vaisala RS92-SGP User Guide

USER'S GUIDE
Vaisala Radiosonde
RS92-SGP
M210295EN-G
PUBLISHED BY
Vaisala Oyj Phone (int.): +358 9 8949 1 P.O. Box 26 Fax: +358 9 8949 2227 FIN-00421 Helsinki Finland
Visit our Internet pages at http://www.vaisala.com/
© Vaisala 2010
No part of this manual may be reproduced in any form or by any means, electronic or mechanical (including photocopying), nor may its contents be communicated to a third party without prior written permission of the copyright holder.
The contents are subject to change without prior notice.
Please observe that this manual does not create any legally binding obligations for Vaisala towards the customer or end user. All legally binding commitments and agreements are included exclusively in the applicable supply contract or Conditions of Sale.
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Table of Contents

CHAPTER 1
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Contents of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Safety Considerations . . . . . . . . . . . . . . . . . . . . . . 8
Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product-Related Safety Precautions . . . . . . . . . . . . . . . . . . . 9
Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
License Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 2
PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Introduction to Vaisala RS92-SGP . . . . . . . . . . . . . . . . . . . . 11
CHAPTER 3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Preparing the Balloon and Optional Sounding
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Balloon Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Optional Sounding Accessories . . . . . . . . . . . . . . . . . . . . . 18
Totex Parachute 5710-5 . . . . . . . . . . . . . . . . . . . . . . . 18
Radar Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Non-Totex Parachute. . . . . . . . . . . . . . . . . . . . . . . . . . 19
Unpacking the Radiosonde . . . . . . . . . . . . . . . . . . . . . . . . .21
Preparing the Sounding . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Connecting the Battery Set . . . . . . . . . . . . . . . . . . . . . . . . . 26
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connecting the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Connecting the Dry-cell Battery Set with Switch . . . . . . . . 29
Checking the Connection. . . . . . . . . . . . . . . . . . . . . . . 33
Connecting the Water-activated Battery . . . . . . . . . . . . . . 34
Removing the Battery Case . . . . . . . . . . . . . . . . . . . . . . . . 37
Launching the Radiosonde . . . . . . . . . . . . . . . . . . . . . . . . . 37
Attaching the Unwinder . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Attaching the Unwinder to the Balloon. . . . . . . . . . . . . 38
Totex Parachute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Radar Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Non-Totex Parachute. . . . . . . . . . . . . . . . . . . . . . . . . . 39
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Releasing the Balloon . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Checking the Reception . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Monitoring the Sounding with the Sounding System . . . .40
CHAPTER 4
STORAGE AND TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Transporting Lithium Batteries and RS92 Radiosondes . .42
CHAPTER 5
FAILURE REPORT AND WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Failure Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Radiosonde Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Vaisala Radiosonde Warranty Statement . . . . . . . . . . . . .46
Storage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Transportation and Handling . . . . . . . . . . . . . . . . . . . . 47
Criteria for Radiosonde Failures . . . . . . . . . . . . . . . . . 47
Making Warranty Claims . . . . . . . . . . . . . . . . . . . . . . . 48
APPENDIX A
SAFETY INSTRUCTIONS FOR BALLOON OPERATORS . . . . . . . . . . . .49
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List of Figures
Figure 1 Vaisala Radiosonde RS92-SGP . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 2 Loading Weights onto the Gas Nozzle. . . . . . . . . . . . . . . . . . . 14
Figure 3 Attaching the Balloon to the Gas Nozzle . . . . . . . . . . . . . . . . . 15
Figure 4 Inflating the Balloon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 5 Balloon Raises the Gas Nozzle . . . . . . . . . . . . . . . . . . . . . . . .16
Figure 6 Securing the Neck of the Balloon. . . . . . . . . . . . . . . . . . . . . . . 16
Figure 7 Removing the Balloon from the Gas Nozzle . . . . . . . . . . . . . .17
Figure 8 Folding the Neck of the Balloon . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 9 Vaisala Radiosonde Sounding Accessories. . . . . . . . . . . . . . .20
Figure 10 Opening the Foil Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 11 Contents of the Radiosonde Package . . . . . . . . . . . . . . . . . . .22
Figure 12 Unwinder Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 13 Vaisala Ground Check Set GC25 . . . . . . . . . . . . . . . . . . . . . . 23
Figure 14 Radiosonde in the GC25 with the Communication Cable
Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 15 Placing the Sensor Boom into Flight Position . . . . . . . . . . . . . 25
Figure 16 RSB511 Dry-cell Battery Set (Number 1) and RSB611
Lithium Battery (Number 2) . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 17 RSB912P Water-activated Battery. . . . . . . . . . . . . . . . . . . . . .27
Figure 18 Battery Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Figure 19 Battery Connector Shown with RSB611 . . . . . . . . . . . . . . . . . 28
Figure 20 Connecting the Battery Connector to the Radiosonde. . . . . . .28
Figure 21 Battery Package for Dry-cell Battery Set with Switch. . . . . . . .29
Figure 22 Battery Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 23 Placing Battery Connector into Connector Holder, Part 1 . . . . 30
Figure 24 Placing Battery Connector into Connector Holder, Part 2 . . . . 31
Figure 25 Connecting the Radiosonde to the Battery Case. . . . . . . . . . . 32
Figure 26 Pressing Battery Case and Radiosonde Together. . . . . . . . . . 32
Figure 27 Green LED Light is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 28 Battery Package for Water-Activated Battery. . . . . . . . . . . . . .34
Figure 29 Battery Immersed in Water . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Figure 30 Battery in the Case, Waxed End Circled . . . . . . . . . . . . . . . . . 35
Figure 31 Connecting the Battery Connector to the Radiosonde. . . . . . .36
Figure 32 Removing the Battery Case . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Figure 33 Attaching the Unwinder to the Balloon. . . . . . . . . . . . . . . . . . .38
Figure 34 Lithium Battery Handling Label . . . . . . . . . . . . . . . . . . . . . . . .43
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List of Tables
Table 1 Manual Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Table 2 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 3 Ordering Codes for Optional Sounding Accessories . . . . . . . . . .18
Table 4 RS92-SGP Battery Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
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CHAPTER 1
GENERAL INFORMATION
This chapter provides general notes for the manual and the product.

About This Manual

This manual provides information for operating the Vaisala Radiosonde
RS92-SGP.

Contents of This Manual

This manual consists of the following chapters:
- Chapter 1, General Information: This chapter provides general notes for the manual and the product.
- Chapter 2, Product Overview: This chapter introduces the features and advantages of the radiosonde.
- Chapter 3, Operation: This chapter contains information that is needed to operate this product.
- Chapter 4, Storage and Transportation: This chapter provides information for the transport and storage of the product.
- Chapter 5, Failure Report and Warranty: This chapter presents information about the failure report and radiosonde warranty.
- Appendix A, Safety Instructions for Balloon Operators: This appendix contains details of safe and proper balloon preparation.
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Version Information

Table 1 Manual Versions
Manual Code Description
M210295EN-G May 2010. This manual.Contains RS92-SGPL. M210295EN-F October 2009. Previous version. M210295EN-E Previous version

Related Manuals

Table 2 Related Manuals
Manual Code Manual Name
M210507EN AUTOSONDE AS14 User’s Guide M210329EN Ground Check Set GC25 User's Guide M210488EN Vaisala DigiCORA® User's Guide M210547EN Digital Ozonesonde RS92 User's Guide M210616EN Radioactivity Sounding with Digital Vaisala
Radiosonde RS92 User's Guide M010024EN DigiCORA II MW15 User's Guide M210811EN Configuring and Operating MW11/15 Systems,
RS92 Radiosonde, and GC25 Using Cable
Connection
WARNING
CAUTION
NOTE

General Safety Considerations

Throughout the manual, important safety considerations are highlighted as follows:
Warning alerts you to a serious hazard. If you do not read and follow instructions very carefully at this point, there is a risk of injury or even death.
Caution warns you of a potential hazard. If you do not read and follow instructions carefully at this point, the product could be damaged or important data could be lost.
Note highlights important information on using the product.
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Feedback

Vaisala Customer Documentation Team welcomes your comments and suggestions on the quality and usefulness of this publication. If you find errors or have other suggestions for improvement, please indicate the chapter, section, and page number. You can send comments to us by e­mail: manuals@vaisala.com.

Product-Related Safety Precautions

WARNING
WARNING
WARNING
CAUTION
CAUTION
Conduct soundings in a safe environment and in accordance with all applicable restrictions and regulations.
Do not use the radiosonde in an area with power lines or other obstructions overhead. Make sure that you check the area for such obstructions before using the radiosonde.
Do not use the radiosonde without consultation and cooperation with local and other applicable aviation authorities.
Do not modify the unit. Improper modification can damage the product or lead to malfunction.
Do not use the radiosonde for any purpose other than for soundings.
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Recycle all applicable material.
Dispose of batteries and the unit according to statutory regulations. Do not dispose of with regular household refuse.

Recycling

License Agreement

All rights to any software are held by Vaisala or third parties. The customer is allowed to use the software only to the extent that is provided by the applicable supply contract or Software License Agreement.
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CHAPTER 2
PRODUCT OVERVIEW
This chapter introduces the features and advantages of the radiosonde.

Introduction to Vaisala RS92-SGP

The digital Vaisala Radiosonde RS92-SGP offers excellent data availability, accuracy of humidity, pressure, temperature, and wind measurement.
This radiosonde type features a GPS receiver for wind finding. The RS92-SGP has a silicon pressure sensor, heated twin humidity sensor and a small, fast temperature sensor. The RS92-SGP features easy additional sensor capability. The synthesizer-based transmitter is stable and uses a narrow bandwidth. The RS92-SGP is compliant with the European ETSI standard for digital radiosondes operating in the 400
MHz band, EN 302 054.
In addition to regular soundings, the RS92-SGP radiosondes can be used to conduct ozone and radioactivity soundings. When conducting an ozone sounding, an ozone sensor with an interface unit is connected to the radiosonde. When conducting a radioactivity sounding, an integrated interface and radioactivity sensor unit is connected to the radiosonde. Follow the procedures and guidelines in the relevant User’s Guides to conduct additional sensor soundings.
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0705-015
Figure 1 Vaisala Radiosonde RS92-SGP
1 = GPS antenna 2 = Battery case 3 = Additional sensor interface connector 4 = Antenna 5 = Temperature sensor 6 = Humidity sensors 7 = Sensor boom 8 = GC25 interface
The Vaisala Radiosonde RS92-SGP can be used with the Vaisala Sounding Systems MW32, MW31 and MW21, and the Vaisala Sounding Systems MW11, MW12, or MW15.
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CHAPTER 3
OPERATION
This chapter contains information that is needed to operate this product.

General

It is essential that you carry out the pre-launch steps as instructed and always in the same way. Follow the instructions in the sections below and refer to Appendix A on page 49 for proper and safe balloon preparation.
The workorder for a sounding is as follows:
1. Prepare the balloon and optional sounding accessories.
2. Unpack the radiosonde.
3. Prepare the sounding.
4. Connect the battery.
5. Launch the radiosonde.
6. Monitor the sounding with the sounding system.
When conducting additional sensor soundings (ozone or radioactivity soundings), follow the procedures and guidelines in the relevant User’s Guides.
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Preparing the Balloon and Optional Sounding Accessories

The balloon and the optional sounding accessories must be prepared before connecting the radiosonde battery and thereby activating the radiosonde. This is necessary because the radiosonde should be launched within 15 minutes of battery connection.
WARNING
WARNING
Read the safety instructions in Appendix A before proceeding. Normally the balloon-lifting gas (hydrogen or helium) is supplied in gas bottles, but hydrogen can also be produced with a hydrogen generator. Carefully study the operation and safety instructions for the gas bottle facilities or the hydrogen generator.
Take extreme caution when handling the inflated balloon.

Balloon Preparation

It is recommended that the balloon be prepared in a balloon filling shed. The balloon filling shed must be well ventilated so that possible gas leaks do not remain inside the shed, even in situations when there is no electricity.
Follow these steps to prepare the balloon:
1. Load weights that are needed to obtain the required lift onto the gas nozzle.
0705-020
Figure 2 Loading Weights onto the Gas Nozzle
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2. Attach the balloon to the gas nozzle by securing the balloon with a piece of string or a clamp.
0705-017
Figure 3 Attaching the Balloon to the Gas Nozzle
3. Inflate the balloon following the balloon manufacturer’s inflation instructions. Do not leave the balloon-filling shed while inflating the balloon.
0705-018
Figure 4 Inflating the Balloon
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4. When the balloon is sufficiently filled, in other words, the balloon just raises the gas nozzle, close the gas valve.
0705-019
Figure 5 Balloon Raises the Gas Nozzle
5. Secure the neck of the balloon tightly with a string before removing the balloon from the gas nozzle.
0706-105
Figure 6 Securing the Neck of the Balloon
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0705-021
Figure 7 Removing the Balloon from the Gas Nozzle
6. Fold the neck of the balloon over and secure it firmly. Tie the string high enough to ensure that the unwinder fits easily.
0705-022
Figure 8 Folding the Neck of the Balloon
7. Leave the balloon waiting in the balloon-filling shed while you prepare the radiosonde. Make sure the balloon does not touch anything. Hold the balloon by the neck.
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NOTE
When using a balloon with an integrated parachute, make sure that a sufficiently long piece of the parachute string is poking out of the balloon neck in order to fasten the string to the radiosonde unwinder.

Optional Sounding Accessories

The RS92 unwinder RSU911 is designed to be attached directly to the folded balloon neck. However, you can use the same unwinder if you use optional sounding accessories, such as a parachute or a radar reflector.
Always attach the unwinder to a relatively firm support, such as the balloon or the parachute spreader. The support must not let the unwinder twist freely, or otherwise the suspension string might unwind at too high a speed and the radiosonde hit the ground during the launch. The unwinder must also be able to swing slightly during the sounding.
Attach all optional sounding accessories next to the balloon, or otherwise they disturb the measuring environment of the radiosonde and no proper temperature and humidity measurements can be made.
CAUTION
The strength of all the strings used during soundings must exceed 25 kp (250 N). Knots in the strings weaken the strength to the minimum of 40 % of the original string strength. This results in a string strength of 10 kp (100 N), which is sufficient for RS92 soundings.
Table 3 Ordering Codes for Optional Sounding Accessories
Item Code Note
Totex parachute 15046 Rubber plate RS46158 Used with a radar reflector Hanger board RS46157 Used with a non-Totex parachute
Totex Parachute 5710-5
The recommended parachute is the Totex type 5710-5 (Vaisala code
15046). In the Totex parachute, an elastic ribbon loop hangs the unwinder securely under the spreader.
Attach the parachute directly to the balloon with the parachute string.
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Radar Reflector
Attach the unwinder to the radar reflector with a rubber plate accessory (Vaisala code RS46158). The rubber plate accessory lets the unwinder swing properly, making sure that the suspension string is unwound smoothly.
1. Tie the radar reflector to the balloon with a string of approximately 50 cm in length.
2. Attach the rubber plate (RS46158) to the radar reflector.
See Figure 9 on page 20 for details. For unwinder attaching instructions, see section Radar Reflector on page 39.
Non-Totex Parachute
If you are using a parachute that has no firm objects to prevent the unwinder from twisting, you have to use a hanger board (Vaisala code RS46157).
1. Tie the parachute to the balloon with a string.
2. Tie the hanger board to the parachute with a string of approximately 20 cm in length.
See Figure 9 on page 20 for details. For unwinder attaching instructions, see section Non-Totex Parachute on page 39.
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0908-009
Figure 9 Vaisala Radiosonde Sounding Accessories
Option 1 = Sounding with a Totex parachute Option 2 = Sounding with no sounding accessories Option 3 = Sounding with a radar reflector Option 4 = Sounding with a non-Totex Parachute
Now you can proceed to unpack the radiosonde.
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Unpacking the Radiosonde

Follow these steps to unpack the radiosonde:
CAUTION
Do not touch or hit the sensors on the sensor boom. Be careful not to bend the GPS antenna. By carefully handling the radiosonde and the sensor boom as well as the GPS antenna, you ensure that the radiosonde functions properly during the sounding.
1. Open the foil bag as indicated on the bag.
0912-232
Figure 10 Opening the Foil Bag
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2. Lift the cardboard flap protecting the sensor boom. Be careful to avoid touching or hitting the sensors on the sensor boom.
0705-024
Figure 11 Contents of the Radiosonde Package
1 = Radiosonde 2 = Unwinder 3=Battery
3. Remove the radiosonde from the package, free the antenna, and take the unwinder out of the package.
4. Remove the small plastic rubber wire from the unwinder.
0601-048
Figure 12 Unwinder Details
1 = Rubber wire 2 = Unwinder lip
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5. Make sure the plastic lip under which the string runs is level with the unwinder bottom plate. If the lip is bent, bend it gently back to level the position.
Proceed to prepare the sounding.

Preparing the Sounding

When preparing the sounding, the Vaisala Ground Check Set GC25 is connected to the sounding system via cable and operated with the help of the sounding software.
NOTE
If you are using DigiCORA® Sounding System MW21, software version < 3.12, or MW15, MW12 or MW11, software version < 8.311, refer to the Ground Check Set GC25 User’s Guide for information on using the GC25 in the stand-alone mode.
0705-025
Figure 13 Vaisala Ground Check Set GC25
1 = Chamber 2=Display 3 = Buttons 4 = Communication cable 5 = Radiosonde tray 6=Power switch
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Follow these steps to prepare the sounding:
1. Open the chamber of the Ground Check Set and place the radiosonde onto the radiosonde tray. Close the chamber.
2. Connect the communication cable to the Ground Check Set interface in the radiosonde. Text "UP" on the connector faces upwards.
CAUTION
0705-026
Figure 14 Radiosonde in the GC25 with the
Communication Cable Connected
3. Switch on the PC and start a new sounding with the sounding system software. For detailed instructions, see the sounding system manuals.
4. Switch on the Ground Check Set by pressing the power switch. The green LED in the power switch is lit.
The sounding software goes through reconditioning, frequency tuning, timer setting, and ground checking.
Do not press any button in the Ground Check Set while the sounding software is performing.
5. When the sounding software is finished, the message "Ready for sonde release" appears on the display. Remove the radiosonde from the Ground Check Set and disconnect the communication cable.
6. The back of the radiosonde facing you, press the sensor boom gently forward with your thumbs until the plastic clips on both
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sides click (you may have to spread the plastic clips slightly) and the sensor boom sits firmly in the bent position.
CAUTION
Only touch the bottom of the boom. Do not touch or hit the sensors.
0705-027
Figure 15 Placing the Sensor Boom into Flight Position
NOTE
The sensor boom is now in the flight position and remains so throughout the sounding.
Now proceed to connect the radiosonde battery.
The timer countdown is different for analog (RS92-KL and RS92-K) and digital radiosondes (RS92-SGP, RS92-D): For analog radiosondes, the timer countdown starts on the ground, beginning when the radiosonde is connected to the Ground Check Set. Therefore, you have to add some extra time to the timer to be able to activate and connect the battery and launch the radiosonde. For digital radisondes, the timer countdown starts from launch detect, and, therefore, no extra time is required.
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Connecting the Battery Set

General

The RS92-SGP can be powered by the battery sets listed in Table 4 on
page 26. See Figure 16 on page 26 and Figure 17 on page 27 for
examples.
The RS92-SGP ordering codes differ depending on the battery type. For instructions on using the Dry-cell Battery Set with switch with AUTOSONDE, see AUTOSONDE AS14 User’s Guide.
Table 4 RS92-SGP Battery Sets
Ordering Code Battery Description
RS92-SGPD RSB511 Dry-cell Battery Set RS92-SGPW RSB912P Water-activated Battery RS92-SGPA RSB521 Dry-cell Battery Set with switch RS92-SGPL RSB611 Lithium Battery Set RS92-SGPJ RSB521 Japan-specific model
1001-135
Figure 16 RSB511 Dry-cell Battery Set (Number 1) and
RSB611 Lithium Battery (Number 2)
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0705-030
Figure 17 RSB912P Water-activated Battery

Connecting the Battery

Follow these steps to connect the battery to the radiosonde:
1. Open the foil bag as indicated on the bag.
0912-138
Figure 18 Battery Package
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2. Take out the battery connector (number 1 in Figure 19 on page 28) by gently pulling the wires.
0912-140
Figure 19 Battery Connector Shown with RSB611
3. Connect the battery connector to the radiosonde.
0705-039
Figure 20 Connecting the Battery Connector to the
Radiosonde
4. The radiosonde has now been activated. Close the battery case.
5. Check from the sounding system software that the telemetry link is working well. For detailed instructions on using the sounding software, refer to the sounding system user manuals.
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The radiosonde is now prepared for launch. In order to ensure 120 minutes of flight time, it is recommended that the radiosonde is launched within 15 minutes of battery connection.
Proceed now to launch the radiosonde.

Connecting the Dry-cell Battery Set with Switch

Follow these steps to connect the Dry-cell Battery Set with switch:
1. Open the foil bag as indicated on the bag.
0706-104
Figure 21 Battery Package for Dry-cell Battery Set with
Switch
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2. Take out the battery connector by gently pulling the wires.
0705-031
Figure 22 Battery Connector
3. Take hold of the battery connector (number 1 in the following figures) and fold the wires to the side as shown in Figure 23 on
page 30).
0810-017
Figure 23 Placing Battery Connector into Connector
Holder, Part 1
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Chapter 3 ________________________________________________________________ Operation
4. Place the battery connector (1) onto the connector holder pins (2) of the battery case. The white pins (3) must face away from the batteries.
Figure 24 Placing Battery Connector into Connector
Holder, Part 2
CAUTION
CAUTION
The white plastic pins must face away from the batteries, see Figure 24
on page 31.
The wires at the connector end must be located between the connector holder and the batteries, as shown in Figure 24 on page 31, not between the connector holder and the outer wall of the battery case.
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User's Guide ______________________________________________________________________
5. Connect the battery connector to the radiosonde, see Figure 25 on
page 32.
NOTE
Make sure the battery connector stays connected into the connector holder all the time. If it becomes loose, battery activation will not work properly.
0705-039
Figure 25 Connecting the Radiosonde to the Battery Case
6. Close the battery case by snapping the battery case and the radiosonde together so that all sides are closed tightly.
0910-094
Figure 26 Pressing Battery Case and Radiosonde Together
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Chapter 3 ________________________________________________________________ Operation
7. Press the red switch on the battery case to activate the battery. The green LED next to the red switch is lit, indicated with an arrow in
Figure 27 on page 33. Make sure the LED stays lit.
Figure 27 Green LED Light is Lit
If the LED is not lit, see the instructions in section Checking the
Connection on page 33.
8. Check from the sounding system software that the telemetry link is working well. For detailed instructions on using the sounding software, refer to the sounding system user manuals.
Checking the Connection
If the LED is not lit when you press the switch, the battery connector may not be properly connected to the connector holder in the battery case. To check this, do the following:
1. Remove the radiosonde and the battery case from each other, for example using a small coin. See section Removing the Battery
Case on page 37 for details.
2. Connect the battery again carefully following the instructions in section Connecting the Dry-cell Battery Set with Switch on page
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User's Guide ______________________________________________________________________
29, making sure the connector is properly connected to the
connector holder in the battery case.

Connecting the Water-activated Battery

NOTE
Wear protective gloves when handling the Water-activated Battery.
Follow these steps to connect the Water-activated Battery:
1. Open the foil bag as indicated on the bag.
0705-028
Figure 28 Battery Package for Water-Activated Battery
2. Take the battery out of its case.
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Chapter 3 ________________________________________________________________ Operation
3. Place the battery in a water container with the connectors facing upwards and immerse in water for four minutes. Use fresh tap water, with a temperature of 15...25 °C.
0705-040
Figure 29 Battery Immersed in Water
4. Take the battery out of the water after four minutes of immersion. Do not squeeze water out of the battery.
5. Put the battery back into the case. Note that one end of the battery is waxed to prevent leakage, see the circle in Figure 30 on page 35. Place the battery so that the waxed end points to the small projections on the case.
0705-041
Figure 30 Battery in the Case, Waxed End Circled
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User's Guide ______________________________________________________________________
6. Connect the battery connector to the radiosonde.
0705-039
Figure 31 Connecting the Battery Connector to the
Radiosonde
7. The radiosonde has now been activated. Close the battery case.
8. Check from the sounding system software that the telemetry link is working well. For detailed instructions on using the sounding software, refer to the sounding system user manuals.
The radiosonde is now prepared for launch. In order to ensure 120 minutes of flight time, the radiosonde has to be launched within 15 minutes of battery connection.
Proceed now to launch the radiosonde.
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Chapter 3 ________________________________________________________________ Operation

Removing the Battery Case

If you need to remove the battery case from the radiosonde, use, for example, a small coin to loosen the battery case. Push the coin into the small opening between the radiosonde and the battery case to loosen the case and remove it. See Figure 32 on page 37.
0809-005
Figure 32 Removing the Battery Case

Launching the Radiosonde

The radiosonde is now ready for launch.

Attaching the Unwinder

The unwinder is used to unwind the suspension string gently and slowly. To do this, the unwinder must be attached firmly, so that it does not rotate relative to the balloon. If the unwinder moves freely, the suspension string unwinds too quickly, and it is possible that the radiosonde hits the ground upon launch.
The unwinder is designed to be tied directly to the balloon.
If you cannot attach the unwinder directly to the balloon, for example, when using a radar reflector or a parachute, sounding accessories are
VAISALA_______________________________________________________________________ 37
User's Guide ______________________________________________________________________
needed to restrict the movement of the unwinder. For instructions, refer to section Optional Sounding Accessories on page 18.
Attaching the Unwinder to the Balloon
Follow these steps to attach the unwinder directly to the balloon:
1. Pass the unwinder hook through the loop created by the tied balloon neck.
2. Make sure that the hook comes out the other side, as shown in
Figure 33 on page 38. The unwinder is now attached firmly to the
balloon.
If you are using a balloon with an integrated parachute, fasten the parachute string poking out of the balloon neck to the unwinder.
0705-042
Figure 33 Attaching the Unwinder to the Balloon
If you use optional sounding accessories, follow these instructions to attach the unwinder.
Totex Parachute
The Totex parachute 5710-5 has an elastic ribbon loop below the spreader. Attach the unwinder to the loop by pushing the hook out the
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Chapter 3 ________________________________________________________________ Operation
other side in the same fashion as with the folded balloon neck (see section Attaching the Unwinder to the Balloon on page 38).
Radar Reflector
There is a rubber plate attached to the radar reflector. Attach the unwinder to this plate.
Non-Totex Parachute
There is a hanger board tied to the parachute. Attach the unwinder to the bottom of the hanger board.

Releasing the Balloon

In order to ensure 120 minutes of flight time, the radiosonde should be launched within 15 minutes of battery connection.
Follow these steps to release the balloon:
1. Make sure the suspension string is not tangled.
2. Hold the unwinder to prevent the string from running out before the release.
3. Release the balloon and allow the radiosonde to lift from your hand. Keep the string length between the radiosonde and the unwinder as short as possible.

Checking the Reception

Immediately after the release, check the reception of the radiosonde frequency on the receiver.
Proceed to monitor the sounding with the sounding system.
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User's Guide ______________________________________________________________________

Monitoring the Sounding with the Sounding System

If you have not already done so, enter the surface observation information in the sounding system. Please refer to the sounding system user manuals for detailed instructions on using the sounding software.
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Chapter 4 __________________________________________________ Storage and Transportation
CHAPTER 4
STORAGE AND TRANSPORTATION
This chapter provides information for the transport and storage of the product.

Storage

Radiosondes must be stored and used properly in accordance with applicable instructions, the User’s Guide, and specifications issued by Vaisala.
Proper storage conditions must fulfill the following requirements:
Radiosondes must be kept in their original packaging (unopened vacuum envelopes) in a dry, ventilated indoor storage space, and within the following key environmental limits (ref. IEC 60721-3-1 class 1K2):
- Temperature +5 °C to +40 °C
- Relative humidity below 85%
Vaisala AUTOSONDE storage compartment requirements are:
- The maximum number of days a radiosonde can be loaded in AUTOSONDE is 14
- Relative humidity below 50 %
- Temperature +15 °C to +35 °C
VAISALA_______________________________________________________________________ 41
User's Guide ______________________________________________________________________
CAUTION
CAUTION
The suspension string is not resistant to prolonged exposure to sunlight. Store the radiosondes in their original unopened vacuum envelopes.
When using the RSB511 or RSB521 Dry-cell Battery Set, we recommend that you store the radiosondes above +15 °C for at least two days before the sounding. If the radiosonde’s temperature before the sounding is close to 0 °C, the flight time may be compromised.

Transportation

Vaisala radiosondes must be transported in their original shipping packages. These packages are designed and built to survive and protect their contents in the environmental conditions described herein with the terminology and standards per standard: IEC 60721-3-2. The transportation of radiosondes requires climatic conditions 2K2 and mechanical conditions 2M1 of this standard:
- Transportation in weather-protected conditions.
- Transportation using conventional means (car, truck, and/or aircraft), with free fall not exceeding 0.25 m in any circumstances.
- Following additional markings on packaging.
Do not transport the radiosonde with the battery connected.

Transporting Lithium Batteries and RS92 Radiosondes

RSB611 lithium batteries and RS92 radiosondes with lithium batteries are classified as:
- UN 3090 Lithium metal batteries
- UN 3091 Lithium metal batteries packed with equipment
Consignments must be packed, labeled, and documented according to the IATA packing instructions.
When transporting the radiosondes with lithium batteries, take the following requirements into account:
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Chapter 4 __________________________________________________ Storage and Transportation
- The package must display a lithium battery handling label, see
Figure 34 on page 43 for an example. The original radiosonde
shipping should be used for transport, and it already has the lithium battery handling label.
- The consignment must include a document indicating the lithium content, describing proper handling and procedures for damaged packages, and a telephone number for additional information. The original radiosonde consignment includes a SHIPPER'S DECLARATION FOR ARTICLES NOT REGULATED AS DANGEROUS GOODS, which should be reused for this purpose after updating the appropriate information.
1002-100
Figure 34 Lithium Battery Handling Label
NOTE
VAISALA_______________________________________________________________________ 43
If the lithium battery is faulty, do not transport it.
User's Guide ______________________________________________________________________
44 __________________________________________________________________ M210295EN-G
Chapter 5 _________________________________________________ Failure Report and Warranty
CHAPTER 5
FAILURE REPORT AND WARRANTY
This chapter presents information about the failure report and radiosonde warranty.

Failure Report

In case of some malfunction, write a failure report consisting of the following issues:
- What failed (what worked / did not work)?
- Where did it fail (location and environment)?
- When did it fail (date, immediately / after a while / periodically /
- How many failed (only one defect / other same or similar defects /
- What was connected to the product and to which connectors?
- What was done when the failure was noticed?
Include the radiosonde serial number in the failure report.
randomly)?
several failures in one unit)?
VAISALA_______________________________________________________________________ 45
User's Guide ______________________________________________________________________

Technical Support

For technical questions, contact the Vaisala technical support: E-mail helpdesk@vaisala.com Fax +358 9 8949 2790
If the product needs repair, please follow the instructions below to speed up the process and to avoid extra costs to you.
1. Read the warranty information.
2. Contact Vaisala technical support via e-mail or fax and request for RMA (Return Material Authorization) and shipping instructions.
3. Proceed as instructed by Vaisala technical support.
NOTE
RMA must always be requested from Vaisala technical support before returning any faulty material.

Radiosonde Warranty

The following Vaisala Radiosonde general warranty statement is effective as of 02/2007. However, please refer to the applicable supply contract for the specifics of your warranty terms. If there is a discrepancy between the general radiosonde warranty statement and the radiosonde warranty statement in the supply contract, the provisions of the official radiosonde warranty statement in the supply contract prevail.

Vaisala Radiosonde Warranty Statement

Vaisala repairs or, at its discretion, replaces any Vaisala RS92 radiosonde that is proven, with reasonable satisfaction, to have failed within 13 months of shipment by reason of faulty materials or workmanship, under the following conditions and provided that radiosonde is stored and used properly in accordance with applicable instructions and manuals issued by Vaisala.
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Chapter 5 _________________________________________________ Failure Report and Warranty
Storage Conditions
Radiosonde shall be stored indoors in its original unopened vacuum envelope within the following environmental limits:
- temperature +5 °C to +40 °C
- relative humidity below 85 %
Additional storage requirements for Vaisala AUTOSONDE:
- the maximum number of days radiosonde can be loaded in AUTOSONDE is 14
- relative humidity below 50 %
- temperature +15 °C to +35 °C
Transportation and Handling
Radiosondes shall be transported in the original shipping packaging, which is designed and built to survive and protect the contents in the environmental conditions specified in standard IEC 60721-3-2: climatic conditions of class 2K2, and mechanical conditions of class 2M1 of the standard are required. Instructions on the packaging for transportation and handling shall be followed.
Criteria for Radiosonde Failures
Pre-flight failures under warranty:
- Radiosonde fails during the sounding preparation, or ground check correction exceeds one of the following limits:
P: ± 3 hPa
T: ± 1 °C
U: ± 4 %RH (at 0 % RH)
In-flight failures below altitude of 100 hPa under warranty:
- Radiosonde stops transmitting one or more parameters
- Radiosonde transmits clearly erroneous data
- There is a continuous telemetry link failure exceeding 2 minutes
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User's Guide ______________________________________________________________________
Early termination of sounding caused by balloon burst, user error, or any external cause, is not covered by this warranty.
Making Warranty Claims
A failure report shall be provided for each failed radiosonde stating the radiosonde serial number, a description of the failure, and sounding site and date. A template provided by Vaisala can be used for this.
A radiosonde found defect prior to launch shall be returned to the nearest Vaisala office.
Report of an in-flight failure shall be accompanied by either 1) sounding data file (MW21, MW31 and AUTOSONDE systems) or 2) sounding status report printout (MW11/MW12/MW15 systems) for each failed sounding.
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Appendix A _______________________________________ Safety Instructions for Balloon Operators
APPENDIX A
SAFETY INSTRUCTIONS FOR BALLOON OPERATORS
This appendix contains details of safe and proper balloon preparation.
Photocopy these instructions and place the list in clear view in the balloon-filling shed and in the sounding compartment.
1. No smoking or naked flame allowed.
2. If possible, avoid wearing clothing made of nylon or other synthetic fibers to prevent a build-up of static charges. Do not wear shoes with rubber soles.
3. Wear protective glasses.
4. Regularly check that the gas tube fits securely to the gas cylinder or generator nozzle and to the balloon inflation nozzle.
5. Take care to prevent a gas leak in the shed when interrupting inflation to replace a gas cylinder.
6. Never use a repaired balloon.
7. Should a leak develop in the balloon during inflation, do not let gas escape from the balloon inside the shed if possible. Instead, release the defective balloon without load. It is not advisable to deflate the balloon, even outside the shed.
8. Do not touch the balloon with bare hands except when holding it by the neck. Wear soft cotton gloves.
9. Ensure that there are no pointed objects in the shed. Nails, hooks, hinges, padlocks, etc., are dangerous as they might scratch the
VAISALA_______________________________________________________________________ 49
User's Guide ______________________________________________________________________
inflated balloon. The balloon film is only 0.05 ... 0.1 mm thick upon launch; the slightest scratch could cause the balloon to burst prematurely.
10. Keep the doors of the shed shut while inflating the balloon on a windy day. However, ensure that the shed is properly ventilated.
11. No unauthorized person shall be allowed admittance to the shed while the hydrogen generator is in operation or balloon inflation is going on.
12. Ensure that all tools and other implements not essential for balloon inflation have been removed from the shed.
13. Do not take any electrical devices (cell phone etc.) to the balloon filling shed or close to the balloon inflated with hydrogen. Safe distance when outdoors is typically 1.5 meters.
14. Always keep the radiosonde at least 50 cm below the level of the gas nozzle and the inflated balloon, and at least 1.5 meters away from the gas cylinder/hydrogen generator, connectors, and tubing. Avoid taking the radiosonde inside the balloon filling shed, if possible.
WARNING
15. Follow all regulations concerning hydrogen safety.
New operator! Carefully study the instructions for using the hydrogen generator and for the correct method of inflation.
50 __________________________________________________________________ M210295EN-G
____________________________________________________________________________ Index

INDEX

A
accessories 18 activating the radiosonde 26 attaching the unwinder 37
B
balloon
folding the neck 17 handling 14, 49 inflating 14 lifting gas 14 releasing 39 safety instructions 49 securing the neck 16
tying 16 balloon filling shed 14 battery
connecting 26, 27, 29, 34
ordering codes 26
removing casing 37
RSB511 Dry-cell Battery Set 26, 42
RSB512 Dry-cell Battery Set with switch 29
RSB611 Lithium Battery 26
RSB911 Water-activated Battery 27
C
checking reception 39 connecting the battery 26 contents of the radiosonde package 22
D
DigiCORA® 23, 40
F
failure report 45 failures covered by warranty 47 faulty material 46 folding the balloon neck 17 frequency tuning 24
G
gas nozzle
attaching the balloon 15 loading weights 14 removing the balloon 17
Ground Check Set GC25 23
interface 12
parts 23 ground checking 24 guarantee 46
H
handling the balloon 14, 49
I
inflating the balloon 14
L
launching the radiosonde 37
M
monitoring the sounding 40
N
non-Totex parachute 19, 39
O
optional sounding accessories 14, 18
non-Totex parachute 19
ordering codes 18
radar reflector 19
Totex parachute 18 ordering codes
batteries 26
optional sounding accessories 18 ozone sounding 11
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User's Guide ______________________________________________________________________
P
performing sounding preparations 23
R
radar reflector 19, 39 radioactivity sounding 11 radiosonde
activating 26 battery 26 contents of the package 22 features 11 launching 37 parts 12 sensor boom 24 storing 41 transportation and handling 41 unpacking 21
warranty 46 reception, checking 39 reconditioning 24 recycling 10 releasing the balloon 39 reporting failures 45 returning faulty material 46
S
securing the balloon neck 16 sensor boom 24 sounding
monitoring 40 preparations 23 workorder 13
storing the radiosonde 41
T
technical support 46 timer setting 24 Totex parachute 18, 38 transportation and handling 41, 47 tying the balloon 16
U
unpacking the radiosonde 21 unwinder, attaching 17, 37
W
warranty 46
claims 48 covered failures 47 storage conditions 47 transportation and handling 47
safety instructions 9, 49
52 __________________________________________________________________ M210295EN-G
*M210295
EN
*
www.vaisala.com
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