Troy-bilt TB500ML User Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

Model 45700

BY MOJACK DISTRIBUTORS, LLC

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE

INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

Ver. 090816

Troy-Bilt TB500ML

Introduction

This manual contains assembly, parts, operating, maintenance, adjustment and safety instructions for your lift.

BEFORE USING YOUR LIFT, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.

By following these operating, maintenance and safety instructions, you will prolong the life of your lift and promote safe operation.

If additional information is needed, or should you require a trained service mechanic, contact your authorized MoJack equipment dealer or distributor or call MoJack at 1-877-575-3173.

All MoJack parts are thoroughly tested and inspected before leaving the factory to ensure that they comply with all relevant safety standards.

NOTE: Please save this manual for future reference.

NOTE: Location of unit Serial Number.

Need Assistance?

Please DO NOT return this product to the store.

Our Customer Service Department is ready to help!

1-877-575-3173

Submit your questions online at:

www.theMoJack.com

Patent #: U.S., 8,448,920

Patent #: U.S., 8,387,953

MoJack and the MoJack logo are registered trademarks of MoJack Distributors, LLC.

Troy-Bilt TB500ML

Warnings and Safety Instructions

Read and understand all safety and operating instructions before using the mower lift.

Never allow anyone unfamiliar with the safety or operating instructions to use the lift.

Follow all safety and servicing instructions provided by the lawn mower’s manufacturer before using the lift.

Do not modify the lift in any way. Any modications will void any and all warranties and could compromise your personal safety.

When using the lift, keep ALL bystanders at a safe distance away from the mower lift.

The lift must be used on a solid level surface.

Only lift the FRONT end on the mower.

Do not lift the front end and back end of the mower at the same time.

Only use the lift for mowers that are less than 500lbs (226 kg) front end weight and properly ts in the provided wheel pads (ie. 10” to 17” diameter and within outside wheel measurements of 31.5” to 62.5”).

Always stop engine and remove key before beginning any work on the mower.

Always place mower in neutral or disengage the hydraulic drive by following the mower owner’s manual.

Never operate the engine while using the mower lift.

Do not exceed the lifting capacity of 500 lbs. (226 kg) front end weight. If you have a question regarding weight of your machine, please contact the manufacturer at 1-877-575-3173 or a local MoJack Dealer.

If the lift Tower is leaning while lifting or lowering the mower, this indicates an overload condition. REMOVE THE MOWER IMMEDIATELY.

Towe r must be secured in place with the Tower Clevis Pin before using the lift.

Carrier Locking Handle must be locked into Tower before starting any service on mower.

Do not remove safety warnings or decals from lift.

Before each use, always check for any worn, loose or damaged parts on the lift. If any damaged parts are present, do not

use the lift and contact MoJack.

Do not climb on mower while it is lifted, being lifted or being lowered.

No one should be on the mower while it is lifted, being lifted or being lowered.

After the mower is raised to a working height, always place wheel chocks (not included) behind the back tires of the mower.

Wheel Pads must be equal distance from the Lift Arm to maintain proper balance.

Always secure front mower tires with enclosed safety straps.

Remove all mower attachments before using the lift. Remove all front mower attachments (ballast, bumper or brush guard) that interferes with handle before using the lift.

Some mowers which are equipped with a fuel tank vent may spill fuel when lifted. If this happens, run fuel level down in the tank to prevent spilling.

Always use proper personal protection equipment.

Failure to follow these warnings may result in property damage and serious bodily injury or death.

IMPORTANT: The mower lift is intended for use with mowers only. Do not exceed 500 lbs. (226 kg) front end weight. It should never be used to service other types of machinery unless there is an approved accessory tted for the type of machinery. Please contact MoJack for approved accessories.

Troy-Bilt TB500ML

Warnings and Safety Decals

CAUTION: Avoid injury! This symbol and text highlight potential hazards or death to the operator or bystanders that may occur if the hazards or procedures are ignored.

NOTE: There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this instruction manual.

Troy-Bilt TB500ML

Warranty and Returns

LIMITED WARRANTY For two years for residential use and one year for commercial use MoJack warrants the product against failure due to defect in material or workmanship when product is used properly. MoJack will replace any defective part at no cost. This warranty does not cover any product that has been altered or adjusted, or any product that has been misused or abused. THIS IS THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDY. MOJACK DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MOJACK SHALL NOT BE LIABLE FOR ANY INCIDENTIAL OR CONSEQUENTIAL DAMAGES. SOME STATES OR PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF THE IMPLIED WARRANTIES OR THE REMEDIES FOR BREACH OF THE IMPLIED WARRANTIES, SO THESE EXCLUSIONS MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE.

What does this warranty cover?

This warranty covers against a failure due to a defect in material or workmanship within two years of purchase for residential use and within one year of purchase for commercial use.

What does this warranty NOT cover?

This warranty does not cover any jack which has been altered or adjusted in any way from its original model. It will not cover any jack which has been damaged due to misuse, abuse, accident or negligence. This warranty does not cover incidental or consequential damages.

What is the period of coverage?

Two-year warranty for residential use, one-year for commercial use from date of purchase for the original owner.

What will MoJack do to correct problems?

We will replace any defective part (within the coverage period) at no charge.

How can I get service?

In order to be eligible for service under this warranty you MUST register your jack within thirty (30) days of purchasing. You must keep your receipt as proof of date of sale. You can register your new jack on our website at www.themojack.com or by calling our toll-free number 1-877-575-3173.

How do I contact MoJack about a warranty issue?

You can contact us from our website at www.themojack.com or by calling our toll-free number 1-877-575-3173.

Do I have other rights under State Law?

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

What is the return policy?

Please refer to the Return Policy and Procedures of your place of purchase for returns and refunds.

Troy-Bilt TB500ML

Parts List

Item

No.

Par t

No.

509-0014 509-0026 509-0033 509-0048 509-0036 509-0039 009-0007

010-0013

Qty. Description

Tower Assembly

Lift Arm

Base Floor Tube

Base

Base Support Channel

Wheel Pad

Safety Strap

Wheels

Troy-Bilt TB500ML

Hardware List

Item

No.

10 11 12 13 14 15 16 17 18

Par t

No.

509-0040 003-0005

003-0016 003-0007 002-0001

001-0014

002-0008

001-0013 001-0012 001-0010

Qty. Description

Wheel Pad Support Rod

Flange Head Bolt M10-1.5 X 60

Flange Head Bolt M10-1.5 X 65

Flange Head Bolt M8-1.25 X 16

Nylon Lock Nut – M10-1.5

Washer – M10

Nut – M10

Push Pin

Clevis Pin

Hair Pin

Wheel Pad Support Rod

Flange Head Bolt M8-1.25 X 16

Push Pin

Flange Head Bolt

M10-1.5 X 60

Nylon Lock Nut

Washer M10

M10-1.5

Clevis Pin

Tools Needed for Assembly (not included)

Flange Head Bolt M10-1.5 X 65

Nut M10

Hair Pin

17mm Wrench (2 each)

12mm Wrench (1 each)

Troy-Bilt TB500ML

Assembly Instructions

STEP 1

Remove lift from package. Inventory items to be certain all parts and hardware

are present. If any parts or hardware are missing, please contact MoJack at 1-877-575-3173 or email us at parts@themojack.com.

STEP 2

Assemble the Wheel to the Base by inserting Flange Bolt through the wheel and threading the Nut . Insert Flange Bolt through the Base, add Washer and secure with Nylock Nut .

8 4

Repeat with second Wheel.

Note: Do not over tighten Nylon Lock Nut.

STEP 3

Assemble the Base Support Channel to the Base Floor Tube by inserting the two Flange Bolts and tighten with 12mm wrench.

Base

Wheel

Base Floor Tube

Flange Bolt

Nylock Nut

Washer

Nut

Base Support Channel

Flange Bolts

Assembly Instructions

STEP 4

Assemble Base with Wheels to the Base Floor Tube by inserting the two Flange Bolts , Washers and Nylon Lock Nuts and tighten with

15mm wrenches.

Nylon Lock Nuts

Troy-Bilt TB500ML

Washer

Base with Wheels

Base Floor Tube

STEP 5

Insert the Tower Assembly to the Base with Wheels and affix with Clevis Pin and Hair Pin as shown.

17 18

Flange Bolts

Towe r

Base with Wheels

STEP 6

Push in side of handle and rotate from storage position to the operating position. Allow to seat into the locked position.

Hair Pin

Clevis Pin

Locked Position

STEP 7

Troy-Bilt TB500ML

Assembly Instructions

Insert the Lift Arm into the Carrier and insert the Clevis Pin through

the hole in Carrier and lock by fastening the Hair Pin to the Clevis Pin.

STEP 8

Slide the Wheel Pad Lift Arms onto both sides of the Lift Arm and secure with Push Pins .

Lift Arm

Hair Pin

Lift Arm

Carrier

Clevis Pin

NOTE: The Wheel Pads can be moved in or out to t different mower widths. Use the conguration that works best with your model of lawn mower.

NOTE: The Safety Straps must be used during operation (see Step 9 of the Operating Instructions).

WARNING: Wheel pads must be equal distance from the Lift Arm to maintain proper balance. For additional information, see see Step 6 of the Operating Instructions.

Push Pin

Wheel Pad Lift Arm

THIS COMPLETES ASSEMBLY.

Push Pin

Wheel Pad Lift Arm

Troy-Bilt TB500ML

Operating Instructions

Some steps of the Operating Instructions are repeated from the

Assembly Instructions. The Operating Instructions will show a full

working cycle of the mower lift.

Before using the mower lift, carefully read this manual in its entirety.

Operating Instructions

Preparing for use (Steps 1 - 7)

STEP 1

Troy-Bilt TB500ML

Unfolding the Mower Lift (if not applicable, skip to Step 2)

• Remove Hair Pin and Clevis Pin from the Wheel Frame.

• Remove the Tower out of the Wheel Frame.

• Rotate Tower 180 degrees and insert into Wheel Frame.

• Secure the Tower to the Wheel Frame by inserting Clevis Pin and Hair Pin.

Clevis Pin

Hair Pin

Towe r

Clevis Pin

Hair Pin

STEP 2

Installing Lift Arm

• Insert the Lift Arm into the Carrier and insert

the Clevis Pin through the hole in Carrier and lock by fastening the Hair Pin to the Clevis Pin.

Carrier

Hair Pin

Clevis Pin

Lift Arm

STEP 3

Installing Wheel Pad Lift Arms

• Slide Wheel Pad Lift Arms into both sides of the Lift Arm and secure with Push Pins.

Wheel Pad Lift Arm

STEP 4

Troy-Bilt TB500ML

Operating Instructions

Lift Arm

Push Pin

Wheel Pad Lift Arm

Preparing the handle

• Push in side of handle and rotate from storage position to the operating position. Allow to seat into the locked position.

STEP 5

Familiarize yourself with the jack

• Practice raising and lowering the Lift Arm before attempting to

lift the mower (see Steps 10 – 13 on how to raise and lower the Lift Arm).

• Practice Step 15 if you intend to raise or lower the

mower with a drill attachment.

Locked Position

RAISE LOWER

NOTE: Remove all front mower attachments that interfere with handle before using the lift.

When using the lift, keep ALL bystanders at a safe distance away from the mower lift.

Troy-Bilt TB500ML

Operating Instructions

STEP 6

Aligning Wheel Pads to Fit Mower

• Position the jack in front of the mower.

• Remove Push Pins and adjust the wheel pad to align with

the mower’s front tires.

• Replace the Push Pins to lock the Wheel Pad Lift Arms to

the Lift Arm.

Wheel Pad Lift Arms must be equal distance from the Lift Arm to maintain proper balance.

STEP 7

(optional – if not applicable, skip to Step 8)

In some cases, the mower deck or anti-scalping wheels will hit the Lift Arm while the mower is being raised. This is often the case if part of the deck (including the anti-scalping wheels) protrudes past the center line of the front wheels of the mower. If this happens:

• Rotate the front tires 180° so that they are in the reverse position.

• Slide the lift as close to the wheels as possible.

NOTE: Reference Step 6 for Aligning Wheel Pads to t ZTR mower.

Using the Lift (Steps 8 - 15)

STEP 8

Move mower onto jack

The jack must be used on a solid level surface.

• Drive or roll the mower onto the Wheel Pads.

Forward

Wheel

Position

Reverse

Wheel

Position

Stop engine and remove the key.

NOTE: Wheel Pads accommodate wheel sizes from 10” – 17” (25cm – 43cm).

Not for use with tires over 17” (43cm) in size.

Troy-Bilt TB500ML

Operating Instructions

STEP 9

Strapping Front Mower Tires to Wheel Pads

• Secure the front mower tires to the Wheel

Pads using the Safety Straps. Secure the hook on the Safety Strap to the Wheel Pad Slot. The Safety Strap hook should always be facing upward.

• Extend the Safety Strap over the top of tire.

• Insert the Wheel Support Rod through one

hole on the Wheel Pad, through the loop on the Safety Strap and through the other side of the Wheel Pad. Secure with Large Hair Pin.

• Squeeze the metal buckle and pull end of

strap to tighten the Safety Straps over the top of the tires to secure mower to Wheel Pads.

NOTE: Inspect Safety Strap for wear before each use.

Always secure front mower tires with enclosed safety straps.

Wheel Pad

Slot

Safety Strap

Wheel Support Rod

Support Rod

Safety Strap

Safety

Strap

Wheel Pad Slot

Wheel

Loop

Hair Pin

STEP 10

Raising the Mower

• Raise the mower by rotating the Crank Handle clockwise.

• See Step 15 for raising the mower with drill attachment.

Do not exceed the lifting capacity of 500 lbs. (226 kg) front end weight. If you have a question regarding weight of your machine, please contact MoJack at 1-877-575-3173.

If the lift Tower is leaning while lifting or lowering the mower, this indicates an overload condition. REMOVE THE MOWER IMMEDIATELY.

The jack must be used on a solid level surface.

Mower deck must be raised to highest setting.

The engine must be turned off and key removed.

The mower must be in neutral when raising or lowering to allow the wheels roll as the mower is raised or lowered.

The parking brake must be off during this step.

Always use attached safety straps. The Safety Straps must be rmly tightened.

Troy-Bilt TB500ML

Operating Instructions

STEP 11

Raising Lift Arm to Locking Position

• Raise the Lift Arm until the Carrier Locking Handle drops into one

of the three Tower Holes. The Tower Locking Holes are the automaticsafety engagement system.

• The Carrier Locking Handle automatically drops into the Tower

Holes as the Carrier passes the Tower Holes when raising. Locking engagement occurs at 14”, 19” and 24”.

NOTE: When lowering the Lift Arm, the Carrier Locking Handle must be held out by the operator until it clears the bottom Tower Hole.

NOTE: The lift is equipped with a clutch to protect itself from accidental damage. If the Carrier Locking Handle is not disengaged when lowering, the clutch will release the Crank Handle from the screw and rotate freely. To re-engage the Crank Handle,

turn clockwise for a few turns.

Carrier Locking Handle

Tower Locking Holes are the automatic safety engagement system

24” – Third Locking Hole height

19” – Second Locking Hole height

14” – First Locking Hole height

STEP 12

Preparing the Mower for Service

• Place wheel chocks (not included) behind the back tires of the

mower.

• Apply the parking brake on the mower.

• The Carrier Locking Handle must be locked into one of the

two Tower Holes.

STEP 13

Lowering the Mower

• Remove wheel chocks.

• Release the parking brake.

• Mower must be in neutral or hydraulic drive disengaged.

• Pull and hold the Carrier Locking Handle out and turn

the Crank Handle counter clockwise until Wheel Pads are rmly on the ground. The Carrier Locking Handle

must be pulled out until it clears the bottom Tower Hole. It may be necessary to raise the Carrier slightly to allow the Carrier Locking Handle to be pulled out.

Wheel Chock

Tower Holes

Carrier Locking Handle

Troy-Bilt TB500ML

Operating Instructions

STEP 14

Removing the Mower from the lift

• Remove the Safety Straps from front mower tires.

• Drive or roll the mower off of the Wheel Pads.

STEP 15

Raising the lift with a power drill

(optional – power drill not included) The lift can be raised or lowered by using a variable

speed corded drill (7 amp minimum) or variable speed cordless drill (18V minimum). The drill will require a 3/8” square driver (not included).

• Remove Crank Handle by taking off the Nylon Lock

Nut and Spring using 15mm wrench. After Crank Handle removal, re-attach Spring and Nylon Lock Nut to Crank Handle to prevent loss.

Square

Receiver

Make sure drill is fully charged and set at highest torque.

3/8” Square

Driver

• Firmly insert the 3/8” square driver in the Square

Receiver. Rotate the drill forward (clockwise) to raise the Lift Arm and rotate the drill in reverse (counterclockwise) to lower the Lift Arm.

• Carrier Locking Handle must be manually pulled out when lowering

until it clears the bottom Tower Hole.

Operator must have a rm grip on the drill before raising or lowering the Lift Arm.

NOTE: Crank Handle must be removed in order to use the drill attachment.

Follow all other operating instructions while using the drill attachment. Replace the Crank Handle as necessary for future use.

NOTE: When re-assembling handle, take care not to over-tighten the Nylon Lock Nut against the spring. There should be enough free space for the handle to be pushed in to move from storage position to operating position.

NOTE: When re-assembling the handle, a “popping” sound may occur due to the re-engagement of the clutch system.

Square Driver not included

Before using a drill, remove the Crank Handle

Crank Handle

Nylock

Spring

Locking Nut

Troy-Bilt TB500ML

Operating Instructions

Preparing for Storage (Steps 16 - 20)

STEP 16

Removing the Wheel Pads

• Remove Push Pins and

pull the Wheel Pad Lift Arms out of the Lift Arm.

• Store the Push Pins

in the Lift Arm to prevent loss.

Wheel Pad Lift Arm

Push Pin

Lift Arm

Push Pin

Wheel Pad Lift Arm

STEP 17

Removing the Lift Arm

• While holding the Lift Arm, remove the

Hair Pin and Clevis Pin from Lift Arm.

• Slide the Lift Arm out of the Carrier.

• Store the Hair Pin and Clevis Pin in the

Lift Arm to prevent loss.

Carrier

Hair Pin

Clevis Pin

Lift Arm

Operating Instructions

STEP 18

Raise Carrier

• Raise the Carrier by turning the Crank Handle

clockwise until the Carrier Locking Handle drops into the top Tower Hole.

Troy-Bilt TB500ML

Top Tower Hole

Carrier Locking Handle

STEP 19

Rotate Crank Handle to Storage position

• Push in side of handle and rotate from operating

position to the storage position. Allow to seat into the locked position.

Troy-Bilt TB500ML

Operating Instructions

STEP 20

Moving the Tower Assembly to Storage position

• Remove Hair Pin and Clevis Pin from bottom of Tower Assembly.

• Raise the Tower out of the Base by pulling up on the Lift Handle.

• Rotate Tower Assembly 180 degrees and lower into storage position.

• Secure the Tower by inserting Clevis Pin and Hair Pin to lock

Tower Assembly in storage position.

Clevis Pin

Tower Assembly

Hair Pin

Clevis Pin

THE LIFT IS NOW READY FOR STORAGE OR TRANSPORT.

Hair Pin

Troy-Bilt TB500ML

Maintenance Schedule

• Before each use, always check for any worn, loose or

damaged parts on the lift. If any damaged parts are present, do not use the lift and contact MoJack at 1-877-575-3173.

• Clean and oil the entire screw thread after every fty

(50) uses or at least once a year using light machine oil.

• Place lithium grease between the Crank Handle Base

and the brass bearing after every fty (50) uses or once a year. Without weight on carrier, lift the Crank Handle to create a small gap between the brass bearing and the Crank Handle Base. Use a small brush to apply the lithium grease between the two surfaces.

• Spray grease or lube in Carrier Locking Handle pivot

after every fty (50) uses or at least once a year.

Crank Handle

Base

Brass Bearing

Screw Thread

Carrier

Locking

Handle

pivot

• Wipe clean and lightly apply grease to front and back

of Tower Assembly after every fty (50) uses or at least once a year.

Towe r

Assembly

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