Tronic T4X SE Operation Manual

BaTTEry CHARGER
T4X SE
T4X SE
Battery Charger
Operation and Safety Notes
6
Before reading, unfold the page containing the illustrations and familiarise yourself with all functions of the device.
GB / IE / CY Operation and Safety Notes Page 5
A
1 3 4 52
B
16
9
10
15 14 13
678
1112
12
C
Table of contents
Introduction
Proper Use .....................................................................................................................Page 6
Delivery Contents ..........................................................................................................Page 6
Component description ................................................................................................Page 6
Technical Data ...............................................................................................................Page 7
Safety
Safety information .........................................................................................................Page 7
Product features .............................................................................................................Page 9
Operation
Connection ....................................................................................................................Page 9
Disconnecting ................................................................................................................Page 9
Select charging mode ...................................................................................................Page 9
Reset / deleting settings .................................................................................................Page 10
Switching between modes 1, 2, 3 and 4 ....................................................................Page 10
Mode 1 „6 V“ (7.3 V / 0.8 A) .......................................................................................Page 10
Mode 2 Mode 3 Mode 4
Regenerating / charging empty (used, overcharged) 12 V batteries .........................Page 11
Protective function of the device ...................................................................................Page 11
Overheating protection .................................................................................................Page 11
„12 V“ (14.4 V / 0.8 A) .............................................................................Page 10
„12 V“ (14.4 V / 3.6 A) ...........................................................................Page 10
“12 V” (14.7 V / 3.8 A) ............................................................................Page 10
Maintenance and care ...................................................................................Page 11
Service .........................................................................................................................Page 11
Warranty ...................................................................................................................Page 11
Disposal ......................................................................................................................Page 12
Declaration of conformity / Manufacturer ....................................Page 12
5 GB/IE/CY
Introduction
The following pictograms are used in these operating instructions / on the device:
Read instruction manual!
Observe caution and safety notes!
Caution – electric shock! Danger to life!
Risk of explosion!
Risk of fire!
Battery charger T4X SE
Q
Introduction
Please carefully read these operating
instructions and fold out the page with
the illustrations. Keep these operating instructions in a safe place and hand them over to anyone to whom you pass on the appliance.
W
V
Watts (Effective power)
Volt (AC)
~
Safety class II
Keep children away from electrical devices!
Check that the device, mains lead and plug are in good condition!
Q
Delivery Contents
Check the appliance and all accessories for damage immediately after unpacking. Do not put a defective appliance or parts into operation. 1 Charger TRONIC T4X SE 2 Quick / contact clamps (1 red, 1 black) 1 Operating manual
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Component description
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Proper Use
The TRONIC T4X SE is a battery charger with a pulse trickle charge mode and is suitable for charg­ing and maintenance charging of the following 6 V or 12 V lead rechargeable batteries with wet cell or gel electrolyte:
• 6V:withacapacityof1.2Ahto14Ah
• 12V:withacapacityof1.2Ahto14Ah
• 12V:withacapacityof14Ahto120Ah
You can also used it to regenerate completely dis­charged batteries. The battery charger has protec­tive circuits to prevent sparking and overheating. Any incorrect or improper use leads to loss of the warranty. The manufacturer takes no responsibility for damage(s) arising out of usage that is contrary to the instructions laid down. The appliance is not meant for commercial use.
see Fig. A:
1
LED display (standby)
2
„6 V“ LED display „Mode 1“
3
LED display „Mode 2“
4
LED display „Mode 3“
5
LED display „Mode 4“
6 7 8
LED display „Charging process active“
9
see Fig. B:
10
Charging station
11
Mains lead
12
Mounting holes
13
„+“-Pole connection cable (red), incl. ring shoe
14
„–“-Pole connection cable (black), incl. ring shoe
15
„+“-Pole quick-contact terminal (red), incl. red
LED display „incorrect polarity / fault“ LED display „fully charged“
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Selection button „MODE“
fixing screw
6 GB/IE/CY
16
„–“-Pole quick-contact terminal (black), incl.
black fixing screw
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Technical Data
Input voltage: 220 - 240 V ~ 50 / 60 Hz Power consumption: 60 W Reverse current*: < 5 mA (no AC input) Nominal output voltage: 6 V Nominal output current: 0.8 A / 3.8 A Charging voltage: 7.3 V or 14.4 V or 14.7 V Charging current: 0.8 A ± 10 %
3.8 A ± 10 %
Battery type: 6 V lead-acid battery
1.2 Ah - 14 Ah 12 V lead-acid battery
1.2 Ah - 120 Ah
Housing protection type: IP 65 (dust-proof,
water-proof)
Safety class: II /
* = Return current is the current used by the
charging station battery, when no mains current is connected.
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Safety
/ 12 V
Safety information
DANGER! Avoid danger to life and limbs
caused by improper use!
CAUTION! Do not operate the appliance
with a damaged cable, power cord or plug. A damaged power cord causes danger
to life by electric shock.
J If damaged, have the power cord repaired by
authorised and trained technicians only! Please contact the service department for your country!
J PROTECT YOURSELF FROM
AN ELECTRIC SHOCK! When
connecting the charging station, use
a screwdriver and a spanner with an insulated
handle!
Introduction / Safety
J DANGER OF ELECTRIC SHOCK! Do not
operate the vehicle if you are charging a battery while it is still in the vehicle! Switch off the igni­tion and park the vehicle. Apply the parking brake (e.g. in cars) or secure with a mooring rope (e.g. electric boat)!
J DANGER OF ELECTRIC SHOCK! Disconnect
the battery charger from the mains before you make or break the connections to the battery.
- First connect the clamp that is not connected to vehicle bodywork, then connect the other clamp to the vehicle bodywork at a point away from the battery and the fuel line. After this is done, you can connect the battery charger to the mains.
- After charging, disconnect the battery charg­er from the mains. Then disconnect the clamp attached to the vehicle bodywork before you disconnect the clamp from the battery.
J DANGER OF ELECTRIC SHOCK! Handle
the connecting cables („–“ and „+“) by their insulated areas only!
J DANGER OF ELECTRIC SHOCK! Ensure
that there is complete protection from moisture at the connections to the battery and at the mains outlet socket!
J DANGER OF ELECTRIC SHOCK! Carry out
the mounting, maintenance and cleaning of the battery charger only when it is disconnected from mains!
J DANGER OF ELECTRIC SHOCK! After
completion of the charging and maintenance charging process on a battery mounted in a vehicle, first disconnect the negative connection cable (black) of the battery charger from the negative terminal of the battery.
J Do not leave small children
unattended with the battery charger! Children are too young
to assess the possible dangers associated with
electrical devices. Children should be super­vised in order to ensure that they do not play with the device.
J Children or persons who lack the knowledge or
experience to use the device or whose physical, sensory or intellectual capacities are limited must never be allowed to use the device without
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Safety
supervision or instruction by a person responsi­ble for their safety.
J EXPLOSION HAZARD!
Protect yourself from a high­ly explosive oxyhydrogen gas
reaction! Gaseous hydrogen can leak from
the battery during the charging and discharging process. Oxyhydrogen gas is an explosive mixture of gaseous hydrogen and oxygen. The result is the so-called oxyhydrogen reaction upon con­tact with open fire (flames, embers or sparks)! Carry out the charging or discharging proce­dure in a wellventilated room protected from the weather. Make sure that there are no sourc­es of open fire (flames, embers or sparks) in the vicinity when charging or discharging batteries!
J RISK OF EXPLOSION OR FIRE!
Ensure that the use of the battery charger cannot ignite any explosive
or combustible substances, e.g. petrol or solvents!
WARNING!
AVOID FLAMES AND SPARKS! Ensure
that there is adequate ventilation during the charging process.
EXPLOSIVE GASES!
J Stand the battery on a well ventilated surface
while charging. Otherwise the device could be damaged.
J DANGER OF EXPLOSION! Ensure that the
positive terminal connection cable does not come into contact with a fuel line (e.g. petrol line)!
DANGER OF CHEMICAL BURNS! Protect
your eyes and skin against chemical burns caused by acid (sulphuric acid) upon contact with the battery! Wear:
Acid-resistant glasses, clothing and gloves! If your eyes or skin come into contact with sulphuric acid, rinse the affected part of the body with plenty of clear running water and seek immedi­ate medical assistance!
J Avoid causing an electrical short-circuit when
connecting the battery charger to the battery. Connect the minus pole connecting cable only to the minus pole of the battery or to the car body. Connect the plus pole connecting cable only to the plus pole of the battery!
J Before connecting to the mains, make sure that
the mains current is equipped with standard
230 V ~ 50 Hz, PEN conductor, a 16 A fuse and a residual-current circuit-breaker! Other­wise the device could be damaged.
J Do not place the battery charger near fire, heat,
or subject it to prolonged temperatures of over 50 °C! The output from the battery charger drops automatically in high temperatures.
J Avoid damaging any lines carrying fuel, elec-
tricity, brake fluid, hydraulic oil or water. Be particularly careful not to cause damage when mounting the charger in place with screws! Failure to observe this advice risks loss of life or injury!
J Use only the supplied original manufacturer’s
parts with the battery charger!
J Do not allow any objects to cover the battery
charger! Otherwise the device could be dam­aged.
J Protect the electrical contacts of the battery
against short-circuiting!
J Use the battery charger only for charging and
maintenance charging of undamaged 6 V / 12 V lead batteries (wet cell or gel electrolyte)! Otherwise damage to property could occur.
J Do not use the battery charger for charging or
maintenance charging of disposable batteries. Otherwise damage to property could occur.
J Do not use the battery charger for charging or
maintenance charging of damaged or frozen batteries! Otherwise damage to property could occur.
J Before connecting the charging station, read
the information on battery maintenance in the operating instructions of the battery! Otherwise personal injury and / or damage to the device could occur.
J Before connecting the charging station to a
battery permanently installed in a vehicle, read the information on electrical safety and mainte­nance in the operating instuctions of the vehicle! Otherwise personal injury and / or damage to the device could occur.
J Unplug the charger from the mains supply when
not being used! This also benefits the environment. Consider how much electricity is consumed, even in standby mode.
J Remain alert at all times and always watch what
you are doing. Always proceed with caution
8 GB/IE/CY
Safety / Operation
and do not use the battery charger if you can­not concentrate or feel unwell.
Q
Product features
This appliance has been designed for charging a variety of SLA batteries (sealed lead acid batteries), as mainly used in cars, motorbikes and several other vehicles. They may be of types e.g. WET (with liquid electrolyte), GEL (with mit gel-type electolyte) or AGM (absorbed glass mat) batteries. A special design of the appliance (also named „three-phase-charging strategy“) enables the recharging of the batttery to almost 100 % of its original capacity. Connecting the battery for a long period to the battery charger is also a good way of ensuring that your battery is kept in optimum condition.
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Operation
WARNING!
Before you carry out any work
on the battery charger always pull the mains
plug out of the mains socket.
WARNING!
DANGER OF ELECTRIC
SHOCK! DANGER OF DAMAGE TO
PROPERTY! DANGER OF INJURY! Ensure
that you do not strike electrical cables, gas or water pipes when you are drilling into the wall. If necessary, check the wall using a suitable detector before you drill.
j You may find it convenient to attach the battery
charger on to a board or a wall. Screw the two screws through the mounting holes
12
into the
board or wall.
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Connection
j Before starting the charging or discharging
procedure on a permanently installed battery in a vehicle, first disconnect the minus pole con­necting cable (black) of the vehicle from the minus pole of the battery. The minus pole of the battery is usually connected to the car body.
j Then disconect the plus pole connecting cable
(red) of the vehicle from the plus pole of the battery.
j First attach the „+“ quick-release clamp (red)
15
of the battery charger to the „+“ terminal of the battery (see Fig. C).
j Attach the „–“ quick-release clamp (black)
16
of the battery charger to the „–“ terminal of the battery (see Fig. C).
j Connect the mains lead
11
of the battery
charger to an electrical power outlet socket.
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Disconnecting
j Disconnect the appliance from the power supply.
15
16
j Detach the „–“ quick-release clamp (black)
from the „–“ terminal of the battery.
j Detach the „+“ quick-release clamp (red)
from the „+“ terminal of the battery.
j Reconnect the plus pole connecting cable of
the vehicle to the plus pole of the battery.
j Reconnect the minus pole connecting cable of
the vehicle to the minus pole of the battery.
Q
Select charging mode
You can select different charging modes for charging different batteries at different ambient temperatures. In comparison with conventional battery charging stations, this appliance has a special function for reusing an empty battery or rechargeable battery. You can recharge an empty battery / rechargeable battery. Safe charging is ensured by means of a protection function against incorrect connection and short circuiting. Due to the installed electronics, the charging station does not begin operation directly after connecting the battery, but only starts after a charging mode has been selected.
This avoids sparking, which often occurs when connecting. The battery charger is controlled by an internal MCU (Micro-Computer Unit).
9 GB/IE/CY
Operation
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Reset / deleting settings
After connection to the power supply, the appliance automatically returns to its basic setting and remains in STANDBY mode
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Switching between modes 1, 2, 3 and 4
j Press the MODE selection button
priate number of times. The device switches between charging modes in the following order: Standby „6 V“, MODE 2 and then repeats the cycle
NOTE: If you press the selector button mode automatically switches over to the next mode and begins operation in that mode.
, MODE 3 , MODE 4
9
the appro-
, MODE 1
9
, charging
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Mode 2 „12 V“ (14.4 V / 0.8 A)
This mode is suitable for charging 12 V lead-acid batteries with a capacity less than 14 Ah.
j Press the selection button MODE
9
, to activate mode 2. After completion of this process, the appropriate LED indicator
3 lights up. Then if you do not take any further action, the electronic control and the LED indicator automatically switches on and starts the charg­ing process. If the procedure runs without any problems, the LED display
8 remains on
during the entire charging process, until the battery is fully charged. When the battery is fully charged, LED display LED display
8 goes out. The device now
7 lights up and
switches automatically into maintenance charg­ing mode.
8
NOTE: However, if a battery is not disconnected
from the charging station after a full charge, the appliance remains in trickle-charge mode, even if the user switches over to another mode. This pro­tects the battery from being damaged.
Q
Mode 1 „6 V“ (7.3 V / 0.8 A)
This mode is suitable for charging 6 V lead-acid batteries with a capacity less than 14 Ah.
j Press the selection button MODE
9
, to select mode 1. After doing so, the corresponding LED display „6 V“
2
lights up. If you do not activate an-other process afterwards, the electronic sys­tem will automatically start the charging process together with the LED display
8 at (with a
current of) 0.8 A ± 10 %. If the procedure runs without any problems, the LED display remains on during the entire charging proc til the battery is fully charged at 7.3 V / ±
8
ess,
0.25 V.
When the battery is fully charged, LED display
7 lights up and LED display 8 goes
out. The device now switches automatically into maintenance charging mode.
un-
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Mode 3 „12 V“ (14.4 V / 3.6 A)
This mode is mainly suitable for charging 12 V lead-acid batteries with a capacity greater than 14 Ah under normal conditions.
j Press the selection button MODE
9
, to activate mode 3. Then if you do not take any further ac­tion, the electronic control and the LED indicator
4 switches on and starts the charging
process. If the process runs without any problems, the LED indicator
8 remains on during the
whole charging process until the battery is charged. When the battery is fully charged, the LED indicator
7 and the die LED indicator
8 go out. The device now switches auto-
matically into maintenance charging mode.
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Mode 4 “12 V” (14.7 V / 3.8 A)
This mode is used for charging 12 V lead-acid bat­teries with a capacity greater than 14 Ah under cold conditions or for charging some AGM (Absorb­ent Glass Mat) batteries with a capacity greater than 14 Ah.
10 GB/IE/CY
Operation / Maintenance and care / Service / Warranty
j Press the MODE selection button
mode 4. As you select the desired mode, the appropriate LED indicator mediately. If you take no further action, the elec­tronic control switches on after a preset delay to begin the charging process. In this mode the charging current is the same as in “mode 3”. If the process runs without any problems, the LED indicator switches on and remains in this state until the battery is charged. As soon as this point is reached, the battery charger switches to main­tenance charging mode. Now the LED indicator
8 goes out and the LED indicator 7
lights up to indicate the present status.
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Regenerating / charging
8 lights up, the electronic control
9
to select
5 lights up im-
empty (used, overcharged) 12 V batteries
The battery charger detects the battery voltage au­tomatically once the battery charger is connected to a battery and the charging process has started. It changes to pulse charging mode if the voltage is in the range of 7.5 V ± 0.5 to 10.5 V ± 0.5 V. This pulse charging process is continued until the battery voltage has increased to 10.5 V ± 0.5 V. As soon as this state is reached, the battery charger switches into the normal charging mode that you selected earlier. Now the battery can be charged quickly and safely. Most empty batteries can be charged and used again using this procedure.
Q
Overheating protection
If the appliance becomes too hot during charging, the power output is automatically reduced. This protects the appliance from damage.
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Maintenance and care
WARNING!
on the battery charger always pull the mains
plug out of the mains socket.
The appliance is maintenance-free.
Before you carry out any work
j Switch off the appliance. j Clean the plastic surfaces of the device with a
dry cloth. Do not under any circum-stances use solvents or other aggressive cleaning agents.
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Service
J
J
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Warranty
WARNING!
repaired at the service centre or by qualified specialist personnel using original manufacturer parts only. This
will ensure that your device remains safe to use.
WARNING!
needs to be replaced, always have the replacement carried out by the manufacturer or its service centre. This
will ensure that your device remains safe to use.
Have your device
If the plug or lead
Q
Protective function of the device
If a unexpected situation should occur, such as short circuiting, battery voltage below 7.5 V, open circuit or reversed connection of the output terminals, the charging station deactivates the electronic system and immediately switches back to basic position to avoid damage. If you do not activate any settings, the system will remain in STANDBY mode. With the inverse connection of the output clamps the LED display „incorrect polarity / fault“ additionally.
6
lights up
This appliance is guaranteed for 3 years from the date of purchase. It has been care­fully produced and meti-culously checked before delivery. Please keep your receipt as proof of purchase. Contact your service centre by telephone in case of questions pertaining to the warranty. Your goods can be transmitted free of cost only in this man­ner. This warranty applies only to the initial purchaser and is non-transferable.
11 GB/IE/CY
Warranty / Disposal
The warranty covers only material or manufactur­ing faults, not normal wear or damage to fragile parts such as switches or rechargeable batteries. The appliance is intended solely for private, not commercial, use.
If this product has been subjected to improper or in­appropriate handling, abuse, or interventions not carried out by one of our authorised sales and service outlets, the warranty will be considered void. This warranty does not affect your statutory rights.
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Disposal
The packaging is wholly composed of envi-
ronmentally-friendly materials that can be disposed of at a local recycling centre.
Do not dispose of electrical
appliances in household waste.
In accordance with European Directive 2002 / 96 / EC on used electrical and electronic appliances and its implementation in national law, used power tools must be collected separately and recycled in an ecologically compatible manner. Please return the tool via the available collection facilities.
By doing this you will be complying with the legal requirements and making an important contribution to protecting the environment.
GB
DES Ltd Units 14-15 Bilston Industrial Estate Oxford Street Bilston (Great Britain) WV14 7EG Tel.: 0870 / 787-6177 Fax: 0870 / 787-6168 e-mail: support.uk@kompernass.com
IE
Kompernaß Service Ireland Tel.: 1850 930 412 (0,082 €/Min.)
* Standard call rates apply. Mobile operators may vary.
e-mail: support.ie@kompernass.com
Information on options for disposing of electrical appliances after their useful life can be obtained from your local or city council.
Disposal of batteries
As the end user you have a duty to
recycle or properly dispose of all your
used batteries. Batteries containing environmentally polluting substances are labelled with the adjacent symbols to indicate that they must not be disposed of with household refuse. The ab­breviations for the critical heavy metals are: Cd = cadmium, Hg = mercury, Pb = lead
Take exhausted batteries to a local authority appro­ved disposal facility or back to the retailer.
12 GB/IE/CY
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Declaration of conformity /
Manufacturer
We, Kompernaß GmbH, Burgstr. 21, D-44867 Bochum, Germany, hereby declare that this product conforms to the following EU Directives:
EC Low-Voltage Directive (2006 / 95 / EC)
Electromagnetic Compatibility (2004 / 108 / EC)
Product designation:
Battery charger T4X SE Tronic
Declaration of conformity / Manufacturer
Bochum, 30.06.2009
Hans Kompernaß
- Managing Director -
We reserve the right to make technical modifications in the course of product development.
13 GB/IE/CY
IAN 33211
KOMPERNASS GMBH
Burgstraße 21 D-44867 Bochum
© by ORFGEN Marketing
Last Information Update: 06 / 2009 · Ident.-No.: T4X SE062009-6
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