Choose between 1 and 15. Make sure that each ad­dress is only assigned once. Confirm with OK.OK.
OK.
OK.OK.
Now a call setup is automatically started and the database of the connected sensor is transferred to the PC.
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MultidropMultidrop
Multidrop and assign any address
MultidropMultidrop
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Setup
After having assigned an address to all sen­sors, connect all sensors to VEGASTAB 692 MD and start via
Services - Connection Services - Connection
Services - Connection or
Services - Connection Services - Connection a further call setup. Proceed as previously described in systemsystem
system and check by means of the list box if
systemsystem
Configuration - MeasuringConfiguration - Measuring
Configuration - Measuring
Configuration - MeasuringConfiguration - Measuring
VVO has found all sensors. The first number in the list box is the assigned multidrop ad­dress, the second is the serial number of the corresponding sensor.
Now you can set up (adjustment, parameter setting) each measurement loop with VVO as described in the respective operating in­structions manual of the sensor. Then, the measured values can be read out with the visualisation software VISUAL VEGA.
F8F8
F8
F8F8
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5 Diagnosis

Diagnosis

5.1 Maintenance

The instrument is maintenance-free.

5.2 Fault signal

If the green power LED in the front plate does not light, either supply voltage is not available or VEGASTAB 692 MD is defective.

5.3 Failure diagnostics

- If VVO outputs the message "no connection possible", there is no communication be­tween the RS-232 interface of the PC and VEGACONNECT 3. Possible reasons can be: wrong connection cable or wrong serial interface used (e.g. COM 1 set in VVO and plugged into COM 2).
- If in VVO the message "no instrument avail­able on VEGACONNECT" appears, then there is no sensor connected, the polarity is reversed or the connected sensors are not set to multidrop and have therefore all the same address 0 (see chapter "4 Setup").
- If individual sensors are not available in VVO, they have the same multidrop ad­dress (see chapter "4 Setup").
- On all sensors, a supply voltage between 16 and 25 V must be available. If this is not the case, either the cable is too long or the cross-section too small or there is an inter­ruption or short-circuit.
- If you have connected a modem, the mo­dem connection cable for VEGACONNECT 3 (MODEM.KX) must be used. If further problems occur, you can find additional helpful information in the operating instruc­tions manual ment.ment.
ment.
ment.ment.
Remote parameter adjust-Remote parameter adjust-
Remote parameter adjust-
Remote parameter adjust-Remote parameter adjust-

5.4 Repair

For safety and warranty reasons, any internal work on the instruments, apart from that required in normal installation and connection, must be carried out only by VEGA personnel.
In case of defect, please return the affected instrument with a short description of the fault to our repair department.
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Notes
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VEGA Grieshaber KG Am Hohenstein 113 D-77761 Schiltach Phone (07836) 50-0 Fax (07836) 50-201 E-Mail info@de.vega.com
www.vega.com
ISO 9001
All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing sys­tems correspond to the latest information at the time of printing.
Technical data to subject to alterations
24755-EN-020301
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