Vanguard Auto-Ohm User Manual

OPERATING INSTRUCTIONS

for the

AUTO-OHM
LOW-RESISTANCE
OHMMETER
Series II
Part Number VIC-60000-S2
1710 Grevillea Court Ontario, California 91761
TEL: (909) 923-9390 FAX: (909) 923-9391 Rev. 0
April 2001
Auto-Ohm Operating Procedures
SAFETY SUMMARY
The following safety precautions must be observed during all phases of test set-up, test hookups, testing, and test-lead disconnects.
Do Not Service or Test Alone
Do not perform test procedures or service unless another person is also present who is capable of rendering aid and resuscitation.
Avoid Contact with High Voltage
Because electrical utility station environments contain high voltages and currents, there is always the possibility of personal contact with an unexpected lethal voltage generated by magnetic induction and/or electrostatic leakage from nearby live circuitry. When test units are connected to deenergized ("dead") power lines, regardless of how short they are, always discharge the lines before attaching any test lead. Because of the possibly deadly consequences of physical contact with such high-voltage lines, engineers and technicians must always treat electrical equipment and hookups as though a lethal condition will eventually occur. Therefore, no matter how unlikely it
may seem, never assume anything about the safety of any test setup.
Ensure the safety of personal by checking first-hand to eliminate all possible hazards!
Do Not Modify Test Equipment
Because of the added risk of introducing additional or unknown hazards, do not install substitute parts or perform any unauthorized modification to the Auto-Ohm. To ensure that designed safety features are maintained, it is recommended that all Auto-Ohm repairs be performed at Vanguard Instruments Co. or by an authorized repair-service. Unauthorized equipment modifications can create unknown safety hazards and will void the Auto-Ohm warranty.
Follow Exact Operating Procedures
Any deviation from the operating procedures described in this manual may create one or more safety hazards, damage the unit or cause test result errors; Vanguard Instruments Co. assumes no liability for unsafe or improper use of the Auto-Ohm.
i
Auto-Ohm Operating Procedures
Table of Contents
Safety Summary............................................................................................................................... i
Table of Contents............................................................................................................................ ii
1.0 Introduction...............................................................................................................................1
1.1 Applicability .............................................................................................................................1
1.2 Supersedure Notice ....................................................................................................................1
1.3 General Description ..................................................................................................................1
1.4 Functional Description..............................................................................................................1
1.5 Furnished Test Accessories.......................................................................................................1
2.0 Auto-Ohm Specifications .........................................................................................................2
3.0 Controls and Display ................................................................................................................3
4.0 Operating Voltages ...................................................................................................................5
5.0 Cable Connections ....................................................................................................................5
6.0 Operating the Auto-Ohm ..........................................................................................................7
6.1.0 Step-by Step Procedures ........................................................................................................7
6.1.1 Precautions.............................................................................................................................7
6.1.2 Preparations ...........................................................................................................................7
6.1.3 Run Test Procedure................................................................................................................7
6.1.4 Contrast Adjustment ..............................................................................................................9
6.1.5 100-Amp Cal Check ..............................................................................................................9
6.1.6 Display Previous Results Procedure ....................................................................................10
APPENDIX A: Auto-Ohm Troubleshooting Guide .....................................................................13
APPENDIX B: Illustration of Test Connectors............................................................................15
ii
Auto-Ohm Operating Procedures
1.0 INTRODUCTION
1.1 Applicability
This manual applies to Series II of the Model Auto-Ohm™ (hereafter, Auto-Ohm), identified by Part Number VIC-60000-S2 made by Vanguard Instruments Company. A separate manual applies to Series I (the first design configuration) of the Auto-Ohm.
1.2 Supersedure Notice
This Operator’s manual is the basic issue for Series II Auto-Ohm and does not supersede any previously published manual.
1.3 General Description
The Auto-Ohm micro-ohmmeter is made by Vanguard Instruments Company and features microprocessor-control for measuring very low resistances ranging from 1 micro-ohm to 300 milliohms with high accuracy. The Auto-Ohm is field­portable, rugged, and is easily operated by first-time users having little or no training; it features a one-knob control and an LCD alpha/numeric display of the resistance measured. The one-knob control operation is logical and simple: Turning the knob scrolls through a menu of possible options (which display in sequence) and pressing the knob activates the selected function. As its name implies, the Auto-Ohm operation is automatic, requiring little more from the user than connecting it to an unknown resistance and selecting what it is to do and how the test results are to be presented. The Auto-Ohm stores the last 3 resistance measurements, which can be displayed during test.
1.4 Functional Description
The Auto-Ohm’s operation is based on the electrical relationships described by Ohm’s law: R=V/I, where I is a known current and V is the dc voltage measured across the
unknown resistance (typically, a circuit­breaker’s contacts). Since the current (user selected) through the unknown resistance is known and the voltage across the unknown resistance is read by a precision voltmeter, the resistance read-out is a direct function of the voltage being measured. The voltage is read directly as resistance (translated and displayed on a digital readout). The dc test current is selectable in 2-amp steps, from 10 to 100 amperes. Test current is gradually ramped up and down (automatic function), which virtually eliminates magnetically induced transients through the circuit­breaker current transformers. The risk of
inductively tripping a circuit breaker (bus differential relay) is virtually non-existent.
The Auto-Ohm performs all of these functions in one simple process. Voltmeter test leads run separately from the current­bearing test leads to the resistive load; thus, voltages are measured at the terminals of the resistance being tested, eliminating any I•R voltage drop error in the current cables. The Auto-Ohm test voltage is supplied by a DC power supply. A precisely regulated constant-current source ensures measured voltage is a function of the resistance alone, and not affected by current-cable resistance losses. These Auto-Ohm features make very precise micro-ohm measurements possible without having to calculate compensations for current lead resistances errors.
1.5 Furnished Test Accessories
The Auto-Ohm is supplied with one 35-foot test cable with quick disconnect test plugs at the unit end and heavy-duty alligator clamps at the test-load end. Heavy-duty welding-
type C-clamps are available as optional accessories (these C-clamps allow test lead
connections to a wide variety of bushing sizes, bus bars, and conductors that require low-resistance test-lead contacts).
1
Auto-Ohm Operating Procedures
2.0 AUTO-OHM SPECIFICATIONS
Auto-Ohm specifications and leading particulars are listed in Table 1 .
Table 1. Auto-Ohm Specifications and Leading Particulars
MODEL ...................... Auto-Ohm
PART NUMBER.......... VIC-60000-S2
TYPE ............................. Special-Purpose Test Equipment, Portable, Low Resistance-Ohmmeter
CONFIGURATION...... Second-generation (improved design, superseding original model)
SIZE (inches) .............. 16.8 Wide by 12.6 High by 10.6 Deep
WEIGHT........................ Less than 21 pounds
RESISTANCE
RANGE ......................... 1 micro-ohm to 300 milliohms
TEST CURRENT
RANGE ......................... 10 Amperes to 100 Amperes, Selectable with ±2 ampere increment
DISPLAY ...................... Backlit LCD, 2-lines high by 16 characters Wide
ACCURACY................. ± 1 % Reading, ± 1 Count
OPERATING
POWER ........................ 8 amps, 90-132 Vac or 200-230 Vac (selectable), 50/60 Hz,
With 10A built in circuit breaker
UNIT PROTECTION... thermal-overload sensor and cutoff
INTERFACE................. RS-232C Connector Port for PC Interface
ENVIRONMENT.......... Operating: 0°C to 55°C; Storage: -40°C to 65°C
FURNISHED ITEMS... One power cord, one 35-ft. test lead cable, one test-cable carrying bag
WARRANTY ................ One-Year Parts & Labor (Post-Warranty Service Contracts Available)
AUTO-OHM SPECIFICATIONS ARE SUBJECT TO UPGRADES AND TO BEING CHANGED WITHOUT PRIOR NOTICE.
2
Auto-Ohm Operating Procedures
3.0 CONTROLS and DISPLAYS
(See Figure 1 and refer to Table 2.) The Auto-Ohm controls and displays are shown in the control-panel illustration, Figure 1. Pointing leader lines reference each item with an index number. Each index number is cross-referenced to a functional description in Table 2, which describes the
function and purpose of each item on the control panel. Although the purpose of these controls and the display may seem obvious and intuitive, users should become familiar with them before attempting to use the Auto-Ohm. First-time users should also review and become familiar with the Safety Summary in the front page.
Figure 1. Auto-Ohm Control-Panel Controls and Display
3
Loading...
+ 15 hidden pages