El i m i n a t i n g b l o c k a g e s . . . . . . . . . . . . . . 1 7
C l e a n i n g . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8
M a i n t e n a n c e . . . . . . . . . . . . . . . . . . . . . . . 1 8
St o r a g e . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8
T r o u b l e s h o o t i n g . . . . . . . . . . . . . . . . . . . 1 9
T e c h n i c a l d a t a . . . . . . . . . . . . . . . . . . . . . 2 0
EC D e c l a r a t i o n o f C o n f o r m i t y . . . . . . . . 2 1
Dear Customer,
Before using the machine, please read the
operating instructions contained in this user
manual on startup, safety, intended use as
well as cleaning and care.
The links and illustrations in these
instructions refer to the illustrations on the
inside of the cover.
Keep these operating instructions for later
use and pass them onto the next owner of
the machine.
Ge n e r a l i n s t r u c t i o n s
C o p y r i g h t
This document is copyrighted. Any
duplication or reprinting, in whole or in part,
and the reproduction of the illustrations, even
in modied form, is only permitted with the
written approval of the manufacturer.
Li a b i l i t y d i s c l a i m e r
All technical information, data and
instructions for commissioning, operation
and maintenance of the machine contained
in these operating instructions represent the
latest status at the time of printing.
The manufacturer assumes no liability
for damage or injury resulting from failure
to observe the operating instructions,
use for other than the intended purpose,
unprofessional repairs, unauthorized
modications or use of non-approved spare
parts and accessories, tools and lubricants.
In s t r u c t i o n s o n d i s p o s a l
The packaging materials used can be
recycled. When no longer required,
dispose of the packaging materials according
to local environmental regulations.
This product may not be disposed of in
the domestic refuse within the
European Union. Dispose of the
device via communal collection points.
ENGLISH
7M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
Ge n e r a l i n s t r u c t i o n s
Sa f e t y w a r n i n g s t r u c t u r e
The following warnings are used in these
operating instructions:
D ANGER
A w a r n i n g o f t h i s c a t e g o r y i n d i c a t e s a n
i m p e n d i n g d a n g e r o u s s i t u a t i o n .
If the dangerous situation is not avoided, it
may lead to serious injury or even death.
► Follow the instructions in this warning
ENGLISH
to avoid possible danger of serious
injury or even death.
W AR NING
A w a r n i n g o f t h i s c a t e g o r y i n d i c a t e s a
p o s s i b l e d a n g e r o u s s i t u a t i o n .
If the dangerous situation is not avoided, it
may lead to injuries.
► Follow the instructions in this warning
to avoid possible danger of serious
injury or even death.
ATTENTION
A w a r n i n g s t a t e m e n t f o r t h i s s a f e t y r i s k
c l a s s i n d i c a t e s a d a m a g e r i s k .
If the situation is not avoided, it may lead
to material damage.
► Follow the instructions in this warning
to avoid material damage.
In t e n d e d u s e
The machine is intended solely for drilling
operations in magnetic and non-magnetic
metals within the limits specied in the
technical data.
Any use other than previously stated is
considered as improper use.
W AR NING
D a n g e r r e s u l t i n g f r o m i m p r o p e r u s e !
If not used for its intended purpose and/or
used in any other way, the machine may
be or become a source of danger.
► Use the machine only for its intended
purpose.
► Observe the procedures described in
these operating instructions.
No claims of any kind will be accepted for
damage resulting from use of the appliance
for other than its intended purpose.
The risk must be borne solely by the user.
NOTE
► If used commercially, pay attention
to compliance with the accident
prevention and occupational safety
regulations.
NOTE
► A note indicates additional information
that simplies the use of the machine.
8
M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
Sa f e t y
Sa f e t y
C AU T ION
W h e n u s i n g e l e c t r i c a l t o o l s , t h e f o l l o w i n g f u n d a m e n t a l p r e c a u t i o n s m u s t b e
t a k e n t o p r o t e c t a g a i n s t e l e c t r i c s h o c k
and the risk of injury and re!
F u n d a m e n t a l s a f e t y p r e c a u t i o n s
■ Do not use the machine in ammable or
potentially explosive environments.
■ Persons who are unable to operate the
machine due to their physical, mental or
motor response abilities may only use
the machine under supervision of or
instruction by a responsible person.
■ Persons with heart pacemakers or other
medical implants must not use this
machine.
■ Children must not be allowed to use the
machine.
■ Inspect the machine for visible signs
of damage before use. Do not use a
damaged machine.
■ Before beginning work, check the
condition of the Safety lashing strap
and the function of the switches on the
machine.
■ Repairs to the mains cable may only be
carried out by a qualied electrician.
■ Repairs to the machine may only be
carried out by an authorized specialist
workshop or by the works customer
service. Unqualied repairs can lead to
considerable danger for the user.
■ Repairs to the machine during the
warranty period may only be carried out
by a service centre authorized by the
manufacturer otherwise the guarantee
will be invalidated.
■ Defective parts may only be replaced
with original spare parts. Only original
spare parts guarantee that the safety
requirements are met.
■ Do not leave the machine unsupervised
during operation.
■ Store the machine in a dry, temperate
location out of the reach of children.
■ Do not leave the machine standing
outdoors and do not expose it to
moisture.
■ Make sure that your work area is
sufciently lit (>300 Lux).
■ Do not use low-power machines for
heavy working.
■ Make sure that your workplace is clean.
■ Keep the machine clean, dry and free of
oil and grease.
■ Follow the instructions on lubricating and
cooling the tool.
ENGLISH
9M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
Sa f e t y
D a n g e r o f e l e c t r i c s h o c k
D ANGER
El e c t r i c s h o c k h a z a r d !
C o n t a c t w i t h l i v e w i r e s o r c o m p o n e n t s
c a n l e a d t o s e r i o u s i n j u r y o r e v e n
d e a t h !
Observe the following safety precautions
to avoid any danger from electric current:
► Do not open the housing of the
ENGLISH
machine. Risk of electric shock if live
terminals are touched.
► Never immerse the machine or the
plug into water or other liquids.
► Only use extension cables or cable
drums with a cable cross-section of 1.5
mm².
► Only use extension cables that are
approved for the place of work.
► Check the condition of the extension
cable regularly and replace if
damaged.
► Avoid direct body contact with
grounded parts (e.g., tubes, radiators,
steel girders) to reduce the risk of
electric shock in the event of a defect.
R i s k o f i n j u r y
W AR NING
Im p r o p e r h a n d l i n g o f t h e m a c h i n e
i n c r e a s e s t h e r i s k o f i n j u r y !
Observe the following safety precautions
to avoid injuring yourself and/or others:
► Operate the machine only with the
protective equipment stipulated in
these operating instructions (see
Personal protective equipment
section).
► D o n o t wear protective gloves when
the machine is running. A glove can
be caught by the drilling machine and
torn off the hand. Risk of losing one or
more ngers.
► Remove loose jewellery before
beginning work. Wear a hair net if you
have long hair.
► Always switch off the machine
before changing tools, performing
maintenance or cleaning. Wait until
the machine has come to a complete
standstill.
► Always remove the plug from the
mains socket before changing tools,
cleaning or performing maintenance
work in order to avoid unintentional
starting of the machine.
► Do not put your hand into the machine
while it is in operation. Remove
swarf only when the machine is at a
standstill. Wear protective gloves when
removing swarf.
► When working on scaffolding, the
operator must be secured with a safety
belt as the machine can oscillate
dangerously in the event of interruption
to the power supply.
1 0
M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
Sa f e t y
W AR NING
► Check for secure clamping of the
electromagnets on the substrate before
every use (see Preparation section).
► Secure the machine with the safety
lashing strap supplied when working
from an inclined or vertical position or
during overhead work. The machine
could fall down if the magnet is
loosened or the power fails.
► Check that the tool is tightened
securely before using (see Inserting
the tool section).
► Do not allow the connecting cable to
hang over edges (trip wire effect).
Pr e v e n t i n g d a m a g e
ATTENTION
Po t e n t i a l d a m a g e t o p r o p e r t y i f t h e
m a c h i n e i s i m p r o p e r l y u s e d !
Observe the following instructions to avoid
property to damage:
► Before connecting the machine,
compare the connection data (voltage
and frequency) on the rating plate with
those of your mains power supply. The
data must correspond in order to avoid
damage to the machine.
► Always use the handle to carry the
machine and not the connecting cable.
► Do not pull the mains cable to remove
the plug from the mains socket.
ATTENTION
► Do not crush the connecting cable.► Do not expose the connecting cable to
heat or chemical liquids.
► Do not pull the connecting cable
across sharp edges or hot surfaces.
► Lay the connecting cable in such a way
that it cannot be caught and wound up
in the rotating part of the machine.
Sa f e t y a p p l i a n c e s
R e s t a r t p r o t e c t i o n
NOTE
► The machine stops automatically when
the magnetic clamp is switched off or if
the power supply is interrupted.
In order to prevent the machine from starting
unexpectedly after switching on the magnetic
clamp again or after reconnection following
interruption to the power supply ("restart
protection"), the machine must be switched
on using the ON/OFF switch.
Sy m b o l s o n t h e m a c h i n e
The symbols on the machine have the
following meaning:
Sy m b o lM e a n i n g
Electric shock hazard!
Read the operating instructions
before beginning work!
ENGLISH
Wear protective goggles and ear
protection!
1 1M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
C o mp o n e n t s / d e l i v e r y c o n t e n t s
Pe r s o n a l p r o t e c t i v e e q u i p m e n t
Wear the following protective equipment at
all times when operating the machine:
Sy m b o lM e a n i n g
Close-tting work protection
clothing with a low tear strength
Goggles for protecting eyes
against ying parts and liquids
ENGLISH
Also wear the following protective equipment
during special work:
Sy m b o lM e a n i n g
and ear protection in areas with
noise emission >80 dB(A)
Safety shoes for protecting feet
against falling objects.
Helmet for protecting your head
against falling objects
Wear a harness where there is a
danger of falling.
Gloves for protection against
injuries
C o mp o n e n t s / d e l i v e r y c o n t e n t s
M a c h i n e o v e r v i e w
1Core drill
(not supplied as standard)
2Tool mounting
3Gearbox
(with selector lever:
2-stage for MABasic400 and 450
4-stage for MABasic 850)
4Drive motor
5Handle
6Hand lever
7Operating panel
8Magnetic foot
9Machine slide and guide
SW 4 for MABasic 200/400
SW5 for MABasic 450
SW5 + SW6 for MABasic 850
26 Industrial holder
(ZIA219KN for MABasic 450
ZIA319KN and
ZIA32KN for MABasic 850)
Operating instructions/guarantee card
(not illustrated)
1 2
M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
Before using for the rst time
Before using for the rst time
T r a n s p o r t i n s p e c t i o n
As standard, the machine is supplied
with the components indicated in the
Components/delivery contents"section.
NOTE
► Check for visible signs of damage or
missing items on delivery. Report an
incomplete or damaged delivery to
your supplier/retailer immediately.
Pr e p a r a t i o n
This section contains important instructions
on the required preparation before beginning
any work.
Ad d i t i o n a l s a f e t y m e a s u r e s f o r
c e r t a i n w o r k
Additional safety precautions must be taken
for the following operations with the machine:
No n - h o r i z o n t a l w o r k p o s i t i o n
W AR NING
R i s k o f i n j u r y f r o m a f a l l i n g m a c h i n e .
When working in an inclined or vertical
position or during overhead work, the
machine must be secured using the safety
lashing strap (21) supplied to prevent it
from falling.
► Before using, check the safety lashing
strap for proper function. A damaged
safety lashing strap may not be used.
Replace a damaged safety lashing
strap immediately.
W AR NING
► Attach the safety lashing strap in such
a way that the machine can fall away
from the operator if it slips.
► Lay the safety lashing strap as tightly
as possible around the handle of the
machine.
► Before beginning word, check that the
safety lashing strap and the lock is
rmly seated.
► Use the protective equipment
stipulated in the section Personal protectiveequipment.
W o r k o n s c a f f o l d i n g
W AR NING
R i s k o f f a l l i n g f r o m s u d d e n o s c i l l a t i n g
m o v e m e n t s o f t h e m a c h i n e .
When working on scaffolding, the machine
can make a sudden oscillating movement
on starting or in the event of interruption to
the power supply.
► Secure the machine with the safety
lashing strap (21) supplied.
► Wear a safety harness to protect
yourself against falling.
ENGLISH
1 3M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
Pr e p a r a t i o n
C h e c k t h e c o n d i t i o n
o f t h e s u b s t r a t e
The magnetic clamping force is dependent
on the condition of the substrate. The
clamping force is signicantly reduced by
paint, zinc and scale coatings and rust.
The substrate must satisfy the following
conditions in order to achieve sufcient
magnetic clamping force:
■ The substrate must be magnetic.
ENGLISH
■ The clamping surface and the magnetic
foot (8) must be clean and grease-free.
■ The clamping surface must be
completely smooth and level.
NOTE
► Clean the substrate and the magnetic
foot (8) of the machine before use.
► Remove any unevenness and loose
rust from the substrate.
► The CS Unitec range of accessories
includes special holding devices.
The best clamping effect is obtained on low-
carbon steel substrate with a thickness of at
least 20 mm.
St e e l w i t h l o w t h i c k n e s s
When drilling into low thickness steel, an
additional steel plate (minimum dimensions
4” x 7-7/8” x 3/4” [100 x 200 x 20 mm]) must
be placed under the workpiece. Secure the
steel plate to prevent it from falling.
NF m e t a l s o r w o r k p i e c e s w i t h a n u n e v e n
s u r f a c e
A special holding device must be used when
drilling into NF metals or into workpieces with
an uneven surface.
NOTE
► CS Unitec offers a range of
accessories with special clamping
devices for tubes and non-magnetic
materials.
In s e r t i n g t h e t o o l
W AR NING
R i s k o f i n j u r y
► Do not use damaged, soiled or worn
tools.
► Change tools only when the machine
is switched off and at a standstill. Pull
the plug out of the mains socket.
► After inserting, check that the tool is
engaged securely.
► Only use tools, adapter and
accessories that match the machine.
1 4
M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
Pr e p a r a t i o n
M AB a s i c 2 0 0 a n d 4 0 0
In s e r t t h e c o r e d r i l l i n t o t h e d i r e c t t o o l
m o u n t ( i l l u s t r a t i o n A)
Before mounting, clean the Weldon
shank and direct tool mount (2) of the
machine.
Check the the lead connection for
lubricant.
Unscrew the two Allen screws in the
direct tool mount using the hexagonal
offset screwdriver (25) supplied.
Insert the core drill in the direct tool
mount (2).
NOTE
► Insert the appropriate ejector pin (23)
before inserting the core drill.
Tighten the two Allen screws in
the direct tool mount (2) using the
hexagonal offset screwdriver (25)
supplied.
R e m o v i n g t h e t o o l
Unscrew the two Allen screws in the
tool mount (2) using the hexagonal
offset screwdriver (25) supplied and
remove the core drill from below.
M AB a s i c 4 5 0 a n d 8 5 0
In s e r t t h e c o r e d r i l l i n t o t h e i n d u s t r i a l
h o l d e r ( i l l u s t r a t i o n B )
Push the industrial holder (26) into the
spindle taper of the machine.
Before inserting, clean the Weldon
shank of the tool and the tool holder.
Check the the lead connection for
lubricant.
Unscrew both Allen screws in the tool
mount using the hexagonal offset
screwdriver (25) supplied.
Insert the core drill into the tool mount.
NOTE
► Insert the appropriate ejector pin (23)
before inserting the core drill.
Tighten both Allen screws in the tool
mount (2) using the hexagonal offset
screwdriver (25) supplied.
R e m o v i n g t h e t o o l
Unscrew the two Allen screws in the
tool mount (2) using the hexagonal
offset screwdriver (25) supplied and
remove the core drill from below.
ENGLISH
1 5M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
U s e
U s e
Se l e c t t h e r o t a t i n g s p e e d r a n g e
( o n l y M AB a s i c 4 0 0 , 4 5 0 a n d 8 5 0 )
ATTENTION
► Switch the gear stages only with the
machine at standstill.
NOTE
► Select the speed range according to
ENGLISH
the material and drilling diameter.
Se l e c t t h e g e a r M AB a s i c 4 0 0 / 4 5 0
The machine has a gearbox with two
mechanical gear stages. The rotation speeds
of the gear stages are specied in the
technical data.
To select the desired gear stage, set
selector lever on the gearbox (3) to
stage 1 or 2 with the machine switched
off.
Se l e c t t h e g e a r M AB a s i c 8 5 0
The machine has a gearbox with four
mechanical gear stages. The rotation speeds
of the gear stages are specied in the
technical data.
To select the desired gear stage, switch
the machine off and set both selector
levers on the gearbox (5) to the desired
stage as shown in the table below.
Se l e c t o r l e v e r
Ge a r s t a g e
Stage 1
Stage 2
Stage 3
Stage 4
a n t i - c l o c k -
w i s e
▼▲
▼▼
▲▲
▲▼
c l o c k w i s e
Ac t i v a t i n g / d e a c t i v a t i n g
t h e m a g n e t i c c l a m p
Ac t i v a t i n g t h e m a g n e t i c c l a m p
ATTENTION
► To prevent the magnet from
overheating, switch on the magnetic
clamp only when the machine is
standing on a magnetic substrate.
Turn on the switch (11). The indicator
lamp in the switch (11) lights up.
ATTENTION
► The maximum magnetic clamping
force is only available after
switching on the motor.
D e a c t i v a t i n g t h e m a g n e t i c c l a m p
Hold the handle tightly (5) to stop the
machine from slipping.
Turn off the switch (11). The indicator
lamp in the switch (11) extinguishes.
Sw i t c h i n g t h e m a c h i n e ON/ OF F
Using the ON/OFF switch (10), turn the
machine ON with the green button (I)
and OFF with the red button (O).
NOTE
► The machine can only be switched on
when the magnetic clamp has been
switched on.
► Allow a severely overheated machine
to run on at idle speed for approx. 2
minutes to cool it down.
► The machine switches off automatically
in the event of a power failure or if the
magnetic clamp is switched off.
1 6
M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
El i mi n a t i n g b l o c k a g e s
D r i l l i n g w i t h t h e m a c h i n e
D r i l l i n g w i t h c o r e d r i l l s
When drilling with core drills, proceed as
follows:
Insert the corresponding ejector pin (23)
into the core drill.
Insert the core drill with the ejector pin
as described in chapter Inserting the tool.
Place the machine at the working
location, align it and switch on the
magnetic clamps.
Switch the machine on. Direct the drill with the handle (6) to the
material.
NOTE
Observe the following instructions when
drilling with core drills:
► Drilling with core drills does not require
great force. The drilling process is not
accelerated by higher pressure. The
drill wears faster and the machine can
be overloaded.
► Use CS Unitec’s high-performance
cutting oil in the cooling lubricant
system of the machine.
► The cooling lubricant system cannot be
used when working overhead. In this
case, use the high-performance ZHS
400 grease spray.Spray the drill on
the inside and outside before drilling.
Repeat this procedure when drilling
deeper holes.
► Make sure that swarf is removed
regularly. With larger drilling depths,
break the chip.
El i mi n a t i n g b l o c k a g e s
W AR NING
D a n g e r o f c u t i n j u r i e s f r o m b r o k e n t o o l
p a r t s o r s w a r f .
► Put protective gloves on before starting
work.
B l o c k a g e s c a u s e d b y a b r o k e n t o o l :
Switch off the machine. Remove plug
from the mains socket.
Use the handle to move the machine
slide to the upper position.
Replace defective tool. Remove swarf.
Ot h e r b l o c k a g e s :
Switch the machine off using the motor
switch. Leave the magnetic clamp
switched on.
Use the handle to move the machine
slide to the upper position.
Remove swarf and check tool.
ENGLISH
1 7M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
C l e a n i n g / M a i n t e n a n c e
C l e a n i n g
W AR NING
► Switch off the machine and pull the
plug out of the mains socket before
starting maintenance and cleaning.
► When using compressed air for
cleaning, wear protective goggles and
gloves and protect other persons in the
working area.
ENGLISH
ATTENTION
► Never immerse the machine in water
or other liquids.
Af t e r e v e r y u s e
Remove the inserted tool. Remove swarf and coolant residues. Clean the tool and the tool holder on
the machine.
Clean the guide of the machine slide. Put the machine and accessories into
the transport case.
Ad j u s t i n g t h e m a c h i n e s l i d e g u i d e
If the machine slide guide (9) exhibits too
much clearance, it must be adjusted. To do
this, proceed as follows:
Loosen the clamping bolts. Tighten the adjusting screws evenly. Tighten the clamping bolts again.
R e p l a c i n g t h e c a r b o n b r u s h e s
Replacement of the carbon brushes
may only be carried out by CS Unitec or
by an authorized specialist workshop.
Unauthorized repairs will invalidate the
guarantee.
C u s t o m e r s e r v i c e / s e r v i c e
Should you have any questions on customer
service/service, please contact CS Unitec.
We will be happy to give you the address of
your nearest service partner.
St o r a g e
M a i n t e n a n c e
W AR NING
Danger caused by unqualied repairs!
Unqualied repairs can lead to considera-
ble danger for the user and cause damage
to the machine.
► Repairs to electrical appliances may
only be carried out by the works
customer service or by specialists
trained by the manufacturer.
1 8
St o r a g e
If you do not intend to use the machine for a
longer period of time, clean it as described in
the section Cleaning. Store the machine and
all its accessories in the transport case at a
dry, clean and frost-free location.
M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
T r o u b l e s h o o t i n g
F a u l tPo s s i b l e c a u s eR e m e d y
Plug not inserted into socket.Insert plug.
T r o u b l e s h o o t i n g
The motor does not start after
pressing the ON/OFF switch
or stops during operation.
The automatic circuit breaker
in the electrical distribution
board trips.
The magnetic clamp does not
function.
The lubrication system does
not function.
Automatic circuit breaker
tripped.
The magnetic clamp is not
switched on.
Too many appliances connected to the same power
circuit.
The machine is defective.Contact customer service.
Magnet not switched on.Switch on the magnet.
The surface is not magnetic.Use a suitable base.
No lubricant available.Top up the lubricant.
Lubricant tap closed.Open the lubricant tap.
Connecting nipple clogged.Clean the tank and nipple.
Switch on the automatic circuit
breaker again.
Switch on the magnetic clamp.
Reduce the number of appliances on the power circuit.
NOTE
► If you cannot resolve the problem with the steps described above, please contact
customer service.
ENGLISH
1 9M AB a s i c 2 0 0 , 4 0 0 , 4 5 0 , 8 5 0
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