Installation Instructions
EZ-Pilot™ Steering System
AgChem TerraGator Floater 3244, 6103, 6203, 8103, 8104, 8144, 8203,
8204, 8244, 9103, 9203, 9205
AgChem Rogator Sprayer
AGCO SprayCoupe
GVM Prowler Sprayer
Buhler Genesis II Tractor
Buhler Versatile Articulated Tractor
CAT Challenger Tracked Tractor
Fiat G Tractor
Ford/New Holland Versatile
Articulated Tractor
New Holland Genesis Tractor
Versatile Tractor
Versatile Articulated Tractor
Versatile Articulated Scraper Tractor
Ford Tractor
Ford/New Holland Genesis Tractor
SS874, SS884, SS1074, SSc1074, SSc1084,
1254, 1264, 1274, 1286, 1286C
7450, 7650, 7455, 7655, 7460, 7660
1149T, 9909T, 9275
2145, 2160, 2180, 2210
2290, 2335, 2360, 2375, 2425
35, 45, 55
170, 190, 210, 240
9184, 9280, 9282, 9384, 9480, 9482, 9484,
9680, 9682, 9684, 9880, 9882, 9884
8670, 8670A, 8770, 8770A, 8870, 8870A,
8970, 8970A
190, 220, 250, 280, 305
305, 340, 375, 400, 435, 485, 535
435SS, 485SS
8670, 8770, 8870, 8970
8670, 8770, 8870, 8970
Version 5.00
Revision A
September 2012
Part Number 78100-10-RS-E05
*78100-10-RS-E05*
F
Contact Information
Trimble Agriculture Division
10355 Westmoor Drive
Suite #100
Westmin ster, CO 80021
USA
trimble_support@trimble.com
www.trimble.com
Legal Notices
© 2011-2012, Trimble Navigation Limited. All rights reserved. Trimble,
the Globe & Triangle logo, and FmX are trademarks of Trimble
Navigation Limited, registered in the United States and in other
countries. CFX-750, EZ-Pilot, and Field-IQ are trademarks of Trimble
Navigation Limited. Developed under a License of the European Union
and the European Space Agency.
All other trademarks are the property of their respective owners.
Release Notice
This is the September 2012 release (Revision A) of the EZ-Pilot Steering
System Installation Instructions, part number 78100-10-RS-E05.
Official Language
THE OFFICIAL LANGUAGE OF THESE TERMS AND CONDITIONS IS
ENGLISH. IN THE EVENT OF A CONFLICT BETWEEN ENGLISH AND
OTHER LANGUAGE VERSIONS, THE ENGLISH LANGUAGE SHALL
CONTROL.
Limited Warranty Terms and Conditions
Product Limited Warranty
Subject to the terms and conditions set forth herein, Trimble
Navigation Limited (“Trimble”) warrants that this product and its
internal components (the “Product”) shall be free from defects in
materials and workmanship and will substantially conform to Trimble’s
applicable published specifications for the Product for a period of one
(1) year, starting from the earlier of (i) the date of installation, or (ii) six
(6) months from the date of original Product shipment from Trimble.
Product Software
Product software, whether built into hardware circuitry as firmware,
provided as a standalone computer software product, embedded in
flash memory, or stored on magnetic or other media, is licensed and
not sold. If accompanied by a separate end user license agreement,
use of any such software will be subject to the terms of such end user
license agreement (including any differing limited warranty terms,
exclusions and limitations), which shall control over the terms and
conditions set forth in this limited warranty).
Software Updates
During the limited warranty period you will be entitled to receive such
Fix Updates and Minor Updates to the Product software that Trimble
releases and makes commercially available and for which it does not
charge separately, subject to the procedures for delivery to purchasers
of Trimble products generally. If you have purchased the Product from
an authorized Trimble distributor rather than from Trimble directly,
Trimble may, at its option, forward the software Fix Update or Minor
Update to the Trimble distributor for final distribution to you. Major
Upgrades, new products, or substantially new software releases, as
identified by Trimble are expressly excluded from this update process
and limited warranty. Receipt of software updates shall not serve to
extend the limited warranty period.
For purposes of this warranty the following definitions shall apply: (1)
“Fix Update” means an error correction or other update created to fix
a previous software version that does not substantially conform to its
published specifications; (2) “Minor Update” occurs when
enhancements are made to current features in a software program;
and (3) “Major Upgrade” occurs when significant new features are
added to software, or when a new product containing new features
replaces the further development of a current product line. Trimble
reserves the right to determine, in its sole discretion, what constitutes
a significant new feature and Major Upgrade.
Warranty Remed ies
If the Trimble Product fails during the warranty period for reasons
covered by this Limited Warranty and you notify Trimble of such failure
during the warranty period, Trimble at its option will repair OR replace
the nonconforming Product, OR refund the purchase price paid by you
for the Product, upon your return of the Product to Trimble in
accordance with Trimble's standard return material authorization
procedures.
How to Obtain Warranty Service
To obtain warranty service for the Product, please contact your Trimble
dealer. Alternatively, you may contact Trimble to request warranty
service at +1-408-481-6940 (24 hours a day) or e-mail your request to
trimble_support@trimble.com. Please be prepared to provide:
– your name, address, and telephone numbers
– proof of purchase
– this Trimble warranty card
– a description of the nonconforming Product including the model
number
– an explanation of the problem.
The customer service representative may need additional information
from you depending on the nature of the problem.
Warranty Exclusions and Disclaimer
This Product limited warranty shall only apply in the event and to the
extent that (i) the Product is properly and correctly installed,
configured, interfaced, maintained, stored, and operated in
accordance with Trimble's applicable operator's manual and
specifications, and; (ii) the Product is not modified or misused. This
Product limited warranty shall not apply to, and Trimble shall not be
responsible for defects or performance problems resulting from (i) the
combination or utilization of the Product with hardware or software
products, information, data, systems, interfaces or devices not made,
supplied or specified by Trimble; (ii) the operation of the Product
under any specifica
standard specifications for its products; (iii) the unauthorized,
installation, modification, or use of the Product; (iv) damage caused
by: accident, lightning or other electrical discharge, fresh or salt water
immersion or spray; or exposure to environmental conditions for
which the Product is not intended; or (v) normal wear and tear on
consumable parts (e.g., batteries). Trimble does not warrant or
guarantee the results obtained through the use of the Product. NOTICE
REGARDING PRODUCTS EQUIPPED WITH GPS TECHNOLOGY: TRIMBLE
IS NOT RESPONSIBLE FOR THE OPERATION OR FAILURE OF OPERATION
OF GPS SATELLITES OR THE AVAILABILITY OF GPS SATELLITE SIGNALS.
THE FOREGOING LIMITED WARRANTY TERMS STATE TRIMBLE'S ENTIRE
LIABILITY, AND YOUR EXCLUSIVE REMEDIES, RELATING TO
PERFORMANCE OF THE TRIMBLE PRODUCT. EXCEPT AS OTHERWISE
EXPRESSLY PROVIDED HEREIN, THE PRODUCT AND ACCOMPANYING
DOCUMENTATION AND MATERIALS ARE PROVIDED “AS-IS” AND
WITHOUT EXPRESS OR IMPLIED WARRANTY OF ANY KIND, BY EITHER
TRIMBLE OR ANYONE WHO HAS BEEN INVOLVED IN ITS CREATION,
PRODUCTION, INSTALLATION, OR DISTRIBUTION, INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, TITLE, AND
NONINFRINGEMENT. THE STATED EXPRESS WARRANTIES ARE IN LIEU
OF ALL OBLIGATIONS OR LIABILITIES ON THE PART OF TRIMBLE
ARISING OUT OF, OR IN CONNECTION WITH, ANY PRODUCT.
SOME STATES AND JURISDICTIONS DO NOT ALLOW LIMITATIONS ON
DURATION OR THE EXCLUSION OF AN IMPLIED WARRANTY, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.
tion other than, or in addition to, Trimble's
Limitation of Liability
TRIMBLE'S ENTIRE LIABILITY UNDER ANY PROVISION HEREIN SHALL BE
LIMITED TO THE AMOUNT PAID BY YOU FOR THE PRODUCT. TO THE
MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, IN NO EVENT SHALL
TRIMBLE OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGE WHATSOEVER UNDER ANY
CIRCUMSTANCE OR LEGAL THEORY RELATING IN ANYWAY TO THE
PRODUCTS, SOFTWARE AND ACCOMPANYING DOCUMENTATION AND
MATERIALS, (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF
BUSINESS PROFITS, BUSINESS INTERRUPTION, LOSS OF DATA, OR ANY
OTHER PECUNIARY LOSS), REGARDLESS OF WHETHER TRIMBLE HAS BEEN
ADVISED OF THE POSSIBILITY OF ANY SUCH LOSS AND REGARDLESS OF THE
COURSE OF DEALING WHICH DEVELOPS OR HAS DEVELOPED BETWEEN YOU
AND TRIMBLE. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW
THE EXCLUSION OR LIMITATION OF LIABILITY FOR CONSEQUENTIAL OR
INCIDENTAL DAMAGES, THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
PLEASE NOTE: THE ABOVE TRIMBLE LIMITED WARRANTY PROVISIONS
WILL NOT APPLY TO PRODUCTS PURCHASED IN THOSE JURISDICTIONS,
SUCH AS COUNTRIES OF THE EUROPEAN ECONOMIC COMMUNITY, IN
WHICH PRODUCT WARRANTIES ARE OBTAINED FROM THE LOCAL
DISTRIBUTOR. IN SUCH CASE, PLEASE CONTACT YOUR TRIMBLE DEALER
FOR APPLICABLE WARRANTY INFORMATION.
Registration
To receive information regarding updates and new products, please
contact your local dealer or visit the Trimble website at
www.trimble.com/register. Upon registration you may select the
newsletter, upgrade or new product information you desire.
Notice to Our European Union Customers
For product recycling instructions and more information, please go to:
www.trimble.com/ev.shtml
Recycling in Europe:
To recycle Trimble WEEE, call +31 497 53 2430, and ask
for the “WEEE Associate”, or
mail a request for recycling instructions to:
Tri mb le Europ e B V
c/o Menlo Worldwide Logistics
Meerheide 45
5521 DZ Eersel, NL
Safety Information
Always follow the instructions that accompany a Warning or Caution. The information they
provide is intended to minimize the risk of personal injury and/or damage to property. In
particular, observe safety instructions that are presented in the following format:
WARNING – This alert warns of a potential hazard, which, if not avoided, can cause severe injury.
C
CAUTION – This alert warns of a hazard or unsafe practice which, if not avoided, can cause injury or
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damage.
Note – An absence of specific alerts does not mean that there are no safety risks involved.
Warnings
WARNING – When you are working on the vehicle’s hydraulic systems, vehicle attachments that are
C
suspended can drop. If you are working around the vehicle, you could suffer serious injury if an
attachment dropped on you. To avoid this risk, lower all vehicle attachments to the ground before
you begin work.
WARNING – If someone else attempts to drive the vehicle while you are working on or under it, you
C
can suffer serious or fatal injuries. To avoid this possibility, install a lockout box on the battery
terminal to prevent the battery from being reconnected, remove the key from the vehicle’s ignition
switch, and attach a “Do not operate” tag in the cab.
WARNING – Agricultural chemicals can pose serious health risks. If the vehicle has been used to
C
apply agricultural chemicals, steam clean the vehicle to remove any chemical residue from the areas
of the vehicle where you will be working.
WARNING – Vehicle cabs can be quite high in the air. To avoid potentially serious injury through
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falling from this height, always use the steps and handrails, and face the vehicle, when you enter or
exit it. Add the following warnings.
WARNING – THE EZ-PILOT STEERING SYSTEM IS SOLELY INTENDED FOR AGRICULTURAL USE IN AN
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OPEN FIELD ENVIRONMENT WITH AGRICULTURAL VEHICLES APPROVED BY THE MANUFACTURER
FOR USE WITH THE EZ-PILOT SYSTEM, AND SHOULD NOT BE USED WITH ANY OTHER TYPE OF
VEHICLE OR FOR ANY OTHER PURPOSE.
Contact your local EZ-Pilot system reseller or check www.trimble.com to confirm that the EZ-Pilot
system has been tested and approved by the manufacturer for use with your vehicle make and
model. The EZ-Pilot system should not be installed on a vehicle not approved by the manufacturer
for such use. Installation of the EZ-Pilot system on an unapproved vehicle will invalidate the product
warranty.
EZ-Pilot Steering System Installation Instructions 3
Safety Information
Cautions
CAUTION – When the vehicle has been running, parts of the vehicle, including the engine and
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exhaust, can become extremely hot and can cause serious burns. To avoid burns, allow hot machine
parts to cool before you begin working on them.
CAUTION – The system installation may bring you into contact with chemical substances, such as oil,
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which can cause poisoning. Wash your hands thoroughly after you finish working on the system.
CAUTION – Battery posts, terminals, and related accessories contain lead and lead compounds,
C
which can cause serious illness. To avoid ingesting lead, wash your hands thoroughly after touching
the battery.
CAUTION – Always wear protective equipment appropriate to the job conditions and the nature of
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the vehicle. This includes wearing protective glasses when you use pressurized air or water, and
correct protective welder’s clothing when welding. Avoid wearing loose clothing or jewelry that can
catch on machine parts or tools.
CAUTION – Parts of the vehicle may be under pressure. To avoid injury from pressurized parts,
C
relieve all pressure in oil, air, and water systems before you disconnect any lines, fittings, or related
items. To avoid being sprayed by pressurized liquids, hold a rag over fill caps, breathers, or hose
connections when you remove them. Do not use your bare hands to check for hydraulic leaks. Use a
board or cardboard instead.
CAUTION – Do not direct pressurized water at:
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- electronic or electrical components or connectors
- bearings
- hydraulic seals
- fuel injection pumps
- any other sensitive parts or components
Set the hose pressure as low as practicable, and spray at a 45° to 90° angle.
Keep the nozzle of the power washer away from the machine at the distance recommended by the
manufacturer.
CAUTION – To avoid malfunctions, or damage to cables:
C
- route cables away from areas where they may be pinched or rubbed.
- do not alter cable lengths and connections. If you must alter the length of the power cable do not
remove the fuse or fuse holder from the cable.
4 EZ-Pilot Steering System Installation Instructions
Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hardware organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 EZ-Pilot System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Preparing the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Removing the steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Modifying the steering column cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installing the anti-rotation bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Assembling the SAM-200 EZ-Pilot drive motor . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installing the SAM-200 EZ-Pilot drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installing the Trimble steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Removing the SAM-200 motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Additional information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3 IMD-600 Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Preparing the IMD-600 unit for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Mounting the IMD-600 unit in the cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Mounting methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Using VHB to mount the IMD-600 unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Using standoffs and screws to mount the IMD-600 unit . . . . . . . . . . . . . . . . . . 52
4 Display Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
FmX integrated display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
CFX-750 display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Connecting the EZ-Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Installing the emergency stop switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
CFX-750 and FmX displays: Installing the GNSS antenna and mounting plate. . . . . . . . . 78
CFX-750 and FmX displays: Installing the RTK radio antenna . . . . . . . . . . . . . . . . . . 80
5 Remote Engage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Installing the remote engage switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
FmX integrated display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
CFX-750 display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Setting up the CFX-750 display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Setting up the FmX integrated display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
EZ-Pilot Steering System Installation Instructions 5
Contents
6 Final Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Performing the final machine check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Calibration values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Front wheel steer tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Articulated floater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Tracked tractors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Vehicle measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Front wheel steer tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Articulated tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Tracked tractors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
AGCO SprayCoupe sprayers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
AgChem Rogator sprayers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
AgChem TerraGator floaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
AgChem TerraGator floaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
GVM Prowler sprayers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Buhler Genesis II tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Buhler Versatile articulated tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
CAT Challenger tracked tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Fiat G tractors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Ford/New Holland Genesis tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Ford/New Holland Versatile articulated tractors. . . . . . . . . . . . . . . . . . . . . . . 98
Versatile tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Versatile articulated tractors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Front wheel steer tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6
EZ-Pilot Steering System Installation Instructions
CHAPTER
1
Introduction 1
In this chapter:
Technical assistance
Required components
Hardware organization
This manual describes how to install the
Trimble
Even if you have used another Global Navigation
Satellite System (GNSS), such as the United
States’ Global Positioning System (GPS)
products before, Trimble recommends that you
spend some time reading this manual to learn
about the special features of this product. If you
are not familiar with GNSS, visit the Trimble
website (www.trimble.com) for an interactive
look at Trimble and GNSS.
®
EZ-Pilot™ steering system.
EZ-Pilot Steering System Installation Instructions 7
1 Introduction
Technical assistance
If you have a problem and cannot find the information you need in the product documentation,
contact Trimble technical support:
1. Go to the Trimble website (www.trimble.com).
2. Click the Support & Training link at the top of the screen, select Support and then select
Support A–Z list of products.
3. Scroll to the bottom of the list.
4. Click the submit an inquiry link. A form appears.
5. Complete the form and then click Send.
Required components
Kits required To ol s
EZ-Pilot platform kit:
P/N 78100-10-RS
Trimble steering wheel kit:
P/N
78200-00
1
/8" flat blade screwdriver
32 mm or 34 mm or 15/16” deep socket
#2 Phillips screwdriver
3 mm L shaped hex key
4 mm L-shaped hex key
5 mm T-handle hex wrench
4 mm T-handle hex wrench
13 mm deep socket
13 mm combination ratchet wrench
Hardware Component
Platform kit:
P/N 78100-10-RS
Steering shaft lower adaptor
c
Anti-rotation tube
d
Telescopic extension shaft
e
with 6 mm set screw
Anti-rotation pin
f
g Anti-rotation column clamp
bracket
8 EZ-Pilot Steering System Installation Instructions
h
i
j
k
8 mm x 20 mm serrated
flange head bolt
5 mm x 12 mm hex socket
head screws
6 mm x 25 mm hex socket
head bolt
Heavy spacer, 5/16 ID x 1"
long (not shown)
Hardware organization
c
d
e
f
g
h
i
j
Note: The Trimble steering wheel P/N 78200-00
must be purchased separately.
The lock knob and center cap
are included with the Trimble steering wheel.
Introduction 1
EZ-Pilot Steering System Installation Instructions 9
1 Introduction
10 EZ-Pilot Steering System Installation Instructions
CHAPTER
2
EZ-Pilot System Installation 2
In this chapter:
Preparing the vehicle
Removing the steering wheel
Modifying the steering column cover
Installing the anti-rotation bracket
Assembling the SAM-200 EZ-Pilot drive
motor
Installing the SAM-200 EZ-Pilot drive motor
Installing the Trimble steering wheel
Removing the SAM-200 motor
Additional information
This chapter describes how to install the
anti-rotation bracket and drive motor for the
EZ-Pilot steering system.
EZ-Pilot Steering System Installation Instructions 11
2 EZ-Pilot System Installation
C
WARNING – To avoid potentially serious personal injury or illness, and to prevent damage
to equipment, make sure that you read and understand the Safety Information chapter.
Preparing the vehicle
1. Park the vehicle on a hard, level surface.
2. Engage the park brake and then remove the ignition key.
3. On an articulated vehicle, install the articulation locks.
4. Remove all dirt and debris from the areas of the vehicle where the system is to be installed.
5. Open all kit boxes and lay all of the parts out on a clean workbench.
6. Check the contents of the boxes against the packing lists.
Note – The left and right sides of the vehicle are referenced while standing behind the vehicle,
facing the normal direction of travel.
12 EZ-Pilot Steering System Installation Instructions
Removing the steering wheel
Ford / New Holland / Buhler / Versatile
articulated tractors
Step 1
1
Use a
remove the cap in the center of the
steering wheel.
/8" flat blade screwdriver to
EZ-Pilot System Installation 2
EZ-Pilot Steering System Installation Instructions 13
2 EZ-Pilot System Installation
Ford / New Holland / Buhler / Versatile
articulated tractors
Step 2
Use a 13 mm or ½" deep socket to
remove the nylock nut, flat washers
and lock knob.
14 EZ-Pilot Steering System Installation Instructions
Step 3
Ford / New Holland / Buhler / Versatile
articulated tractors
Use a 32 mm, 34 mm, or 1
5
/16" deep
socket to remove the large hex nut
and small flat washer. Use an air or
electric impact tool.
EZ-Pilot System Installation 2
Step 4
Soak the steering wheel splines with
a spray penetrant. Trimble
recommends PB Blaster, available at
www.pbblaster.com or your local
automotive parts company.
EZ-Pilot Steering System Installation Instructions 15
2 EZ-Pilot System Installation
5/16" x 1" heavy spacer
Step 5
Apply anti-seize to the telescopic
lock stem.
Step 6
Place the supplied 5/16" ID x 1"
heavy spacer over the existing
telescopic lock shaft.
Alternatively, you can use three
10 mm flange nuts.
B
Tip – If the spacer becomes
stuck on the telescopic lock
stem, use slip-joint pliers and
rotate the spacer to remove
it.
Step 7
Pull the steering wheel for your
machine, as described below.
AGCO/AgChem Rogator sprayers
and TerraGator floaters
Use a steering wheel puller.
Example tool:
www.oem-tools.com, P/N 27107
Alternatively, you can purchase the
steering wheel puller (P/N 270170)
from AutoZone (United States).
You also require 6 mm x 1.0 x
80 mm, grade 8.8, P/N 91280A350,
available from www.mcmaster.com.
16 EZ-Pilot Steering System Installation Instructions
EZ-Pilot System Installation 2
Posi-lock model 106 puller
NAPA Balkamp puller 7769073
B
Tip – If you cannot remove the
steering wheel using the
27017 puller and 6 mm
P/N
bolts, use a 10
model 106 puller.
Example tool:
www.grainger.com, P/N 1AC04
www1.mscdirect.com,
P/N 35512045
ton Posilock,
Ford / New Holland / Buhler / Versatile
front wheel steer tractors,
and CAT tracked tractors
Use a power steering pulley puller.
Example tool:
http://www.napaonline.com,
P/N BK 7769073
EZ-Pilot Steering System Installation Instructions 17
2 EZ-Pilot System Installation
OEM Tools 27017 puller
Ford/New Holland/Buhler/Versatile
articulated tractors
Use a steering wheel puller.
Example tool:
www.oem-tools.com, P/N 27107
Alternatively, you can purchase the
steering wheel puller P/N 27017
from AutoZone (United States).
You will also need 5/16-24 x 4" grade
8 bolts, P/N 91257A441, available
from www.mcmaster.com.
Step 8
If present, remove the o-ring around
the steering shaft and then remove
the tubular cover.
18 EZ-Pilot Steering System Installation Instructions
Step 9
Remove the front column cover. Use
a #2 Phillips screwdriver to remove
the four screws.
EZ-Pilot System Installation 2
EZ-Pilot Steering System Installation Instructions 19
2 EZ-Pilot System Installation
Step 10
If present, disconnect the Ether
switch.
Step 11
Slide the rear column cover over the
tilt lever.
Step 12
Tilt the column down and then
remove the front cover.
20 EZ-Pilot Steering System Installation Instructions
Step 13
Tilt the column fully upward.
Step 14
Check the steering column's pivot
point. Move the column by forcing it
left or right.
EZ-Pilot System Installation 2
C
CAUTION – If the column moves left or
right, the pivot point is worn. Do not
proceed with the installation: You
must replace the steering column.
There is no repair kit available for this
problem, which causes degraded
steering accuracy in the EZ-Pilot
system. The steering column will
produce excessive noise and
rotational motion when the EZ-Pilot
motor is operating.
EZ-Pilot Steering System Installation Instructions 21
2 EZ-Pilot System Installation
Modifying the steering column cover
Step 1
Clamp the template to the inside of the
cover, as shown. Align the template with
the bottom edge of the cover.
22 EZ-Pilot Steering System Installation Instructions
Step 2
Use a black permanent marker to
mark the slot area. When finished,
remove the template from the
cover.
Step 3
Use a rotary tool and a #561 cutting
bit. Rough cut the rectangular slot.
Example tools:
www.dremel.com, 200 series
variable speed rotary tool
www.milwaukeetool.com, M12
Cordless LITHIUM-ION Rotary Tool
2460-21
EZ-Pilot System Installation 2
www.dremel.com, # 561
multipurpose cutting bit
EZ-Pilot Steering System Installation Instructions 23
2 EZ-Pilot System Installation
Step 4
Use a 6" half-round double-cut file
and a 6" tapered triangular singlecut file to smooth the rough slot
edges.
24 EZ-Pilot Steering System Installation Instructions
The covers, with slots cut out,
should now appear as shown.
EZ-Pilot System Installation 2
EZ-Pilot Steering System Installation Instructions 25
2 EZ-Pilot System Installation
Installing the anti-rotation bracket
Step 1
Loosely assemble the supplied split
clamp using the included 6 mm hex
socket head bolts. Use a 5 mm
T-handle hex wrench.
Example tool:
www.bondhus.com, P/N 15264
Step 2
With the flat side of the bracket
facing downward, slide the split
clamp bracket down over the
column tube so that the bracket is in
the 6 o'clock position. Tighten the
split clamp using a 5 mm T-handle
hex wrench.
Example tool:
www.bondhus.com, P/N 15264
26 EZ-Pilot Steering System Installation Instructions
Step 3
Tilt the column down and then
install the front cover.
EZ-Pilot System Installation 2
Step 4
Before you install the rear cover,
reconnect the Ether switch (if
installed).
EZ-Pilot Steering System Installation Instructions 27
2 EZ-Pilot System Installation
Step 5
Tilt the column midway up and then
install the modified rear cover. Pull
the covers upward and then snap
them both together.
Use a #2 Phillips screwdriver to
reinstall the 4 original screws.
Replace the two left side screws first
and then replace the two right side
screws.
28 EZ-Pilot Steering System Installation Instructions
Step 6
Slide the tubular cover over the
steering shaft.
EZ-Pilot System Installation 2
EZ-Pilot Steering System Installation Instructions 29
2 EZ-Pilot System Installation
Step 7
Replace the original o-ring, if it was
originally installed.
Step 8
Fit the square post onto the
anti-rotation bracket using the
supplied M8 x 20 mm flange head
bolt. Finger tighten the bolt. You
will adjust the tube in a later step.
30 EZ-Pilot Steering System Installation Instructions
EZ-Pilot System Installation 2
Step 9
Insert the supplied anti-rotation pin
into the grommet.
EZ-Pilot Steering System Installation Instructions 31
2 EZ-Pilot System Installation
Step 10
Apply anti-seize to the steering shaft
spline, threads, and taper.
Assembling the SAM-200 EZ-Pilot drive motor
Step 1
Flip the motor upside-down with
the motor's electrical connector
pointed upward at a 12 o’clock
position.
Step 2
Fasten the lower spline adapter to
the bottom of the motor. Use the
supplied 5 mm hex socket head
screws. Tighten the bolts using a
4 mm T-handle hex wrench.
Example tool:
www.bondhus.com, P/N 15260
32 EZ-Pilot Steering System Installation Instructions
Installing the SAM-200 EZ-Pilot drive motor
Step 1
Set the motor assembly onto the
steering shaft with the motor's
electrical connector at an 8 o’clock
position.
The lower adapter spline is a tight
fit. Align the spline teeth of the
steering shaft and lower adapter by
hand. Gently push downward on the
motor or lightly tap the motor's rotor
(the circular ring with six threaded holes)
with a rubber dead blow hammer to
begin mating the spline teeth together.
EZ-Pilot System Installation 2
C
CAUTION – Do not force the spline
adapter onto the steering shaft. If the
splines do not mate together, stop
and then recheck that the spline teeth
are aligned or that you have the
correct lower adapter for your
machine.
When the hex nut is installed and
tightened, the motor will slide downward
and seat onto the steering shaft.
EZ-Pilot Steering System Installation Instructions 33
2 EZ-Pilot System Installation
Original lock knob
Step 2
Reinstall the original large hex nut.
Use a 32 mm, 34 mm, or 1
5
/16" deep
socket. Torque the nut to 33-40 ftlbs (44-54 Newton-meters).
Step 3
Install the extension rod. Thread the
rod clockwise onto the existing shaft
until it is finger tight. Reuse the
original lock knob to rotate the
extension rod. Turn the rod counterclockwise to align the set screw with
the flat face of the existing shaft.
Tighten the set screw using a 3 mm
L-shaped hex key.
34 EZ-Pilot Steering System Installation Instructions
Step 4
Rotate the motor's electrical
connector to a 7 o’clock position.
Slide pin upward against the bottom
of the motor. Align the threaded
holes in the motor with the slots in
the pin. Install the supplied 5 mm x
12 mm hex socket head screws.
Tighten the screws using a 4 mm ball
drive hex socket bit or 4 mm
L-shaped hex key.
Example tool:
www.snapon.com, P/N TMABM4E
www.matcotools.com, ABX4M
EZ-Pilot System Installation 2
B
Tip – Installing both screws is
easier if you telescope the
steering column upward a
short distance.
Align the square tube post vertically
with the pin. Tighten the flange head
bolt using a 13 mm ratchet
combination wrench.
EZ-Pilot Steering System Installation Instructions 35
2 EZ-Pilot System Installation
4 mm ball drive hex socket
36 EZ-Pilot Steering System Installation Instructions
Installing the Trimble steering wheel
Step 1
Install the cap into the center of the
Trimble steering wheel. Use the
provided #6 sheet metal screws.
Tighten the screws using a #2
Phillips screwdriver.
EZ-Pilot System Installation 2
Step 2
Fasten the supplied Trimble steering
wheel to the motor. Use the
supplied 5 mm hex socket head
screws. Tighten the screws using a
4 mm T-handle hex wrench.
EZ-Pilot Steering System Installation Instructions 37
2 EZ-Pilot System Installation
Step 3
Install the Trimble lock knob,
supplied 8 mm flat washer, and the
original nylock nut.
Use a 13 mm deep socket to tighten
the nylock nut.
Step 4
Install the center cap into the
Trimble lock knob.
The figures show the installed
SAM-200 motor, Trimble steering
wheel, and anti-rotation bracket.
AgChem TerraGator floaters/Rogator
sprayers
C
38 EZ-Pilot Steering System Installation Instructions
CAUTION – When using the EZ-Pilot
steering system, telescope the
steering inward as far as possible to
comfortably operate the machine.
Excessive steering column extension
may reduce auto steer accuracy and
degrade the SAM-200 motor’s
performance when engaged.
EZ-Pilot System Installation 2
EZ-Pilot Steering System Installation Instructions 39
2 EZ-Pilot System Installation
Ford/New Holland/Buhler/Versatile
front wheel steer tractors
and CAT tracked tractors
C
CAUTION – When using the EZ-Pilot
steering system, telescope the
steering inward as far as possible to
comfortably operate the machine.
Excessive steering column extension
may reduce auto steer accuracy and
degrade the SAM-200 motor’s
performance when engaged.
40 EZ-Pilot Steering System Installation Instructions
EZ-Pilot System Installation 2
EZ-Pilot Steering System Installation Instructions 41
2 EZ-Pilot System Installation
Ford / New Holland / Buhler / Versatile
articulated tractors
C
CAUTION – When using the EZ-Pilot
steering system, telescope the
steering inward as far as possible to
comfortably operate the machine.
Excessive steering column extension
may reduce auto steer accuracy and
degrade the SAM-200 motor’s
performance when engaged.
42 EZ-Pilot Steering System Installation Instructions
EZ-Pilot System Installation 2
EZ-Pilot Steering System Installation Instructions 43
2 EZ-Pilot System Installation
Step 5
Find the supplied cable P/N 76351.
Plug connector P1 into the motor.
44 EZ-Pilot Steering System Installation Instructions
EZ-Pilot System Installation 2
OEM Tools 27017 puller
5/16" x 1" heavy spacer
Removing the SAM-200 motor
If you need to remove the SAM-200 motor from the steering shaft, do the following.
Step 1
Pull the SAM-200 motor from the steering
shaft. Use a steering wheel puller.
Example tools:
www.oem-tools.com, P/N 27017
www.otctools.com, P/N 7403
Alternatively, you can purchase the OEM
Tools puller from AutoZone (United States),
P/N 27017.
You will need grade 8.8, 8 mm x 120 mm
hex bolts, available from
www.mcmaster.com, P/N 91280A567.
Step 2
Place the supplied 5/16" ID x 1" heavy
spacer over the existing telescopic lock
shaft.
Alternatively, you can use three 10 mm
flange nuts.
B
Tip – If the spacer becomes stuck on
the telescopic lock stem, use
slip-joint pliers and rotate the spacer
to remove it.
Additional information
Refer to the documentation on www.trimble.com.
EZ-Pilot Steering System Installation Instructions 45
2 EZ-Pilot System Installation
46 EZ-Pilot Steering System Installation Instructions
CHAPTER
3
IMD-600 Unit Installation 3
In this chapter:
Preparing the IMD-600 unit for installation
Using VHB to mount the IMD-600 unit
Using standoffs and screws to mount the
IMD-600 unit
This chapter describes how to install the
IMD-600 unit in the vehicle.
EZ-Pilot Steering System Installation Instructions 45
3 IMD-600 Unit Installation
Preparing the IMD-600 unit for installation
C
WARNING – To avoid potentially serious personal injury or illness, and to prevent damage
to equipment, make sure that you read and understand the Safety Information chapter.
Step 1
Fasten the provided sub plate to the
IMD-600 unit (as shown) using the
supplied #8-32 screws.
Tighten the screws using a #2
Phillips screwdriver.
Step 2
Fasten the IMD-600 assembly to the
mounting plate using the supplied
5 mm screws.
Tighten the screws using a #2
Phillips screwdriver.
46 EZ-Pilot Steering System Installation Instructions
Mounting the IMD-600 unit in the cab
Machine centerline
IMD-600 unit
IMD-600 Unit Installation 3
C
CAUTION – Do not mount the IMD-600 unit outside the cab.
Mount the IMD-600 unit inside the cab:
- where it will not be covered by hand tools, tool boxes, chains, tow ropes, food or drink coolers, and
so on. Objects placed on top of the unit may cause vibration, which will degrade the steering
accuracy.
- where the electrical connector and cable will not be stepped on. If the unit is pushed out of
alignment from its original mounting orientation, steering accuracy will be degraded.
- either in-line with or at 90° angles to the vehicle’s forward travel direction. Nonorthognal angles
will cause performance degradation
Note – For best accuracy, mount the IMD-600 unit level and parallel to the machine's center line:
EZ-Pilot Steering System Installation Instructions 47
3 IMD-600 Unit Installation
AgChem TerraGator Floaters
Mounting methods
To mount the IMD-600 unit inside the operator's cab, use one of the following methods:
• Using VHB, see page 48
• Using standoffs and screws, see page 52
Using VHB to mount the IMD-600 unit
Step 1
Clean the mounting plate with
denatured alcohol to remove grease
and dirt.
Use an adhesive promoter to
increase the bonding between the
supplied VHB tape and the metal
plate.
Any surface with adhesive promoter
applied will attract dirt. Apply the
chemical to a very small area.
Example adhesive:
http://www.3m.com, 3M tape
primer 94, P/N 24216
Allow the adhesive promoter to dry.
Apply the supplied very high bond
(VHB) adhesive strips to the
mounting plate.
Step 2
AgChem TerraGator floaters / Rogator
sprayers
Clean the lower right side of the
operator's seat base with denatured
alcohol to remove grease and dirt.
Use an adhesive promoter to
increase the bonding between the
VHB and metal seat base.
Any surface with adhesive promoter
applied will attract dirt, so apply the
promoter chemical to a very small
area.
48 EZ-Pilot Steering System Installation Instructions
Example adhesive:
AgChem TerraGator floaters / Rogator sprayers
http://www.3m.com, 3M tape
primer 94, P/N 24216
Stick the IMD-600 unit to the seat
base with the electrical connector
pointed to the right.
Mount the IMD-600 unit level and
parallel to the centerline of the
machine.
The VHB will harden in a few days
and provide a very solid mount.
IMD-600 Unit Installation 3
EZ-Pilot Steering System Installation Instructions 49
3 IMD-600 Unit Installation
Rear cab wall behind operator’s seat
Ford / New Holland / Buhler / Versatile
articulated tractors
Clean the rear cab wall behind the
operator's seat with denatured
alcohol to remove grease and dirt.
Use an adhesive promoter to
increase the bonding between the
VHB and metal seat base.
Any surface with adhesive promoter
applied will attract dirt, so apply the
promoter chemical to a very small
area.
Example adhesive:
http://www.3m.com, 3M tape
primer 94, P/N 24216
Stick the IMD-600 unit to the rear
cab with the electrical connector
pointed downward.
Mount the IMD-600 unit level and
close to the centerline of the
machine.
The VHB will harden in a few days
and provide a very solid mount.
50 EZ-Pilot Steering System Installation Instructions
Step 3
Example installation: IMD-600 cable connection
AgChem TerraGator floaters / Rogator sprayers
Example installation: IMD-600 cable connection
Ford/New Holland/Buhler/Versatile articulated tractors
Find the supplied cable P/N 76351.
Plug connector P3 into the IMD-600
unit.
IMD-600 Unit Installation 3
EZ-Pilot Steering System Installation Instructions 51
3 IMD-600 Unit Installation
Ford / New Holland / Buhler / Versatile
front wheel steer tractors and
CAT tracked tractors
Using standoffs and screws to mount the IMD-600 unit
C
CAUTION – Do not use the supplied self tapping screws to attach the IMD-600 unit to the base of the
instrument dash.
Step 1
Ford/New Holland/Buhler/Versatile
front steer wheel steer tractors
Place the IMD-600 unit in the right
front corner of the operator's cab.
The unit must be placed parallel to
the centerline of the machine.
52 EZ-Pilot Steering System Installation Instructions
Step 2
Ford / New Holland / Buhler / Versatile
front wheel steer tractors and
CAT tracked tractors
Look under the floor mat for any cab
wiring. Check under the cab floor for any
obstructions, such as hydraulic
lines/hoses, air ducts, A/C evaporators,
diesel fuel tanks, hydraulic fluid tanks,
and so on.
IMD-600 Unit Installation 3
C
CAUTION – Rubber tracked machines
are susceptible to cab vibration. The
resulting IMD-600 vibration may
cause a loss of communication with
the Trimble display and/or degraded
Autosteer accuracy. If this occurs,
attach the IMD-600 unit to the cab
floormat using short screws that will
not contact the metal cab floor.
Position the unit so that it is level, and
parallel to the machine's center line.
EZ-Pilot Steering System Installation Instructions 53
3 IMD-600 Unit Installation
Ford / New Holland / Buhler / Versatile
front wheel steer tractors and
CAT tracked tractors
54 EZ-Pilot Steering System Installation Instructions
IMD-600 Unit Installation 3
AgChem TerraGator/Rogator
Right side of operator’s seat:
AgChem TerraGator / Rogator
Under the floormat:
EZ-Pilot Steering System Installation Instructions 55
3 IMD-600 Unit Installation
Ford/New Holland/Buhler/Versatile
articulated tractors
Behind the operator’s seat:
56 EZ-Pilot Steering System Installation Instructions
IMD-600 Unit Installation 3
Ford/New Holland/Buhler/Versatile
articulated tractors
Under the floormat:
Example floormat
Step 3
Use a ¼" bit. Drill four holes through
the floormat.
EZ-Pilot Steering System Installation Instructions 57
3 IMD-600 Unit Installation
Example floormat
Do not drill into the metal cab floor.
58 EZ-Pilot Steering System Installation Instructions
Step 4
Example floormat
Use a ¼" pilot bit and ¾" hole saw.
Drill four holes through the floormat
at the same locations previously
drilled.
IMD-600 Unit Installation 3
EZ-Pilot Steering System Installation Instructions 59
3 IMD-600 Unit Installation
Example floormat
Example floormat
Step 5
C
CAUTION – To avoid injury, handle
sharp knives with care.
Use a very sharp box knife to cut
away the floor mat webbing from
around each newly created hole.
60 EZ-Pilot Steering System Installation Instructions
IMD-600 Unit Installation 3
Example floormat
Example floormat
Step 6
Place the floormat back onto the
cab floor and then insert the
provided standoff spacers into the
newly created holes.
EZ-Pilot Steering System Installation Instructions 61
3 IMD-600 Unit Installation
Example: Mounting in the operator’s cab
Example: Under cab floor
Step 7
Place the IMD-600 unit on top of the
spacers. Fasten the IMD-600 unit to
the floor using the provided ¼" x
2.5" long self tapping bolts. Use an
8 mm or
5
/16" deep socket.
Check under the cab floor to make
certain no obstructions were
pierced or damaged by the self
tapping screws.
62 EZ-Pilot Steering System Installation Instructions
Step 8
Ford / New Holland / Buhler / Versatile
front wheel steer tractors and
CAT tracked tractors
Example installation: IMD-600 cable connection
Example installation: IMD-600 cable connection
Ford/New Holland/Buhler /
Versatile articulated tractors
Make sure that the bolts are tight.
Mount the IMD-600 unit solidly so
that it does not vibrate.
Find the supplied cable P/N 76351
and then plug connector P3 into the
IMD-600 unit.
IMD-600 Unit Installation 3
EZ-Pilot Steering System Installation Instructions 63
3 IMD-600 Unit Installation
64 EZ-Pilot Steering System Installation Instructions
CHAPTER
4
Display Connections 4
In this chapter:
FmX integrated display
CFX-750 display
Connecting the EZ-Pilot system
Installing the emergency stop switch
CFX-750 and FmX displays: Installing the
GNSS antenna and mounting plate
CFX-750 and FmX displays: Installing the
RTK radio antenna
This chapter describes the cabling
connections for the Trimble display.
EZ-Pilot Steering System Installation Instructions 65
4 Display Connections
c
d
e
f
g
h
i
k
l
m
n
j
To ve hicle bat t e r y
FmX integrated display
66 EZ-Pilot Steering System Installation Instructions
Item Description P/N
c
Antenna 77038-00
Display Connections 4
d
e
f
g
h
i
j
k
l
m
n
Antenna cable 50449
SAM-200 steering motor 83382-xx
IMD-600 to SAM-200 to CAN power cable 76351
IMD-600 unit 83390-xx
Sonalert device 43104
Display to Sonalert cable 84668
CAN terminator 59783
Display to Field-IQ™ cable 75834
Basic power cable 67258
FmX integrated display 93100-xx
Display power cable 66694
EZ-Pilot Steering System Installation Instructions 67
4 Display Connections
c
d
e
f
g
h
i
k
l
m
n
j
To vehicle battery
CFX-750 display
68 EZ-Pilot Steering System Installation Instructions
Item Description P/N
c
Antenna 77038-00
Display Connections 4
d
e
f
g
h
i
j
k
l
m
n
Antenna cable 50449
SAM-200 steering motor 83382-xx
IMD-600 to SAM-200 to CAN power cable 76351
IMD-600 unit 83390-xx
Sonalert device 43104
Display to Sonalert cable 84668
CAN terminator 59783
Display to Field-IQ cable 75834
Basic power cable 67258
CFX-750™ display 94100-xx
Display power cable 77282
EZ-Pilot Steering System Installation Instructions 69
4 Display Connections
Ford/New Holland 8970 tractor
Example battery connection:
Ford/New Holland 8970 tractor
Connecting the EZ-Pilot system
Step 1
Connect the power cable to the battery.
70 EZ-Pilot Steering System Installation Instructions
Display Connections 4
CAT 55 tracked tractor
Example battery connection:
CAT 55 tracked tractor
Step 2
Connect the basic power cable to the cable
P/N 76351.
Also connect one of the following:
• FmX power cable (P/N 66694)
• CFX-750 power cable (P/N 77282)
EZ-Pilot Steering System Installation Instructions 71
4 Display Connections
Step 3
Connect the power cable to the display.
FmX integrated display
CFX-750 display
72 EZ-Pilot Steering System Installation Instructions
Step 4
Plug in the 12-pin CAN connection on P/N 75834:
FmX display: Port C or D
CFX-750 display: Port B
Display Connections 4
Step 5
Connect the 4- pin CAN plug on P/N 75834
to the 4-pin CAN receptacle on P/N 76351.
EZ-Pilot Steering System Installation Instructions 73
4 Display Connections
Step 6
Connect the CAN terminator P/N 59783 to
cable P/N 76351.
Step 7
Connect the black 12-pin plug to the
IMD-600 unit.
74 EZ-Pilot Steering System Installation Instructions
Step 8 Connecting the Sonalert device
FmX display
Plug the Sonalert adapter into port A.
CFX-750 display
Connect the Sonalert adapter 12-pin plug
the cable P/N 75834.
Display Connections 4
Both displays
Connect the Sonalert device to the adapter
cable.
EZ-Pilot Steering System Installation Instructions 75
4 Display Connections
Step 9
Plug the round SAM-200 connector into the
SAM-200 motor.
Installing the emergency stop switch
Mount the stop switch in a prominent location in the cab, where it is easily accessible in case of
an emergency.
Step 1
Locate the emergency stop switch.
76 EZ-Pilot Steering System Installation Instructions
Step 2
Push the white release button to remove
the top half of the switch.
Display Connections 4
Step 3
Remove the nut and washer.
EZ-Pilot Steering System Installation Instructions 77
4 Display Connections
Example stop switch installation
Step 4
In the selected prominent location, drill a
7/8" hole and then mount the switch with
the washer and nut.
Step 5
Route the switch wires and then reattach
the lower housing.
78 EZ-Pilot Steering System Installation Instructions
Display Connections 4
Example antenna mount
CFX-750 and FmX displays: Installing the GNSS antenna and mounting plate
Step 1
Pick a location on the cab roof where the
GNSS antenna will be mounted level. Push
down on the roof to find a firm location.
Placing the GNSS antenna as far forward as
possible on top of the cab can improve
steering performance. Keep the antenna
mounted level.
Clean the antenna's mounting location on
the roof of the cab with denatured alcohol
to remove oil and dust.
Use an adhesive promoter to increase the
bonding between the foam tape and the
plastic cab roof.
Any surface with adhesive promotor
applied will attract dirt. Apply the chemical
to a very small area.
Example adhesive:
http://www.3m.com, 3M tape primer 94,
P/N 24216
Step 2
Allow the adhesive promotor to dry.
Remove the backing tape from the foam
strips and then apply the plate to the cab
roof exactly on the centerline of the
machine. Ensure that the foam strips make
even contact with the surface. Apply
pressure to adhere.
EZ-Pilot Steering System Installation Instructions 79
4 Display Connections
Example GNSS antenna mount
Step 3
Attach the GNSS antenna to the center of
the 5" x 5" plate (P/N 62034).
Step 4
Attach the Trimble display's coaxial cable to
the antenna and then route the cable into
the cab. Secure the cable along the route.
80 EZ-Pilot Steering System Installation Instructions
Display Connections 4
Example antenna mount
CFX-750 and FmX displays: Installing the RTK radio antenna
Step 1
Connect the RTK radio antenna to the
magnetic antenna base
Step 2
Pick a location on the cab roof where the
RTK antenna will be a minimum of 3 feet
(1 m) from the GNSS antenna. Push down
on the roof to find a firm location.
Clean the antenna's mounting location on
the roof of the cab with denatured alcohol
to remove oil and dust.
Use an adhesive promoter to increase the
bonding between the foam tape and the
plastic cab roof.
Any surface with adhesive promotor
applied will attract dirt. Apply the chemical
to a very small area.
Example adhesive:
http://www.3m.com, 3M tape primer 94,
P/N 24216
Step 3
Allow the adhesive promoter to dry.
Remove the backing tape from the foam
strips and then apply the plate to the cab
roof. Ensure that the foam strips make even
contact with the surface. Apply pressure to
adhere.
EZ-Pilot Steering System Installation Instructions 81
4 Display Connections
Example RTK antenna mount
Step 4
Attach the magnetic radio antenna base to
a 5" x 5" plate (P/N 62034).
Step 5
Route the RTK antenna's coaxial cable into
the cab, and connect the cable to the
Trimble display. Secure the cable along the
route.
82 EZ-Pilot Steering System Installation Instructions
CHAPTER
5
Remote Engage 5
In this chapter:
Installing the remote engage switch
Setting up the CFX-750 display
Setting up the FmX integrated display
This chapter describes how to install and set up
remote engage for the EZ-Pilot system on FmX
and CFX-750 displays.
EZ-Pilot Steering System Installation Instructions 83
5 Remote Engage
Installing the remote engage switch
FmX integrated display
84 EZ-Pilot Steering System Installation Instructions
CFX-750 display
Remote Engage 5
To engage the EZ-pilot system, you can use one of these methods:
• Press the engage button on the screen
• Press the EZ-Remote Engage button
• Press an external foot or rocker switch
These instructions cover the method for the foot or rocker switch.
Step 1
Locate the foot or momentary rocker
switch that will be used.
Locate the remote engage adapter cable
P/N 88506, which is included with the Foot
switch kit P/N 78150-00 or purchased
separately.
EZ-Pilot Steering System Installation Instructions 85
5 Remote Engage
Step 2
Remove the wedge from the receptacle 3pin deutsch DTM.
Step 3
Foot switch
Hold the receptacle with the lock facing
upward.
Insert the black wire on the right side, the
white wire in the middle, and the green
wire on the left.
Note – If you purchased P/N 78150, the correct
connector is already attached.
Rocker switch
Insert the wires into the right and middle
sockets. Orientation does not matter.
86 EZ-Pilot Steering System Installation Instructions
Step 4
Re-insert the wedge into the receptacle.
Step 5
Connect the attached receptacle to the 3pin DTM plug on the remote engage
adapter cable.
Remote Engage 5
Step 6
Plug the other end of the remote engage
adapter cable into the port replicator (pins
10 and 11) on the EZ-Pilot cable connected
to one of the following:
• CFX-750 display: Port B.
• FmX display: Port C
EZ-Pilot Steering System Installation Instructions 87
5 Remote Engage
Example installation
Example installation
Note – For CFX-750 installations with a
Sonalert, you must plug the ground wire from
pin 10 into pin 8 (the red wire in this example).
Step 7
Route the cables to the required location.
Foot switch
Rocker switch
88 EZ-Pilot Steering System Installation Instructions
Setting up the CFX-750 display
Step 1
On the display, go to Settings, Vehicle, Auto
Steer, EZ-Pilot Setup.
Press External Switch.
Step 2
Select Remote Engage and then tap the
checkmark.
Remote Engage 5
The External Switch now shows Remote
Engage, and is ready to use.
EZ-Pilot Steering System Installation Instructions 89
5 Remote Engage
Setting up the FmX integrated display
Step 1
On the display, select EZ-Pilot and then
press Setup.
Step 2
Select the Engage tab.
Step 3
From the External Switch drop down menu,
select Remote Engage.
90 EZ-Pilot Steering System Installation Instructions
CHAPTER
6
Final Machine Check 6
In this chapter:
Performing the final machine check
Calibration values
Vehicle measurements
This chapter describes how to perform a final
check of the vehicle.
EZ-Pilot Steering System Installation Instructions 91
6 Final Machine Check
Performing the final machine check
C
WARNING – To avoid potentially serious personal injury or illness, and to prevent damage
to equipment, make sure that you read and understand the Safety Information chapter.
1. Make sure that the emergency stop switch is not depressed. If the switch is depressed, the
SAM-200 motor will not communicate with the Trimble display, and the EZ-Pilot system will
not engage for auto steering.
2. Make sure the IMD-600 unit is solidly mounted. If the IMD-600 unit vibrates, the SAM-200
drive motor will oscillate when engaged, causing the anti-rotation pin to damage the rubber
grommet.
3. Update the Trimble display, IMD-600 unit, and SAM-200 motor to the latest firmware from
http://www.agpartners.trimble.com or from www.trimble.com (Support and Training /
Support A-Z).
4. Configure the EZ-Pilot system through the Trimble display.
Depending on your machine type, the following items must be calibrated before you can use
the EZ-Pilot system for autosteering:
– IMD-600 unit mounting orientation
– Antenna height, Antenna to axle offset, and Roll offset
– Machine type, Machine Wheelbase
– Angle per Turn left, Angle per Turn right
– Motor Speed, Override Sensitivity
Calibration values
Tips:
B
• Configure the Trimble display to show travel speed on the map view screen.
• Adjust the Angle per Turn value within ± 3 degrees of the calculated calibration value for your
machine may make a subtle improvement in steering accuracy.
• If the EZ-Pilot system consistently steers to one side on an AB line, adjust the left or right side freeplay
individually. Use values of 0.1 - 0.2 to balance the steering accuracy either side of the AB line you are
following.
• If the EZ-Pilot system exhibits a swimming motion while engaged, the IMD-600 unit may be
experiencing subtle vibration. Pick a different mounting location and/or hard mount the IMD-600 unit
using the screws and spacers provided and then check if the IMD-600 mounting calibration that is
selected in the Trimble display is correct. You may need to recalibrate the IMD-600 roll offset.
• If the anti-rotation pin is bouncing against the rubber grommet or if the steering column is shaking,
reduce the motor speed.
92 EZ-Pilot Steering System Installation Instructions
Final Machine Check 6
Front wheel steer tractors
EZ-Pilot calibration values are from a Ford/New Holland 8970 tractor with SuperSteer front axle
traveling in actual field conditions. Travel speeds were 2-9mph. The CFX-750 display was running
software version 2.0.
Tip – The EZ-Pilot system's automatic calibration for Angle Per Turn will result in an incorrect value for
B
tractors with a Supersteer or Ultrasteer front axle. Use the suggested values shown below.
Item Value
Vehicle Type 2WD / MFWD tractor
Motor Speed Low
Angle Per Turn Left or Right 12.5
Online Aggressiveness 98-102%
Approach Aggressiveness 120%
Override Sensitivity 20%
Freeplay left or right 0
Wheelbase (A) 122"
Antenna height (B) 125"
Antenna to axle offset (C) 45" forward
Articulated floater
EZ-Pilot calibration values are from a TerraGator 3244 articulated floater traveling in actual field
conditions. Travel speeds were 2-9mph. The FmX display was running firmware version 6.6.
Tip – The EZ-Pilot system's automatic calibration for Angle Per Turn may result in an incorrect value for
B
articulated machines. Use the suggested values shown below.
Item Value
Vehicle Type Articulated tractor
Motor Speed Low
Angle Per Turn left or right 12.5
Online Aggressiveness 120-125%
Approach Aggressiveness 100%
Override Sensitivity 20%
Freeplay left or right 0
Wheelbase (A) 112"
Antenna height (B) 123"
Antenna to axle offset (C) 0"
EZ-Pilot Steering System Installation Instructions 93
6 Final Machine Check
Tracked tractors
EZ-Pilot calibration values are from a CAT 55 tracked tractor traveling in actual field conditions.
Travel speeds were 2-7 mph. The CFX-750 display was running software version 2.0.
Tip – In CFX-750 firmware version 2.00, steering performance is improved for tracked tractors when the
B
full wheelbase value is used.
Tip – The EZ-Pilot system's automatic calibration for Angle Per Turn will result in an incorrect value for
B
tracked tractors. Use the suggested values shown below.
Item Value
Vehicle Type Tracked tractor
Motor Speed Low
Angle Per Turn Left or Right 13.5
Online Aggressiveness 110-113%
Approach Aggressiveness 115%
Override Sensitivity 20%
Freeplay left or right 0
Wheel base (A) 229 cm (90")
C
CAUTION – For tracked tractors, do not exceed 7 mph travel speed using CFX-750 firmware version
2.00.
94 EZ-Pilot Steering System Installation Instructions
Vehicle measurements
GPS antenna
A
B
C
B
A
C
GPS antenna
Final Machine Check 6
C
CAUTION – These measurements are provided as an example only. You must check the dimensions
against your machine.
Front wheel steer tractors
Articulated tractors
EZ-Pilot Steering System Installation Instructions 95
6 Final Machine Check
A
B
C
GPS Antenna
Tracked tractors
AGCO SprayCoupe sprayers
Models: 7450, 7650, 7455, 7655, 7460, 7660
Item Measurement
Wheel base (A) 391 cm–406 cm (157–160")
Antenna height (B) 363 cm (143")
Antenna / axle offset (C) 264 cm–274 cm (104–108") ahead
AgChem Rogator sprayers
Models: SS874, SS884, SS1074, SSc1074, SSc1084, 1254, 1264, 1274, 1286, 1286C
Item Measurement
Wheel base (A) 429 cm–47 cm (169–185")
Antenna height (B) 366 cm–386 cm (144–152")
Antenna / axle offset (C) 350 cm–361 cm (138–142") ahead
96 EZ-Pilot Steering System Installation Instructions
AgChem TerraGator floaters
Models: 6103, 6203, 8103, 8203, 9103, 9203, 9205
Item Measurement
Wheel base (A) 623 cm (248")
Antenna height (B) 350 cm (138")
Antenna / axle offset (C) 368 cm (145") ahead
AgChem TerraGator floaters
Models: 8104, 8204, 8244
Item Measurement
Wheel base (A) 488 cm (192")
Antenna height (B) 361 cm (142")
Antenna / axle offset (C) 348 cm (137") ahead
Final Machine Check 6
GVM Prowler sprayers
Models: 1149T, 9909T, 9275
Item Measurement
Wheel base (A) 373 cm (147")
Antenna height (B) 338 cm (133")
Antenna / axle offset (C) 528 cm (208") ahead
Buhler Genesis II tractors
Models: 2145, 2160, 2180, 2210
Item Measurement
Wheel base (A) 315 cm–320 cm (124"–126")
Antenna height (B) 307 cm–312 cm (121"–123")
Antenna / axle offset (C) 127 cm–140 cm (50"–55") ahead
Buhler Versatile articulated tractors
Models: 2290, 2335, 2360, 2375, 2425
Item Measurement
Wheel base (A) 338 cm (133")
Antenna height (B) 361 cm (142")
Antenna / axle offset (C) 61 cm (24") behind
EZ-Pilot Steering System Installation Instructions 97
6 Final Machine Check
CAT Challenger tracked tractors
Models: 35, 45, 55
Item Measurement
Wheel base (A) 229 cm (90")
Antenna height (B) 310cm (122")
Antenna / axle offset (C) 75 cm (30") forward
Fiat G tractors
Models: 170, 190, 210, 240
Item Measurement
Wheel base (A) 315 cm–320 cm (124"–126")
Antenna height (B) 307 cm–312.4 cm (121"–123")
Antenna / axle offset (C) 127 cm–138 cm (50"–55") ahead
Ford/New Holland Genesis tractors
Models: 8670, 8670A, 8770, 8770A, 8870, 8870A, 8970, 8970A
Item Measurement
Wheel base (A) 315 cm–320 cm (124"–126")
Antenna height (B) 307 cm–312.4 cm (121"–123")
Antenna / axle offset (C) 127 cm–140 cm (50"–55") ahead
Ford/New Holland Versatile articulated tractors
Models: 9184, 9280, 9282, 9384, 9480, 9482, 9484, 9680, 9682, 9684, 9880, 9882, 9884
Item Measurement
Wheel base (A) 338 cm (133")
Antenna height (B) 350 cm–356 cm (138"–140")
Antenna / axle offset (C) 61 cm–81 cm (24"–32") behind
Versatile tractors
Models: 250, 280
Item Measurement
Wheel base (A) 315 cm–320 cm (124"–126")
Antenna height (B) 312 cm (123")
Antenna / axle offset (C) 138 cm (55") ahead
98 EZ-Pilot Steering System Installation Instructions
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