Installation instructions
INSTALLATION MANUAL HIGH CAPACITY DIVERTER
Markcode HCD
Document Nr |
A_DOC016742 |
Language |
EN |
Revision |
D |
© 2007 Vanderlande Industries b.v. All rights reserved. The information in this document is confidential and may be used only in accordance with the terms determined by Vanderlande Industries b.v. No part of this publication may be altered, reproduced, stored in a retrieval system, or transmitted, in any form or by any means without the prior permission of Vanderlande Industries b.v.
Always use last revision!
Installation instruction:
Installation manual High Capacity Diverter
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Special tools |
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-EN-D |
22-09-2008 |
Page 2 of 25 |
Installation instruction:
Installation manual High Capacity Diverter
Safety information.................................................................................................................... |
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Technical specifications........................................................................................................... |
6 |
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Types of support and dimensions. ......................................................................................... |
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Procedure |
Installation High Capacity Diverter (N55301-000 left, N55301-017 right) ......... |
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1.1 |
General MCP hardware and software requirements.............................................................................. |
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1.2 |
Electrical installation instructions ........................................................................................................... |
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1.2.1 Connecting sensor and motor wiring................................................................................................................................ |
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1.2.2 |
Main power supply........................................................................................................................................................... |
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1.2.3 |
BHS communication interface ......................................................................................................................................... |
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1.3 |
Installation verification checklist ............................................................................................................. |
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1.3.1 |
Visual inspection.............................................................................................................................................................. |
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1.3.2 |
Functionality test.............................................................................................................................................................. |
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1.3.3 Setting up the HCD environment ..................................................................................................................................... |
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2 |
Configurations and interfacing High Capacity Diverter with conveyors ......................... |
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2.1 |
Interface 45° merge divert...................................................................................................................... |
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2.2 |
Interface parallel divert........................................................................................................................... |
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2.3 |
Interface 90° chute divert ....................................................................................................................... |
25 |
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22-09-2008 |
Page 3 of 25 |
Installation instruction:
Installation manual High Capacity Diverter
HIGH CAPACITY DIVERTER
STANDARD
SUPPORT
CEILING HANGER
SUPPORT
HIGH SUPPORT
-EN-D |
22-09-2008 |
Page 4 of 25 |
Installation instruction:
Installation manual High Capacity Diverter
Safety information
$WARNING
Prior to any installation, service and maintenance work, the plant's main switch must be switched off and secured to prevent switching on again.
$WARNING
Adjusting the plant with the safety features disabled is dangerous. The danger area must be secured to prevent access by other persons.
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22-09-2008 |
Page 5 of 25 |
Installation instruction:
Installation manual High Capacity Diverter
Technical specifications
¾ The HCD will be offered in three separated parts namely:
1 |
Standard Support (N55301-030 left,-031 right) or High Support (N55301-032 left, -034 right) or Ceiling |
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hanger Support (N55301-070 left, -072 right |
(1pc), |
2 |
High Capacity Diverter (N55301-000 left, or N55301-017 right) |
(1pc) |
3 |
Control Cabinet |
(1pc) |
¾ Standard Support (N55301-030 left, N55301-031 right, left is drawn)
Figure 1 Low Support
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Dash Number |
Top of Belt (In) |
Weight (Lb) |
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00001 |
12 |
7/8 to 14 27/32 |
86.4 |
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00002 |
14 |
27/32 to 16 25/32 |
89.7 |
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00003 |
16 |
25/32 to 18 21/32 |
92.8 |
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00004 |
18 |
21/32 to 20 23/32 |
95.9 |
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00005 |
20 |
23/32 to 22 11/16 |
99 |
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00006 |
22 |
11/16 to 24 21/32 |
136.2 |
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00007 |
24 |
21/32 to 26 5/8 |
139.3 |
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00008 |
26 |
5/8 to 28 19/32 |
152.1 |
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00009 |
28 |
19/32 to 30 9/16 |
164.9 |
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00010 |
30 |
9/16 to 32 9/162 |
154.5 |
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00011 |
32 |
9/16 to 34 17/32 |
170.8 |
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00012 |
34 |
17/32 to 36 1/2 |
174.1 |
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00013 |
36 |
1/2 to 38 15/32 |
177.2 |
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00014 |
38 |
15/32 to 40 7/16 |
179.8 |
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00015 |
40 |
7/16 to 42 13/32 |
183.4 |
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00016 |
42 |
13/32 to 44 3/8 |
186.5 |
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00017 |
44 |
3/8 to 46 17/32 |
189.2 |
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00018 |
46 |
11/32 to 48 5/16 |
192.6 |
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-EN-D |
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22-09-2008 |
Page 6 of 25 |
Installation instruction:
Installation manual High Capacity Diverter
¾ High Support (N55301-032 Left, N55301-034 Right, Left is drawn
Figure 2 High Support
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Dash Number |
Top of Belt (In) |
Weight (Lb) |
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00001 |
48 |
1/4 to 50 1/4 |
289.4 |
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00002 |
50 |
1/4 to 52 1/4 |
394 |
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00003 |
52 |
1/4 to 54 1/4 |
399 |
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00004 |
54 |
1/4 to 56 1/8 |
403.5 |
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00005 |
56 |
1/8 to 581/8 |
408.6 |
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00006 |
56 |
1/8 to 60 1/8 |
413.7 |
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00007 |
60 |
1/8 to 62 1/8 |
418.8 |
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00008 |
62 |
1/8 to 64 |
606.5 |
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00009 |
64 to 66 |
610.7 |
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00010 |
66 to 68 |
615 |
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00011 |
68 to 70 |
619.3 |
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00012 |
70 to 71 7/8 |
623.7 |
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00013 |
71 |
7/8 to 73 7/8 |
628.1 |
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00014 |
73 |
7/8 to 75 7/8 |
632.5 |
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00015 |
75 |
7/8 to 77 7/8 |
637 |
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00016 |
77 |
7/8 to 79 3/4 |
641.6 |
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00017 |
79 |
3/4 to 81 3/4 |
646.2 |
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00018 |
81 |
3/4 to 83 3/4 |
650.8 |
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00019 |
83 |
3/4 to 85 3/4 |
655.5 |
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00020 |
85 |
3/4 to 87 5/8 |
661.2 |
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00021 |
87 |
5/8 to 89 5/8 |
665.6 |
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00022 |
89 |
5/8 to 91 5/8 |
667.8 |
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-EN-D |
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22-09-2008 |
Page 7 of 25 |
Installation instruction:
Installation manual High Capacity Diverter
¾ Ceiling Hanger Support (N55301-071 Left, N55301-072 Right, Left is drawn
Figure 3 Ceiling Hanger Support |
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Dash Number |
Top of Belt (In) |
Weight (Lb) |
00001 |
7 to 8 |
70 |
¾ High Capacity Diverter (N55301-001 left, N55301-017 right, left is drawn)
Figure 4 HCD
Dimensions (LxWxH): |
79 1/2 x 26 1/8 X 29 7/8" |
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Weight: |
1245 Lb |
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Centre of mass: |
See figure 5 |
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-EN-D |
22-09-2008 |
Page 8 of 25 |