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YFML-720、920、1200
Semi-automatic Hydraulic Laminating Machine
USER MANUAL
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CONTENTS
1. Profile
2. Main Specification
3. Type Introduction
4. Structure & Working Theory
5. Installation & Use of machine
6. Maintenance
7. Electrical System
8. Accessories List
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PREFACE
Dear users:
Welcome to use our products!
Do read installation and operation manual before make use of it. Make
sure it is normal operation and good in working condition.
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1、Profile
YFML-720、920、1200 semi-automatic hydraulic laminating machine is
designed and developed by ourselves according to the market needs.
This machine stress the concept ‘based on human’, and is easy to test and
operate. It adopts frequency conversion, with stable performance. This machine
also equip with paper anti-curve device than can make the laminated paper
smooth without curving. The hydraulic system adopts automatic oil supplying
system, easy operation without need adjusting, also easy to maintain.
This machine mainly takes BOPP film as its material and compound with
paper automatically. After laminating, the laminated products will be bright in
appearance, excellent in color and meanwhile strong in intensity and waterproof
and damp proof. So it is widely applied in covers of books and periodicals, maps,
packaging boxes. This machine has advantages of big working pressure, fast
temperature rising, high speed, low noise and even running. And compared with
traditional lamination, there are no defects of snow spot and flog in laminated
product with deep and special color, so it greatly decrease the loss rate, and
improve the product level, and the greatly improve the working efficiency.
Therefore, this machine is indispensable after-print equipment in modern printing
industry.
2. Main Specification
Model
Technical variables
YFML720 YFML920 YFML1200
Max. paper (mm) 600X880 800X1040 1080X1040
Max. laminating speed（m/min）
40 40 40
Voltage (V) 380 380 380
Motor Power (Kw) 1.5 2.2 2.2
Heating power (Kw) 3 3.6 4.5
Weight (Kg) 500 600 700
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Drawing 1: YFML series semi-auto hydraulic laminator work schematic diagram
Oil pump Ram Pressure roller Feed table Conveyer roller Heating roller Heating pipe Film leader Perforating knife Roll film
S roller Anti-bend roller separating roller Conveyer roller separating roller Conveyer roller . Conveyer roller . Delivery table
paper feeding
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3、Type Introduction
Y FM L 720 920 1200
Max. Width (mm)
Separating unit
Laminating unit
Hydraulic system
4、Structure and Working Principle
This machine mainly includes laminating unit and paper separating unit. The
laminating unit is consisted of heating roller, hydraulic system and film cutting
and perforating device; and the separating unit is consisted of anti-curve device,
paper separating unit and paper receiving table. (See the drawing 1)
Working principle: Feed the paper, and laminate with the heated film, get
across the anti-curve device, then the laminated paper was separated by the
separating unit and then finish the lamination process.
5、Installation and Use of machine
5.1、Please check whether each part of machine is all right when first time to use
this machine, and the machine should be placed evenly.
5.2、You should assemble the paper feeder and paper receiving table on the
machine according to schematic diagram before using it, because the machine
was disconnected when it was packed up.
5.3、This machine has itself oil-supply system, the oil tank should be filled with
the oil before the machine being used, the oil should be chosen 46# in the
summer, 23# in the winter, and the oil must be filtered by the air filter then filled
in oil tank.
5.4、Connect the power, and make sure the machine is in good grounding
condition.
5.5 Installation of film (Drawing 2, see from back of machine)
5.5.1 The drawing2 is the film shaft; take down the two thimbles and press them
into paper roll of film.
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.
6
、
Back-up ring
7
、
Seat adjusting unit
8
、
Adjusting screw
5.5.2 According to film width, fix the seat ring on the left of the shaft, and fix the
seat sleeve on the left of the shaft, insert the friction piece, and then put the film
on the shaft.
5.5.3 Put on the second friction piece and gasket, then put the seat adjusting ring;
and close to the gasket. Make the puller screw tightened, and then make adjusting
screw tighten on the gasket. More tightly, more tension of the film, it should be
up to the requirement.
5.5.4 Place the film shaft and film on the installation frame, each part should be
placed in right position as drawing 2 views.
5.6 Use of film cutting knife
5.6.1 This machine adopts round cutting knife and it has been fixed on the tool
carrier, and the tool carrier is fixed on the tool carrier shaft. Use stopper rings to
fix onto the left and right of tool carrier.
5.6.2 Support the tool carrier by hand, pull up the pin of tool carrier, put down the
tool carrier gently, and make the cutting knife piece press on the film.
5.6.3 Adjust the position of tool carrier according to the length of film need
cutting, and then tighten the stopper rings. After this, use gummed tape to stick
the film head, then the film will be cut separately with machine running. And the
1、Seat ring 2、Installation frame 3、Seat ring 4、Friction disk 5、bolt
6、Back-up ring 7、Seat adjusting unit 8、Adjusting screw 9、roller for film
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film being cut will remain in the film roll.
5.6.4 If do not use for cutting film, only need to lift up the tool carrier up gently,
and the tool carrier will automatically fasten to the cutter shaft without turning
and falling.
5.7 The adjusting method of film perforating device is the same as the cutting
device.
5.7.1 The perforating knife is placed in the edge of film about 1-3mm.
5.8 Use and control of hydraulic oil station
5.8.1 Please see its work principle clearly as the drawing 3.
5.8.2 Work principle: Motor drives the oil pump, the pump will suck the oil from
the oil tank, and the oil will pass through hydraulic valve to do the pressure and
direction adjustment. The oil will be transported to the oil cylinder through the oil
pipe.
5.8.3 Set the system pressure. Start the oil pump, turn on the remote overflow
valve, which outside direction means increase pressure, inside direction means
decrease pressure, it can be set based on the pressure gauge.
5.8.4 There install a safe overflow valve on the oil tank, its set pressure is the
system’s max pressure, not allow adjusting during operation. Please make the
hydraulic station stop working if the valve is abnormal. And ask professional
technician to check it
5.8.5 The Max. Pressure is set at 21 Mpa; when the adjusted pressure is over than
this pressure, the safe overflow valve will unload the pressure automatically to
ensure the operation safety
5.9 Adjustment of separating unit
5.9.1 First should fix the declining wheel on the side of the perforating unit with
the angle of 10--15 degree; the decline wheel also should be pressed on the
delivery belt and make sure that it can move when the machine is running
without paper. Adjust the pressure of decline wheel to make it wobble up and
down, and let it touch the belt.
5.9.2 The distance should be more than one piece of paper's length between two
cutting rollers. You can move the hand wheel to control the distance as the
requirement.
5.9.3 The pressure (left and right side) of front separating roller should be well
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adjusted, (generally, it has been set in the factory before sent to the customer)
otherwise it will become deflective when laminating and make the separated
paper bend.
5.9.4 The anti-curve roller of the machine is a square figure. Its direction could
not be changed; otherwise it will make the separated paper bend.
5.9.5 There is a leading roller near the anti-curve roller which can be adjusted,
when find out the two side’s pressure of the anti-curve roller is not the same or
causing wrinkle because of paper deflecting, should adjust the position of this
roller’s handle wheel until the paper is correct.
5.10 Operation
5.10.1 Connect with power and turn it on, and the power indication light will be
on.
5.10.2 Make sure the switch "No sheet stop" and "Broken sheet stop" is in "ON"
position. Please turn the switch to "OFF" position when the machine becomes
into normal working condition.
5.10.3 Press down the "START" button, then set the laminating temperature at 80
-- 100 oC on the temperature controller. Adjust the speed to let the machine run in
low speed.
5.10.4 When the temperature rises to the laminating requirement, it can start to
lead the film, the position of film please see the drawing 1.
5.10.5 When the paper is delivered to the heating roller, press down the “pressure
up" button, the pressure roller will be raised to touch the heating roller because of
hydraulic system. While start the hydraulic system, also should obverse the
indication of monometer. The pressure is relevant to the paper thickness; you can
refer to the diagram 1. And also you can adjust this pressure as the method of
5.8.3 to reach its requirement value. There is equipped with time retarder, when
press down the “pressure up" button, the oil pump will stop after running for
some seconds then come into pressure keeping condition. If not need to keep
pressure automatically, the user can press down "Keep pressure" button to be in
pressure keeping condition.
This machine’s automatic time retarder, which could adjust the time of keeping
pressure, enlarge the time retarder if the pressure is needed bigger
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5.10.6 If there is no show on monometer when press down the ‘pressure up’
button, please make sure that the running direction of oil pump motor is all right,
normally it should run as clockwise. If the direction is converse, please exchange
any two wires of three-phase power supply to connect.
5.10.7 Press down the “Inching” button, lead the laminated paper to the front
separating roller, please see the drawing 1, then lift up the self-respecting roller to
the same level, move the hand wheel of front pressure roller to press the
laminated paper at last.
5.10.8 Place the decline wheel in right position as introduction of 5.9.1.
5.10.9 Adjust the distance between front and back rollers as introduction of 5.9.2.
5.10.10 Let the attached pressure bar press on the edge of paper, and makes paper
come through the wheel easily.
5.10.11 Press on the hand wheel of back separating roller, the laminated paper
will be separated automatically.
5.10.12 Adjust well the paper receiving table and ensure of the finished paper
coming down into the table.
6. Maintenance
6.1 The pressure must be loaded after starting the machine, and unloaded after
stopping.
6.2 The oil must be filtered before being injected into oil tank. Please do not to
open the oil tank without permission.
6.3 The oil temperature is not allowed to excess too high lest the oil be (the range
is 15--55 oC) damaged.
6.4 Please exchange the working oil every 6 months, and also clean the oil tank.
6.5 Please do not adjust the safety valve on the tank at random. It’s Max. Pressure
is 21Mpa, adjusting this valve will change the Max. Pressure.
Paper thickness pressure
80~127g/m
2
2MPa
127~250g/m
2
4MPa
250~350g/m
2
6MPa
Over 350g/m2 Over 6Mpa
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6.6 Please check the machine regularly, and should send the monometer to
professional organization for inspection.
6.7 Also should add some lubrication for wheel chains and bearings.
6.8 If the machine is not used for a long time, please loose the pressure of the
front and back two rubber rollers lest it be deformed because of being pressed for
long term. Each metal part should be coated with anti-corrosive oil and covered
by plastic bags lest it be damp.
6.9 Each roller must be keep clean. If dirty, please clean it with no water alcohol.
6.10 Familiar faults and solutions please see the form 2.
7. Electrical system
7.1 Electrical specification of YFML – 720, 920, 1200 see drawing 3
7.2 Attention notes
7.2.1 If the electricity is cut off by sudden, the oil station could not unload the
pressure automatically; it should unload the pressure by manual as below: open
the side door, there is a round wheel on the oil tank, lift and move the wheel to
unload the pressure.
7.2.2 The machine must be connected well and in good grounding condition
before starting the machine.
7.2.3 Please check the position of hydraulic oil, generally the oil should be the
3/5 of the gauge position.
7.3.4 Please do not enlarge the capacity of air switch, user should be responsible
for the damaged accident if change the capacity by oneself, and also not belong
to the range of warranty.
8. Accessories list
“—“ shape screwdriver 1
“+” shape screwdriver 1
14-- 17 hand wheel 1
17—19 hand wheel 1
300x36 driver 1
Inner M5\M6\M8 angle hand wheel each 1
Big, small oil sealed ring 2
Bottom metal sets
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Faults Cause solution
Machine can’t start
1. Air switch is off
2. Voltage abnormal
1. Exchange fuse
2. Check whether power and
voltage is normal
Temperature rises too
slowly or can’t rise
1. Electrical heat pipe is
damaged
2. Temperature controller is
out of control
Exchange or repair the
electrical heat pipe and
temperature controller
Fog or white spot on the
face of laminated product
Temperature set too low Raise temperature
Sticking force between
film and paper is not
strong enough
Pressure of pressure roller is
not enough
Enlarge pressure
There is a big difference
between Real temperature
and set temperature
The sensor not touch the
roller well
Replace it and touch the
roller well
There is no shows in
monometer
1. Wrong operation,
overflow valve isn’t loaded.
2. The core of overflow
valve is jammed.
3. Oil pump sucks empty
4.The monometer is
damaged
1. Read the user manual
carefully
2. Wash the valve core
3. Fill in oil
4. Exchange monometer and
wash the circuit of
monometer.
Paper is curved after
separation
1. Anti-curve roller is not in
the right position.
2.The self-weight isn’t lift
up
1. Adjust the anti-bend roller
position.
2. Lift up the self-weight
roller and press on the paper.
Paper can not be
separated after lamination
1. Check the film perforating
device.
2. Check the skew wheel.
1. Put down the perforating
device
2. Place the skew wheel on
the right position.
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M
Technical variables
Oil tank
Content gauge
Air filter
Oil filter
Oil hydraulic cylinder
Motor
Flooding valve
Flooding valve
pressure watch
10 Magnet-valve
11 Backpressure valve
oil pipe
Oil hydraulic cylinder
Oil line integration
Piezometry unit
Baffler
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
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YFML
ONOFF ONOFF
ONOFF
Main electrical control face plate
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Counter
Electric face plate
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