Unitec MAB 150 Operating Instructions Manual
M A B 1 5 0
O r i g i n a l
O p e r a t i n g i n s t r u c t i o n s • In s t r u c c i o n e s d e m a n e j o
M o d e d ‘ e m p l o i
C o n t e n t s P a g e
O p e r a t i n g i n s t r u c t i o n s . . . . . . . . . . . . . . 7
So m m a i r e P a g e
M o d e d ’ e m p l o i . . . . . . . . . . . . . . . . . . . 4 1
In d i c e P á g i n a
In s t r u c c i o n e s d e m a n e j o . . . . . . . . . . . 2 3
2 2 Ha r b o r A v e n u e , No r w a l k , C T 0 6 8 5 0 U SA
T o l l - F r e e : 8 0 0 - 7 0 0 - 5 9 1 9
P h o n e : 2 0 3 - 8 5 3 - 9 5 2 2
F a x : 2 0 3 - 8 5 3 - 9 9 2 1
Em a i l : i n f o @ c s u n i t e c . c o m
w w w . c s u n i t e c . c o m
Distributed exclusively by:
BA_MAB 150_1408_A1 © 2014 BDS Maschinen GmbH
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Y61
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Ge n e r a l i n s t r u c t i o n s
M A B 1 5 0
ENGLISH
T a b l e o f C o n t e n t s
Ge n e r a l i n s t r u c t i o n s . . . . . . . . . . . . . . . . 7
Sa f e t y . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C o m p o n e n t s / d e l i v e r y c o n t e n t s . . . . . 1 3
Before using for the rst time . . . . . . . 1 3
P r e p a r a t i o n . . . . . . . . . . . . . . . . . . . . . . . 1 3
U s e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6
El i m i n a t i n g b l o c k a g e s . . . . . . . . . . . . . . 1 8
C l e a n i n g . . . . . . . . . . . . . . . . . . . . . . . . . 1 8
M a i n t e n a n c e . . . . . . . . . . . . . . . . . . . . . . 1 9
St o r a g e . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9
T r o u b l e s h o o t i n g . . . . . . . . . . . . . . . . . . 2 0
Technical Specications . . . . . . . . . . . . 2 1
EC D e c l a r a t i o n o f C o n f o r m i t y . . . . . . . 2 2
Dear Customer,
Before using the machine, please read the
operating instructions contained in these
operating instructions on startup, safety,
intended use as well as cleaning and care.
The links and illustrations in these
instructions refer to the illustrations on the
inside of the cover.
Keep these operating instructions for later
use and pass them onto the next owner of
the machine.
Ge n e r a l i n s t r u c t i o n s
C o p y r i g h t
This document is copyrighted. Any
duplication or reprinting, in whole or
in part, and the reproduction of the
illustrations, even in modied form, is only
permitted with the written approval of the
manufacturer.
Li a b i l i t y d i s c l a i m e r
All technical information, data and
instructions for commissioning, operation
and maintenance of the machine contained
in these operating instructions represent
the latest status at the time of printing.
The manufacturer assumes no liability
for damage or injury resulting from failure
to observe the operating instructions,
use for other than the intended purpose,
unprofessional repairs, unauthorised
modications or use of non-approved spare
parts and accessories, tools and lubricants.
In s t r u c t i o n s o n d i s p o s a l
The packaging materials used can be
recycled. When no longer required,
dispose of the packaging materials
according to local environmental
regulations.
This product may not be disposed of
in the domestic refuse within the
European Union. Dispose of the
device via communal collection points.
NOTE
► Observe the disposal instructions
from the lubricant manufacturer.
8
Ge n e r a l i n s t r u c t i o n s
M A B 1 5 0
ENGLISH
Sa f e t y w a r n i n g s t r u c t u r e
The following warnings are used in these
operating instructions:
D A NGER
A w a r n i n g o f t h i s c a t e g o r y i n d i c a t e s
a n i m p e n d i n g d a n g e r o u s s i t u a t i o n .
If the dangerous situation is not avoided,
it may lead to serious injury or even
death.
► Follow the instructions in this warning
to avoid possible danger of serious
injury or even death.
W A R NING
A w a r n i n g o f t h i s c a t e g o r y i n d i c a t e s a
p o t e n t i a l l y d a n g e r o u s s i t u a t i o n .
If the dangerous situation is not avoided,
it may lead to injuries.
► Follow the instructions in this warning
to avoid possible danger of serious
personal injuries.
CAUTION
A w a r n i n g s t a t e m e n t f o r t h i s s a f e t y
r i s k c l a s s i n d i c a t e s a d a m a g e r i s k .
If the situation is not avoided, it may lead
to material damage.
► Follow the instructions in this warning
to avoid material damage.
NOTE
► A note indicates additional information
that simplies the use of the machine.
In t e n d e d u s e
The machine is intended solely for drilling
operations in magnetic and non-magnetic
metals within the limits specied in the
technical data.
Any use other than previously stated is
considered as improper use.
W A R NING
D a n g e r r e s u l t i n g f r o m i m p r o p e r u s e !
If not used for its intended purpose and/
or used in any other way, the machine
may be or become a source of danger.
► Use the machine only for its intended
purpose.
► Observe the procedures described in
these operating instructions.
No claims of any kind will be accepted for
damage resulting from use of the appliance
for other than its intended purpose.
The risk must be borne solely by the user.
NOTE
► If used commercially, pay attention
to compliance with the accident
prevention and occupational safety
regulations.
9
Sa f e t y
M A B 1 5 0
ENGLISH
Sa f e t y
W A R NING
W h e n u s i n g e l e c t r i c a l t o o l s , t h e
f o l l o w i n g f u n d a m e n t a l p r e c a u t i o n s
m u s t b e t a k e n t o p r o t e c t a g a i n s t
electric shock, re, injuries and
d a m a g e t o p r o p e r t y !
F u n d a m e n t a l s a f e t y p r e c a u t i o n s
■ Do not use the machine in ammable or
potentially explosive environments.
■ Persons who are unable to operate the
machine due to their physical, mental or
motor response abilities may only use
the machine under supervision of or
instruction by a responsible person.
■ Persons with heart pacemakers or other
medical implants must not use this
machine.
■ Children must not be allowed to use the
machine.
■ Before using, check the machine and
the connecting cable for damage and
do not put a damaged machine into
operation.
■ Before beginning work, check the
condition of the safety chain and the
function of the operating elements on
the machine.
■ Repairs to the mains cable may only be
carried out by a qualied electrician.
■ Repairs to the machine may only be
carried out by an authorised specialist
workshop or by the works customer
service. Unqualied repairs can lead to
considerable danger for the user.
■ Repairs to the machine during the
warranty period may only be carried out
by a service centre authorised by the
manufacturer otherwise the guarantee
will be invalidated.
■ Defective parts may only be replaced
with original spare parts. Only original
spare parts guarantee that the safety
requirements are met.
■ Do not leave the machine unsupervised
during operation.
■ Store the machine in a dry, temperate
location out of the reach of children.
■ Do not allow the machine to stand
outside and do not expose to moisture.
■ Make sure that your work area is
sufciently lit (>300 Lux).
■ Do not use low-power machines for
heavy working.
■ Make sure that your workplace is clean.
■ Keep the machine clean, dry and free of
oil and grease.
■ Follow the instructions on lubricating
and cooling the tool.
1 0
Sa f e t y
M A B 1 5 0
ENGLISH
D a n g e r f r o m e l e c t r i c c u r r e n t !
D A NGER
D a n g e r t o l i f e f r o m e l e c t r i c c u r r e n t !
C o n t a c t w i t h l i v e w i r e s o r c o m p o n e n t s
c a n l e a d t o s e r i o u s i n j u r y o r e v e n
d e a t h !
Observe the following safety precautions
to avoid any danger from electric current:
► Do not open the housing of the
machine. Risk of electric shock if live
terminals are touched.
► Never immerse the machine or the
plug into water or other liquids.
► Only use extension or cable drums
with a cable cross-section of at least
1.5 mm
2
.
► Only use extension that are approved
for the place of work.
► Check the condition of the extension
cable regularly and replace if
damaged.
► Avoid direct body contact with
grounded parts (e.g., tubes, radiators,
steel girders) to reduce the risk of
electric shock in the event of a defect.
R i s k o f i n j u r y !
W A R NING
Im p r o p e r h a n d l i n g o f t h e m a c h i n e
i n c r e a s e s t h e r i s k o f i n j u r y !
Observe the following safety precautions
to avoid injuring yourself and/or others:
► Operate the machine only with the
protective equipment stipulated
in these operating instructions
(see section Personal protective
equipment).
► D o n o t wear protective gloves when
the machine is running. A glove can
be caught by the drilling machine and
torn off the hand. Risk of losing one
or more ngers.
► Remove loose jewellery before
beginning work. Wear a hair net if you
have long hair.
► Always switch off the machine
before changing tools, performing
maintenance or cleaning. Wait until
the machine has come to a complete
standstill.
► Always disconnect the voltage supply
before changing tools, cleaning or
performing maintenance work in order
to avoid unintentional starting of the
machine.
► Do not put your hand into the
machine while it is in operation.
Remove swarf only when the machine
is at a standstill. Wear protective
gloves when removing swarf.
1 1
Sa f e t y
M A B 1 5 0
ENGLISH
W A R NING
► When working on scaffolding, the
operator must be secured with a
safety belt as the machine can
oscillate dangerously in the event of
interruption to the power supply.
► Check for secure clamping of the
electromagnets on the substrate
before every use (see section
Preparing).
► Secure the machine with the safety
chain (D) supplied when working in
an inclined or vertical position and
during overhead work. The machine
could fall down if the magnet is
loosened or the power fails.
► Check that the tool is tightened
securely before using (see section
Inserting the tool).
► Do not allow the connecting cable to
hang over edges (trip wire effect).
P r e v e n t i n g d a m a g e
CAUTION
P o t e n t i a l d a m a g e t o p r o p e r t y i f t h e
m a c h i n e i s i m p r o p e r l y u s e d !
Observe the following instructions to
avoid property to damage:
► Before connecting the machine,
compare the connection data (voltage
and frequency) on the rating plate
with those of your mains power
supply. The data must correspond
in order to avoid damage to the
machine.
► Always carry the machine by the
handle.
► Do not pull the mains cable to remove
the plug from the mains socket.
► Do not crush the connecting cable.
► Do not expose the connecting cables
to heat or chemical liquids.
► Do not pull the connecting cable
across sharp edges or hot surfaces.
► Lay the connecting cable so that it
cannot be caught and wound up in
the rotating parts of the machine.
1 2
Sa f e t y
M A B 1 5 0
ENGLISH
Sa f e t y e q u i p m e n t
R e s t a r t p r o t e c t i o n
NOTE
► The machine stops automatically
when the magnetic clamp is
switched off or if the power supply is
interrupted.
In order to prevent the machine from
starting unexpectedly after switching on the
magnetic clamp again or after reconnection
following interruption to the power supply
("restart protection"), the machine must be
switched on using the green button (11) of
the motor switch.
Sy m b o l s o n t h e m a c h i n e
The symbols on the machine have the
following meaning:
Sy m b o l M e a n i n g
Electric shock hazard!
Read the operating instructions
before beginning work!
Wear protective goggles and
ear protection!
P e r s o n a l p r o t e c t i v e e q u i p m e n t
Wear the following protective equipment at
all times when operating the machine:
Sy m b o l M e a n i n g
Close-tting work protection
clothing with a low tear strength
Goggles for protecting eyes
against ying parts and liquids
and ear protection in areas with
noise emission >80 dB(A)
Safety shoes for protecting feet
against falling objects.
Also wear the following protective
equipment during special work:
Sy m b o l M e a n i n g
Helmet for protecting your head
against falling objects
Wear a harness where there is
a danger of falling.
Gloves for protection against
injuries
1 3
P r e p a r a t i o n
M A B 1 5 0
ENGLISH
C o m p o n e n t s / d e l i v e r y
c o n t e n t s
M a c h i n e o v e r v i e w
1 Core drill
(not supplied as standard)
2 Tool mount
3/4" Weldon (19 mm)
3 Gearbox
4 Connecting nipple
for cutting oil/drilling emulsion
(covered)
5 Handle
6 Hand lever (can be attached on both
sides)
7 Drive engine
8 Operating panel (covered)
9 Magnetic foot
10 Magnet ON/OFF switch
11 Motor switch
Green = motor on
Red = motor off
12
D e l i v e r y c o n t e n t s
MAB 150 magnetic core drilling
machine
Transport case (not illustrated)
A ZAK075 ejector pin
B Safety chain
C ZKP 100 pump bottle
for cutting oil/drilling emulsion
SW 4 offset screwdriver
(not illustrated)
O p t i o n a l a c c e s s o r i e s
Y Attachable ratchet
(can be attached on both sides)
Z ZHS 400 high-performance grease
spray
Before using for the rst time
T r a n s p o r t i n s p e c t i o n
As standard, the machine is supplied with
the components indicated in the Delivery
contents section.
NOTE
► Check for visible signs of damage or
missing items on delivery. Report an
incomplete or damaged delivery to
your supplier/retailer immediately.
P r e p a r a t i o n
This section contains important instructions
on the required preparation before
beginning any work.
A d d i t i o n a l s a f e t y m e a s u r e s f o r
c e r t a i n w o r k
Additional safety precautions must be
taken for the following operations with the
machine:
No n - h o r i z o n t a l w o r k p o s i t i o n
W A R NING
R i s k o f i n j u r y f r o m a f a l l i n g m a c h i n e .
When working in inclined or vertical
position and during overhead work, the
machine must be secured to prevent it
from falling using the safety chain (B)
supplied.
► Check the safety chain for proper
function before every use. A damaged
safety chain must not be used.
Replace a damaged safety chain
immediately.
1 4
P r e p a r a t i o n
M A B 1 5 0
ENGLISH
W A R NING
► Attach the safety chain in such a way
that the machine moves away from
the operator in the event of slipping.
► Lay the safety chain as tightly as
possible around the handle of the
machine.
► Check the secure tting of the safety
chain and lock before starting work.
► Use the protective equipment
stipulated in the section Personal
protective equipment.
W o r k o n s c a f f o l d i n g
W A R NING
R i s k o f f a l l i n g f r o m s u d d e n o s c i l l a t i n g
m o v e m e n t s o f t h e m a c h i n e .
When working on scaffolding, the
machine can make a sudden oscillating
movement on starting or in the event of
power failure.
► Secure the machine with the safety
chain (B) supplied.
► Wear a safety harness to protect
yourself against falling.
C h e c k t h e c o n d i t i o n
o f t h e s u b s t r a t e
The magnetic clamping force is dependent
on the condition of the substrate. The
clamping force is signicantly reduced by
paint, zinc and scale coatings and rust.
The substrate must satisfy the following
conditions in order to achieve sufcient
magnetic clamping force:
■ The substrate must be magnetic.
■ The clamping surface and the magnetic
foot (9) must be clean and grease-free.
■ The clamping surface must be
completely smooth and level.
NOTE
► Clean the substrate and the magnetic
foot (9) of the machine before use.
► Remove any unevenness and loose
rust from the substrate.
► The CS Unitec range of accessories
includes special holding devices.
The best clamping effect is obtained on
low-carbon steel substrate with a thickness
of at least 3/4" (20 mm).
St e e l w i t h l o w t h i c k n e s s
When drilling into low thickness steel, an
additional steel plate (minimum dimensions
4" x 7-7/8" x 3/4" [100 x 200 x 20 mm})
must be placed under the workpiece.
Secure the steel plate to prevent it from
falling.
1 5
P r e p a r a t i o n
M A B 1 5 0
ENGLISH
NF m e t a l s o r w o r k p i e c e s w i t h a n u n e v e n
s u r f a c e
A special holding device must be used
when drilling into NF metals or into
workpieces with an uneven surface.
NOTE
► CS Unitec offers a range of
accessories with special clamping
devices for tubes and non-magnetic
materials.
In s e r t i n g t h e t o o l
The machine is equipped with a
3/4" Weldon (19mm) tool mount that can
accommodate core drills up to a length of
1-3/16" (30 mm).
Only use tools with the corresponding 3/4"
(19 mm) Weldon shank.
W A R NING
R i s k o f i n j u r y !
► Do not use damaged, soiled or worn
tools.
► Change tools only when the machine
is switched off and at a standstill.
Disconnect the voltage supply.
W A R NING
R i s k o f i n j u r y !
► After inserting, check that the tool is
engaged securely.
► Only use tools, adapter and
accessories that match the machine.
In s e r t i n g t h e c o r e d r i l l
Before mounting, clean the Weldon
shank of the core drill and tool mount (2)
of the machine.
Check the supply connection for
the lubrication (hose of the pump
bottle (C) must be attached to the
connecting nipple (4)).
Extend the tool mount (2) with the
hand lever (6) until both Allen screws
in the tool mount (2) are freely
accessible.
Loosen both Allen screws in the
tool mount (2) using the SW 4 offset
screwdriver supplied.
NOTE
► Insert the appropriate ejector pin (A)
before inserting a core drill.
Insert the core drill (1) from below
into the direct tool mount (2) of the
machine.
Tighten both Allen screws in the direct
tool mount using the SW 4 offset
screwdriver supplied
W A R NING
R i s k o f i n j u r y f r o m i n c o r r e c t l y i n s e r t e d
t o o l !
► Check for secure and correct seating
of the core drill.
1 6
U s e
M A B 1 5 0
ENGLISH
R e m o v i n g t h e t o o l
Extend the tool mount (2) with the
hand lever (6) until both Allen screws
in the tool mount (2) are freely
accessible.
Loosen both Allen screws in the
tool mount (2) using the SW 4 offset
screwdriver supplied.
Take out the core drill (1) from below.
U s e
A c t i v a t i n g / d e a c t i v a t i n g t h e
m a g n e t i c c l a m p
CAUTION
D a m a g e t o p r o p e r t y !
To avoid damage to the machine by
overheating of the magnets:
► Only switch on the magnetic clamp
when the machine is on a magnetic
surface.
A c t i v a t i n g t h e m a g n e t i c c l a m p
Switch on the magnetic clamp with the
switch (10). The indicator lamp in the
switch (10) lights up.
NOTE
► The maximum magnetic clamping
force is only available after switching
on the motor.
D e a c t i v a t i n g t h e m a g n e t i c c l a m p
Hold the handle tightly (5) to stop the
machine from slipping.
Switch off the magnetic clamp with the
switch (10). The indicator lamp in the
switch (10) extinguishes.
1 7
U s e
M A B 1 5 0
ENGLISH
Sw i t c h i n g t h e m a c h i n e O N/ O F F
Sw i t c h i n g o n t h e m a c h i n e
Switch on the machine with the green
button (11) of the motor switch.
NOTE
► The machine can only be switched on
when the magnetic clamp has been
switched on.
► Allow a severely overheated machine
to run on at idle speed for approx.
2 minutes.
► The machine switches off
automatically in the event of a power
failure or if the magnetic clamp is
switched off.
Sw i t c h i n g o f f t h e m a c h i n e
Switch off the machine with the red
button (12) of the motor switch.
D r i l l i n g w i t h t h e m a c h i n e
D r i l l i n g w i t h c o r e d r i l l s
When drilling with core drills, proceed as
follows:
Insert the ejector pin (A) into the core
drill.
Insert the core drill with the ejector pin
as described in the section " In s e r t i n g
t h e t o o l " .
Place the machine at the working
location, align it and switch on the
magnetic clamps.
Switch the machine on.
Direct the core drill to the material with
the hand lever (6).
NOTE
Observe the following instructions when
drilling with core drills:
► Drilling with core drills does not
require great force. The drilling
process is not accelerated by higher
pressure. The drill wears faster and
the machine can be overloaded.
► Use the pump bottle for cutting
oil/drilling emulsion (C) with CS
Unitec high-performance cutting oil
supplied for the machine.
► When working overhead, use the
ZHS 400 high-performance grease
spray. Spray the drill on the inside
and outside before drilling. In the
case of larger drill depths, repeat this
procedure.
► Make sure that swarf is removed
regularly. With larger drilling depths,
break up the swarf.
1 8
C l e a n i n g
M A B 1 5 0
ENGLISH
El i m i n a t i n g b l o c k a g e s
W A R NING
D a n g e r o f c u t i n j u r i e s f r o m b r o k e n
t o o l p a r t s o r s w a r f .
► Put protective gloves on before
starting work.
B l o c k a g e s c a u s e d b y a b r o k e n t o o l :
Switch off the machine with the red
button (12) of the motor switch.
Hold the handle tightly (5) to stop the
machine from slipping.
Switch off the magnetic clamp with the
switch (10). The indicator lamp in the
switch (10) extinguishes.
Disconnect the voltage supply (pull out
the mains plug).
Use the hand lever (6) to move the
machine slide to the upper position.
Replace defective tool. Remove swarf.
O t h e r b l o c k a g e s :
Switch off the machine with the red
button (12) of the motor switch. Leave
the magnetic clamp switched on.
Use the hand lever (6) to move the
machine slide to the upper position.
Remove swarf and check tool.
C l e a n i n g
W A R NING
► Switch off the machine and
disconnect the voltage supply before
performing maintenance or cleaning
(pull out the mains plug).
► When using compressed air for
cleaning, wear protective goggles and
gloves and protect other persons in
the working area.
CAUTION
► Never immerse the machine in water
or other liquids.
A f t e r e v e r y u s e
Remove the inserted tool.
Remove swarf and coolant residues.
Clean the tool and the tool holder on
the machine.
Clean the guide of the machine slide.
Put the machine and accessories into
the transport case.
1 9
St o r a g e
M A B 1 5 0
ENGLISH
M a i n t e n a n c e
W A R NING
Danger caused by unqualied repairs!
Unqualied repairs can lead to
considerable danger for the user and
cause damage to the machine.
► Repairs to electrical appliances may
only be carried out by the works
customer service or by specialists
trained by the manufacturer.
R e p l a c i n g t h e c a r b o n b r u s h e s
Replacement of the carbon brushes
may only be carried out by CS Unitec or
by an authorised specialist workshop.
Unauthorised repairs will invalidate the
guarantee.
C u s t o m e r s e r v i c e / s e r v i c e
Should you have any questions on
customer service/service, please contact
CS Unitec.We will be happy to give you the
address of your nearest service partner.
St o r a g e
If you do not intend to use the machine
for a longer period of time, clean it as
described in the section " EC D e c l a r a t i o n
o f C o n f o r m i t y " . Store the machine and all
its accessories in the transport case at a
dry, clean and frost-free location.
2 0
T r o u b l e s h o o t i n g
M A B 1 5 0
ENGLISH
T r o u b l e s h o o t i n g
F a u l t P o s s i b l e c a u s e R e m e d y
The motor does not start after
pressing the ON/OFF switch
or stops during operation.
Plug not inserted into socket. Insert plug.
Automatic circuit breaker
tripped.
Switch on on automatic circuit
breaker
Magnetic clamp not switched
on.
Switch on the magnetic
clamp.
The automatic circuit breaker
in the electrical distribution
board trips.
Too many appliances
connected to the same power
circuit.
Reduce the number of
appliances on the power
circuit.
The machine is defective. Contact customer service.
The magnetic clamp does not
function.
Magnet not switched on. Switch on magnet.
The surface is not magnetic. Use a suitable base.
Tools wear excessively/are
damaged.
No lubrication or not
sufciently greased.
Supply lubrication
(e.g.:use pump bottle
for cutting oil/drilling
emulsion (C)).
The lubrication system does
not function.
No lubricant available. Top up the lubricant.
Lubricant tap closed. Open the lubricant tap.
Connecting nipple (4)
clogged.
Clean container and
connecting nipple (4).
NOTE
► If you cannot resolve the problem with the steps described above, please contact
customer service.
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