No part of this manual may be reproduced, published or publicly displayed in any form
or by any means, electronic or mechanical (including photocopying), nor may its
contents be modified, translated, adapted, sold or disclosed to a third party without prior
written permission of the copyright holder. Translated manuals and translated portions
of multilingual documents are based on the original English versions. In ambiguous
cases, the English versions are applicable, not the translations.
The contents of this manual are subject to change without prior notice.
This manual does not create any legally binding obligations for Vaisala towards
customers or end users. All legally binding obligations and agreements are included
exclusively in the applicable supply contract or the General Conditions of Sale and
General Conditions of Service of Vaisala.
requirement when using the Modbus protocol.
Added a packing recommendation for return
Related Manuals
Table 2 Related Manuals
Documentation Conventions
WARNING
CAUTION
NOTE
Throughout the manual, important safety considerations are highlighted
as follows:
Warning alerts you to a serious hazard. If you do not read and follow
instructions very carefully at this point, there is a risk of injury or even
death.
Caution warns you of a potential hazard. If you do not read and follow
instructions carefully at this point, the product could be damaged or
important data could be lost.
Note highlights important information on using the product.
Chapter 1 _________________________________________________________ General Information
Ground the produ
periodically to minimize shock hazard.
Do not modify the unit. Improper modification can damage the product
or lead to
Safety
The DTP146delivered to you has been tested for safety and approved as
shipped from the factory. Note the following precautions:
WARNING
CAUTION
ct and verify outdoor installation grounding
malfunction.
ESD Protection
Electrostatic Discharge (ESD) can cause immediate or latent damage to
electronic circuits. Vaisala products are adequately protected against
ESD for their intended use. It is possible to damage the product,
however, by delivering electrostatic discharges when touching,
removing, or inserting any objects inside the equipment housing.
To make sure you are not delivering high static voltages yourself:
- Handle ESD sensitive components on a properly grounded and
protected ESD workbench.
- When an ESD workbench is not available, ground yourself to the
equipment chassis with a wrist strap and a resistive connection cord.
- If you are unable to take either of the above precautions, touch a
conductive part of the equipment chassis with your other hand before
touching ESD sensitive components.
- Always hold component boards by the edges and avoid touching the
component contacts.
Dispose of the unit according to statutory regulations. Do not dispose of
with regular household refuse.
Regulatory Compliances
The Vaisala Dewpoint and Pressure Transmitter DPT146 for Compressed
Air is in conformity with the provisions of the following EU directive(s):
- EMC Directive
Conformity is shown by compliance with the following standards:
- EN 61326-1: Electrical equipment for measurement, control, and
laboratory use – EMC requirements – for use in industrial locations.
- EN 550022: Information technology equipment – Radio disturbance
characteristics – Limits and methods of measurement.
Patent Notice
The Vaisala Dewpoint and Pressure Transmitter DPT146 for Compressed
Air is protected by, for example, the following patents and their
corresponding national rights:
Finnish patent 98861, French patent 6650303, German patent 69418174,
Japanese patent 3585973, UK patent 0665303, and U.S. patent 5607564.
Trademarks
BAROCAP® and DRYCAP® are registered trademarks of Vaisala Oyj.
Windows® is a registered trademark of Microsoft Corporation in the
United States and/or other countries.
Chapter 1 _________________________________________________________ General Information
Software License
This product contains software developed by Vaisala. Use of the software
is governed by license terms and conditions included in the applicable
supply contract or, in the absence of separate license terms and
conditions, by the General License Conditions of Vaisala Group.
Warranty
Visit our Internet pages for standard warranty terms and conditions:
www.vaisala.com/warranty.
Please observe that any such warranty may not be valid in case of
damage due to normal wear and tear, exceptional operating conditions,
negligent handling or installation, or unauthorized modifications. Please
see the applicable supply contract or Conditions of Sale for details of the
warranty for each product.
Dewpoint/frost point temperature*,
converted to atmospheric pressure
Tdfatm
ºC
ºF
ppm moisture, by volume
H20
ppm
ppm
Pressure, absolute
P
bara
psia
Temperature**
T
ºC
ºF
CHAPTER 2
PRODUCT OVERVIEW
This chapter introduces the features, advantages, and product options.
Introduction to DPT146
Vaisala Dewpoint and Pressure Transmitter DPT146 for Compressed Air
combines online measurement of dewpoint and pressure. The dewpoint
measurement is continuously pressure compensated using the measured
pressure. Temperature output is also available if the transmitter has been
ordered with serial line output.
DPT146 also calculates two other parameters, ppm moisture by volume
and dewpoint in atmospheric pressure. The transmitter’s compact size
makes it well suited for integration into OEM systems.
Table 3 Output Parameters of DPT146
* When the dewpoint is below 0 °C, the transmitter outputs frost point for T
** Available if RS-485 only output is selected
Basic Features and Options
- Utilizes the Vaisala MPS1 multiparameter sensor with Vaisala’s
BAROCAP® and DRYCAP® technologies.
3 = 4-pin M8 connector I: analog outputs and operating power
4 = 4-pin M8 connector II (shown with protective cap):
Non-isolated RS-485 and operating power
5 = Sealing ring (included with transmitters that have ISO or UNF
connection thread)
6 = Connection thread
7 = Stainless steel mesh filter that protects the MPS1 sensor
Transmitter Structure
The structure of the DPT146 is shown in Figure 2 below. The transmitter
body does not have user serviceable parts inside, and is not designed to
be opened. Opening the transmitter will void the warranty.
1109-031
Figure 2 DPT146 Transmitter Structure
When the transmitter is delivered, the filter is protected by a yellow
transport protection cap that keeps the sensor dry. The transport
protection cap should be left on the transmitter during storage. Remove
the transport protection cap before installing the transmitter.
DPT146 with 4 ... 20 mA current output can be connected to a looppowered external LED display (type Nokeval 301, Vaisala order code
226476). The display provides a reading of one output parameter. The
display is powered by the current signal, so there is no need for an
external power supply.
The display is delivered at its default settings. Configure the display
functions and scaling according to the documentation delivered with the
display.
1102-053
Figure 5 Nokeval 301 Loop-Powered Display
NOTE
The loop resistance of the display must be included in the loop resistance
calculation for the complete current loop. For the loop resistance of the
display, refer to the manufacturer’s documentation.
Sampling Accessories (Optional)
DPT146 is compatible with various sampling accessories. For more
information on performing sampling, and a description of the accessories,
see section Sampling from a Process on page 25.
For the order codes of the sampling accessories, refer to section Spare
Parts and Accessories on page 64.
This chapter describes the functionality of the DPT146.
Sensor Technology
MPS1 Multiparameter Sensor
DPT146 combines Vaisala’s proven DRYCAP® sensor technology for
industrial dewpoint measurement with BAROCAP® pressure sensor
technology. Both technologies are integrated on the same MPS1
multiparameter sensor element, allowing for a highly compact and
versatile transmitter.
1109-037
Figure 6 MPS1 Sensor
There are several important advantages in using a transmitter with an
integrated sensor:
- Reduces installation work and cost.
- Improves the leak tightness of the system as connection points are
minimized.
- Enables online monitoring of all supported parameters.
Vaisala DRYCAP® dewpoint measurement technology ensures accurate
measurement with excellent long term stability. This results in very low
maintenance requirements for the transmitter. The lasting performance is
achieved with microprocessor technology and software that automatically
performs self-diagnostic functions in addition to the normal dewpoint
measurement. The self-diagnostic procedures that are conducted are
called auto-calibration, sensor purge, and sensor warming.
Auto-Calibration
The auto-calibration feature of the MPS1 multiparameter sensor is an
automatic procedure which greatly reduces the possible drift in the dry
end of the dewpoint measurement. It is performed at one hour intervals,
and when the power is switched on. During auto-calibration the sensor is
warmed for a short period (< 1 min) and the sensor capacitance values
are evaluated at the elevated temperature. The possible dry end drift is
then corrected to correspond to the calibrated values. During the autocalibration the transmitter outputs the dewpoint value prior to the
procedure.
Auto-calibration is carried out only if several criteria for the
measurement environment are fulfilled. This ensures the reliability of the
adjustments, and maintains the excellent long term stability. These
criteria include, for example, a stable enough moisture level in the
measured atmosphere. If the conditions are not fulfilled, the autocalibration function is postponed until satisfactory conditions are
reached.
Sensor Purge
Sensor purge is also an automatic procedure that minimizes the drift at
the wet end readings of the dewpoint measurement. Sensor purge is
performed once a day, and five minutes after the power is switched on.
The sensor is heated for several minutes which will then evaporate all
excess molecules out of the sensor polymer. This, together with the autocalibration, results in a very small drift of the sensor due to the very
linear behavior of the polymer technology.
Sensor Warming in High Humidities
DPT146 transmitter has a warming feature which prevents the sensor and
filter from becoming wet in high humidities. High humidity may be
present when the dewpoint temperature rises close to the gas temperature.
Sensor warming is switched on automatically when the humidity in the
measured gas increases to a level where dew can start to form. The
Sensor warming is not available if the transmitter has been ordered with
RS
advantage of sensor warming is the rapid response of dewpoint
measurement. A wet sensor and filter would otherwise result in a
dewpoint equal to ambient temperature (that is RH = 100 %).
If in spite of sensor warming the sensor gets soaked, it will recover fully
back to normal operation after it dries out.
NOTE
-485 only output.
BAROCAP® Technology
The BAROCAP® silicon capacitive absolute pressure sensor was
developed by Vaisala for barometric pressure measurement applications.
The BAROCAP® sensor has excellent hysteresis and repeatability
characteristics, low temperature dependence, and a very good long-term
stability. The ruggedness of the BAROCAP® sensor is outstanding and
the sensor is resistant to mechanical and thermal shocks. The pressure
measurement of the MPS1 multiparameter sensor is based on an
advanced RC oscillator and reference capacitors against which the
capacitive pressure sensor is continuously measured. The microprocessor
of the transmitter performs compensation for pressure linearity and
temperature dependence.
The
the transmitter continuously powered to optimize its measurement
performance and availability.
No
rma
l ou
tpu
tN
o
rm
al
o
ut
put
5
s
Output frozen
5 mi
n3 ... 6 min
Time
Purge*
3 ... 4 min
Au
t
oc
al
*
*
<2 min
* Purge
will repeat ev
er
y
24
h
our
s
** Autocal will repea
t e
v
er
y 6
0
min
utes
(is
pos
tpo
ned if environment is not
suitable)
St
artu
p
DPT146 Startup Sequence
When the transmitter is powered up, it will perform the sequence shown
in Figure 7 below. After a five-second startup, the transmitter will
measure normally for five minutes, after which it will perform the sensor
purge and auto-calibration functions. This can take up to six minutes,
during which time the output is frozen: it will display the last measured
values before the sensor purge began.
Normal operation and output is typically achieved no later than 11
minutes after startup. The sensor purge will repeat every 24 hours, and
auto-calibration every hour. The output will again be frozen for their
duration.
NOTE
1109-016
Figure 7 DPT146 Startup Sequence
transmitter always performs this sequence when starting up. Keep
This chapter provides you with information that is intended to help you
install the DPT146.
Transmitter Configuration Before Installation
You may wish to configure your transmitter before physically installing
it. For easy access to the serial line, use the USB service cable and a
terminal program on a PC. Instructions for using the serial line and the
serial commands are provided in Chapter 5, Operation, on page 32.
Examples of configurable settings for analog outputs:
1. Analog output mode, output parameters, and scaling.
2. Analog output error level.
Examples of configurable settings for RS-485 output:
1. By default, DPT146 transmitters are configured for single
transmitter operation. Serial operation mode is STOP and
address is 0.
To configure transmitters for operation on a common line, you
must give each transmitter a unique address (range 0 ... 255) and
set their serial operation mode to POLL.
2. The default serial line settings may not be right for your RS-485
line.
3. You may need to change the transmitter’s serial output format to
suit your needs.
Selecting the Location
It is important that the conditions at the point of installation represent
well the gas to be measured. All leaks in the system must be eliminated
to avoid ambient humidity affecting the measurement.
Direct installation to the measured gas is the recommended installation
method if the temperature of the gas is suitable for DPT146 and no
additional filtering is needed due to very dusty or oily gas. Pressure at the
measurement point should be within 1 ... 10 bar (14.5 ... 145 psi). The
maximum pressure tolerance of the transmitter is 50 bar (725 psi).
If the gas temperature is higher than the specified maximum operating
temperature of the transmitter, gas sampling and cooling it to ambient
temperature (for example, 20 °C / 68 °F) is recommended. Note that the
dewpoint temperature must be clearly lower than the ambient
temperature to avoid condensation in the sampling line. Sampling from
the process is easy by using Vaisala sampling cell options; see section
Sampling Accessories on page 25.
DPT146 is light in weight, which means that it can be installed in a
sample pipeline in the sampling cells without the need of any additional
mechanical support.
Installing the Transmitter
After selecting a suitable measurement location, follow the procedure
below to install the transmitter:
1. Remove the yellow transport protection cap from the transmitter.
1109-030
Figure 8 Removing the Transport Protection Cap
2. Make sure that the threads on the mounting point are of the correct
type, and fasten the transmitter to the measurement point. When
installing a transmitter with ISO or UNF thread, use the provided
sealing ring to achieve a tight installation. Check that the sealing
ring remains centered.
The power supply lines are internally connected. You can use either one
of them, but do not connect more than one supply voltage in permanent
installations. Temporary simultaneous use with the USB service cable or
DM70 handheld dewpoint meter (which also p
Sampling is needed when direct measurement of the air or gas is not
possible or desirable. This may be related to, for example, a high process
temperature, protecting the sensor from water spikes, the need to easily
detach the instrument from a pressurized process without running the
whole process down, or wanting to make the measurement at a more
convenient location.
Make sure there is sufficient flow of gas to the sensor (for example,
1 l/min) to give a representative sample.
You can use the Vaisala Humidity Calculator to simulate the effect of
pressure change to dewpoint. The Humidity Calculator can be found at:
www.vaisala.com/humiditycalculator.
Sampling Accessories
DMT242SC Sampling Cell
DMT242SC is a basic sampling cell with only the main sampling cell
body. The inlet and outlet are female threaded sample connectors (inlet
G3/8", outlet G1/4" ISO). Refer to Figure 13 on page 26.
DMT242SC is suitable for users requiring only a sampling cell to fit the
transmitter into and doing further assembly (piping into inlet and outlet,
valves, possible flow meter) by themselves.
DMT242SC2 Sampling Cell with
Swagelok Connectors
DMT242SC2 is similar to DMT242SC, but connections are made easy.
The sampling cell includes welded Swagelok connectors at both the inlet
and outlet that fit directly to 1/4" tubing.
To fit 6 mm tubing to the connectors, an adapter such as Swagelok®
Reducer SS-6M0-R-4 (not supplied by Vaisala) can be used.
DMT242SC2 is the suitable choice in, for example, plastics drying
systems, where the measurement is made by tapping off the dryer system
and bringing a small air stream to the sensor. The Swagelok connectors
of DMT242SC2 easily connect to a cooling coil or tubing providing the
essential function of cooling the dry air to ambient temperature before it
reaches the sensor.
where
1 = Male pipe welded connector Swagelok 1/4"
2 = G1/2"
3 = G1/4"
4 = G3/8"
Do not ope
pressure in the sampling cell.
0801-069
Figure 13 Sampling Cells DMT242SC2 (left) and DMT242SC
(right)
DSC74 Sampling Cell with Quick
Connector and Leak Screw
DSC74 has been designed especially for compressed air lines. The
sampling cell contains an adjustable leak screw that allows keeping up
the pipeline pressure at the sensor. The leak screw is opened and closed
with a screwdriver. The leak screw should be half a turn open. This can
be verified by first closing the leak screw, then turning 1/2 turn to open
it. Then the air coming out will make a barely audible little hiss which
can be lightly felt when putting a hand in front of the air stream.
NOTE
DSC74 comes with a quick connector that fits to industry standard
compressed air line connectors (suitable for type D, Quick08, NIP08).
This allows for easy installation and detachment of the dewpoint
transmitter without having to shut down the process. Alternative ways to
connect are through the two different thread adapters (G3/8" to G1/2"
and G3/8" to G1/4" ISO) that are supplied with each DSC74 unit.
When using DSC74, seal the threads of the quick connector or thread
adapter carefully with PTFE thread seal tape. Tighten with an open-end
wrench.
0507-105
Figure 14 DSC74 Sampling Cell with Accessories
DSC74B Two-Pressure Sampling Cell
DSC74B and DSC74C sampling cells are enhanced versions of the
DSC74. The body is designed so that it is possible to measure at both
system pressure and atmospheric pressure.
DSC74B limits the flow rate with a fixed leak screw. The flow is
optimized for pressures 3 ... 10 barg. The fixed leak screw eliminates the
risk of opening the leak screw fully by accident and this way emptying a
gas vessel. The maximum flow can be increased, if needed, by removing
the leak screw and adjusting the flow manually with the valve. Harmful
gases can be recovered by connecting a collection system at the outlet
(not available from Vaisala).
atmospheric pressure, the inlet and outlet are reversed. Then the reducing
parts supplied (G3/8" - G1/2" or G3/8" - G1/4") on the outlet side help to
protect the sensor from ambient humidity coming in.
DSC74B parts are:
- Sampling cell, thread 3/8"G
- Connection part with a needle valve and an integrated leak screw
where
1 = Gas goes in. The coil can also be used here.
2 = Gas comes out
3 = Coil
4 = Valve
DSC74C Two-Pressure Sampling Cell
with Coil
DSC74C with an outlet coil is designed for the most critical
measurements at atmospheric pressure. In the DSC74C, the coil is
connected to the sampling cell outlet to protect the sensor from ambient
humidity disturbing the measurement. The coil can also be used as a
cooling coil for sampling from high temperature processes.
DSC74C parts are:
- Sampling cell, thread G3/8"
- Connection part with a needle valve and an integrated leak screw
4 = Recommended additional hole (plugged) for dewpoint field
check reference measurement probe (for example, Vaisala
DMP74B)
2
3
4
1
DM240FA Duct Installation Flange
The transmitter can be installed directly in the measured gas through
DM240FA duct installation flange. When the transmitter is installed
directly on the process wall or pipe, note that a closing valve may be
needed on both sides of the installed transmitter so that the transmitter
can be removed from the process for calibration or maintenance.
This chapter contains information that is needed to operate the DPT146.
Transmitter Start-Up
When the transmitter is connected to power supply, there is a delay of
five seconds as the transmitter starts up. After the start-up is complete,
the measurement data is available from the analog outputs or serial line.
For a description of how the diagnostic functions of the sensor affect the
availability of live measurement at start-up, see section DPT146 Startup
Sequence on page 20.
If serial line output is used, note that the transmitter will behave
according to the configured serial mode:
- In STOP mode, the transmitter outputs the transmitter model and
software version. This is the default mode.
- In RUN mode, a measurement output starts immediately.
- In POLL mode, the transmitter does not output anything after power-
up.
- In MODBUS mode, the transmitter does not output anything after
power-up.
For a description of the modes, see section Set Serial Line Operating
Mode on page 47.
DPT146 can be connected to a PC using the RS-485 line on
Port II. It is recommended that you use the USB service cable (Vaisala
order code 219690) for the connection, since the cable also provides the
operating power from the USB port.
If you have not used the USB service cable before, install the driver that
came with the cable. Refer to section Installing the Driver for the USB
Service Cable below for detailed instructions.
Installing the Driver for the USB Service Cable
Before taking the USB service cable into use, you must install the
provided USB driver on your PC. When installing the driver, you must
acknowledge any security prompts that may appear. The driver is
compatible with Windows 2000, Windows XP, Windows Server 2003,
and Windows Vista.
1. Check that the USB service cable is not connected. Disconnect the
cable if you have already connected it.
2. Insert the media that came with the cable, or download the driver
from www.vaisala.com.
3. Execute the USB driver installation program (setup.exe), and
accept the installation defaults. The installation of the driver may
take several minutes.
4. After the driver has been installed, connect the USB service cable
to a USB port on your PC. Windows will detect the new device,
and use the driver automatically.
5. The installation has reserved a COM port for the cable. Verify the
port number, and the status of the cable, using the Vaisala USB Instrument Finder program that has been installed in the
Windows Start menu.
Windows will recognize each individual cable as a different device, and
reserve a new COM port. Remember to use the correct port in the
settings of your terminal program.
There is no reason to uninstall the driver for normal use. However, if you
wish to remove the driver files and all Vaisala USB cable devices, you
can do so by uninstalling the entry for Vaisala USB Instrument Driver
from the Add or Remove Programs (Programs and Features in
Windows Vista, or later) in the Windows Control Panel.
The serial interface settings of the DPT146 RS-485 line are presented in
Table 5 below.
Table 5 Default Serial Interface Settings
The steps below describe how to connect to the DPT146 using the
PuTTY terminal application for Windows (available for download at
www.vaisala.com) and a USB serial interface cable:
1. Connect the USB serial interface cable between your PC and the
RS-485 port of the DPT146 (port II).
2. Start the PuTTY application.
3. Select the Serial settings category, and check that the correct COM
port is selected in the Serial line to connect to field.
Note: You can check which port the USB cable is using with the
Vaisala USB Instrument Finder program that has been installed
in the Windows Start menu.
4. Check that the other serial settings are correct for your connection,
and change if necessary. Flow control should be set to None unless
you have a reason to change it.
5. Click the Open button to open the connection window and start
using the serial line.
Note: If PuTTY is unable to open the serial port you selected, it
will show you an error message instead. If this happens, restart
PuTTY and check the settings.
6. You may need to adjust the Local echo setting in the Terminal
category to see what you are typing on the serial line. To access the
configuration screen while a session is running, click the right
mouse button over the session window, and select Change Settings... from the pop-up menu.
If the DPT146 is in Modbus mode, to access the serial port command
interface, follow the procedure in Accessing Serial Port Command
Interface from Modbus Mode on page 51.
Close the temporary connection and return the
device to POLL mode
ERRS
Display the currently active errors
FORM [modifier string]
Set output format
FRESTORE
Restore factory settings
HELP
Show list of currently available serial commands
INTV [0 ... 255 S/MIN/H]
Set the continuous output interval (for RUN mode
and R command)
OPEN [0 … 255]
Open a line to transmitter at defined address
R
Start the continuous outputting
RESET
Reset the transmitter
S
Stop the continuous outputting
SDELAY [0 … 255]
Set response sending delay
SEND [0 … 255]
Output readings once (specify address for
transmitters in POLL mode)
SERI [baud p d s]
Show or set the serial interface settings
SMODE [mode]
Show or set startup serial mode:
RUN, STOP, POLL, or MODBUS
SNUM
Display transmitter serial number
TIME
Show transmitter uptime
UNIT [m/n]
Select metric or non-metric units
VERS
Show transmitter firmware version
List of Serial Commands
All commands can be issued either in uppercase or lowercase. In the
command examples, the keyboard input by the user is in bold type.
The notation <cr> refers to pressing the carriage return (Enter) key on
your computer keyboard. Enter a <cr> to clear the command buffer
before starting to enter commands.
The ? command outputs a listing of device information.
?<cr>
Command ?? is a similar command that is designed to be used if the
transmitter is in POLL mode but its address is unknown. The transmitter
will respond to the ?? command even while in POLL mode. Do not use
the ?? command if you have more than one transmitter on an RS-485
line.
Example:
?
DPT146 1.0.23
Serial number : F4040027
Batch number : F3420010
Module number : F3410011
Sensor number : F1610003
Cal. date : 20110907
Cal. info : Vaisala/HEL
Time : 05:11:35
Serial mode : STOP
Baud P D S : 19200 N 8 1
Output interval: 5 S
Serial delay : 10
Address : 0
Ch1 output : 4 ... 20 mA
Ch2 output : 0 ... 5 V
Ch1 error out : 0.000 mA
Ch2 error out : 1.000 V
Ch1 P lo : 0.00 bara
Ch1 P hi : 10.00 bara
Ch2 Tdf lo : -60.00 'C
Ch2 Tdf hi : 40.00 'C
Parameter that is output on analog channel 1. Available
parameters are TDF, TDFA, H2O, and P.
ch2
=
Parameter that is output on analog channel 2. Available
parameters the same as for channel 1.
where
ch1
=
Error level for analog channel 1.
ch2
=
Error level for analog channel 2.
Set Analog Output Parameters and
Scaling
Use the ASEL command to show or set the output parameters and the
scalings of the analog output.
ASEL [ch1] [ch2]<cr>
Example (show current settings):
asel
Ch1 Tdf lo : -60.00 'C ?
Ch1 Tdf hi : 40.00 'C ?
Ch2 P lo : 0.00 bara ?
Ch2 P hi : 10.00 bara ?
Example (change output parameters to TDFA and H2O and set scaling):
asel h20 ta
Ch1 Tdfa lo : 00.00 'C ? -80
Ch1 Tdfa hi : 00.00 'C ? 20
Ch2 H2O lo : 0.00 ppm ? 0
Ch2 H2O hi : 0.00 ppm ? 500
Set Analog Output Error Notification
If the transmitter is malfunctioning, the analog output is set to a specified
level. This overrides the normal measurement output of the channel. The
default level is 0 mA or 0V, according to the output type. You can set the
level using the AERR command.
AERR [ch1] [ch2]<cr>
Example (show current settings):
aerr
Ch1 error out : 0.000 mA ?
Ch2 error out : 0.000 V ?
The error output value is displayed only when there are minor electrical
faults such as a sensor damage. When there is a severe device
malfunction, the error output value is not necessarily shown.
Example (set channel 1 error level to 20 mA, channel 2 to 10 V):
aerr 20 10
Ch1 error out : 20.000 mA
Ch2 error out : 10.000 V
NOTE
Extend Analog Output Range
Use the AOVER command to allow the analog output channels to
exceed their specified range by 10%. The scaling of the parameter
remains as before; the extra range is used for additional measurement
range in the high end of the scale.
AOVER [ON/OFF]<cr>
Example:
aover on
AOVER : ON
The following example illustrates how the analog output is affected.
Channel 1 outputs Td with voltage output 0 … 5 V (-80 … -30 °C). After
giving the AOVER ON command, the range is 0 … 5.5 V
(-80 … -25 °C). Note that the -30 °C Td point is still at 5 V.
The operation of the analog outputs can be tested with the ATEST
command by forcing the outputs to given values which can then be
measured with a calibrated multimeter. After testing the outputs, give the
ATEST command again to exit the test mode.
ATEST [ch1] [ch2]<cr>
The command output shows the test value of the analog output as well as
diagnostic information that may be useful to Vaisala Service if there is a
problem with the analog outputs.
Example (enabling analog output test mode, set level to 0 for both
channels):
atest 0 0
0.000 81
0.000 79
Example (disabling analog output test mode, resuming normal output):
atest
Serial Line Output Commands
Start Measurement Output
Use the R command to start the continuous outputting of measurement
values as an ASCII text string to the serial line. The format of the
measurement message is set with the FORM command.
Outputting the results continues in intervals issued with the command
INTV. You can stop the output by pressing the Esc key, or with the
command S. Since the interface is half-duplex, you must enter the
commands when the transmitter is not outputting.
Stop Measurement Output
You can stop the measurement output by pressing ESC, or with the S
command:
S<cr>
Set Output Interval
Use the INTV command to change the output interval of the
automatically repeating measurement messages. The measurement
messages are repeated in the RUN mode, or after the R command has
been given.
INTV [n xxx]<cr>
The shortest output interval (with n = 0) outputs the measurement
messages as quickly as the transmitter’s internal measurement cycle
produces them, without additional delay.
String of parameters and modifiers that defines the
output format, length 1 ... 153 characters.
Maximum length may be shorter when text strings
are used.
, and
examples below.
Configuring Measurement Parameters
Set Measurement Output Format
Use the serial line command FORM to change the measurement message
sent by the transmitter. You can freely define the output message to
include the desired parameters, formatting options, text strings, and
additional fields.
FORM [modifier string]<cr>
See Table 7 and Table 8 on page 46
You can return to the default format using the "FORM /" command.
Example of default output (continuous output from RUN mode):
Command to set output format as Tdf and P with Modulus-256
checksum:
form 3.1 "Tdf=" Tdf U3 3.3 "P=" P " " U4 " " CS2 \r \n
Output example:
Tdf= 12.5'C P= 0.949 bara 72
Tdf= 12.5'C P= 0.950 bara 6A
...
Command to set output format as Tdf and P, with start of text (ASCII
character 002) and end of text (003) ASCII codes, and without line feed
and carriage return at the end:
form #002 3.1 "Tdf=" Tdf U3 3.3 "P=" P " " U4 #003
x = Selects the unit type to output:
m = metric units, for example
n = nonmetric units, for example, Fahrenheit
where
mode
=
STOP, RUN, POLL, or MODBUS.
Mode
Measurement Output
Available Commands
STOP
Only with the SEND command.
All (default mode).
RUN
Automatic output.
Only command S.
POLL
Only with the SEND [addr]
SEND [addr] and OPEN [addr].
the same line.
MODBUS
Must be read from the
protocol.
Modbus protocol only; see
on page 66.
Select Unit
Use the UNIT command to select metric or non-metric output units.
UNIT [x]<cr>
, Celsius
Example:
unit m
Units : Metric
Configuring Serial Line Operation
Set Serial Line Operating Mode
Use the SMODE command to set the start-up operating mode of the
serial line.
SMODE [mode]<cr>
Table 9 Selection of Output Modes
command.
Other commands available after
opening a line to the transmitter
using the OPEN command.
Use with RS-485 buses where
multiple transmitters can share
If the Modbus mode is activated, serial port commands cannot be used
with the device. To access the serial port command interface, follow the
procedure in Accessing Serial Port Command Interface from Modbus
Mode on page 51.
b = baud rate (300, 600, 1200, 2400, 4800, 9600, or 19200)
p = parity (n = none, e = even, o = odd)
d = data bits (7 or 8)
s = stop bits (1 or 2)
where
address
=
Transmitter address, range 0 ... 255.
Selected output mode will be activated at next reset or power up.
Example:
smode poll
Serial mode : POLL
Set Serial Line Settings
Use the SERI command to set the serial line settings. The new settings
will be taken into use when the transmitter is reset or powered up.
Note that changing the serial line settings will slightly alter how the
transmitter works with the MI70 indicator. If you are not using the
default settings of 19200 N 8 1, you will have to power off the MI70
before it can find the transmitter (you will not be able to connect it onthe-fly).
When using the Modbus protocol, the baud rate must be 9600 or higher.
SERI [b p d s]<cr>
Example:
seri 9600 e 7 1
Baud P D S : 9600 E 7 1
Set Transmitter Address
To operate in the POLL mode, the transmitter must have an address. If
multiple transmitters share the same serial line, each transmitter must
have a different address.
For a description of the serial interface modes, see section Set Serial Line
Operating Mode on page 47.
With the SDELAY command you can set delay (response time) of the
serial line, or view the currently set delay value. Increasing the value by
one increases the delay by 4 milliseconds. For example, the default value
is 10 which equals a ~40 ms answer delay.
SDELAY [delay]<cr>
Example:
sdelay 20
Serial delay : 20
Other Commands
Opening the Transmitter in POLL Mode
Use the OPEN command to connect to a transmitter that is in POLL
mode.
OPEN [address]<cr>
Example (target transmitter in POLL mode, with address 5):
Closing the Connection to a Transmitter
in POLL Mode
The CLOSE command closes the connection to a transmitter.
CLOSE<cr>
Example:
close
line closed
Show Transmitter Uptime
Use the TIME command to show how long the transmitter has been
operating since it was last reset or powered up.
TIME<cr>
Example:
time
Time : 03:14:10
Reset Transmitter
Use the RESET command to reset the transmitter.
RESET<cr>
When the RESET command is given, the transmitter will restart as if it
had just been powered on. All transmitter settings are retained. The serial
line mode of the transmitter will be set to the mode that was set using the
SMODE command.
Restore Factory Settings
Use the FRESTORE command to restore the factory settings to the
transmitter. All user settings will be lost.
The Modbus variant used in DPT146 communication is Modbus RTU.
An example of Modbus addressing is shown below.
For a list of available Modbus registers, see Appendix A Modbus
Reference on page 66.
Accessing Serial Port Command Interface from
Modbus Mode
You cannot change configuration settings (other than Modbus address)
while the device is in the Modbus mode. To use the configuration
commands on a Modbus-enabled device:
1. Connect the USB service cable to the PC and install the driver, if
necessary.
2. Open the terminal program and open a connection to the
corresponding COM port using settings 19200, 8, N, 1, no flow
control.
3. Plug the service cable to the connector II of the instrument.
4. In less than five seconds, send a hash character (#) and carriage
return (Enter) to the device using the terminal program. The device
is now ready for configuration commands. The Modbus mode is
restored on next power-up unless Modbus is disabled with
command SMODE.
For example, if you want to deactivate the Modbus mode on a DPT146
device, follow the procedure above and deactivate the Modbus mode
with command SMODE STOP. On subsequent power-ups, the serial
command interface will be activated.
See section Set Serial Line Response Time on page 49.
Configuration Commands Related to Modbus
In addition to enabling the Modbus protocol in the device, Modbus over
RS-485 needs the following software settings: serial bit rate, parity,
number of stop bits, and Modbus device address.Use the service
commands listed in Table 10 below to configure the Modbus RTU using
the USB service cable.
Table 10 Configuration commands for Modbus RTU
See section Set Serial Line Operating Mode on page
b = baud rate (minimum 9600 when using Modbus)
p = parity (E, N, or O)
8 = number of data bits must be 8
s = number of stop bits (2 if parity is N, 1 otherwise*)
NOTE
a = new address (0…255)**
d = new delay in units of 1/250 seconds (0…255)
* Modbus specification defines that two stop bits must be used if parity is N.
** Setting address to zero switches the instrument offline from the Modbus bus.
Addresses 248 … 255 are not supported by the Modbus standard but DPT146 works
with them.
*** Extra response delay can be used, for example, to avoid problems caused by
direction-switching delays in bus converters.
The instrument must be switched off and on before the configuration
changes made with the service cable take effect.
Be careful when changing the filter, since it is easy to break the sensor
when the filter is removed.
If the transmitter is installed in a pressurized chamber, always make sure
that the pressure of the chamber is equalized with the ambient pressure
prior to removing the transmitter. When the transmitter is removed for
maintenance, cap the hole with a c
be pressurized although the transmitter is not in place.
Plugs are available from Vaisala for ISO and NPT threaded connections.
CHAPTER 6
MAINTENANCE
This chapter provides information that is needed in basic maintenance of
the DPT146.
Periodic Maintenance
Cleaning
The body of the transmitter can be cleaned by wiping with a moistened
lint-free cloth. Do not immerse the transmitter in liquid, and do not use
cleaning agents or solvents.
CAUTION
CAUTION
Changing the Filter
Replace the filter if it is contaminated. New filters and related accessories
are available from Vaisala; see section Spare Parts and Accessories on
page 64.
apped nut. This way, the chamber can
When replacing the filter, handle the filter from the top of the filter body.
Inspect the sealing ring for damage (used with ISO and UNF threads
only), and replace it if necessary.
In the procedure below, the readings of the transmitter and the reference
probe are checked simultaneously. You can also check the reference
probe and the DPT146 separately if they cannot be connected at the
same time.
Calibration and Adjustment
DPT146 is fully calibrated as shipped from factory. The recommended
calibration interval is two years. If there is a reason to believe that the
device is not within the accuracy specifications, you can perform a field
check using the DM70 hand-held dewpoint meter, or an MI70 indicator
with another DPT146.
If the field check indicates that the DPT146 is not within its accuracy
specifications, contact a Vaisala Service Center or your local Vaisala
representative to have the DPT146 adjusted.
Field Check Using an MI70 Indicator
Vaisala recommends the following equipment for field checking:
- A fully charged MI70 indicator (the measurement display that is
included in the DM70 package)
- A calibrated reference probe that is suitable for the intended
measurement environment and dewpoint range. The DMP74B probe
is recommended for checking the dewpoint and temperature
measurement accuracy. For checking all parameters, you can use
another DPT146 transmitter as a reference.
NOTE
- You also need a connection cable (Vaisala order code: 219980) to
connect the DPT146 to the MI70 indicator. If you have two DPT146
transmitters, you need two cables.
Perform the check as follows:
1. Place the reference probe and the DPT146 in the reference
environment.
2. Connect the reference probe and the DPT146 to the MI70 indicator:
- Reference probe to Port I
- DPT146 to Port II
3. Turn on the MI70 indicator.
4. Check and adjust the environment settings if prompted. Refer to the
DM70 User’s Guide for the settings of the DMP74B probe.
Some notes on using the MI70 indicator with the DPT146:
5. Disable the Auto power off function of the MI70 indicator to
prevent the indicator from powering off in the middle of the check.
Check the setting in the Settings - User Interface menu, and
change if necessary.
6. The MI70 can display three parameters at one time. To compare
the readings of the DPT146 and the reference probe, select the desired
parameter from the Display – Quantities and Units menu of the MI70.
Select the same parameter from port I and II, and the delta parameter that
shows the difference between the two. For example, ∆T
shows the
d/f
difference in dewpoint between the two probes.
1108-039
NOTE
Figure 23 Comparing Dewpoint Readings on MI70
7. After the measurement has stabilized, check the difference between
the readings. It will give you an indication of the approximate drift
of the DPT146 and its need for calibration. The difference between
the readings should be no greater than the combined measurement
uncertainty of the DPT146 and the reference probe.
8. Write down the results and repeat the comparison for each
parameter you want to check.
9. If adjustment is required, contact a Vaisala Service Center or your
local Vaisala representative to have the DPT146 adjusted.
- If you disconnect the DPT146 while the MI70 indicator is on,
the quantities measured will remain on the screen, but no
measurement will be shown.
- Temperature measured by the DPT146 is shown as parameter
Ta (not T) in the MI70.
- The messages from the transmitter will appear in English even if
There are no user serviceable parts inside the transmitter. If there is a
problem with your transmitter that you are unable to solve yourself or
with the help of the Vaisala Helpdesk, contact a Vaisala Service Center
to have the transmitter repaired.
For troubleshooting instructions and Vaisala contact information, see
Chapter 7, Troubleshooting, on page 58.
This chapter describes common problems, their probable causes and
remedies, and provides contact information for technical support.
Solving Typical Problems
Some problems can be solved by simply resetting the transmitter. You
can reset the transmitter by disconnecting the power or issuing the
RESET command using the service port.
If resetting does not help, and if the problem is related to transmitter
software or settings, you can restore the factory configuration of the
transmitter by issuing the FRESTORE command. If you are unable to
solve your problem with the transmitter, contact Vaisala technical
support. See section Technical Support on page 60.
Table 11 Troubleshooting Table
on serial line instead of
measurement data
the RS-485 line.
supply voltage, and unsuitable measurement
environment.
Power cycle or reset the transmitter, and see
if the problem continues. Check the active
errors using the ERRS command. Check the
serial settings, transmitter in POLL mode
with unknown address.
Check wiring. Try connecting as instructed in
section Unknown Serial Settings on page 59.
Issue the ?? command to make the
MPS1 sensor damaged or missing.
Contact a Vaisala Service Center.
F meas error
Voltage error
Supply voltage out of range.
Voltage too low error
Voltage too low for mA output
Voltage is too low for V output
Program flash check sum error
Internal transmitter error. If the error
Parameter flash check sum error
INFOA check sum error
SCOEFS check sum error
CURRENT check sum error
Error Messages
The transmitter has error codes that can be displayed on the serial line
using the ERRS command. See section Show Currently Active Errors on
page 38.
Table 12 Error Messages
Check and correct.
remains after a reset and restoring the
factory settings, contact a Vaisala
Service Center.
Unknown Serial Settings
If you are not sure what the current serial settings of your transmitter are,
follow the steps below to connect to the transmitter. This procedure
assumes you have the USB service cable available.
For more information on the USB service cable and the PuTTY terminal
application, see section Serial Communication on page 33.
1. Connect the USB service cable to your PC, but do not connect it to
the transmitter yet.
2. Start a terminal application and open a terminal session using the
default serial settings of 19200 8 N 1.
3. Plug the USB service cable into the transmitter, and immediately
send the hash character # to the serial line:
#
4. The normal startup of the transmitter is now interrupted, and the
transmitter is available for commands with the default serial
settings.
5. You can now check the transmitter’s information by issuing
the ? command:
?
The transmitter’s currently stored serial settings are visible on the
line marked Baud P D S.