VanDerLande High Capacity Diverter Assembly instruction
Assembly instruction
ASSEMBLY MANUAL HIGH CAPACITY DIVERTER
Markcode
HCD
Document Nr A_DOC016452
Language EN
Revision F
© 2007 Vanderlande Industries b.v. All rights reserved. The information in this document is confidential and may be used only in accordance with the terms determined by Vanderlande Industries b.v. No
part of this publication may be altered, reproduced, stored in a retrieval system, or transmitted, in any form or by any means without the prior permission of Vanderlande Industries b.v.
Always use last revision!
Assembly instruction:
Assembly manual High Capacity Diverter
General information
Used symbols
$WARN
R isk of personal injury
ING
$CAUTION
Risk of damage to equipment
NOTE
Information that requires attention
Product identification
Nr Description
Related documents
Document Nr Description
-
Special tools
Ö
Õ
%
+
Input
Output
Special tools
Related documents
Item Nr Description
N55301-313 (1x) Hoisting tool small
N55301-320 (1x) Hoisting tool large
A_DOC016452-EN-F 23-12-2008 Page 2 of 32
Assembly instruction:
Assembly manual High Capacity Diverter
Table of contents
Safety information....................................................................................................................4
Procedure Assembly Divert Blade (N55301-006 left / N55301-018 right)............................5
Procedure Assembly Reaction Beam (N55301-002 left / N55301-016 right) .....................13
Procedure Assembly HCD (N55301-000 left / N55301-017 right)...................................... 16
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Assembly instruction:
Assembly manual High Capacity Diverter
Safety information
The High Capacity Divert (HCD) is designed to handle baggage and / or packages. Handling persons or creatures with the HCD is strictly prohibited.
Installation contractor or installation engineers are responsible for safety and should work according the local safety requirements/regulations.
$WARNING Before test running, check if the HCD is fixed well.
$WARNING Before test running be sure that nobody is present in the surrounding area of the HCD!
$WARNING When glue or other chemical liquid is used, read the prescriptions of the supplier. Use protecting
clothes, gloves and safety glasses.
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Assembly instruction:
Assembly manual High Capacity Diverter
Procedure Assembly Divert Blade (N55301-006 left / N55301-018
right)
$WARN HeaING vy part!
High Capacity Diverter
NOTE
All treaded connections should be secured with Loctite nr. 243 !
NOTE
A_DOC016452-EN-F 23-12-2008 Page 5 of 32
All non-preserving interfaces of parts must be preserved with rust protection lubricant to prevent rust.
Reaction Beam
Divert Blade
Assembly instruction:
Assembly manual High Capacity Diverter
Figure 1 Divert Blade Left (N55301-006)
Figure 2 Divert Blade Right (N55301-018)
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Assembly instruction:
Assembly manual High Capacity Diverter
¾ Divert Blade Left / Right (left is drawn)
Figure 3 Axle torque bush
$WARNING N55301-305 / 314 are heavy parts !
Step 1 Mounting the axle torque bush.
1-305 (1x) Divert Blade Frame left execution Ö N5530
or
ight execution Ö N55301-314 (1x) Divert Blade Frame r
Ö N55301-637 (2x) Shaft Flexible Bush
002412-01025 (6x) Hex. socket countersunk head screw
Ö
M10x25
% N55301-313 (1x) Hoisting tool small
% N55301-320 (1x) Hoisting tool large
Step 2 Mounting the torque bushings and the block
guiding rails.
Ö N55301-636 (2x) Mounting block guiding rail
Ö N03805-80001 (2x) Hinge bush 55-30-94-89.5
(supplier Meadler 68500800)
Figure 4 Assemble mounting block guiding rail
NOTE
Make sure that the edge (see red arrow) on the
mounting block is mounted on the back side
of the divert blade frame
Figure 5 Torque bushing and mounting block guide rail
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Assembly instruction:
Assembly manual High Capacity Diverter
Impact side
Figure 6 Guide rail
Mount lubrication
tank on this side
Top and Bottom
Step 3 Mounting the guide rail.
Ö N55301-010 (2x) Guiding Rail HGR30T with carrier
HGH30CA E2 (supplier Hiwin)
Ö 002311-08030 (8x) Hex. head bolt M8x30
Ö 002764-00008 (8x) Spring lock washer M8
NOTE
If carrier (N04936-00030) and rail (N04936-00600)
delivered separated, first mount the carrier and rail
according supplier's information by using the
special delivered black plastic strip.
NOTE
tank on the "backside" (ETU) of the Divert Blade
NOTE
Make sure that the mounting blocks are in a straight
and a parallel position to each other.
ation For maintenance purposes mount the lubric
N55301-639
N55301-638
Step 4 Mounting the top and bottom shaft linear
guiding system
Ö N55301-635 (2x) Plate shaft
Ö N55301-638 (1x) Shaft bottom
Ö N55301-639 (1x) Shaft top
Ö 002412-01630 (2x) Hex. socket countersunk head screw
M16x30
Ö 002419-08020 (8x) Hex. socket head cap screw M8x20
Ö N55301-667 (2x) Washer
Ö 002311-12025 (2x) Hex. head bolt M12x25
NOTE
Make sure that the edge (see red arrow) on the
shaft plate is mounted on the back side of the
divert blade frame
NOTE
a torque of 93Nm (85LbFt)
ush must be tightened with The bolts for the hinge b
Figure 8 Bolts Hinge Bush
Figure 7 Top- and bottom shaft
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Assembly instruction:
Assembly manual High Capacity Diverter
N55301-321
Impact side
Figure 9 Slide bearings turn point.
Step 5 Mounting the slide bearings turn point Divert
Blade
Ö N06520-00001 (1x) Oil free bushing.
Ö N55301-321 (N06520-00001), machined part
NOTE
Make sure that both bearings are in line and have
the right tolerances (see checklist).
Figure 10 Impact plate
Step 6 Glue the impact plate
Ö N55301-668 (1x) Impact plate left execution
Ö or
Ö N55301-522 (1x) Impact plate right execution
Ö N07232-07063 Loctite 7063, Surface cleaner
Ö N07232-00770 Loctite 770, Primer
Ö N07232-00435 Loctite 435, Adhesive fast glue
NOTE
1) Clean both surfaces of the divert plate and the impact plate once with Lo ctite 7063 cleaner
2) Make both the divert blade and the Impact plate surfaces rough with sand paper
3) Clean both surfaces twice (divert blade and Impact plate) with Lo ctite 7063 cleaner
4) Spread out Loctite 770 primer on the total Impact plate surface, using a clean tissue might be an option
5) Spread out Loctite 435 on the front plate of the divert plate (see red lines, Figure 10), handling time more than 24h
6) Now the Impact plate can be placed on the divert blade,
$W ntacts the divert blade the glue already have 40% adhesive strength, do ARNING when the Impact plate co
not try to move the Impact plate after contact
7) Fasten the Impact plate by using wooden beams an d use 12-14 clamps (see Figure 10), or by using a fixture tool
8) After 1/2 hour the clamps and the wooden beams may be removed, the glue process is finished, now there is 80%
adhesive strength.
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Assembly instruction:
Assembly manual High Capacity Diverter
Step 7 Mounting the Rubber sweep
Ö N55301-689 (1x) Rubber sweep
Ö N55301-561 (2x) Bracket rubber sweep only for HCD Right
Ö N55301-548 (2x) Bracket rubber sweep only for HCD Left
Ö 002412-00825 (12x) Hex. socket countersunk head screw M8x25
Ö 002371-56008 (12x) Nut He x Lock Nyloc M8
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