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reproduced, published or publicly
displayed in any form or by any means,
electronic or mechanical (including
photocopying), nor may its contents be
modified, translated, adapted, sold or
disclosed to a third party without prior
written permission of the copyright holder.
Translated documents and translated
portions of multilingual documents are
based on the original English versions. In
ambiguous cases, the English versions are
applicable, not the translations.
The contents of this document are subject
to change without prior notice.
Local rules and regulations may vary and
they shall take precedence over the
information contained in this document.
Vaisala makes no representations on this
document’s compliance with the local
rules and regulations applicable at any
given time, and hereby disclaims any and
all responsibilities related thereto.
This document does not create any legally
binding obligations for Vaisala towards
customers or end users. All legally binding
obligations and agreements are included
exclusively in the applicable supply
contract or the General Conditions of Sale
and General Conditions of Service of
Vaisala.
This product contains software developed
by Vaisala or third parties. Use of the
software is governed by license terms and
conditions included in the applicable
supply contract or, in the absence of
separate license terms and conditions, by
the General License Conditions of Vaisala
Group.
Table 75Spare parts and accessories for GMP231....................................................85
6
Chapter 1 – Commands
1. Commands
1.1 Version information
This document provides information for installing, operating, and maintaining the Vaisala
CARBOCAPâ Carbon Dioxide Probe GMP231.
Table 1 Document versions (English)
Document codeDateDescription
M211501EN-EApril 2020• Corrected initial CRC calculation value in section
M211501EN-DDecember 2014Applicable from software version 1.1.0 onward.
M211501EN-CMay 2014Updated description for ENV command in section
1.2 Related manuals
Checksum (page 52)
• Updated examples in sections Get_Parameter
(page 55) and Set_Parameter (page 57)
• Updated section GMP231 specifications (page 83)
• Updated document to new visual appearance
Updated section Status word (page 52).
Changing measurement settings (page 35).
Table 2 Related manuals
Document codeName
M211603ENGMP231 Quick Guide
1.3 Documentation conventions
WARNING!
follow instructions carefully at this point, there is a risk of injury or even death.
CAUTION!
follow instructions carefully at this point, the product could be damaged or
important data could be lost.
Warning alerts you to a serious hazard. If you do not read and
Caution warns you of a potential hazard. If you do not read and
7
GMP231 User GuideM211501EN-E
Note highlights important information on using the product.
Tip gives information for using the product more eciently.
Lists tools needed to perform the task.
Indicates that you need to take some notes during the task.
1.4 Trademarks
CARBOCAPâ is a registered trademark of Vaisala Oyj.
All other product or company names that may be mentioned in this publication are trade
names, trademarks, or registered trademarks of their respective owners.
1.5
Patent notice
This product is protected by the following patents and their corresponding national rights:
Table 3 Applicable patents
Patent issued byPatent number
United States Patent and Trademark OceUS 5,827,438
US 6,177,673
European Patent OceEP0776023
EP0922972
German Patent and Trade Mark Oce69615635
Japan Patent Oce4263285
Finnish Patent Oce112005
105598
8
Chapter 2 – Product overview
2. Product overview
2.1 Introduction to GMP231
Vaisala CARBOCAPâ Carbon Dioxide Probe GMP231 is designed for incubator manufacturers
requiring accurate and reliable carbon dioxide measurements and sterilization durability at
high temperatures.
GMP231 probe is based on patented Vaisala CARBOCAPâ technology and a new type of infrared light source. The probe can remain in place during high-temperature sterilization cycles
that heat the chamber interior to +180 °C. Special design of the probe enables easy installation
through the incubator wall and ensures that the sensor optics and electronics are separated
and thermally insulated.
Sensor performance is optimized at 5 %CO2 measurement. GMP231 also has an internal
pressure sensor, which allows compensation of the measurement according to ambient
pressure. Since dust and most chemicals do not aect the measurement, and the eect of
water vapor can be compensated for, GMP231 is accurate and stable at CO2 incubator
conditions.
Figure 1 GMP231 installed through a chamber wall
9
GMP231 User GuideM211501EN-E
2.2 Basic features and options
• CO2 measurement range 0 … 20 %CO2.
• Temperature durability in standby mode up to +195 °C (+383 °F).
• Vaisala CARBOCAPâ CO2 sensor with excellent long-term stability.
• Measurement compensated for eects of pressure, temperature, and background gas.
Pressure compensation based on integrated pressure sensor.
• Heating to avoid condensation on optical elements.
• Analog output: one current output channel (0 … 20 mA or 4 … 20 mA).
• Digital output:
• I2C.
• RS-485 (non-isolated) with Vaisala Industrial Protocol.
More information
‣
Operating principle of CO2 measurement (page 12)
‣
Environmental compensation (page 13)
‣
Thermal management (page 17)
10
3
2
4
1
5
6
7
8
Chapter 2 – Product overview
2.3 GMP231 parts
Figure 2 GMP231 parts
1Electronics housing. Contains the main component board, including the digital pressure
sensor.
2Holes for M4 screws on both sides of the housing. Maximum screw depth 8 mm. Two
screws included, type BN 10649 M4.
3Type label on housing cover (not shown).
48-pin M12 connector.
5Probe body.
6Measurement cuvette with optics and CARBOCAPâ CO2 sensor.
7PTFE filter.
8Silicone plug for sealing the lead-through. Recommended accessory, suitable for
∅ 44 mm lead-throughs.
CAUTION!
parts inside. All wiring is done through the M12 connector (4).
More information
‣
Wiring (page 22)
Do not open the electronics housing; there are no user serviceable
11
2
3
4
1
GMP231 User GuideM211501EN-E
2.4 Operating principle of CO2 measurement
Vaisala CARBOCAPâ sensor used in the GMP231 is a silicon-based, non-dispersive infrared
(NDIR) sensor for the measurement of gaseous carbon dioxide. It is especially designed to
tolerate high temperatures in standby mode, up to +195 °C (+383 °F). This allows it to be used
in applications that utilize high temperature for heat sterilization. The operating temperature
range of the sensor is 0 … +70 °C (+32 ... +158 °F).
Figure 3 CARBOCAPâ sensor of the
GMP231
1Cuvette
2Mirror
3Window
4Sensor chips
The sensitivity to carbon dioxide is based on absorption of infrared light at a characteristic
wavelength. The light is emitted by a novel, silicon-based microchip emitter into the cuvette
which contains the gas to be measured. After reflection from the mirror, the light intensity is
measured with a thermopile chip at a wavelength chosen by a micromechanical Fabry–Pérot
interferometer (FPI) and a band pass filter. A hermetically sealed sapphire window is used to
protect the sensor chips from moisture and contamination. A heater chip is utilized to prevent
condensation in normal operation.
The carbon dioxide measurement consists of two steps: First, the FPI is electrically tuned so
that its pass band coincides with the characteristic absorption wavelength of carbon dioxide
and the signal is recorded. Second, the pass band is shifted to a wavelength where no
absorption occurs in order to get a reference signal. The ratio of these two signals, one at the
absorption wavelength and the other at the reference wavelength, gives the fraction of light
absorption from which the carbon dioxide concentration is calculated. The reference signal
compensates the possible eects of sensor aging and signal attenuation due to dirt on optical
surfaces, making the sensor very stable over time.
6Light absorbed by CO2 in the incubator gas
7Thermopile detector
8Fabry-Perot interferometer
9Sapphire window. Separates the sensor’s active components from the
measured environment.
10Gold-plated mirror
2.5 Environmental compensation
GMP231 improves the CO2 measurement accuracy by applying various environmental
compensations. GMP231 compensates for the eects of:
• Pressure
• Temperature
• Background gas oxygen (O2) content
• Background gas relative humidity (%RH)
Compensation parameters are configured on the order form when ordering the probe, and can
later be updated using serial commands, MI70 Indicator, or I2C protocol. If the probe is
integrated in a system that measures one or more of the compensation parameters, they can
be updated to the probe continuously.
13
GMP231 User GuideM211501EN-E
You can also turn o any of the compensations. In that case, GMP231 uses the default
compensation value that is mathematically neutral for the probe’s internal compensation
model.
For more information on the eect of the compensations on measurement accuracy, see
GMP231 specifications (page 83).
2.5.1 Pressure compensation
There is a pressure sensor on the component board of the GMP231 that provides a live
measurement of ambient pressure. GMP231 can compensate the CO2 measurement based on
this pressure reading, or it can use a fixed setpoint. Using the GMP231’s own sensor is
recommended for most applications.
If pressure compensation is turned o, GMP231 uses the default compensation value of 1013.2
hPa.
2.5.2 Temperature compensation
GMP231 can measure the approximate temperature of the CARBOCAPâ sensor for
compensation, or use a fixed setpoint. The temperature measurement is accurate enough to be
useful for compensation, and is recommended for use unless a dedicated temperature
measurement is available and can be regularly updated to the GMP231.
If temperature compensation is turned o, GMP231 uses the default value of +37 °C (+98.6 °F).
2.5.3 Background gas compensations
Compensation for background gas parameters are based on setpoint values only, as GMP231
has no internal measurement for oxygen concentration or humidity. The default setpoint
values are as follows:
• Oxygen concentration: 19.7 %O
• Relative humidity: 93 %RH
If background gas compensations are turned o, GMP231 uses the value 0% for both.
2
2.6
Probe startup
When powered on, GMP231 starts up within 10 seconds. Measurements from the outputs
(digital and analog) become available during this time but note that they only reach specified
accuracy after a one minute warm-up period. For this reason, you should design the
incubator’s control system so that it does not rely on measurements from GMP231 during this
time.
Specifically note that the CO2 reading rises to the correct reading as the sensor's
infrared emitter achieves operation temperature.
14
Chapter 2 – Product overview
2.7 Analog output overrange behavior
Analog output of the GMP231 has a defined behavior when the values measured by the probe
are outside the scaled analog output range:
• Output is allowed to go 10% over the scaled range.
• Output is set to error state when measured value is more than 10% outside the scaled
range.
• Output resumes normal function when measured value returns to within 10% of the
selected range.
For example, consider a GMP231 with 0 ... 20 mA analog output, scaled to 0 ... 10 %CO2.
• When measured CO2 rises above 10 %CO2, the output rises above 20 mA.
• The output keeps rising until the measurement is 11 %CO2, at which point the probe
outputs 22 mA.
• If the CO2 level rises above 11 %CO2, the output enters the error state, which is 23 mA for
the 0 ... 20 mA output.
This overrange and error state behavior is specific to the analog output, and does
not aect the readings provided by the digital outputs.
You can change the analog output overrange behavior using the
More information
‣
Analog output error state (page 81)
2.8
Safety
The probe delivered to you has been tested for safety and approved as shipped from the
factory. Note the following precautions:
WARNING!
has not been exposed to dangerous contamination, and is safe to handle
without special precautions.
CAUTION!
documentation. Improper modification or use may lead to safety hazards,
equipment damage, failure to perform according to specification, or decreased
equipment lifetime.
When returning a product for calibration or repair, make sure it
Do not modify the unit or use it in ways not described in the
AOVER command.
15
GMP231 User GuideM211501EN-E
CAUTION!
serviceable parts inside the probe body.
Do not attempt to open the probe body. There are no user
2.8.1 ESD protection
Electrostatic Discharge (ESD) can damage electronic circuits. Vaisala products are adequately
protected against ESD for their intended use. However, it is possible to damage the product by
delivering electrostatic discharges when touching, removing, or inserting any objects in the
equipment housing.
To avoid delivering high static voltages to the product:
• Handle ESD‑sensitive components on a properly grounded and protected ESD workbench
or by grounding yourself to the equipment chassis with a wrist strap and a resistive
connection cord.
• If you are unable to take either precaution, touch a conductive part of the equipment
chassis with your other hand before touching ESD‑sensitive components.
• Hold component boards by the edges and avoid touching component contacts.
2.9
Regulatory compliances
The probe is in conformity with the provisions of the following EU directives:
• EMC-Directive
• RoHS-Directive
The conformity is declared with using the following standards:
• EN 50581: Technical documentation for the assessment of electrical and electronic
products with respect to the restriction of hazardous substances.
• EN 61326-1: Electrical equipment for measurement, control, and laboratory use – Immunity
requirements for equipment to be used in a basic EMC environment.
• EN 55032: Class B. Electromagnetic compatibility of multimedia and information
technology equipment – Emission requirements.
16
Chapter 3 – Installation
3. Installation
3.1 Thermal management
GMP231 is designed to remain installed during typical heat sterilization cycles that raise the
chamber temperature to 180 °C (356 °F). Since 180 °C is the target temperature for
sterilization, it is likely that there are hotspots inside the chamber that are above this
temperature. Avoid installing the GMP231 near such hotspots, for example near heating
elements. Do not expose the GMP231 to temperatures higher than 195 °C / 383 °F.
The following considerations are most important for achieving the specified heat durability
and measurement stability:
• Only the sensor and its filter should be exposed to heat. The filter must be completely in
the heated chamber. The probe body must remain inside the unheated chamber wall so
that only the end of the probe body extends exactly 2.5 mm into the chamber.
• During the sterilization cycle, you must set the GMP231 to standby mode (turns o the
CO2 measurement), or power o the probe completely. The GMP231 automatically stops
its measurement cycle if it detects a high temperature, but it is best if the incubator’s
control system sets the GMP231 to standby mode when the sterilization cycle is started.
• The installation tube must be sealed from the chamber side to limit heat conduction, and
to prevent CO2 in the chamber from entering the probe. Vaisala recommends a 44 mm
diameter installation tube together with Vaisala’s silicone plug.
• If the chamber wall contains heating elements, or has a construction where hot air is
circulated inside the wall, design the installation tube so that excessive heat is not
conducted to the GMP231.
3.2
Avoiding condensation
The sensor head of the GMP231 is heated during normal operation, which prevents
condensation from forming inside the filter and on the optical surfaces. The heating is not on
when GMP231 is in standby mode or unpowered. For this reason, keep the probe powered and
operating when the incubator is in use and humidity inside the chamber is high.
Correct installation depth of the probe is also important for preventing condensation from
running to the sensor along the chamber wall.
3.3
Probe installation depth
GMP231 must be installed so that only the sensor element and the filter are inside the chamber.
If the probe is longer than the installation tube, the extra length should extend to the outside
of the chamber.
The installation depth must be 2.5 mm. This installation depth provides the specified heat
durability of the probe, and allows the silicone plug to seal the Ø 44 mm installation tube
properly.
17
2.5 mm
163
118.5
Screw BN 10649 M4 x 8 mm
(for 1 mm thick sheet metal
attachment)
1121
Ø 30.2
1.3°
Ø 19
Ø 24.8
Position only the filter
inside the heated chamber
GMP231 User GuideM211501EN-E
Figure 5 Probe installation depth
3.4
Dimensions
Figure 6 Probe dimensions without silicone plug
18
163
118.5
Screw BN 10649 M4 x 8 mm
(for 1 mm thick sheet metal
attachment)
1121
Ø 30.2
Ø 19
2.5
Incubator’s inner wall
1.3°
Position only the filter
inside the heated chamber
Recommended
diameter for
installation tube
44 mm
Figure 7 Probe dimensions with silicone plug
M12
54.4
87
Reserve space for M12 cable
Chapter 3 – Installation
Figure 8 Electronics housing dimensions
19
40
4 × Ø3.5
52
GMP231 User GuideM211501EN-E
Figure 9 Attachment bracket dimensions
3.5
Recommended installation
GMP231 is designed to be installed through a chamber wall, and attached to the chamber
chassis using an attachment bracket and the two screw holes on the side of the probe. As the
installation depth of the probe inside the chamber is critical, the mounting method must allow
the probe to be positioned exactly.
The probe and electronics housing must remain outside the heated chamber. The
electronics housing should be in a ventilated space that is open to ambient air.
20
4
123
5
6
7
9
8
10
Figure 10 Recommended installation
Chapter 3 – Installation
1Ambient air
2Chamber wall
3Chamber interior
4GMP231 electronics housing
5M4 screw holes on both sides of the probe housing
68-pin M12 connector
7Cable
8CARBOCAPâ sensor under PTFE filter. The filter must be inside the chamber completely.
9Silicone plug. Insert the plug over the probe from inside the chamber.
10Ø 44 mm installation tube through the chamber wall. The diameter is important for
proper sealing by the silicone plug.
More information
‣
Wiring (page 22)
21
1
5
6
7
3
4
8
2
GMP231 User GuideM211501EN-E
3.6 Wiring
GMP231 provides several outputs you can use. Connect the output pins you need, and the
power supply and ground pins. Use a shielded cable, and connect the shield to the chassis of
the GMP231’s M12 connector, and to ground on the other side.
Ground pin 5 to put the probe in standby mode (stops CO2 measurement). The probe resumes
normal measurement operation when pin 5 is no longer grounded, unless its internal
measurement shows the temperature is too high.
Table 4 GMP231 connector pinout
Male 8-pin M12Pin #Function
1
2RS-485 D-
3
4Analog output +
5Standby
6RS-485 D+
7Power supply +
8Ground
-Shield
I2C SDA
I2C SCL
Vaisala’s standard connection cable for the GMP231 (item code DRW240977) is a 90 cm long
cable with female 8-pin M12 connector on one end, and open ended wires on the other. It
supports all outputs from the GMP231, and connects the cable shield to the connector chassis.
22
1
6
8
7
3
4
5
2
Chapter 3 – Installation
Table 5 Cable
Female 8-pin M12Pin #FunctionWire color
1
2RS-485 D-Brown
3
4Analog output +Yellow
5StandbyGray
6RS-485 D+Pink
7Power supply +Blue
8GroundRed
-ShieldBlack
I2C SDA
I2C SCL
White
Green
3.7 Power supply
The supply voltage range of GMP231 is 11 … 30 VDC. If the analog output is used, the supply
voltage range is 20 … 30 VDC.
The maximum power consumption is 1 W.
23
GMP231 User GuideM211501EN-E
4. Vaisala Industrial Protocol
4.1 Overview of Vaisala Industrial Protocol
RS-485 line of the GMP231 provides an implementation of the Vaisala Industrial Protocol that
can be used for service and configuration use, or for interfacing with the incubator’s control
system. The protocol is a plaintext protocol suitable for use both by human operators and
automated systems.
4.2 Serial interface settings
Table 6 Default serial interface settings
PropertyValue
Bit rate19200
ParityNone
Data bits8
Stop bit1
Flow controlNone
4.3 Physical interface
The physical interface is a non-isolated 3-wire interface. The data lines are RS-485 D- and
RS-485 D+. Ground is shared with power supply.
The connector is an 8-pin male M12.
More information
‣
Wiring (page 22)
4.4
Connecting with a computer
Connecting with a computer allows you to configure and troubleshoot your probe using serial
line commands.
When connecting using a computer, use a compatible Vaisala USB service cable (item code
221040) and a suitable terminal application.
24
Chapter 4 – Vaisala Industrial Protocol
More information
‣
Installing driver for the USB service cable (page 25)
‣
Connecting to probe (page 26)
‣
Serial commands (page 27)
4.4.1 Installing driver for the USB service cable
Only Windowsâ operating systems are supported by the driver of the USB
service cable.
1. Connect the USB service cable to a USB port on your computer. Windowsâ detects the
new device and installs the appropriate driver.
2. Open Devices and Printers from the Windowsâ Start menu. Use search to find it if
necessary (search for "devices").
3. Locate the cable in the list of devices:
• If the device is listed as Vaisala USB Device with a COM port number in brackets, the
cable is ready for use. Note the COM port number, you will need it later.
• If the device is listed as Vaisala USB Instrument Cable without a COM port number
listed, you must install the driver manually.
4. To install the driver manually:
a. Disconnect the USB service cable from the computer.
b. Download the Vaisala USB driver at http://www.vaisala.com/software (select the
appropriate USB Instrument Driver Setup for your cable).
c. Run the USB driver installation program Vaisala USB Device Driver
Setup.exe. Accept the installation defaults.
d. Go back to step 1 and verify that the driver installation works as expected.
25
GMP231 User GuideM211501EN-E
4.4.2 Connecting to probe
The following steps describe how to connect to the probe using the PuTTY terminal
application for Windows (available for download at www.vaisala.com) and a USB service cable:
1. Connect the USB service cable between your computer and the M12 connector of the
probe.
2. Start the PuTTY application.
3. Select Connection > Serial & USB and check that the correct COM port is selected in the
Serial or USB line to connect tofield. If you are using the PuTTY terminal application
supplied by Vaisala, you can press the USB Finder button to open the Vaisala USBInstrument Finder program.
4. Check that the other serial settings are correct for your connection, and change if
necessary. Flow control should be set to None unless you have a reason to change it.
5. Select Open to open the connection window and start using the serial line.
If PuTTY is unable to open the serial port you selected, it shows you an error
message instead. If this happens, restart PuTTY and check the settings.
26
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