Trane TTA073G***A, TTA090G-H***A, TTA120G-H-F***A, TTA150E***A, TTA180E-F***A Installation and Maintenance Manual

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Installation, Operation, and Maintenance
Split System Air Conditioners Odyssey
Cooling Condenser — 6 to 25 Tons
((6600 HHzz)) TTA073G***A TTA090G/H***A TTA120G/H/F***A TTA150E***A TTA180E/F***A TTA240E/F***A TTA300F***A
((5500 HHzz)) TTA061G***A TTA076G/H***A TTA101G/H/F***A TTA126E***A TTA156E/F***A TTA201E/F***A TTA251F***A
SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
March 2015
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Introduction
Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The three types of advisories are defined as follows:
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situation that could result in equipment or property-damage only accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee eelleeccttrriiccaall ccooddeess..
WWAARRNNIINNGG
PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) RReeqquuiirreedd!!
FFaaiilluurree ttoo wweeaarr pprrooppeerr PPPPEE ffoorr tthhee jjoobb bbeeiinngg uunnddeerrttaakkeenn ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroomm ppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd cchheemmiiccaall hhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss,, aass wweellll aass tthhee iinnssttrruuccttiioonnss bbeellooww::
•• BBeeffoorree iinnssttaalllliinngg//sseerrvviicciinngg tthhiiss uunniitt,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE rreeqquuiirreedd ffoorr tthhee wwoorrkk bbeeiinngg uunnddeerrttaakkeenn ((EExxaammpplleess;; ccuutt rreessiissttaanntt gglloovveess//sslleeeevveess,, bbuuttyyll gglloovveess,, ssaaffeettyy ggllaasssseess,, hhaarrdd hhaatt//bbuummpp ccaapp,, ffaallll pprrootteeccttiioonn,, eelleeccttrriiccaall PPPPEE aanndd aarrcc ffllaasshh ccllootthhiinngg)).. AALLWWAAYYSS rreeffeerr ttoo aapppprroopprriiaattee MMaatteerriiaall SSaaffeettyy DDaattaa SShheeeettss ((MMSSDDSS))//SSaaffeettyy DDaattaa SShheeeettss ((SSDDSS)) aanndd OOSSHHAA gguuiiddeelliinneess ffoorr pprrooppeerr PPPPEE..
•• WWhheenn wwoorrkkiinngg wwiitthh oorr aarroouunndd hhaazzaarrddoouuss cchheemmiiccaallss,, AALLWWAAYYSS rreeffeerr ttoo tthhee aapppprroopprriiaattee MMSSDDSS//SSDDSS aanndd OOSSHHAA//GGHHSS ((GGlloobbaall HHaarrmmoonniizzeedd SSyysstteemm ooff CCllaassssiiffiiccaattiioonn aanndd LLaabbeelllliinngg ooff CChheemmiiccaallss)) gguuiiddeelliinneess ffoorr iinnffoorrmmaattiioonn oonn aalllloowwaabbllee ppeerrssoonnaall eexxppoossuurree lleevveellss,, pprrooppeerr rreessppiirraattoorryy pprrootteeccttiioonn aanndd hhaannddlliinngg iinnssttrruuccttiioonnss..
•• IIff tthheerree iiss aa rriisskk ooff eenneerrggiizzeedd eelleeccttrriiccaall ccoonnttaacctt,, aarrcc,, oorr ffllaasshh,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE iinn aaccccoorrddaannccee wwiitthh OOSSHHAA,, NNFFPPAA 7700EE,, oorr ootthheerr ccoouunnttrryy--ssppeecciiffiicc rreeqquuiirreemmeennttss ffoorr aarrcc ffllaasshh pprrootteeccttiioonn,, PPRRIIOORR ttoo sseerrvviicciinngg tthhee uunniitt.. NNEEVVEERR PPEERRFFOORRMM AANNYY SSWWIITTCCHHIINNGG,, DDIISSCCOONNNNEECCTTIINNGG,, OORR VVOOLLTTAAGGEE TTEESSTTIINNGG WWIITTHHOOUUTT PPRROOPPEERR EELLEECCTTRRIICCAALL PPPPEE AANNDD AARRCC FFLLAASSHH CCLLOOTTHHIINNGG.. EENNSSUURREE EELLEECCTTRRIICCAALL MMEETTEERRSS AANNDD EEQQUUIIPPMMEENNTT AARREE PPRROOPPEERRLLYY RRAATTEEDD FFOORR IINNTTEENNDDEEDD VVOOLLTTAAGGEE..
©2015 Trane All rights reserved
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IInnttrroodduuccttiioonn
WWAARRNNIINNGG
RReeffrriiggeerraanntt uunnddeerr HHiigghh PPrreessssuurree!!
FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn aann eexxpplloossiioonn wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt ddaammaaggee.. SSyysstteemm ccoonnttaaiinnss ooiill aanndd rreeffrriiggeerraanntt uunnddeerr hhiigghh pprreessssuurree.. RReeccoovveerr rreeffrriiggeerraanntt ttoo rreelliieevvee pprreessssuurree bbeeffoorree ooppeenniinngg tthhee ssyysstteemm.. SSeeee uunniitt nnaammeeppllaattee ffoorr rreeffrriiggeerraanntt ttyyppee.. DDoo nnoott uussee nnoonn--aapppprroovveedd rreeffrriiggeerraannttss,, rreeffrriiggeerraanntt ssuubbssttiittuutteess,, oorr rreeffrriiggeerraanntt aaddddiittiivveess..
WWAARRNNIINNGG
RR--441100AA RReeffrriiggeerraanntt uunnddeerr HHiigghheerr PPrreessssuurree tthhaann RR--2222!!
FFaaiilluurree ttoo uussee pprrooppeerr eeqquuiippmmeenntt oorr ccoommppoonneennttss aass ddeessccrriibbeedd bbeellooww,, ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ffaaiilliinngg aanndd ppoossssiibbllyy eexxppllooddiinngg,, wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh,, sseerriioouuss iinnjjuurryy,, oorr eeqquuiippmmeenntt ddaammaaggee.. TThhee uunniittss ddeessccrriibbeedd iinn tthhiiss mmaannuuaall uussee RR--441100AA rreeffrriiggeerraanntt wwhhiicchh ooppeerraatteess aatt hhiigghheerr pprreessssuurreess tthhaann RR--2222.. UUssee OONNLLYY RR--441100AA rraatteedd sseerrvviiccee eeqquuiippmmeenntt oorr ccoommppoonneennttss wwiitthh tthheessee uunniittss.. FFoorr ssppeecciiffiicc hhaannddlliinngg ccoonncceerrnnss wwiitthh RR--441100AA,, pplleeaassee ccoonnttaacctt yyoouurr llooccaall TTrraannee rreepprreesseennttaattiivvee..
Copyright
This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Revision History
Microchannel is now standard on 5–10 ton single and dual compressor units. All data has been updated to reflect this change.
With the change to Microchannel, the Odyssey split system now offers a new 60Hz, 7.5 ton dual compressor model that can be matched with a new 60Hz, 7.5 ton Single Zone VAV and 2–Speed air handler. A new 50Hz, 6.25 ton dual compressor model is now also available and can be matched with a new 50Hz, 6.25 ton standard air handler.
The 50Hz, 7 ton model has been discontinued.
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Table of Contents
Model Number Description . . . . . . . . . . . . . . . . . 6
Cooling Condenser . . . . . . . . . . . . . . . . . . . . . . . 6
General Information . . . . . . . . . . . . . . . . . . . . . . . . 7
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Inspection Checklist . . . . . . . . . . . . . . . . . . . 8
Testing for Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lifting Recommendations . . . . . . . . . . . . . . . . . 8
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unit Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Structural Preparation . . . . . . . . . . . . . . . . . 9
Rooftop Mounting . . . . . . . . . . . . . . . . . . . . 9
Ground Level Mounting . . . . . . . . . . . . . . . 9
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . 10
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cooling Condenser . . . . . . . . . . . . . . . . . . . . . . 20
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Refrigerant Piping Guidelines. . . . . . . . . . . . . 22
Refrigerant Piping Procedures (Outdoor
Units). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Refrigerant Piping Procedures (Indoor
Unit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Leak Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
System Evacuation . . . . . . . . . . . . . . . . . . . 24
Insulating and Isolating Refrigerant
Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Refrigerant Charging Procedure . . . . . . . . . . 25
Charging Levels. . . . . . . . . . . . . . . . . . . . . . 26
Liquid Charging . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 28
Unit Power Supply . . . . . . . . . . . . . . . . . . . 28
Low Voltage Wiring . . . . . . . . . . . . . . . . . . 29
Electromechanical Controls . . . . . . . . . . . 29
ReliaTel Controls . . . . . . . . . . . . . . . . . . . . . 29
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 30
Refrigerant Circuit. . . . . . . . . . . . . . . . . . . . 32
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Charging Charts and Superheat . . . . . . . . . . . 38
Installation Checklist. . . . . . . . . . . . . . . . . . . . . . . 43
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . 43
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 43
Pre-Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Control Circuit Features . . . . . . . . . . . . . . . . . . 44
Discharge Temperature Limit
(DTL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Low Outdoor Ambient Cooling . . . . . . . . 44
Evaporator Defrost Control
(EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Low Pressure Cut-Out (LPCO) . . . . . . . . . 44
High Pressure Cut-Out (HPCO) . . . . . . . . 44
Internal Overload Protector
(IOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Electromechanical Controls. . . . . . . . . . . . . . . 45
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Evaporator Fan (Indoor Supply
Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cooling Mode . . . . . . . . . . . . . . . . . . . . . . . 45
ReliaTel Controls . . . . . . . . . . . . . . . . . . . . . . . . 45
Control Cooling Mode . . . . . . . . . . . . . . . . 45
Control Evaporator Fan
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Control Heating Operation . . . . . . . . . . . . 46
Service Test Modes for ReliaTel
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Test Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Step Test Mode . . . . . . . . . . . . . . . . . . . . . . 47
Resistance Test Mode . . . . . . . . . . . . . . . . 47
Auto Test Mode . . . . . . . . . . . . . . . . . . . . . . 47
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Troubleshooting ReliaTel™ Controls. . . . . . . 48
System Status Checkout Procedure . . . . . . . 48
Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Temperature Tests . . . . . . . . . . . . . . . . . . . . . . . 49
Test 1 - Zone Temperature
Thermistor (ZTEMP). . . . . . . . . . . . . . . . . . 49
Test 2 - Cooling Set Point (CSP) and
Heating Set Point (HSP). . . . . . . . . . . . . . . 49
Test 3 - System Mode and Fan
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Test 4 - LED Indicator Test (SYS ON,
HEAT, & COOL). . . . . . . . . . . . . . . . . . . . . . . 50
Programmable & Digital Zone Sensor
Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Testing Serial Communication
Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
RLCI Loss of Communications. . . . . . . . . 51
Resetting Cooling and Heating
Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4
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TTaabbllee ooff CCoonntteennttss
Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Zone Temperature Sensor (ZTS) Service
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Annually (Cooling Season) . . . . . . . . . . . . . . . 52
Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Tube and Fin . . . . . . . . . . . . . . . . . . . . . . . . . 52
Microchannel (MCHE) Coils . . . . . . . . . . . 53
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 54
Wiring Diagram Matrix . . . . . . . . . . . . . . . . . . . . 55
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Model Number Description

Cooling Condenser

T T A 2 40 F 3 0 0 * *
1 2 3 4 5 6 7 8 9 10 11 12
T T A 2 0 1 F D 0 0 * *
1 2 3 4 5 6 7 8 9 10 11 12
NNoottee:: When ordering replacement parts or requesting
service, be sure to refer to the specific model number, serial number, and DL number (if applicable) stamped on the unit nameplate.
DDIIGGIITTSS 11 -- 33:: PPrroodduucctt TTyyppee
TTA = Split System Cooling
DDIIGGIITTSS 44 -- 66:: NNoommiinnaall GGrroossss CCoooolliinngg CCaappaacciittyy ((MMBBhh))
061 = 5 Tons (50Hz) 076 = 6.25 Tons (50Hz) 101 = 8.33 Tons (50Hz) 126 = 10.4 Tons (50Hz) 156 = 13.0 Tons (50Hz) 201 = 16.7 Tons (50Hz) 251 = 20.9 Tons (50Hz) 073 = 6 Tons (60Hz) 090 = 7.5 Tons (60Hz) 120 = 10 Tons (60Hz) 150 = 12.5 Tons (60Hz) 180 = 15 Tons (60Hz) 240 = 20 Tons (60Hz) 300 = 25 Tons (60Hz)
DDIIGGIITT 77:: MMaajjoorr DDeevveellooppmmeenntt SSeeqquueennccee
E = Dual Compressor, Dual Circuit, Tube and Fin F = Dual Compressor, Single Circuit (Manifold Scroll Compressors), Tube and Fin G = Single Compressor, Single Circuit, Microchannel
H = Dual Compressor, Dual Circuit, Microchannel
DDIIGGIITT 88:: EElleeccttrriiccaall CChhaarraacctteerriissttiiccss
3 = 208–230/60/3 4 = 460/60/3 W = 575/60/3 D = 380-415/50/3 K = 380/60/3
DDIIGGIITTSS 99 -- 1100:: FFaaccttoorryy IInnssttaalllleedd OOppttiioonnss
00 = Packed Stock 0S = Coated Coil 0R = ReliaTel, no LCI Board 0T = ReliaTel, no LCI Board with Coated Coil 0U = ReliaTel, with LCI Board 0W = ReliaTel, with LCI Board and Coated Coil H0 = Hail Guard with Packed Stock HS = Hail Guard with Coated Coil HR = Hail Guard with ReliaTel, no LCI Board HT = Hail Guard with ReliaTel, no LCI Board with
Coated Coil HU = Hail Guard with ReliaTel, with LCI Board HW = Hail Guard with ReliaTel, with LCI Board and
Coated Coil
DDIIGGIITTSS 1111:: MMiinnoorr DDeessiiggnn SSeeqquueennccee
* = Current Design Sequence
1
DDIIGGIITTSS 1122:: SSeerrvviiccee DDiiggiitt
* = Current Design Sequence
1
1.
* = sequential alpha character
6
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General Information

This manual describes proper installation, operation, and maintenance procedures for air-cooled systems. By carefully reviewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized. It is important that periodic maintenance be performed to help assure trouble free operation. Should equipment failure occur, contact a qualified service organization with qualified, experienced HVAC technicians to properly diagnose and repair this equipment.
IImmppoorrttaanntt:: All phases of this installation must comply
with the NATIONAL, STATE & LOCAL CODES. In addition to local codes, the installation must conform with National Electric Code -ANSI/NFPA NO. 70 LATEST REVISION.
Any individual installing, maintaining, or servicing this equipment must be properly trained, licensed and qualified.
IImmppoorrttaanntt:: Do not remove the VFD without first
contacting technical support! For performance-related questions and diagnostic support in North America call 1­877-872-6363. Any return requires a claim number FIRST. Removal of the VFD prior to this step will void the unit’s warranties.
Installation procedures should be performed in the sequence that they appear in this manual. Do not destroy or remove the manual from the unit. The manual should remain weather-protected with the unit until all installation procedures are complete.
NNoottee:: It is not the intention of this manual to cover all
possible variations in systems that may occur or to provide comprehensive information concerning every possible contingency that may be encountered during an installation. If additional information is required or if specific problems arise that are not fully discussed in this manual, contact your local sales office.
Use the “Installation Checklist,” p. 43 provided In this manual to verify that all necessary installation procedures have been completed. Do not use the checklist as a substitute for reading the information contained in the manual. Read the entire manual before beginning installation procedures.

Unit Description

These condensers come with single, dual and manifolded compressor options. Single compressor outdoor units feature a single refrigeration circuitry, requiring only one set of refrigerant lines. Dual compressor/dual circuit models give true stand-by protection; if one compressor fails, the second will automatically start-up. Also, the first compressor can be serviced without shutting down the unit since the refrigerant circuits are independent. During light load conditions, only one compressor will operate to save energy.The dual manifolded scroll compressors come with two stages of capacity modulation and a single refrigeration circuit.
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Pre-Installation

Unit Inspection

Inspect material carefully for any shipping damage. If damaged, it must be reported to, and claims made against the transportation company. Compare the information that appears on the unit nameplate with ordering and submittal data to ensure the proper unit was shipped. Available power supply must be compatible with electrical characteristics specified on component nameplates. Replace damaged parts with authorized parts only.

Inspection Checklist

To protect against loss due to damage incurred in transit, complete the following checklist upon receipt of the unit.
Inspect individual pieces of the shipment before accepting the unit. Check for obvious damage to the unit or packing material.
Inspect the unit for concealed damage before it is stored and as soon as possible after delivery. Concealed damage must be reported within 15 days. If concealed damage is discovered, stop unpacking the shipment. Do not remove damaged material from the receiving location. Take photos of the damage if possible. The owner must provide reasonable evidence that the damage did not occur after delivery.
Notify the carrier’s terminal of damage immediately by phone and by mail. Request an immediate joint inspection of the damage by the carrier and the consignee.
Notify the sales representative and arrange for repair. Do not repair the unit until the damage is inspected by the carrier’s representative.

Testing for Leaks

All units are shipped with a holding charge of nitrogen in each circuit and should be leak tested before installation.
1. Remove the access panel.
2. Locate the liquid line or suction line access valve for each circuit.
3. Install gauges to determine if the circuits are still pressurized. If not, the charge has escaped and should be repaired as required to obtain a leak-free circuit.

Lifting Recommendations

WWAARRNNIINNGG
IImmpprrooppeerr UUnniitt LLiifftt!!
FFaaiilluurree ttoo pprrooppeerrllyy lliifftt uunniitt ccoouulldd rreessuulltt iinn uunniitt ddrrooppppiinngg aanndd ppoossssiibbllyy ccrruusshhiinngg ooppeerraattoorr// tteecchhnniicciiaann wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. TTeesstt lliifftt uunniitt aapppprrooxxiimmaatteellyy 2244 iinncchheess ttoo vveerriiffyy pprrooppeerr cceenntteerr ooff ggrraavviittyy lliifftt ppooiinntt.. TToo aavvooiidd ddrrooppppiinngg ooff uunniitt,, rreeppoossiittiioonn lliiffttiinngg ppooiinntt iiff uunniitt iiss nnoott lleevveell..
NNOOTTIICCEE
EEqquuiippmmeenntt DDaammaaggee!!
UUssee sspprreeaaddeerr bbaarrss ttoo pprreevveenntt ssttrraappss ffrroomm ddaammaaggiinngg tthhee uunniitt.. IInnssttaallll tthhee bbaarrss bbeettwweeeenn lliiffttiinngg ssttrraappss,, bbootthh uunnddeerrnneeaatthh tthhee uunniitt aanndd aabboovvee tthhee uunniitt ttoo pprreevveenntt tthhee ssttrraappss ffrroomm ccrruusshhiinngg tthhee uunniitt ccaabbiinneett oorr ddaammaaggiinngg tthhee ffiinniisshh..
Before preparing the unit for lifting, estimate the approximate center of gravity for lifting safety. Because of placement of internal components, the unit weight may be unevenly distributed. See “Weights,” p. 20 for approximate unit weights.
The crated unit can be moved using a forklift of suitable capacity. For lifting the unit, attach lifting straps or slings securely to the lifting holes at each corner (see unit drawings in “Weights,” p. 20). Use spreader bars to protect the unit casing from damage. Test lift the unit to determine proper balance and stability.

Clearances

Provide enough space around the unit to allow unrestricted access to all service points. Refer to the
“Dimensional Data,” p. 10 for unit dimensions and
minimum required service and free air clearances. Observe the following points to ensure proper unit operation.
1. Do not install the unit under a low overhang. Condenser discharge must not be restricted—refer to notes in “Dimensional Data drawings,” p. 10.
IImmppoorrttaanntt:: Do not obstruct condenser discharge
air. This can result in warm air recirculation through the coil.
2. Do not locate the unit in a position where runoff water can fall into the fan discharge openings.
3. Condenser intake air is supplied from three or four sides of the unit. Adhere to the minimum required clearances given in unit dimensional drawings (see
“Dimensional Data,” p. 10).
8
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PPrree--IInnssttaallllaattiioonn

Unit Mounting

WWAARRNNIINNGG
MMoouunnttiinngg IInntteeggrriittyy!!
FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonn bbeellooww ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy oorr ppoossssiibbllee eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. EEnnssuurree tthhee rrooooff ssttrruuccttuurree ssuuppppoorrttss aarree ssttrroonngg eennoouugghh ttoo ssuuppppoorrtt tthhee wweeiigghhtt ooff tthhee uunniitt aanndd aannyy aacccceessssoorriieess..

Structural Preparation

NNOOTTIICCEE
RRooooff DDaammaaggee!!
SSyysstteemm ccoonnttaaiinnss ooiill aanndd rreeffrriiggeerraanntt uunnddeerr hhiigghh pprreessssuurree.. RRooooffss sshhoouulldd bbee pprrootteecctteedd ffrroomm eexxppoossuurree ttoo ooiillss aanndd rreeffrriiggeerraanntt iinn tthhee ssyysstteemm.. IIff rrooooffttoopp iiss nnoott pprrootteecctteedd,, ddaammaaggee ttoo tthhee rrooooff mmaayy ooccccuurr..
IImmppoorrttaanntt:: Refer to local building codes for proper
installation. All installation must comply with local building codes.

Rooftop Mounting

If the unit will be roof mounted, determine for certain that the structure is strong enough to support the unit and any required accessories, see “Weights,” p. 20. The unit should be elevated on a level, field fabricated four­inch steel or wood 4" x 4" mounting frame. Complete the frame and secure it into position before lifting the unit to the roof. The mounting frame must support a minimum of three of the unit’s four sides and should span roof supports to distribute the load on the roof.
Figure 1. Roof mounted unit

Ground Level Mounting

For ground level installation, the unit base should be adequately supported and hold the unit near level. The installation must meet the guidelines set forth in local codes. The support should extend two inches beyond the unit base channels at all points. The unit and support must be isolated from any adjacent structure to prevent possible noise or vibration problems. Any ground level location must comply with required clearances given in the unit dimensional drawings (see
“Dimensional Data,” p. 10).
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Page 10

Dimensional Data

Figure 2. Height, width and depth measurements
H - in. (mm) W - in. (mm) D - in. (mm)
TTA061, 073, 076, 090 39.125 (993.8) 42.125 (1070) 36 (914.4)
TTA101, 120 39.125 (993.8) 52.125 (1324) 40 (1016)
TTA126, 150 45.125 (1146.1) 52.125 (1324) 40 (1016)
TTA156, 180, 201, 240 45.125 (1146.1) 95.5 (2425.7) 45.875 (1165.2)
TTA251, 300 51.125 (1298.6) 95.5 (2425.7) 45.875 (1165.2)
NNoottee:: Full dimensional data available on next pages.
10
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Figure 3. 5, 6, 6.25 and 7.5 ton condensing unit, single compressor, microchannel
DDiimmeennssiioonnaall DDaattaa
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DDiimmeennssiioonnaall DDaattaa
Figure 4. 5, 6, 6.25 and 7.5 ton condensing unit, dual compressor, microchannel
12
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Figure 5. 8.33 and 10 ton condensing unit, single compressor. microchannel
DDiimmeennssiioonnaall DDaattaa
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DDiimmeennssiioonnaall DDaattaa
Figure 6. 8.33 and 10 ton condensing unit, dual compressor, microchannel
14
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Figure 7. 8.33 and 10 condensing unit, manifolded compressor, tube and fin
DDiimmeennssiioonnaall DDaattaa
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DDiimmeennssiioonnaall DDaattaa
Figure 8. 10.4 and 12.5 ton condensing unit, dual compressor, tube and fin
16
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Figure 9. 13, 15, 16.7 and 20 ton condensing unit, dual compressor, tube and fin
DDiimmeennssiioonnaall DDaattaa
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DDiimmeennssiioonnaall DDaattaa
Figure 10. 13, 15, 16.7 and 20 condensing unit, manifolded compressor, tube and fin
18
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Figure 11. 20.9 and 25 ton condensing unit, manifolded compressor, tube and fin
DDiimmeennssiioonnaall DDaattaa
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Page 20

Weights

Cooling Condenser

Table 1. TTA unit and corner weights — lbs (60 Hz)
Tons Model No.
6 TTA073G 306 241 68 72 35 65
7.5
10
12.5 TTA150E 543 468 130 151 79 108
15
20
25 TTA300F 1168 1037 338 266 241 194
TTA090G 316 251 71 75 37 68
TTA090H 380 315 99 91 63 62
TTA120G 412 340 114 89 60 77
TTA120H 424 352 110 102 71 69
TTA120F 509 438 129 140 83 86
TTA180E 850 723 207 204 151 161
TTA180F 852 725 196 208 153 168
TTA240E 970 837 262 240 164 171
TTA240F 966 835 257 249 153 176
Shipping
Max (lbs)
Net Max
(lbs)
1 2 3 4
Table 2. TTA unit and corner weights — lbs (50 Hz)
Tons Model No.
5 TTA061G 140 110 31 33 16 30
6.25
8.33
10.4 TTA126E 244 211 59 68 36 49
13
16.7
20.9 TTA251F 530 470 153 121 109 88
TTA076G 144 115 32 34 17 31
TTA076H 173 144 45 42 29 28
TTA101G 188 155 52 40 27 35
TTA101H 193 160 50 46 32 31
TTA101F 229 197 58 63 37 39
TTA156E 383 325 93 92 68 72
TTA156F 383 326 88 94 69 76
TTA201E 437 377 118 108 74 77
TTA201F 435 376 116 112 69 79
Shipping Max (kg)
Net Max
(kg)
1 2 3 4
Corner Weights
Corner Weights
20
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WWeeiigghhttss
Figure 12. TTA073, 090, 120, 150, TTA061, 076, 101
Figure 13. TTA180, 240, 300, TTA156, 201, 251
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Page 22

Installation

Refrigerant Piping Guidelines

Figure 14. Allowable elevation difference: Cooling only TTA above indoor unit
Figure 15. Allowable elevation difference: TTA below indoor unit
NNoottee:: Route refrigerant piping for minimum linear length, minimum number of bends and fittings (no reducers) and
minimum amount of line exposed to outdoor ambients.
22
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IInnssttaallllaattiioonn

Refrigerant Piping Procedures (Outdoor Units)

WWAARRNNIINNGG
RR--441100AA RReeffrriiggeerraanntt uunnddeerr HHiigghheerr PPrreessssuurree tthhaann RR--2222!!
FFaaiilluurree ttoo uussee pprrooppeerr eeqquuiippmmeenntt oorr ccoommppoonneennttss aass ddeessccrriibbeedd bbeellooww,, ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ffaaiilliinngg aanndd ppoossssiibbllyy eexxppllooddiinngg,, wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh,, sseerriioouuss iinnjjuurryy,, oorr eeqquuiippmmeenntt ddaammaaggee.. TThhee uunniittss ddeessccrriibbeedd iinn tthhiiss mmaannuuaall uussee RR--441100AA rreeffrriiggeerraanntt wwhhiicchh ooppeerraatteess aatt hhiigghheerr pprreessssuurreess tthhaann RR--2222.. UUssee OONNLLYY RR--441100AA rraatteedd sseerrvviiccee eeqquuiippmmeenntt oorr ccoommppoonneennttss wwiitthh tthheessee uunniittss.. FFoorr ssppeecciiffiicc hhaannddlliinngg ccoonncceerrnnss wwiitthh RR--441100AA,, pplleeaassee ccoonnttaacctt yyoouurr llooccaall TTrraannee rreepprreesseennttaattiivvee..
Each TTA unit ships with a holding charge of dry nitrogen. The nitrogen should be removed and the entire system evacuated (at the proper time) to avoid possible contamination.
1. Remove the compressor service access panel.
2. Locate the liquid and suction line service valves. Check that the piping connection stubs on the valves (Figure 16, p. 23) line up properly with the holes in the unit cabinet.
Figure 16. Outdoor units - refrigerant piping (with dry nitrogen)
NNOOTTIICCEE
SSyysstteemm CCoommppoonneenntt DDaammaaggee!!
DDoo nnoott rreemmoovvee tthhee sseeaall ccaappss ffrroomm rreeffrriiggeerraanntt ccoonnnneeccttiioonnss,, oorr ooppeenn tthhee sseerrvviiccee vvaallvveess uunnttiill pprreeppaarreedd ttoo bbrraazzee rreeffrriiggeerraanntt lliinneess ttoo tthhee ccoonnnneeccttiioonnss.. EExxcceessssiivvee eexxppoossuurree ttoo aattmmoosspphheerree ((>> 55 mmiinn..)) mmaayy aallllooww mmooiissttuurree oorr ddiirrtt ttoo ccoonnttaammiinnaattee tthhee ssyysstteemm,, ddaammaaggiinngg vvaallvvee sseeaallss aanndd ccaauussiinngg iiccee ffoorrmmaattiioonn iinn ssyysstteemm ccoommppoonneennttss..
WWAARRNNIINNGG
HHaazzaarrdd ooff EExxpplloossiioonn aanndd DDeeaaddllyy GGaasseess!!
FFaaiilluurree ttoo ffoollllooww aallll pprrooppeerr ssaaffee rreeffrriiggeerraanntt hhaannddlliinngg pprraaccttiicceess ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. NNeevveerr ssoollddeerr,, bbrraazzee oorr wweelldd oonn rreeffrriiggeerraanntt lliinneess oorr aannyy uunniitt ccoommppoonneennttss tthhaatt aarree aabboovvee aattmmoosspphheerriicc pprreessssuurree oorr wwhheerree rreeffrriiggeerraanntt mmaayy bbee pprreesseenntt.. AAllwwaayyss rreemmoovvee rreeffrriiggeerraanntt bbyy ffoolllloowwiinngg tthhee gguuiiddeelliinneess eessttaabblliisshheedd bbyy tthhee EEPPAA FFeeddeerraall CClleeaann AAiirr AAcctt oorr ootthheerr ssttaattee oorr llooccaall ccooddeess aass aapppprroopprriiaattee.. AAfftteerr rreeffrriiggeerraanntt rreemmoovvaall,, uussee ddrryy nniittrrooggeenn ttoo bbrriinngg ssyysstteemm bbaacckk ttoo aattmmoosspphheerriicc pprreessssuurree bbeeffoorree ooppeenniinngg ssyysstteemm ffoorr rreeppaaiirrss.. MMiixxttuurreess ooff rreeffrriiggeerraannttss aanndd aaiirr uunnddeerr pprreessssuurree mmaayy bbeeccoommee ccoommbbuussttiibbllee iinn tthhee pprreesseennccee ooff aann iiggnniittiioonn ssoouurrccee lleeaaddiinngg ttoo aann eexxpplloossiioonn.. EExxcceessssiivvee hheeaatt ffrroomm ssoollddeerriinngg,, bbrraazziinngg oorr wweellddiinngg wwiitthh rreeffrriiggeerraanntt vvaappoorrss pprreesseenntt ccaann ffoorrmm hhiigghhllyy ttooxxiicc ggaasseess aanndd eexxttrreemmeellyy ccoorrrroossiivvee aacciiddss..
3. Remove the refrigerant connection seal caps and open the service valve slowly to release the nitrogen from the unit.
4. Cut, fit and braze tubing, starting at the outdoor unit and work toward the indoor unit. See recommended tube sizes, .
NNoottee:: Use long radius ells for all 90° bends.
All brazing should be done using a 2 to 3 psig dry nitrogen purge flowing through the pipe being brazed, see Figure 16, p. 23.
NNOOTTIICCEE
SSyysstteemm CCoommppoonneenntt DDaammaaggee!!
IInnssttaallll aa rreegguullaattiinngg vvaallvvee bbeettwweeeenn tthhee nniittrrooggeenn ssoouurrccee aanndd tthhee ggaauuggee mmaanniiffoolldd.. UUnnrreegguullaatteedd pprreessssuurree ccaann ddaammaaggee ssyysstteemm ccoommppoonneennttss..
NNOOTTIICCEE
SSyysstteemm CCoommppoonneenntt DDaammaaggee!!
WWeett--wwrraapp aallll vvaallvveess aanndd pprrootteecctt ppaaiinntteedd ssuurrffaacceess ffrroomm eexxcceessssiivvee hheeaatt.. HHeeaatt ccaann ddaammaaggee ssyysstteemm ccoommppoonneennttss aanndd tthhee uunniitt ffiinniisshh..
5. Shut off nitrogen supply. Shut off the manifold valve for the line that is connected to the suction line service valve. Disconnect the line from the gauge port on the valve.
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IInnssttaallllaattiioonn

Refrigerant Piping Procedures (Indoor Unit)

Once liquid and suction lines are complete to the refrigerant connections on the indoor unit, remove the gauge port core(s) on the indoor unit connection stubs to release the dry nitrogen charge.
NNOOTTIICCEE
UUnniitt DDaammaaggee!!
DDoo nnoott aappppllyy hheeaatt ttoo rreemmoovvee sseeaall ccaappss uunnttiill tthhee ggaauuggee ppoorrtt ccoorreess hhaavvee bbeeeenn rreemmoovveedd.. IIff sseeaall ccaappss aarree iinnttaacctt,, aapppplliiccaattiioonn ooff hheeaatt mmaayy ggeenneerraattee eexxcceessssiivvee pprreessssuurree iinn tthhee uunniitt aanndd rreessuulltt iinn ddaammaaggee ttoo tthhee ccooiill oorr eexxppaannssiioonn vvaallvvee..
1. Remove both seal caps from the indoor unit connection stubs.
NNOOTTIICCEE
UUnniitt DDaammaaggee!!
DDoo nnoott rreemmoovvee tthhee sseeaall ccaappss ffrroomm rreeffrriiggeerraanntt ccoonnnneeccttiioonnss,, oorr ooppeenn tthhee sseerrvviiccee vvaallvveess uunnttiill pprreeppaarreedd ttoo bbrraazzee rreeffrriiggeerraanntt lliinneess ttoo tthhee ccoonnnneeccttiioonnss.. DDuuee ttoo tthhee hhiigghh hhyyggrroossccooppiicc pprrooppeerrttiieess ooff tthhee RR--441100AA ooiill,, eexxcceessssiivvee eexxppoossuurree ttoo aattmmoosspphheerree wwiillll aallllooww mmooiissttuurree ttoo ccoonnttaammiinnaattee tthhee ssyysstteemm,, ddaammaaggiinngg tthhee ccoommpprreessssoorr..
2. Turn on nitrogen supply. Nitrogen enters through the liquid line gauge port.
3. Braze the liquid line connections.
4. Open the gauge port on the suction line and then braze the suction line to the connection stub. Nitrogen will bleed out the open gauge port on the suction line.
5. Shut off nitrogen supply.
WWAARRNNIINNGG
HHaazzaarrdd ooff EExxpplloossiioonn!!
FFaaiilluurree ttoo ffoollllooww rreeccoommmmeennddeedd ssaaffee lleeaakk tteesstt pprroocceedduurreess ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy--ddaammaaggee.. NNeevveerr uussee aann ooppeenn ffllaammee ttoo ddeetteecctt ggaass lleeaakkss.. UUssee aa lleeaakk tteesstt ssoolluuttiioonn ffoorr lleeaakk tteessttiinngg..
After the brazing operation of refrigerant lines to both the outdoor and indoor unit is completed, the field brazed connections must be checked for leaks. Pressurize the system through the service valve with dry nitrogen to 200 psi. Use soap bubbles or other leak­checking methods to ensure that all field joints are leak free. If not, release pressure, repair and repeat leak test.

System Evacuation

1. After completion of leak check, evacuate the system.
2. Attach appropriate hoses from manifold gauge to gas and liquid line pressure taps.
NNoottee:: Unnecessary switching of hoses can be
avoided and complete evacuation of all lines leading to sealed system can be accomplished with manifold center hose and connecting branch hose to a cylinder of R­410A and vacuum pump.
3. Attach center hose of manifold gauges to vacuum pump.
NNOOTTIICCEE
OOppeerraattiinngg UUnnddeerr VVaaccuuuumm!!
FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss wwiillll rreessuulltt iinn ccoommpprreessssoorr ffaaiilluurree.. DDoo nnoott ooppeerraattee oorr aappppllyy ppoowweerr ttoo tthhee ccoommpprreessssoorr wwhhiillee uunnddeerr aa vvaaccuuuumm..

Leak Check

WWAARRNNIINNGG
HHaazzaarrdd ooff EExxpplloossiioonn!!
FFaaiilluurree ttoo ffoollllooww tthheessee rreeccoommmmeennddaattiioonnss ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. UUssee oonnllyy ddrryy nniittrrooggeenn wwiitthh aa pprreessssuurree rreegguullaattoorr ffoorr pprreessssuurriizziinngg uunniitt.. DDoo nnoott uussee aacceettyylleennee,, ooxxyyggeenn oorr ccoommpprreesssseedd aaiirr oorr mmiixxttuurreess ccoonnttaaiinniinngg tthheemm ffoorr pprreessssuurree tteessttiinngg.. DDoo nnoott uussee mmiixxttuurreess ooff aa hhyyddrrooggeenn ccoonnttaaiinniinngg rreeffrriiggeerraanntt aanndd aaiirr aabboovvee aattmmoosspphheerriicc pprreessssuurree ffoorr pprreessssuurree tteessttiinngg aass tthheeyy mmaayy bbeeccoommee ffllaammmmaabbllee aanndd ccoouulldd rreessuulltt iinn aann eexxpplloossiioonn.. RReeffrriiggeerraanntt,, wwhheenn uusseedd aass aa ttrraaccee ggaass sshhoouulldd oonnllyy bbee mmiixxeedd wwiitthh ddrryy nniittrrooggeenn ffoorr pprreessssuurriizziinngg uunniittss..
24
4. Evacuate the system to hold a 500 micron vacuum.
5. Close off valve to vacuum pump and observe the micron gauge. If gauge pressure rises above 500 microns in one minute, then evacuation is incomplete or the system has a leak.
6. If vacuum gauge does not rise above 500 microns in 10 minutes, the evacuation should be complete.
NNOOTTIICCEE
EEqquuiippmmeenntt DDaammaaggee!!
CChhaarrggee wwiitthh aacccceessss ppoorrtt oonn tthhee lliiqquuiidd lliinnee sseerrvviiccee vvaallvvee oonnllyy..
7. With vacuum pump and micron gauge blanked off, open valve on R-410A cylinder and allow refrigerant pressure to build up to about 80 psig.
8. Close valve on the R-410A supply cylinder. Close valves on manifold gauge set and remove
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IInnssttaallllaattiioonn
refrigerant charging hoses from liquid and gas gauge ports.
9. Leak test the entire system. Using proper procedures and caution, as described in the previous section, repair any leaks found and repeat the leak test.

Insulating and Isolating Refrigerant Lines

Insulate the entire suction line with refrigerant piping insulation. Also insulate any portion of the liquid line exposed to temperature extremes. Insulate and isolate liquid and suction lines from each other. Isolate refrigerant lines from the structure and any duct work.
IImmppoorrttaanntt::
1. To prevent possible noise or vibration problems, be certain to isolate refrigerant lines from the building.
2. All suction and hot gas bypass piping (if installed) should be insulated from the termination in the air handler to the condensing unit cabinet entry. Failure to do so can cause condensate drip off and performance degradation.
3. Prior to starting a unit, it is advisable to have the approved oils available in the event oil needs to be added to the system.

Refrigerant Charging Procedure

If charging by weight, refer to for starting change. If refrigerant adjustments are needed because of length of line, refer to “Charging Charts and Superheat,” p. 38.
Charge by weight through the gauge port on the liquid line. Once the charge enters the system, backseat (open) the liquid line service valve and disconnect the charging line and replace the cap on the gauge port.
NNootteess::
R-410A should only be charged in the liquid state.
When possible, always charge the refrigerant into the liquid line of the unit.
If the entire charge can’t be charged into the liquid line, the balance of the unit charge can be metered through a charging manifold set as liquid — preferably through a schrader valve into the suction line to the compressor — only while the compressor is running.
Check and adjust superheat using Table 9, p.
41, then re-check charging charts to
determine if charge corrections are necessary.
NNOOTTIICCEE
EEqquuiippmmeenntt DDaammaaggee!!
NNeevveerr cchhaarrggee lliiqquuiidd rreeffrriiggeerraanntt iinnttoo tthhee ssuuccttiioonn lliinnee ooff tthhee uunniitt wwiitthh tthhee ccoommpprreessssoorr ooffff..
NNOOTTIICCEE
EEqquuiippmmeenntt DDaammaaggee!!
TThhiiss iiss PPOOEE ooiill,, wwhhiicchh rreeaaddiillyy aabbssoorrbbss mmooiissttuurree.. AAllwwaayyss uussee nneeww ooiill aanndd nneevveerr lleeaavvee ccoonnttaaiinneerrss ooppeenn ttoo aattmmoosspphheerree wwhhiillee nnoott iinn uussee..
Table 3. TTA approved oils
Unit Model Number
TTA061, TTA073, TTA076, TTA090, TTA101, TTA120, TTA126, TTA150, TTA156,
TTA180, TTA251, TTA300
TTA201, TTA240
For units equipped with compressors containing site glasses, the oil level must be visible through the sight glass when the compressor is running under stabilized conditions and a few minutes after the compressor has stopped.
Approved Oils
Trane Oil Part Number
OIL00094 (1 quart container)
Trane Oil Part Number
OIL00079 (1 quart container)
or OIL00080 (1 gallon
container).
Figure 17. Outdoor units - refrigerant piping
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IInnssttaallllaattiioonn

Charging Levels

Table 4. Estimated charge levels at ARI rated line lengths (25 feet) - 50 & 60 Hz
Refrigerant Charge
Matched Set
TTA061G w/TWE076D
TTA073G w/TWE090D
TTA076G w/TWE076D
TTA076H w/TWE076E
TTA090G w/TWE090D
TTA090H w/TWE090E
TTA101G w/TWE101D
TTA101H w/TWE101E
TTA101F w/TWE101D
TTA120G w/TWE120D
TTA120H w/TWE120E
TTA120F w/TWE120D
TTA126E w/TWE126E
TTA150E w/TWE150E
TTA156E w/TWE156E
TTA156F w/TWE156E
TTA180E w/TWE180E
TTA180F w/TWE180E
TTA201E w/TWE201E
TTA201F w/TWE201E
TTA240E w/TWE240E
TTA240F w/TWE240E
TTA251F w/TWE251E
TTA300F w/TWE300E
Notes:
1. For line lengths other than 25', please refer to the Application Guide (SS-APG008-EN) for charge levels and line sizes.
2. See and for transition tube location and electrical connections.
(a)
TTA061D and TTA073D need a reducer for vapor line. (1.375 to 1.125 inch) (1 3/8” to 1 1/8”)
(b)
TTA251F and TTA300F are provided with a transition tube to be installed outside of the unit for front or rear access, (1.625 to 2.125 inch) (1 5/8" to 2 1/ 8").
(a)
(b)
Circuit 1 Circuit 2
10
10
9.7
7.25 7.3125
9.7
7.25 7.3125
13.6
7.7 7.6
21.2
13.6
7.7 7.6
21.2
15.2 15.5
15.2 15.5
19.5 19.5
37.6
19.5 19.5
37.6
21.9 21.9
41.3
21.9 21.9
41.3
62.5
62.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Liquid Line Diameter Vapor Line Diameter
0.5 (1/2”) 1.125 (1 1/8”)
0.5 (1/2”) 1.125 (1 1/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.5 (1/2”) 1.125 (1 1/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.5 (1/2”) 1.125 (1 1/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.5 (1/2”) 1.125 (1 1/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.5 (1/2”) 1.125 (1 1/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.5 (1/2”) 1.125 (1 1/8”)
0.5 (1/2”) 1.125 (1 1/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.625 (5/8”) 1.625 (1 5/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.625 (5/8”) 1.625 (1 5/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.625 (5/8”) 1.625 (1 5/8”)
0.5 (1/2”) 1.375 (1 3/8”)
0.625 (5/8”) 1.625 (1 5/8”)
0.625 (5/8”) 2.125 (2 1/8”)
0.625 (5/8”) 2.125 (2 1/8”)
Per Circuit
26
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Page 27
Figure 18. TTA 251, 300 transition tube location
IInnssttaallllaattiioonn
Figure 19. TTA251, 300 rear refrigerant and electrical connections

Liquid Charging

This procedure is accomplished with the unit operating. Electrical connections must be complete. Do not proceed until the system is ready to operate.
NNoottee:: The compressor access panel must be installed
when the unit is running and being charged. Manifold hoses must be routed through refrigerant gauge access hole(s). See
“Dimensional Data,” p. 10 for specific locations.
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27
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IInnssttaallllaattiioonn
WWAARRNNIINNGG
LLiivvee EElleeccttrriiccaall CCoommppoonneennttss!!
FFaaiilluurree ttoo ffoollllooww aallll eelleeccttrriiccaall ssaaffeettyy pprreeccaauuttiioonnss wwhheenn eexxppoosseedd ttoo lliivvee eelleeccttrriiccaall ccoommppoonneennttss ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. WWhheenn iitt iiss nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn pprrooppeerrllyy ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmm tthheessee ttaasskkss..
1. Turn on power to the unit. Allow the system to run for 15 minutes to stabilize operating conditions.
2. Measure airflow across the indoor coil. Compare the measurements with the fan performance data in the Data/Submittal or Service Facts. Once proper airflow is established, compare discharge pressure and liquid temperature to the “Charging Charts,” p.
38. Add or remove refrigerant (liquid only) as
required to obtain correct discharge pressure and liquid temperature.
3. Check suction line superheat and condenser sub­cooling to ensure the unit is operating properly.
4. Disconnect all power to the unit.
IImmppoorrttaanntt:: If the unit is charged and left without
power until a later date, the crankcase heater should be energized for a minimum of 8 hours prior to powering the compressor(s).
WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggee ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunn ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt// ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabbllee ffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinngg ccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttoo tthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorr aalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooff ccaappaacciittoorrss.. VVeerriiffyy wwiitthh aann aapppprroopprriiaattee vvoollttmmeetteerr tthhaatt aallll ccaappaacciittoorrss hhaavvee ddiisscchhaarrggeedd..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffee ddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066AA--EENN..
5. Remove the charging system from the unit.
6. Replace all panels.

Electrical Wiring

WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee eelleeccttrriiccaall ccooddeess..
Field wiring consists of providing power supply to the unit, installing the system indoor thermostat and providing low voltage system interconnecting wiring. Access to electrical connection locations is shown in
“Dimensional Data,” p. 10. Determine proper wire sizes
and unit protective fusing requirements by referring to the unit nameplate and/or the unit Service Facts. Field wiring diagrams for accessories are shipped with the accessory.

Unit Power Supply

The installer must provide line voltage circuit(s) to the unit main power terminals as shown by the unit wiring diagrams (available through e-Library or by contacting a local sales office) or field wiring. Power supply must include a disconnect switch in a location convenient to the unit. Ground the unit according to local codes and provide flexible conduit if codes require and/or if vibration transmission may cause noise problems.
IImmppoorrttaanntt:: All wiring must comply with applicable
local and national (NEC) codes. Type and location of disconnect switches must comply with all applicable codes.
WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee eelleeccttrriiccaall ccooddeess..
28
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Page 29
IInnssttaallllaattiioonn
NNOOTTIICCEE
UUssee CCooppppeerr CCoonndduuccttoorrss OOnnllyy!!
FFaaiilluurree ttoo uussee ccooppppeerr ccoonndduuccttoorrss ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ddaammaaggee aass uunniitt tteerrmmiinnaallss aarree nnoott ddeessiiggnneedd ttoo aacccceepptt ootthheerr ttyyppeess ooff ccoonndduuccttoorrss..

Low Voltage Wiring

Mount the indoor thermostat, zone sensor, or Night Setback Panel (NSB) in accordance with the corresponding thermostat installation instructions. Install color-coded, weather-proof, multi-wire cable according to the field wiring schematics (see “Field
Wiring,” p. 30).

Electromechanical Controls

Wiring shown with dashed lines is to be furnished and installed by the customer. All customer supplied wiring must be copper only and must conform to NEC and local electrical codes. Codes may require line of sight between disconnect switch and unit.
NNoottee:: When electric heater accessory is used, single
point power entry or dual point power entry is field optional. Single point power entry option is through electric heater only.
Figure 20. Electromechanical jobsite connections

ReliaTel Controls

Wiring shown with dashed lines is to be furnished and installed by the customer. All customer supplied wiring must be copper only and must conform to NEC and local electrical codes. Codes may require line of sight between disconnect switch and unit.
NNootteess::
1. When electric heater accessory is used, single point power entry or dual point power entry is field optional. Single point power entry option is through electric heater only.
2. ***Choose only one of the following; Thermostat, Zone Sensor, or NSB Panel.
Figure 21. ReliaTel jobsite connections
A.
3 power wires, line voltage for 3 phase, (2 power wires for single phase)
B.
3 power wires, line voltage for 3 phase, (2 power wires for single phase)
C. Cooling only thermostat: 3 to 7 wires depending on stages of
electric heat
D. 3 to 7 wires depending on type of outdoor unit(s)
A.
3 power wires, line voltage for 3 phase, (2 power wires for single phase)
B. 3 power wires, line voltage for 3 phase, (2 power wires for
single phase)
C. Cooling only thermostat: 3 to 7 wires depending on stages of
electric heat
D. 3 to 7 wires depending on type of outdoor unit(s)
E. Zone Sensor: 4 to 10 wires depending on zone sensor model
F. Night Setback Panel: 7 wires
(a)
For SZVAV air handlers: 4 additional wires are required (2 of which require twisted pair or shielded wire) in order to make connections between ReliaTel boards in the condenser and air handler.
(a)
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IInnssttaallllaattiioonn

Field Wiring

Figure 22. Night setback panel field wiring
Figure 23. Zone sensor field wiring
30
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Figure 24. Thermostat field wiring
IInnssttaallllaattiioonn
Figure 25. Thermostat wiring for electromechanical units
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31
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IInnssttaallllaattiioonn

Refrigerant Circuit

Figure 26. Typical split system cooling refrigerant circuit — microchannel
32
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Figure 27. Typical split system cooling refrigerant circuit
IInnssttaallllaattiioonn
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33
Page 34

Electrical Data

Table 5. Electrical characteristics — compressor and condenser fan motors — 60 Hz
Tons
12.5
Model
Number
TTA073G3 1 208-230 3 21.9 136 1 208-230 1 3.1 8.1
TTA073G4 1 460 3 9.1 66.1 1 460 1 1.6 3.8
6
TTA073GK 1 380 3 11.4 83 1 380 1 2.7 7
TTA073GW 1 575 3 7.4 55.3 1 575 1 1.2 3
TTA090G3 1 208-230 3 25 164 1 208-230 1 3.1 8.1
TTA090G4 1 460 3 12.9 100 1 460 1 1.6 3.8
7.5 TTA090GK 1 380 3 14.3 94.3 1 380 1 2.7 7
TTA090GW 1 575 3 10.6 78 1 575 1 1.2 3
TTA090H3 2 208-230 3 14.6 83.1 1 208-230 1 3.1 8.1
TTA090H4 2 460 3 6.8 41 1 460 1 1.6 3.8
7.5 TTA090HK 2 380 3 8.5 51.8 1 380 1 2.7 7
TTA090HW 2 575 3 4.9 33 1 575 1 1.2 3
TTA120G3 1 208-230 3 36 267 1 208-230 1 5 14.4
TTA120G4 1 460 3 19 142 1 460 1 2.5 5.8
10
TTA120GK 1 380 3 27 160 1 380 1 3.4 7.8
TTA120GW 1 575 3 17 103 1 575 1 2 5.1
TTA120H3 2 208-230 3 16 110 1 208-230 1 5 14.4
TTA120H4 2 460 3 7.8 52 1 460 1 2.5 5.8
10
TTA120HK 2 380 3 10.4 65.6 1 380 1 3.4 7.8
TTA120HW 2 575 3 6 38.9 1 575 1 2 5.1
TTA120F3 2 208-230 3 17.6 123 1 208-230 1 5 14.4
10
TTA120F4 2 460 3 9.6 62 1 460 1 2.5 5.8
TTA120FW 2 575 3 6.1 40 1 575 1 2 5.1
TTA150E3 2 208-230 3 22.4 149 1 208-230 1 5 14.4
TTA150E4 2 460 3 10.6 75 1 460 1 2.5 5.8
TTA150EK 2 380 3 11.3 88 1 380 1 3.4 7.8
TTA150EW 2 575 3 8.6 54 1 575 1 2 5.1
TTA180E3 2 208-230 3 25 164 2 208-230 1 5 14.4
TTA180E4 2 460 3 12.2 100 2 460 1 2.5 5.8
15
TTA180EK 2 380 3 14.3 94.3 2 380 1 3.4 7.8
TTA180EW 2 575 3 9.6 78 2 575 1 2 5.1
TTA180F3 2 208-230 3 25 164 2 208-230 1 5 14.4
TTA180F4 2 460 3 12.2 100 2 460 1 2.5 5.8
15
TTA180FK 2 380 3 14.3 94.3 2 380 1 3.4 7.8
TTA180FW 2 575 3 9.9 78 2 575 1 2 5.1
TTA240E3 2 208-230 3 39.1 267 2 208-230 1 5 14.4
TTA240E4 2 460 3 18.6 142 2 460 1 2.5 5.8
20
TTA240EK 2 380 3 23.1 160 2 380 1 3.4 7.8
TTA240EW 2 575 3 15.4 103 2 575 1 2 5.1
TTA240F3 2 208-230 3 39.1 267 2 208-230 1 5 14.4
TTA240F4 2 460 3 19.8 142 2 460 1 2.5 5.8
20
TTA240FK 2 380 3 23.1 160 2 380 1 3.4 7.8
TTA240FW 2 575 3 15.8 103 2 575 1 2 5.1
No. Volts Phase
Unit
Amps
RLA LRA FLA LRA
(Ea.) (Ea.) (Ea.) (Ea.)
Compressor Motor
Condenser Fan Motor
No. Volts Phase
Amps
34
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Page 35
Table 5. Electrical characteristics — compressor and condenser fan motors — 60 Hz (continued)
Tons
Note: Electrical characteristics reflect nameplate values and are calculated in accordance with cULus and ARI specifications.
Model
Number
TTA300F3 2 208-230 3 53.6 245 2 208-230 1 5 14.4
TTA300F4 2 460 3 20.7 125 2 460 1 2.5 5.8
25
TTA300FK 2 380 3 26.4 145 2 380 1 3.4 7.8
TTA300FW 2 575 3 16.4 100 2 575 1 2 5.1
No. Volts Phase
Unit
Amps
RLA LRA FLA LRA
(Ea.) (Ea.) (Ea.) (Ea.)
Compressor Motor
Condenser Fan Motor
Amps
No. Volts Phase
Table 6. Unit wiring — condensing units — 60 Hz
EElleeccttrriiccaall DDaattaa
Tons Unit Model Number
TTA073G3 187-253 30.5 50
6
7.5
7.5
10
10
10
12.5
15
15
TTA073G4 414-506 13 20
TTA073GK 342-418 17 25
TTA073GW 518-632 10.5 15
TTA090G3 187-253 34.4 45
TTA090G4 414-506 17.7 25
TTA090GK 342-418 20.6 25
TTA090GW 518-632 14.5 20
TTA090H3 187-253 36 50
TTA090H4 414-506 16.9 20
TTA090HK 342-418 21.8 30
TTA090HW 518-632 12.2 15
TTA120G3 187-253 42.6 60
TTA120G4 414-506 23.4 30
TTA120GK 342-418 28.2 35
TTA120GW 518-632 17.5 25
TTA120H3 187-253 41 45
TTA120H4 414-506 20.1 25
TTA120HK 342-418 26.9 30
TTA120HW 518-632 15.5 20
TTA120F3 187-253 44.6 50
TTA120F4 414-506 24.1 30
TTA120FW 518-632 15.7 20
TTA150E3 187-253 55.4 70
TTA150E4 414-506 26.4 30
TTA150EK 342-418 28.8 35
TTA150EW 518-632 21.4 25
TTA180E3 187-253 66.3 80
TTA180E4 414-506 32.5 40
TTA180EK 342-418 39 45
TTA180EW 518-632 25.6 30
TTA180F3 187-253 66.3 80
TTA180F4 414-506 32.5 40
TTA180FK 342-418 39 45
TTA180FW 518-632 26.3 30
Unit Operating Voltage Range
Minimum Circuit Ampacity
Maximum Fuse or HACR
Circuit Breaker Size
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35
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EElleeccttrriiccaall DDaattaa
Table 6. Unit wiring — condensing units — 60 Hz (continued)
Tons Unit Model Number
TTA240E3 187-253 98 110
20
20
25
Notes:
1. Electrical characteristics reflect nameplate values and are calculated in accordance with cULus and ARI specifications. 7.5 and 10 ton values are system rated; 12.5 - 25 ton values are condensing unit only rated.
2. HACR type circuit breaker per NEC.
TTA240E4 414-506 46.9 60
TTA240EK 342-418 58.8 70
TTA240EW 518-632 38.7 45
TTA240F3 187-253 98 110
TTA240F4 414-506 49.6 60
TTA240FK 342-418 58.8 70
TTA240FW 518-632 39.6 45
TTA300F3 187-253 130.6 150
TTA300F4 414-506 51.6 60
TTA300FK 342-418 66.2 70
TTA300FW 518-632 40.9 45
Unit Operating Voltage Range
Minimum Circuit Ampacity
Maximum Fuse or HACR
Circuit Breaker Size
Table 7. Electrical characteristics — compressor and condenser fan motors — 50 Hz
Compressor Motor
RLA
(Ea.)
Amps
LRA
(Ea.)
Unit Model
Tons
Number
5 TTA061GD 1 380-415-50 3 8.9 67.1 1 380-415-50 1 1.6 3.8
TTA076GD 1 380-415-50 3 12.5 101 1 380-415-50 1 1.6 3.8
6.25 TTA076HD 2 380-415-50 3 6.7 43 1 380-415-50 1 1.6 3.8
TTA101GD 1 380-415-50 3 19 142 1 380-415-50 1 1.9 5.8
8.33
TTA101HD 2 380-415-50 3 8 51.5 1 380-415-50 1 1.9 5.8
TTA101FD 2 380-415-50 3 9.9 64 1 380-415-50 1 1.9 5.8
10.4 TTA126ED 2 380-415-50 3 10.9 75 1 380-415-50 1 1.9 5.8
TTA156ED 2 380-415-50 3 12.5 101 2 380-415-50 1 1.9 5.8
13
TTA156FD 2 380-415-50 3 12.5 101 2 380-415-50 1 1.9 5.8
TTA201ED 2 380-415-50 3 19.1 142 2 380-415-50 1 1.9 5.8
16.7 TTA201FD 2 380-415-50 3 19.1 142 2 380-415-50 1 1.9 5.8
20.9 TTA251FD 2 380-415-50 3 20.7 118 2 380-415-50 1 1.9 5.8
Note: Electrical characteristics reflect nameplate values and are calculated in accordance with UL and ARI specifications.
No. Volts Phase
Condenser Fan Motor
No. Volts Phase
Amps
RLA
(Ea.)
LRA
(Ea.)
Table 8. Unit wiring — condensing units — 50 Hz
Tons
5 TTA061GD
6.25
8.33
10.4 TTA126ED
13
36
Unit Model
Number
TTA076GD
TTA076HD
TTA101GD
TTA101HD
TTA101FD
TTA156ED
TTA156FD
Unit Operating
Voltage
380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415
Maximum
Circuit
Ampacity
12.7 20
17.3 25
16.7 20
25.7 40
19.9 25
24.2 30
26.4 30
32 40
32 40
Maximum Fuse
Size or Maximum
Circuit Breaker
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Page 37
Table 8. Unit wiring — condensing units — 50 Hz (continued)
16.7
20.9 TTA251FD
Note: HACR type circuit breaker per NEC
TTA201ED
TTA201FD
380/415
380/415
380/415
46.9 60
46.9 60
50.4 60
EElleeccttrriiccaall DDaattaa
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Charging Charts and Superheat

Figure 28. TTA061G
Figure 29. TTA073G
Figure 31. TTA076H
Figure 32. TTA090G
Figure 30. TTA076G
Figure 33. TTA090H
38
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CChhaarrggiinngg CChhaarrttss aanndd SSuuppeerrhheeaatt
Figure 34. TTA101F
Figure 35. TTA101G
Figure 38. TTA120F
Figure 39. TTA120H
Figure 36. TTA101H
Figure 37. TTA120G
Figure 40. TTA126E
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CChhaarrggiinngg CChhaarrttss aanndd SSuuppeerrhheeaatt
Figure 41. TTA150E
Figure 42. TTA156E
Figure 44. TTA180E
Figure 45. TTA180F
Figure 43. TTA156F
40
Figure 46. TTA201E
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Page 41
CChhaarrggiinngg CChhaarrttss aanndd SSuuppeerrhheeaatt
Figure 47. TTA201F
Figure 48. TTA240E
Figure 50. TTA251F
Figure 51. TTA300F
Figure 49. TTA240F
Table 9. TTA superheat with matched TWE air handler
Condenser Air Handler
TTA061G TWE076D 13.23
TTA073G TWE090D 13.23
SS-SVX10E-EN
Cooling Superheat
Circuit 1 Circuit 2
41
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CChhaarrggiinngg CChhaarrttss aanndd SSuuppeerrhheeaatt
Table 9. TTA superheat with matched TWE air handler (continued)
Cooling Superheat
Condenser Air Handler
TTA076G TWE076D 15.51
TTA076H TWE076E 10.44 10.58
TTA090G TWE090D 15.51
TTA090H TWE090E 10.44 10.58
TTA101G TWE101D 13.68
TTA101H TWE101E 15.19 16.72
TTA101F TWE101D 11.4
TTA120G TWE120D 13.68
TTA120H TWE120E 15.19 16.72
TTA120F TWE120D 11.4
TTA126E TWE126E 13.6 13.6
TTA150E TWE150E 13.6 13.6
TTA156E TWE156E 18.4 18.4
TTA156F TWE156E 19.1
TTA180E TWE180E 18.4 18.4
TTA180F TWE180E 19.1
TTA201E TWE201E 15.2 15.2
TTA201F TWE201E 12.9
TTA240E TWE240E 15.2 15.2
TTA240F TWE240E 12.9
TTA251F TWE251E 16.2
TTA300F TWE251E 16.2
Notes:
1. An adjustable TXV is provided for each circuit in the TWE and TWA models. If the application causes the superheat to deviate from the values shown above by more than 1 degree - after the system has achieved steady state - the TXV should be adjusted to provide the values shown as measured at the compressor.
2. The values given above have been tested and are approved for the matched sets shown. If an alternate combination is used, an expansion device should be used that provides 16-20°F degrees of superheat measured at the compressor.
3. Check and adjust superheat using this table, then compare with charging chart to determine if charge corrections are necessary.
Circuit 1 Circuit 2
42
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Page 43

Installation Checklist

Complete this checklist once the unit is installed to verify that all recommended procedures have been accomplished before starting the system. Do not operate the system until all items covered by this checklist are complete.
Inspect unit location for proper required service clearances.
Inspect unit location for proper free air clearances.
Inspect unit location for secure, level mounting position.
Remove coil protection boards on microchannel units.

Refrigerant Piping

Properly sized/constructed liquid and suction lines connected to stubs at both the indoor and outdoor units?
Insulated the entire suction line?
Insulated portions of liquid line exposed to extremes in temperature?
Performed initial leak test?
Evacuated each refrigerant circuit to 500 microns?
Charged each circuit with proper amount of R­410A?

Electrical Wiring

Provided unit power wiring (with disconnect) to proper terminals in the unit control section?
Installed system indoor thermostat?
Installed system low voltage interconnecting wiring to proper terminals of outdoor unit, indoor unit and system thermostat?
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Page 44

Pre-Start

Control Circuit Features

NNoottee:: Not all of these features may be required for your
unit, check electrical schematic.

Discharge Temperature Limit (DTL)

The control’s sensor is located on the discharge line. This device will shut off the compressor and the outdoor fan(s) if the discharge temperature exceeds the DTL setting. Once the discharge temperature has returned to normal, the compressor will cycle back on.

Low Outdoor Ambient Cooling

The Evaporator Defrost Control is standard equipment on Air Handlers and will permit low ambient cooling down to 50°F. For cooling operation down to 0°F, use an Accessory Head Pressure Control on the outdoor unit.

Evaporator Defrost Control (EDC)

This control is located in the Air Handler. The control’s sensing tube is embedded vertically in the evaporator coil, near the center. This device will stop the compressor if the indoor coil temperature drops below its setting. The indoor air will still circulate across the coil bringing the temperature of the coil back up to the cut-in temperature of the evaporator defrost control.

Low Pressure Cut-Out (LPCO)

This control’s sensor is located in the suction (gas) line, near the compressor. This control will stop the compressor and the outdoor fans if suction pressure
drops below the Low Pressure Cut-Out setting. Once the suction pressure has returned to normal, the compressor and outdoor fans will cycle back on.

High Pressure Cut-Out (HPCO)

This control’s sensor is located in the discharge line. This device will shut off the compressor and the outdoor fan(s) if the discharge pressure exceeds the High Pressure Cut-Out’s setting. Once the discharge pressure has returned to normal, the compressor will cycle back on.
WWAARRNNIINNGG
PPrreevveenntt IInnjjuurryy!!
DDuuee ttoo aaggeennccyy ssaaffeettyy rreeqquuiirreemmeennttss,, nnoo sscchhrraaddeerr ccoorree iiss ttoo bbee iinnssttaalllleedd bbeenneeaatthh tthhee HHPPCCOO.. RReemmoovvaall ooff tthhee HHPPCCOO wwiitthhoouutt eevvaaccuuaattiinngg tthhee ssyysstteemm cchhaarrggee ccoouulldd ccaauussee iinnjjuurryy aanndd rreelleeaassee ooff rreeffrriiggeerraanntt..

Internal Overload Protector (IOL)

This device is embedded in the compressor. It will shut off the compressor if the discharge temperature of the compressor exceeds its design trip temperature.
NNoottee:: The IOL will put the compressor back in
operation once the compressor motor heat has dropped below the trip setting; however, a check of the refrigerant and electrical systems should be made to determine the cause and be corrected.
44
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Page 45

Start-Up

Electromechanical Controls

The 24–volt, electromechanical controls feature a control transformer and contactor pressure lugs for power wiring. Once the unit is properly installed and pre-start procedures are complete, start the unit by turning the System Switch on the indoor thermostat to either HHEEAATT, CCOOOOLL or AAUUTTOO. The system should operate normally.
NNOOTTIICCEE
EEqquuiippmmeenntt DDaammaaggee!!
EEnnssuurree tthhee ddiissccoonnnneecctt ffoorr tthhee iinnddoooorr aaiirr hhaannddlleerr iiss cclloosseedd bbeeffoorree ooppeerraattiinngg tthhee ssyysstteemm.. OOppeerraattiinngg tthhee oouuttddoooorr uunniitt wwiitthhoouutt tthhee iinnddoooorr ffaann eenneerrggiizzeedd ccaann ccaauussee uunniitt ttrriipp--oouutt oonn hhiigghh pprreessssuurree ccoonnttrrooll aanndd//oorr lliiqquuiidd fflloooodd bbaacckk ttoo tthhee ccoommpprreessssoorr..

General

Operation of the system cooling (and optional heating) cycles is controlled by the position of the system switch on the room thermostat. Once the system switch is placed in either the HHEEAATTor CCOOOOLL position, unit operation is automatic. The optional automatic changeover thermostat, when in the AAUUTTOO position, automatically changes to heat or cool with sufficient room temperature change.

Evaporator Fan (Indoor Supply Air)

The evaporator fan is controlled by an OONN//AAUUTTOO switch on the room thermostat. With the switch positioned at AAUUTTOO and the system operating in the cooling mode, fan operation coincides with the cooling run cycles. If the system is equipped with heat and is operating in the heating mode while the fan switch is at AAUUTTOO, fan operation coincides with the heating run cycles. When the fan switch is positioned at OONN, fan operation is continuous.

Cooling Mode

With the disconnect switch in the OONN position, current is supplied to the compressor sump heater(s), phase monitor and control transformer. The sump heater(s) supplies heat to the compressor(s) during the ““OOffff”” cycle. The phase monitor looks at the incoming power to verify that there is no reversed phase, no phase imbalance, and no loss of phase. If the phase monitor detects any of these three conditions, it will shut off control voltage. The transformer steps down the line voltage to 24V for the low voltage control circuit. When the room thermostat system switch is positioned at CCOOOOLL and the fan switch is at AAUUTTOO, the compressor contactor energizes on a call for cooling. When the contacts of the compressor contactor close, operation of the compressor and condenser fan begins. The
evaporator fan contactor also energizes on a call for cooling and initiates evaporator fan operation.
On units with dual circuits, the second stage of cooling is initiated as a result of the 2-stage thermostat calling for additional cooling.

ReliaTel Controls

The ReliaTel™ Control is a microelectronic control feature, which provides operating functions that are significantly different than conventional Electromechanical units. The ReliaTel™ Refrigeration Module (RTRM) uses Proportional/Integral control algorithms to perform specific unit functions that govern the unit operation in response to application conditions.
The RTRM provides compressor anti-short cycle timing functions through minimum ““OOffff”” and ““OOnn”” timing to increase reliability, performance and to maximize unit efficiency. Upon power initialization, the RTRM performs self-diagnostic checks to ensure that all internal controls are functioning. It checks the configuration parameters against the components connected to the system. The system LED located on the RTRM module is turned ““OOnn”” within one second after power-up if all internal operations are okay.
Once the unit is properly installed and pre-start procedures are complete, start the unit by turning the System Switch on the indoor thermostat to either HHEEAATT, CCOOOOLL or AAUUTTOO. The system should operate normally.
NNOOTTIICCEE
EEqquuiippmmeenntt DDaammaaggee!!
EEnnssuurree tthhee ddiissccoonnnneecctt ffoorr tthhee iinnddoooorr aaiirr hhaannddlleerr iiss cclloosseedd bbeeffoorree ooppeerraattiinngg tthhee ssyysstteemm.. OOppeerraattiinngg tthhee oouuttddoooorr uunniitt wwiitthhoouutt tthhee iinnddoooorr ffaann eenneerrggiizzeedd ccaann ccaauussee uunniitt ttrriipp--oouutt oonn hhiigghh pprreessssuurree ccoonnttrrooll aanndd//oorr lliiqquuiidd fflloooodd bbaacckk ttoo tthhee ccoommpprreessssoorr..

Control Cooling Mode

For Zone Sensor Control
When the system switch is set to the CCOOOOLL position and the zone temperature rises above the cooling setpoint, the RTRM energizes the compressor contactor, provided the high and low pressure and the discharge temperature limit controls are closed. When the compressor contacts close, the compressor and the outdoor fan motor start to maintain the zone temperature to within ± 2°F of the sensor setpoint at the sensed location. On units with dual circuits, the second stage of cooling is initiated as a result of the Proportional/Integral control algorithms calling for additional cooling.
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SSttaarrtt--UUpp
For Thermostat Control
When the room thermostat system switch is positioned at CCOOOOLL and the fan switch is at AAUUTTOO, the RTRM energizes the compressor contactor, provided the high and low pressure and the discharge temperature limit controls are closed. When the contacts of the compressor contactor close, operation of the compressor and condenser fan begins. The evaporator fan contactor also energizes on a call for cooling and initiates evaporator fan operation. On units with dual circuits, the second stage of cooling is initiated as a result of the 2-stage thermostat calling for additional cooling.
NNoottee:: Irregular unit operation may occur when the unit
is controlled with a triac-switching thermostat. Please review the approved thermostat vendor list for all recommended relay-switching thermostats.

Control Evaporator Fan Operation

When the fan selection switch is set to the AAUUTTOO position, the RTRM energizes the evaporator fan relay coil approximately 1 second after energizing the compressor contactor coil in the cooling mode. In the heating mode, the RTRM energizes the evaporator fan relay coil approximately 1 second before energizing the electric heat contactors.
The RTRM de-energizes the evaporator fan relay coil approximately 60 seconds on dual compressor units and 80 seconds on single compressor units after the
cooling requirement has been satisfied to enhance unit efficiency. When the heating cycle is terminated, the evaporator fan relay coil is de-energized at the same time as the heater contactors. When the fan selection switch is set to the OONN position, the RTRM keeps the evaporator fan relay coil energized for continuous fan motor operation.

Control Heating Operation

Electric heat is factory disabled on all split system units with ReliaTel control (jumper placed between J2-1 and J2-2 RTRM inputs). To configure the unit for electric heat, cut or remove the jumper wire between J2-1 and J2-2 on the RTRM. All split system units with ReliaTel control are also configured from the factory for only 1­stage of electric heat (jumper placed between J1-3 and J1-6 RTRM inputs). To configure the unit for 2-stages of electric heat, cut or remove the jumper placed between J1-3 and J1-6 RTRM inputs.
When the system switch is set to the HHEEAATT position and heating is required, the RTRM energizes the Heat 1 relay coil on the RTRM. When the Heat 1 relay contacts close, the first stage electric heat contactor is energized. If the first stage of electric heat cannot satisfy the heating requirement, the RTRM energizes the Heat 2 relay coil on the RTRM. When the Heat 2 relay contacts close, the second stage electric heat contactor is energized. The first and second stages of heat are cycled ““OOnn”” and ““OOffff”” as required to maintain the zone.
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Page 47
Service Test Modes for ReliaTel™ Controls

Test Modes

Upon power initialization, the RTRM performs self­diagnostic checks to ensure that all internal controls are functional. It also checks the configuration parameters against the components connected to the system. The system LED located on the RTRM module is turned ““OOnn”” within one second of power-up if internal operation is okay.
Use one of the following ““TTeesstt”” procedures to bypass

Step Test Mode

This method initiates the different components of the unit, one at a time, by temporarily shorting across the two test terminals for 2 to 3 seconds.
For the initial start-up of the unit, this method allows the technician to cycle a component ““OOnn”” and have up to one hour to complete the check. Service Test Mode will be ignored if a short is present across Test 1 and
Test 2 at start-up. some time delays and to start the unit at the control panel. Each step of unit operation can be activated individually by temporarily shorting across the ““TTeesstt”” terminals for 2 to 3 seconds. The system LED located on the RTRM module will blink when the test mode has been initiated. The unit can be left in any ““TTeesstt”” step for up to one hour before it will automatically terminate, or it can be terminated by opening the main power disconnect switch. Once the test mode has been terminated, the system LED will glow continuously and

Resistance Test Mode

This method can be used for start-up when a decade
box for variable resistance outputs is available. This
method initiates the different components of the unit,
one at a time, when a specific resistance value is placed
across the two test terminals. The unit will remain in
the specific test mode for approximately one hour even
though the resistance is left on the test terminals.
the unit will revert to the ““SSyysstteemm”” control.
There are three methods in which the ““SSeerrvviiccee TTeesstt”” can be cycled at LTB-Test 1(T1) and LTB-Test 2 (T2).
Table 10. Service test guide for component operation
TEST STEP MODE FAN COMP 1 COMP 2 HEAT 1 HEAT 2 OHMS
1 Fan On Off Off Off Off 2.2K
(a)
2 Cool 1 On
(b)
3
(b)
4
(b)
5
(a)
The condenser fans will operate any time a compressor is ON.
(b)
Steps for optional accessories and non-applicable modes in unit will be skipped.
Cool 2 On
Heat 1 On Off Off On Off 10K
Heat 2 On Off Off On On 15K
On
On
Off Off Off 4.7K
(a)
On
(a)
Off Off 6.8K

Auto Test Mode

This method is not recommended for start-up due to the short timing between individual component steps. This method initiates the different components of the unit, one at a time, when a fixed jumper is installed across the test terminals.
SS-SVX10E-EN
The unit will start the first test step and change to the
next step every 30 seconds. At the end of the test
mode, control of the unit will automatically revert to the
applied ““SSyysstteemm”” control method. For unit test steps,
test modes, and step resistance values to cycle the
various components, refer to Table 10, p. 47.
47
Page 48

Troubleshooting

Troubleshooting ReliaTel™ Controls

WWAARRNNIINNGG
LLiivvee EElleeccttrriiccaall CCoommppoonneennttss!!
FFaaiilluurree ttoo ffoollllooww aallll eelleeccttrriiccaall ssaaffeettyy pprreeccaauuttiioonnss wwhheenn eexxppoosseedd ttoo lliivvee eelleeccttrriiccaall ccoommppoonneennttss ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. WWhheenn iitt iiss nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn pprrooppeerrllyy ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmm tthheessee ttaasskkss..
The RTRM has the ability to provide the service personnel with some unit diagnostics and system status information.
Before turning the main power disconnect switch ““OOffff,,”” follow the steps below to check the ReliaTel™ Refrigeration Module (RTRM). All diagnostics & system status information stored in the RTRM will be lost when the main power is turned ““OOffff””.
To prevent injury or death from electrocution, it is the responsibility of the technician to recognize this hazard and use extreme care when performing service procedures with the electrical power energized.
NNoottee:: The J6 & J7 screw terminals must be tightened
in order to accurately measure voltage in the required steps.
1. Verify that the system LED on the RTRM is burning
continuously. If the LED is lit, go to Step 3.
2. If the LED is not lit, verify that 24 VAC is present
between J1-1 and J1-2. If 24 VAC is present, proceed to Step 3. If 24 VAC is not present, check the unit main power supply, check transformer (TNS1). Proceed to Step 3 if necessary.
3. Utilizing “Method 1,” p. 48 or “Method 2,” p. 49 in
the System Status Checkout Procedure section, check the following:
System status
Heating status
Cooling status
NNoottee:: If a System failure is indicated, proceed to
Step 4. If no failures are indicated, proceed to Step 5.
4. If a System failure is indicated, recheck Step 1 and
Step 2. If the LED is not lit in Step 1, and 24 VAC is present in Step 2, then the RTRM has failed. Replace the RTRM.
5. If no failures are indicated, use one of the TEST
mode procedures described in the “Service Test
Modes chapter,” p. 47 to start the unit. This
procedure will allow you to check all of the RTRM
outputs, and all of the external controls (relays, contactors, etc.) that the RTRM outputs energize, for each respective mode. Proceed to Step 6.
6. Step the system through all of the available modes, and verify operation of all outputs, controls, and modes. If a problem in operation is noted in any mode, you may leave the system in that mode for up to one hour while troubleshooting. Refer to the sequence of operations for each mode, to assist in verifying proper operation. Make the necessary repairs and proceed to Step 7 and Step 8.
7. If no abnormal operating conditions appear in the test mode, exit the test mode by turning the power ““OOffff”” at the main power disconnect switch.
8. Refer to the individual component test procedures if other microelectronic components are suspect.

System Status Checkout Procedure

““SSyysstteemm SSttaattuuss”” is checked by using one of the following two methods:

Method 1

If the Zone Sensor Module (ZSM) is equipped with a remote panel with LED status indication, you can check the unit within the space. If the ZSM does not have LED’s, use “Method 2,” p. 49. BAYSENS010B, BAYSENS011B, BAYSENS119A, BAYSENS020A, BAYSENS021A, BAYSENS023A, BAYSENS109 and BAYSENS110 all have the remote panel indication feature. The LED descriptions are listed below.
LLEEDD 11 ((SSyysstteemm))
““OOnn”” during normal operation.
““OOffff”” if a system failure occurs or the LED fails.
““FFllaasshhiinngg”” indicates test mode
LLEEDD 22 ((HHeeaatt))
““OOnn”” when the heat cycle is operating.
““OOffff”” when the heat cycle terminates or the LED
fails.
– ““FFllaasshhiinngg”” indicates a heating failure.
LLEEDD 33 ((CCooooll))
““OOnn”” when the cooling cycle is operating.
““OOffff”” when the cooling cycle terminates or the
LED fails.
– ““FFllaasshhiinngg”” indicates a cooling failure.
The following information describes the complete listing of failure indication causes.
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TTrroouubblleesshhoooottiinngg
System Failure
Check the voltage between terminals 6 and 9 on J6, it should read approximately 32 VDC. If no voltage is present, a System failure has occurred. Refer to Step 4 in the previous section for the recommended troubleshooting procedure.
Cooling Failure
1. Cooling and heating set point (slide pot) on the zone sensor has failed. Refer to the “Programmable
& Digital Zone Sensor Test,” p. 50.
2. Zone temperature thermistor ZTEMP on ZTS failed. Refer to the “Programmable & Digital Zone Sensor
Test,” p. 50.
3. CC1 or CC2 24 VAC control circuit has opened, check CC1 & CC2 coils, and any of the controls below that apply to the unit (HPC1, HPC2, DTL1, DTL2).
4. LPC1 has opened during the 3 minute minimum “on time” during 4 consecutive compressor starts, check LPC1 or LPC2 by testing voltage between the J1-8 & J3-2 terminals on the RTRM and ground. If 24 VAC is present, the LPCs have not tripped. If no voltage is present, LPCs have tripped.
Simultaneous Heat and Cool Failure
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FFaaiilluurree ttoo ffoollllooww aallll eelleeccttrriiccaall ssaaffeettyy pprreeccaauuttiioonnss wwhheenn eexxppoosseedd ttoo lliivvee eelleeccttrriiccaall ccoommppoonneennttss ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. WWhheenn iitt iiss nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn pprrooppeerrllyy ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmm tthheessee ttaasskkss..
Emergency Stop is activated.

Method 2

The second method for determining system status is done by checking voltage readings at the RTRM (J6). The system indication descriptions and the approximate voltages are listed below.
System Failure
Measure the voltage between terminals J6-9 & J6-6.
NNoorrmmaall OOppeerraattiioonn = approximately 32 VDC
SSyysstteemm FFaaiilluurree = less than 1 VDC, approximately
0.75 VDC
TTeesstt MMooddee = voltage alternates between 32 VDC &
0.75 VDC
Heat Failure
Measure the voltage between terminals J6-7 & J6-6.
HHeeaatt OOppeerraattiinngg = approximately 32 VDC
HHeeaatt OOffff = less than 1 VDC, approximately 0.75 VDC
HHeeaattiinngg FFaaiilluurree = voltage alternates between 32 VDC & 0.75 VDC
Cool Failure
Measure the voltage between terminals J6-8 & J6-6.
CCooooll OOppeerraattiinngg = approximately 32 VDC
CCooooll OOffff = less than 1 VDC, approximately 0.75 VDC
CCoooolliinngg FFaaiilluurree = voltage alternates between 32 VDC & 0.75 VDC
To use LED’s for quick status information at the unit, purchase a BAYSENS010B ZSM and connect wires with alligator clamps to terminals 6 through 10. Connected each respective terminal wire (6 through 10) from the Zone Sensor to the unit J6 terminals 6 through 10.
NNoottee:: If the system is equipped with a programmable
zone sensor, (BAYSENS119A, or BAYSENS023A), the LED indicators will not function while the BAYSENS010A is connected.

Temperature Tests

NNoottee:: These procedures are not for programmable or
digital models and are conducted with the Zone Sensor Module electrically removed from the system.

Test 1 - Zone Temperature Thermistor (ZTEMP)

This component can be tested by measuring the resistance between terminals 1 and 2 on the Zone Temperature Sensor. See Table 11, p. 49 for typical indoor temperatures, and corresponding resistive values.
Table 11. Typical indoor temperatures and values
Zone Temperature
50°F or 10.0°C 19.9 Kohms
55°F or 12.8°C 17.47 Kohms
60°F or 15.6°C 15.3 Kohms
65°F or 18.3°C 13.49 Kohms
70°F or 21.1°C 11.9 Kohms
75°F or 23.9°C 10.50 Kohms
80°F or 26.7°C 9.3 Kohms
85°F or 29.4°C 8.25 Kohms
90°F or 32.2°C 7.3 Kohms

Test 2 - Cooling Set Point (CSP) and Heating Set Point (HSP)

CCooooll SSPP = Terminals 2 and 3
Nominal Resistance
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TTrroouubblleesshhoooottiinngg
Range = 100 to 900 Ohms approximate
HHeeaatt SSPP = Terminals 2 and 5
Range = 100 to 900 Ohms approximate
Table 12. Test 3 - system mode and fan selection
Resistance Valves(Ohms)
2.32K
4.87K
7.68K
10.77K
13.32K
16.13K
19.48K
27.93K
35.0K
43.45K
Out of Range (Short)
Out of Range (Open) INVALID/Open Invalid (CV), Off (VAV)
Zone Sensor Unit/Fan
Mode Local Unit Mode Local Fan Mode
Off/Auto
Cool/Auto
Auto/Auto
Off/On
Cool/On
Auto/On
Heat/Auto
Heat/On
Emergency Heat/Auto Emergency Heat
Emergency Heat/On Emergency Heat
INVALID/Short

Test 3 - System Mode and Fan Selection

The combined resistance of the MMOODDEE selection switch and the FFAANN selection switch can be measured between terminals 2 and 4 on the Zone Sensor. The possible switch combinations are listed in Table 12, p.
50 with their corresponding resistance values.
Off Auto
Cool Auto
Auto Auto
Off On
Cool On
Auto On
Heat Auto
Heat On
Auto
On
Invalid (CV), Auto (VAV)
Invalid
Invalid

Test 4 - LED Indicator Test (SYS ON, HEAT, & COOL)

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FFaaiilluurree ttoo ffoollllooww aallll eelleeccttrriiccaall ssaaffeettyy pprreeccaauuttiioonnss wwhheenn eexxppoosseedd ttoo lliivvee eelleeccttrriiccaall ccoommppoonneennttss ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. WWhheenn iitt iiss nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn pprrooppeerrllyy ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmm tthheessee ttaasskkss..
Method 1
Testing the LED using a meter with diode test function. Test both forward and reverse bias. Forward bias should measure a voltage drop of 1.5 to 2.5 volts, depending on your meter. Reverse bias will show an Over Load, or open circuit indication if LED is functional.
Method 2
Testing the LED with an analog Ohmmeter. Connect Ohmmeter across LED in one direction, then reverse the leads for the opposite direction. The LED should have at least 100 times more resistance in reverse direction, as compared with the forward direction. If
high resistance in both directions, LED is open. If low in both directions, LED is shorted.
Method 3
To test LED’s with ZSM connected to unit, test voltages at LED terminals on ZSM. A measurement of 32 VDC, across an unlit LED, means the LED has failed.
IImmppoorrttaanntt:: Measurements should be made from LED
common (ZSM terminal 6 to respective LED terminal).

Programmable & Digital Zone Sensor Test

Testing Serial Communication Voltage

1. Verify 24 VAC is present between terminals J6-14 & J6-11.
50
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TTrroouubblleesshhoooottiinngg
WWAARRNNIINNGG
LLiivvee EElleeccttrriiccaall CCoommppoonneennttss!!
FFaaiilluurree ttoo ffoollllooww aallll eelleeccttrriiccaall ssaaffeettyy pprreeccaauuttiioonnss wwhheenn eexxppoosseedd ttoo lliivvee eelleeccttrriiccaall ccoommppoonneennttss ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. WWhheenn iitt iiss nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn pprrooppeerrllyy ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmm tthheessee ttaasskkss..
2. Disconnect wires from J6-11 and J6-12. Measure the voltage between J6-11 and J6-12, should be about 32 VDC.
3. Reconnect wires to terminals J6-11 and J6-12. Measure voltage again between J6-11 and J6-12, voltage should flash high and low every 0.5 seconds. The voltage on the low end will measure about 19 VDC, while the voltage on the high end will measure from approximately 24 to 38 VDC.
4. Verify all modes of operation, by running the unit through all of the steps in “Service Test Modes for
ReliaTel Controls,” p. 47.
5. After verifying proper unit operation, exit the test mode. Turn the fan on continuously at the ZSM, by pressing the button with the fan symbol. If the fan comes on and runs continuously, the ZSM is good. If you are not able to turn the fan on, the ZSM is defective.

RLCI Loss of Communications

If the RLCI loses input from the building management system, the RTRM will control in the default mode after approximately 15 minutes. If the RTRM loses the Heating and Cooling setpoint input, the RTRM will control in the default mode instantaneously. The temperature sensing thermistor in the Zone Sensor Module is the only component required for the ““DDeeffaauulltt MMooddee”” to operate.

Resetting Cooling and Heating Lockouts

Cooling Failures and Heating Lockouts are reset in an identical manner.“Method 1,” p. 51 explains resetting the system from the space; “Method 2,” p. 51 explains resetting the system at the unit.
NNoottee:: Before resetting Cooling Failures and Heating
Lockouts check the Failure Status Diagnostics by the methods previously explained. Diagnostics will be lost when the power to the unit is disconnected.

Method 1

To reset the system from the space, turn the MMOODDEE selection switch at the zone sensor to the OOFFFF position. After approximately 30 seconds, turn the MMOODDEE selection switch to the desired mode, i.e. HHEEAATT, CCOOOOLL, or AAUUTTOO.

Method 2

To reset the system at the unit, cycle the unit power by turning the disconnect switch OOFFFF and then OONN
Lockouts can be cleared through the building management system. Refer to the building management system instructions for more information.

Zone Temperature Sensor (ZTS) Service Indicator

The ZSM SERVICE LED is a generic indicator that will signal the closing of a Normally Open switch at any time, providing the Indoor Motor (IDM) is operating. This indicator is usually used to indicate an airside fan failure.
The RTRM will ignore the closing of this Normally Open switch for 2 (±1) minutes. This helps prevent nuisance SERVICE LED indications.
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Maintenance

WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggee ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunn ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt// ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabbllee ffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinngg ccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttoo tthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorr aalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooff ccaappaacciittoorrss.. VVeerriiffyy wwiitthh aann aapppprroopprriiaattee vvoollttmmeetteerr tthhaatt aallll ccaappaacciittoorrss hhaavvee ddiisscchhaarrggeedd..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffee ddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066AA--EENN..
NNOOTTIICCEE
OOppeerraattiinngg UUnnddeerr VVaaccuuuumm!!
FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss wwiillll rreessuulltt iinn ccoommpprreessssoorr ffaaiilluurree.. DDoo nnoott ooppeerraattee oorr aappppllyy ppoowweerr ttoo tthhee ccoommpprreessssoorr wwhhiillee uunnddeerr aa vvaaccuuuumm..
Perform all of the indicated maintenance procedures at the intervals scheduled. This will prolong the life of the unit and reduce the possibility of costly equipment failure.

Monthly

Conduct the following maintenance inspections once per month.
Check unit wiring to ensure all connections are tight and that the wiring insulation is intact.
Inspect the condenser coils for dirt and debris. If the coils appear dirty, clean them.
With the unit operating in the cooling mode, check the suction and discharge pressures and compare them with Pressure Curve values in unit Service Facts. Record these readings on the “Maintenance
Log,” p. 54.

Annually (Cooling Season)

The following maintenance procedures must be performed at the beginning of each cooling season to ensure efficient unit operation.
Perform all of the monthly maintenance inspections.
With the unit operating, check unit superheat and record the reading in the “Maintenance Log,” p. 54.
Remove any accumulation of dust and/or dirt from the unit casing.
Remove corrosion from any surface and repaint. Check the gasket around the control panel door to ensure it fits correctly and is in good condition to prevent water leakage.
Inspect the control panel wiring to ensure that all connections are tight and that the insulation is intact.
NNoottee:: Condenser fan motors are permanently
lubricated.
Check refrigerant piping and fittings for leaks
Inspect the condenser coils for dirt and debris. If the coils appear dirty, clean them.

Coil Cleaning

Regular coil maintenance, including annual cleaning­enhances the unit's operating efficiency by minimizing:
compressor head pressure and amperage draw
water carryover
fan brake horsepower
static pressure losses
At least once each year — or more often if the unit is located in a “dirty” environment — clean the coil using the instructions outlined below. Be sure to follow these instructions as closely as possible to avoid damaging the coils.

Tube and Fin

NNoottee:: To clean refrigerant coils, use a soft brush and a
sprayer. Contact your local Parts Center for appropriate detergents.
1. Remove enough panels from the unit to gain safe access to coil.
2. Straighten any bent coil fins with a fin comb.
3. Remove loose dirt and debris from both sides of the coil with a soft brush.
4. Mix the detergent with water according to the manufacturer's instructions. If desired, heat the solution to 150° F maximum to improve its cleansing capability.
5. Pour the cleaning solution into the sprayer.
6. Spray the leaving-airflow side of the coil first; then spray the opposite side of the coil. Allow the cleaning solution to stand on the coil for five minutes.
7. Rinse both sides of the coil with cool, clean water.
8. Inspect both sides of the coil; if it still appears to be dirty, repeat Step 7 and 8.
9. Reinstall all of the components and panels removed
52
SS-SVX10E-EN
Page 53
MMaaiinntteennaannccee
in Step 1; then restore power to the unit.
10. Using a fin comb, straighten any coil fins that were inadvertently bent during the cleaning process.

Microchannel (MCHE) Coils

NNOOTTIICCEE
CCooiill DDaammaaggee!!
FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn ccooiill ddaammaaggee.. DDOO NNOOTT uussee aannyy ddeetteerrggeennttss wwiitthh mmiiccrroocchhaannnneell ccoonnddeennsseerr ccooiillss.. UUssee pprreessssuurriizzeedd wwaatteerr oorr aaiirr OONNLLYY,, wwiitthh pprreessssuurree nnoo ggrreeaatteerr tthhaann 660000ppssii..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee pprrooppeerr mmiiccrroocchhaannnneell ccooiill cclleeaanniinngg pprroocceedduurree,, rreeffeerr ttoo RRTT-­SSVVBB8833**--EENN
Due to the soft material and thin walls of the MCHE coils, the traditional field maintenance method recommended for Round Tube Plate Fin (RTPF) coils does not apply to microchannel coils. Moreover, chemical cleaners are a risk factor to MCHE due to the material of the coil. The manufacturer does not recommend the use of chemical cleaners to clean microchannel coils. Using chemical cleaners could lead to warranty claims being further evaluated for validity and failure analysis.
The recommended cleaning method for microchannel condenser coils is pressurized water or air with a non­pinpoint nozzle and an ECU of at least 180 with pressure no greater than 600 psi. To minimize the risk of coil damage, approach the cleaning of the coil with the pressure washer aimed perpendicular to the face of the coil during cleaning. Optimum clearance between the sprayer nozzle and the microchannel coil is 1”–3”.
SS-SVX10E-EN
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MMaaiinntteennaannccee

Maintenance Log

Subcooling (°F)
(at service valve)
Superheat (°F)
(at compressor)
Circuit #1 Circuit #2 Circuit #1 Circuit #2
Discharge Pressure
(C1) (C2) (C1) (C2)
Suction Pressure
Wet
Bulb
Dry
Bulb
Evaporator Entering Air Compressor
(°F)
Temp.
Ambient
Date
Note: Perform each inspection once per month (during cooling season) while unit is operating
54
SS-SVX10E-EN
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Wiring Diagram Matrix

Table 13. Wiring schematics R-410A cooling
Model
Number
TTA061GD 5
TTA073G3 6
TTA073G4 6
TTA073GW 6
TTA073GK 6
TTA073H3 6 Dual 208-230 60 3 1213-1507 1213-1503 2313-0416 2313-0413
TTA073H4 6 Dual 460 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA073HW 6 Dual 575 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA073HK 6 Dual 380 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA076GD 6.25
TTA090G3 7.5
TTA090G4 7.5
TTA090GW 7.5
TTA090GK 7.5
TTA090H3 7.5 Dual 208-230 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA090H4 7.5 Dual 460 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA090HW 7.5 Dual 575 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA090HK 7.5 Dual 380 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA101GD 10
TTA101HD 10 Dual 380-415 50 3 2313-0435 2313-0433 2313-0436 2313-0434
TTA101FD 10 Manif 380-415 50 3 2313-0411 2313-0412 2313-0418 2313-0415
TTA120G3 10
TTA120G4 10
TTA120GW 10
TTA120GK 10
TTA120H3 10 Dual 208-230 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA120H4 10 Dual 460 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA120HW 10 Dual 575 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA120HK 10 Dual 380 60 3 1213-1507 1213-1503 1213-1517 1213-1512
TTA120F3 10 Manif 208-230 60 3 2313-0411 2313-0412 2313-0418 2313-0415
TTA120F4 10 Manif 460 60 3 2313-0411 2313-0412 2313-0418 2313-0415
TTA120FW 10 Manif 575 60 3 2313-0411 2313-0412 2313-0418 2313-0415
TTA120FK 10 Manif 380 60 3 2313-0411 2313-0412 2313-0418 2313-0415
TTA126ED 10.4 Dual 380-415 50 3 2313-0435 2313-0433 2313-0436 2313-0434
TTA150E3 12.5 Dual 208-230 60 3 2313-0435 2313-0433 2313-0436 2313-0434
TTA150E4 12.5 Dual 460 60 3 2313-0435 2313-0433 2313-0436 2313-0434
TTA150EW 12.5 Dual 575 60 3 2313-0435 2313-0433 2313-0436 2313-0434
TTA150EK 12.5 Dual 380 60 3 2313-0435 2313-0433 2313-0436 2313-0434
TTA156ED 13 Dual 380-415 50 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA156FD 15 Manif 380-415 50 3 2313-0411 2313-0412 2313-0427 2313-0423
TTA180E3 15 Dual 208-230 60 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA180E4 15 Dual 460 60 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA180EW 15 Dual 575 60 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA180EK 15 Dual 380 60 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA180F3 15 Manif 208-230 60 3 2313-0411 2313-0412 2313-0427 2313-0423
TTA180F4 15 Manif 460 60 3 2313-0411 2313-0412 2313-0427 2313-0423
TTA180FW 15 Manif 575 60 3 2313-0411 2313-0412 2313-0427 2313-0423
TTA180FK 15 Manif 380 60 3 2313-0411 2313-0412 2313-0427 2313-0423
Ton
Refrigerant
Circuit
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Single
Voltage
380-415 50 3 2313-0403 2313-0404 2313-0416 2313-0413
208-230 60 3 2313-0403 2313-0404 2313-0416 2313-0413
380-415 50 3 2313-0403 2313-0404 2313-0416 2313-0413
208-230 60 3 12131506 12131502 1213-1516 1213-1511
380-415 50 3 2313-0403 2313-0404 2313-0416 2313-0413
208-230 60 3 12131506 12131502 1213-1516 1213-1511
Hz Ph
460 60 3 2313-0403 2313-0404 2313-0416 2313-0413
575 60 3 2313-0403 2313-0404 2313-0416 2313-0413
380 60 3 2313-0403 2313-0404 2313-0416 2313-0413
460 60 3 12131506 12131502 1213-1516 1213-1511
575 60 3 12131506 12131502 1213-1516 1213-1511
380 60 3 12131506 12131502 1213-1516 1213-1511
460 60 3 12131506 12131502 1213-1516 1213-1511
575 60 3 12131506 12131502 1213-1516 1213-1511
380 60 3 1213-1507 1213-1503 1213-1517 1213-1512
ReliaTel Electromechanical ReliaTel Electromechanical
Schematics
Connection Diagrams
SS-SVX10E-EN
55
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WWiirriinngg DDiiaaggrraamm MMaattrriixx
Table 13. Wiring schematics R-410A cooling (continued)
Model
Number
TTA201ED 16.7 Dual 380-415 50 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA201FD 16.7 Manif 380-415 50 3 2313-0411 2313-0412 2313-0427 2313-0423
TTA240E3 20 Dual 208-230 60 3 2313-0407 2313-0408 2313-0426 2313-0422
TTA240E4 20 Dual 460 60 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA240EW 20 Dual 575 60 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA240EK 20 Dual 380 60 3 2313-0403 2313-0404 2313-0425 2313-0421
TTA240F3 20 Manif 208-230 60 3 2313-0410 2313-0409 2313-0428 2313-0424
TTA240F4 20 Manif 460 60 3 2313-0411 2313-0412 2313-0427 2313-0423
TTA240FW 20 Manif 575 60 3 2313-0411 2313-0412 2313-0427 2313-0423
TTA240FK 20 Manif 380 60 3 2313-0411 2313-0412 2313-0427 2313-0423
TTA251FD 25 Manif 380-415 50 3 2313-0445 2313-0444 2313-0449 2313-0447
TTA300F3 25 Manif 208-230 60 3 2313-0443 2313-0442 2313-0448 2313-0446
TTA300F4 25 Manif 460 60 3 2313-0445 2313-0444 2313-0449 2313-0447
TTA300FW 25 Manif 575 60 3 2313-0445 2313-0444 2313-0449 2313-0447
TTA300FK 25 Manif 380 60 3 2313-0445 2313-0444 2313-0449 2313-0447
Note: Wiring diagrams are available through e-Library or by contacting your local sales office.
Ton
Refrigerant
Circuit
Voltage
Hz Ph
ReliaTel Electromechanical ReliaTel Electromechanical
Schematics
Connection Diagrams
The manufacturer optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments, the manufacturer offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.IRCO.com.
The manufacturer has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice.
©2015 Trane All rights reserved
SS-SVX10E-EN
Supersedes SS-SVX10D-EN (January 2014)
02 Mar 2015
We are committed to using environmentally
conscious print practices that reduce waste.
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