VEGA CAL60 User Manual

Ope
rating Instructions
Electronics module
VEGACAL seri
es 60
Document ID:
30531
Capacitive

Contents

1 About this document
2 For your safety
3 Product description
4 Mounting
5 Setup
6 Maintenance
ts
1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Symbolism used . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Safety instructions for Ex areas . . . . . . . . . . . . . . . . .
2.4 Environmental instructions. . . . . . . . . . . . . . . . . . . . .
3.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Packaging, transport and storage . . . . . . . . . . . . . . .
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Mounting preparations VEGACAL . . . . . . . . . . . . . . .
4.3 Mounting steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Setup - Electronics 4 … 20 mA, Probus PA,
Foundation Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Setup - electronics with signal conditioning instrument.
6.1 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 3 3
4 4 4 4
5 5 5
6 6 7
9 9
10
7 Dismounting
7.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Supplement
8.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Ele
11 11
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30531-EN-110411
ctronics module VEGACAL series 60
out this document
1 Ab
1 Abou
t this document

1.1 Function

This operating instructions manual has all the information you need for quick mounting and setup of a replacement module. Please read this manual before you start setup.

1.2 Target group

This operating instructions manual is directed to trained qualied personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbolism used

Inform
ation, tip, note
This symbol indicates helpful additional information.
Cauti
on: If this warning is ignored, faults or malfunctions can
result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result.
applications
Ex
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
Th
is arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
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Ele
ctronics module VEGACAL series 60 3
2 For
your safety
or your safety
2 F

2.1 Authorised personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator.
During work on and with the device the required personal protective equipment must always be worn.

2.2 Appropriate use

Oscillator, emitting electronics, housing or process components are replacement components for existing sensors.

2.3 Safety instructions for Ex areas

Please note the Ex-specic safety information for installation and operation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments.

2.4 Environmental instructions

Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental protection.
The environment management system is certied according to DIN EN ISO 14001.
Please help us full this obligation by observing the environmental
instructions in this manual:
l Chapter "Packaging, transport and storage" l Chapter "Disposal"
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30531-EN-110411
ctronics module VEGACAL series 60
3 Produc
t description
Sco
pe of delivery
Application area
Packaging
Transport
3 Produc
t description

3.1 Structure

The scope of delivery encompasses:
l Electronics module VEGACAL series 60 l Documentation
- this operating instructions manual

3.2 Principle of operation

The electronics module CL 60 is suitable for exchange with capacitive sensors VEGACAL series 60.

3.3 Packaging, transport and storage

Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180.
The packaging of standard instruments consists of environment­friendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.
Transport must be carried out under consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device.
Transport inspection
Storage
Storage and transport
temp
erature
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Ele
ctronics module • VEGACAL series 60 5
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or concealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside.
Unless otherwise indicated, the packages must be stored only under the following conditions:
l Not in the open l Dry and dust free l Not exposed to corrosive media l Protected against solar radiation l Avoiding mechanical shock and vibration
l Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
l Relative humidity 20 85 %
4 M
ounting
sor serial number
Sen
4 Moun
ting

4.1 General instructions

If the electronics module is defective, it can be replaced by the user.
In Ex
applications only one instrument and one electronics module with
respective Ex approval may be used.
If there is no electronics module available on site, one can be ordered from the VEGA agency serving you.
The new electronics module must be loaded with the order and factory data of the sensor. These are the options:
l At the factory by VEGA l Or on site by the user
Informa
tion:
When loading on site, rst of all the order data must be downloaded from the Internet (see "Setup").
In both cases, the sensor serial number is necessary. The serial numbers are stated on the type label of the instrument, inside the housing or on the delivery note.
Caution:
Th
e order data and company data contain important presettings for the
sensor. A reliable operation and a correction of the measurement is not possible without these data.
Assignment
Electronics modules are adapted to the respective sensor. They dier, e.g. in the signal output, the power supply or approval.
First of all check by means of the overview in section Mounting preparations, if you are using the suitable electronics module. Compare the new electronics module with the existing one. The specications on the type label must correspond. This applies mainly to instruments with approvals.
ning:
War
Switch ovoltage supply before starting the mounting procedure. The replacement electronics must only be mounted in idle condition. Non­observance will damage the electronics!

4.2 Mounting preparations VEGACAL

Electronics versions
6 Ele
Electronics module CL-E.60H. is suitable for VEGACAL - 4 20mA/ HART.
Electronics module CL-E.60P. is suitable for VEGACAL - Probus PA.
30531-EN-110411
ctronics module • VEGACAL series 60
1
1
ounting
4 M
ctronics module CL-E.60F. is suitable for VEGACAL - Foundation
Ele Fieldbus FF.
Electronics module CL-E.60X. suitable for VEGACAL - with signal
conditioning instrument.
Caution:
In Ex applications only one instrument and one electronics module with respective Ex approval may be used. Check the specications on the type label.

4.3 Mounting steps

Mountin
g steps
The electronics module is located in the electronics compartment. The below illustrations show the respective position of the electronics compartment in a single or double chamber housing.
Fig. 1: Single
1 Position of the electronics module
Fig. 2: Double
1 Position of the electronics module
chamber housing
chamber housing
Proceed as follows:
1 Switch opower supply
2 Unscrew housing cover of the electronics compartment
3 Disconnect the connection cables according to the operating
instructions manual of the respective sensor
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Ele
ctronics module • VEGACAL series 60 7
2
1
4 M
ounting
4 Loos
en the two holding screws with a screwdriver (Torx size T 10
or Phillips size 4)
Fig. 3: Loosening
1 Electronics module 2 Screws (2 pcs.)
the holding screws
5 Pull the previous electronics out by holding the opening levers.
6 Insert the new electronics module carefully.
7 Insert the two hold screws and tighten them
8 Connect the connection cables according to the operating
instructions manual of the respective sensor
9 Screw the housing cover on
The electronics exchange is now nished.
a rule, an exchange of electronics must be documented internally
As when Ex applications are involved.
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5 Setup

5 Setup
sensor serial num-
With ber
Without sensor serial numbe
r
Load sensor data
Adjustment
5.1 Setup - Ele
ctronics 4 … 20 mA, Probus PA,
Foundation Fieldbus
If you have ordered the electronics module by stating the sensor serial number, it is ready for operation after installation and
connection to power supply.
If you have ordered the electronics module without stating the sensor serial number or you are using a suitable electronics module
from stock, you rst have to load the sensor data after installation.
In general, the sensor with the new electronics module is ready for operation. However, the sensor name is "VEGACAL 62 " (presetting) and the serial number is not entered correctly.
If these specications should be correct, you have to enter the serial number.
Move via entering the serial number, the order data of the sensor are displayed.
The serial number is also available directly from VEGA.
Below the order data you will nd "Sensor data for Service-DTM" as XML le. Load this le with "Save as" on your PC and transfer it then via PACTware and the Service DTM to the sensor.
As a rule, settings already carried out on site with the previous
electronics module such as min./max. adjustment etc., however must be repe ated.
www.vega.com
to the item "serial number search". After
p:
Ti
Simply use the copy function of the adjustment module PLICSCOM or the adjustment software PACTware.
5.2 Setup - electronics with signal conditioning
instrument
Adjustment
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Ele
ctronics module • VEGACAL series 60 9
Set all adjustment elements on the new electronics module to the
settings of the old module.
Since the electronics modules are slightly dierent (approx. 5 %), it can be necessary to carry out an adjustment on the signal conditioning instrument after having exchanged the electronics.
6 M
aintenance
6 Maint
enance

6.1 Instrument repair

If a repair is necessary, please proceed as follows:
You can download a return form (23 KB) from our Internet homepage
www.vega.com
form".
By doing this you help us carry out the repair quickly and without having to call back for needed information.
l Print and ll out one form per instrument l Clean the instrument and pack it damage-proof
l Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
l Please ask the agency serving you for the address of your return
shipment. You can nd the respective agency on our website www.vega.com
under: "Downloads - Forms and certicates - Repair
under: "Company - VEGA worldwide"
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30531-EN-110411
ctronics module VEGACAL series 60
7 Dismoun
ting
7 Dismou
nting

7.1 Dismounting steps

Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order.

7.2 Disposal

The replacement module consists of materials which can be recycled by specialised recycling companies. We have purposely designed the electronic modules to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and the respective national laws (in Germany e.g. ElektroG). Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive.
Correct disposal avoids negative eects to persons and environment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the replacement module properly,
please contact us concerning return and disposal.
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Ele
ctronics module VEGACAL series 60 11
8 Suppl
ement
8 Supp
lement

8.1 Technical data

Technical data
are stated in the operating instructions manual of the respective sensor.
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30531-EN-110411
ctronics module VEGACAL series 60
8 Sup
plement
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ctronics module VEGACAL series 60 13
8 Suppl
ement
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30531-EN-110411
ctronics module VEGACAL series 60
8 Sup
plement
30531-EN-110411
Ele
ctronics module • VEGACAL series 60 15
VEGA Grieshaber KG
ISO 9001
Am Hohenstein 113 77761 Schiltach
Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info@de.vega.com
www.vega.com
Printing date:
statements concerning scope of delivery, application,
All
practical use and operating conditions of the sensors and
processing systems correspond to the information avail-
able at the time of printing.
© VEGA Grieshaber KG, Schiltach/Germany 2011
Subject to change without prior notice 30531-EN-110411
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