Warnings, Cautions and Notices. Note that warnings, cautions and notices appear at
appropriate intervals throughout this manual. Warnings are provided to alert installing contractors
to potential hazards that could result in personal injury or death. Cautions are designed to alert
personnel to hazardous situations that could result in personal injury, while notices indicate a
situation that could result in equipment or property-damage-only accidents.\
Your personal safety and the proper operation of this machine depend upon the strict observance
of these precautions.
ATTENTION: Warnings, Cautions and Notices appear at appropriate sections throughout
this literature. Read these carefully.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury. It could also be used to alert against unsafe practices.
NOTICE: Indicates a situation that could result in equipment or property-damage-only
accidents.
Important
Environmental Concerns!
Scientific research has shown that certain man-made chemicals can affect the earth's naturally
occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the
identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine
and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all
refrigerants containing these compounds have the same potential impact to the environment.
Trane advocates the responsible handling of all refrigerants-including industry replacements for
CFCs such as HCFCs and HFCs.
Responsible Refrigerant Practices!
Trane believes that responsible refrigerant practices are important to the environment, our
customers, and the air conditioning industry. All technicians who handle refrigerants must be
certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these
service procedures. In addition, some states or municipalities may have additional requirements
that must also be adhered to for responsible management of refrigerants. Know the applicable
laws and follow them.
WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical
hazards.
•Before installing/servicing this unit, technicians MUST put on all Personal Protective
Equipment (PPE) recommended for the work being undertaken. ALWAYS refer to appropriate
MSDS sheets and OSHA guidelines for proper PPE.
•When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS
sheets and OSHA guidelines for information on allowable personal exposure levels, proper
respiratory protection and handling recommendations.
•If there is a risk of arc or flash, technicians MUST put on all necessary Personal Protective
Equipment (PPE) in accordance with NFPA70E for arc/flash protection PRIOR to servicing the
unit.
Failure to follow recommendations could result in death or serious injury.
Table 4.Unit wiring with electric heat (single point connection) - standard efficiency
Table 5.Unit wiring with electric heat - heat pump - (single point connection) standard efficiency
Table 6.Unit wiring with electric heat (single point connection) - high efficiency
Table 9.Cooling only units with electric heater — single power source — 380/415
Volt (50hz)
Table 10. Heat pump units with electric heater — single power source — 380/415
Volt (50hz)
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES. Installer
must mark unit nameplate with Heater Information per instructions on nameplate.
Note: If digit 9 in the unit model number equals "E" (Electro Mechanical Control), accessory relay
Figure 1. Electro Mechanical wiring diagram
BAY24X042 is required if the thermostat does not energize the fan circuit in the heating
mode. See Figure 1 for wiring information.
Inspection
1. Unpack all components of the kit.
2. Check carefully for any shipping damage. If any damage is found it must be reported
immediately and a claim made against the transportation company.
3. Check the heater nameplate model number and compare with Tab l e 4 , p . 14 , Table 5, p. 16,
Table 6, p. 17, Table 9, p. 19, or Tab le 10 , p . 1 9. Ensure that the available power supply and unit's
model number complies with the particular heater being used.
6 ACC-SVN67D-EN
Page 7
Installation
Horizontal
Supply
Cover
Control
Box
Access
Panel
Removable
Insulation
Removable
Panel
Heat
Section
Access
Panel
WARNING
Hazardous Voltage w/Capacitors!
Disconnect all electric power, including remote disconnects before servicing. Follow proper
lockout/tagout procedures to ensure the power cannot be inadvertently energized. For variable
frequency drives or other energy storing components provided by Trane or others, refer to the
appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors.
Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect
power and discharge capacitors before servicing could result in death or serious injury.
WARNING
Fire Hazard!
The BAYHTRA, BAYHTRB, BAYHTRD, BAYHTRU, and BAYHTRW heater kits require a one inch
clearance from the supply ductwork to any combustible materials. Failure to allow proper
clearance could result in combustible materials catching on fire which could result in death,
serious injury, or property damage.
1. Remove heater compartment access panel and unit control box access panel. See Figure 2.
Figure 2. Control covers and access panels
Note: On downflow units with or without duct work installed or horizontal units without ductwork
installed, remove horizontal supply cover from the rear of the heater compartment.
2. Remove insulation to expose perimeter of removable panel in the vestibule panel. See Figure 2.
3. Clip or cut the retaining tabs around the perimeter of the removable panel.
4. Remove the panel.
5. Check the opening in the vestibule panel. Remove any metal burrs or slivers that could damage
or pinch the heater elements resulting in a short circuit when elements are installed in the
opening.
Note: Locator tabs on the vestibule panel support the electric heat assembly and secure the
inward edge of the electric heat accessory control panel. Slits in the insulation should allow
the tabs to protrude through the insulation and be visible. However, it may be necessary to
work the insulation back from the tabs and slightly bend the tabs outward if difficulty is
encountered engaging the electric heater panel or the electric heat accessory control panel.
ACC-SVN67D-EN7
See Figure 3.
Page 8
Installation
Figure 3. Electric heater element panel
6. The electric heater element assembly has "BOTTOM" stamped in the mounting panel to identify
the proper position for mounting.
7. Refer to Ta b le 2 . If the unit/heater combination being installed is the same as any in this table
and the application is for horizontal airflow, the limit control TCO-A must be replaced with
the extra limit control shipped with the heater. Replace TCO-A following the instructions in
steps 8 and 9. If the unit/heater combination being installed does not correspond to any in this
table or if the application is for downflow airflow, skip steps 8 and 9 and go on to step 10.
Table 2.TCO-A replaced for Horizontal Duct Configuration
Unit Model Number
TSC120E4**BBAYHTRA427, 436, 454Right
TSC120EW**BBAYHTRAW36, W54Right
WSC120EWBAYHTRBW36, W54Right
THC072E4, WSC090E4BAYHTRU427, 436Center
WSC090EWBAYHTRUW27, W36Center
WSC072E3BAYHTRW327, 336Center
TSC090E4, WSC072E4BAYHTRW427, 436Center
TSC090EW, WSC072EWBAYHTRWW27, W36Center
Electric Heater Model
Number
TCO-A
location
8. TCO-A is the limit control located in the center or right part of the heater mounting plate that
is located on the bottom of the two heater element assemblies. See Figure 4. To replace this
device, first remove the two wires connected to the terminals. Next, remove the two screws
which secure it to the heater element mounting plate. Once TCO-A has been removed from the
heater element mounting plate, discard this device.
8 ACC-SVN67D-EN
Page 9
Figure 4.
TCO-A LOCATED ON THE RIGHT
TCO-A LOCATED IN THE CENTER
Installation
9. Obtain the replacement TCO-A which is secured with a wire tie near the unit/heater terminal
block located on the electric heater control panel. Attach it to the heater element mounting plate
with the two screws that were removed in step 8. Connect the two wires that were un-hooked
in step 8 to the terminals on the new TCO-A. Refer to the heater package wiring diagram to
assure that the wiring is connected properly.
Note: The back of the electric heater element assembly is supported by a factory installed Electric
Heat Support Rod Hanger or other sheet metal device in the unit.
10. Tilt the back of the electric heater element assembly slightly upward as it is positioned in the
opening to engage the support rod with the support rod hanger. The BAYHTRA, BAYHTRB, and
BAYHTRD models will have a guide rod and a support bracket to help with the installation. See
Figure 5. Be very careful to avoid dragging the heater element on the edges of the opening in
vestibule panel, as this could damage or pinch the heater elements resulting in a short circuit.
Engage the bottom edge of heater element panel with the two locator tabs. See Figure 3.
BAYHTRB and BAYHTRD kits will have 4 locator tabs along the top, a filler panel to be placed
below the heater, and 12 screws to attach the assembly in place. See Figure 6.
ACC-SVN67D-EN9
Page 10
Installation
GUIDE RODGUIDE ROD
SUPPORT BRACKETSUPPORT BRACKET
Figure 5.
Figure 6.
LOCATOR TABS
SCREWS NOT
REQUIRED ALONG
THE TOP
SCREWS
SCREWS
FILLER PANEL
11. Secure the electric heater element assembly with the necessary amount of screws.
12. Slide the electric heater control panel/access door assembly inward until the rear edge engages
with retaining clips. See Figure 3. For the BAYHTRS, BAYHTRT, BAYHTRU, and BAYHTRW kits,
secure the outer edge with 2 screws. The BAYHTRA, BAYHTRB, and BAYHTRD kits will secure
the control panel with screws at the top against the vestibule panel and against the indoor
divider panel. See Figure 7.
10 ACC-SVN67D-EN
Page 11
Figure 7.
Screws
Installation
13. To install the hinged door stops, loosen one existing screw from the upper left side of the
electric heater compartment opening. Position each door stop with outer tab flush against
center post and secure each door stop with 1 or 2 screws. See zoom view in Figure 8 or Figure 9.
Figure 8. Single point power
ACC-SVN67D-EN11
Page 12
Installation
CC1
ROUTE WIRES
THROUGH
THE HOLE IN THE
PANEL
HINGED DOOR STOP
Figure 9.
CC1
ROUTE WIRES
THROUGH
THE HOLE IN THE
PANEL
HINGED DOOR STOP
14. Remove the wire nuts from W1, W2 and W3.
15. For models with the control box in the outdoor section, route the wires through the wire access
opening in the divider panel, then up to the unit control box entering through the bottom wire
access opening on the left side. See Figure 8. For models with the control box above the heat
exchanger section, route the wires through the hole in the panel separating the heater
compartment and the control box compartment. See Figure 9. Secure wires to the existing
harness.
16. In the unit control box, route the wires along the existing harness to contactor CC1. Secure wires
to existing harness.
17. Locate the low voltage wire harness with polarized plug in the electric heater section
compartment. Remove the factory installed jumper. Connect the low voltage polarized plug
from the unit to the polarized plug on the electric heater assembly.
18. Wire the heater element assembly to the electric heater control panel according to the wiring
diagram attached to the electric heater control panel door.
19. Secure the green ground wire from the electric heat control panel to the right hand wall of
electric heater compartment with star washer and #10 grounding screw.
20. Wire W1, W2 and W3 wires to CC1 according to the wiring diagram attached to the unit control
panel door.
21. Route single point power entry wires through the front access opening of the support panel
adjacent to the electric heater section compartment. Using good installation practices, provide
strain relief for high voltage wires where necessary. See Figure 8 or Figure 9.
NOTICE
Use only copper conductors!
Unit terminals are not designed to accept any other wiring. Failure to use copper conductors
may result in equipment damage.
12 ACC-SVN67D-EN
Page 13
Installation
WARNING
Ground Wire!
All field-installed wiring must be completed by qualified personnel. All field-installed wiring must
comply with NEC and applicable local codes. Failure to follow this instruction could result in death
or serious injuries.
22. Wire according to the wiring diagram attached to the electric heater control panel door. Ground
unit at grounding lug provided on electric heater control panel assembly.
Important:After heater is installed and before applying power, verify that heating elements are
not damaged or pinched and that heating elements are not short circuited to each
other or to the heater frame or equipment cabinet by doing the following: Test every
heater element with ohmmeter and verify that heater element terminals are
electrically isolated from cabinet and ground (infinite resistance). On downflow
units with or without duct work installed or horizontal units without ductwork
installed, remove horizontal supply cover and carefully inspect elements after
installation for damage or proximity to supporting structure or cabinet. At least 1/4”
clearance is required around electric heater coils.
Important:Be sure to check tightness of all terminal connections, clamps, screws, etc., as these
may have become loose in shipment. Retighten all electrical connections after
equipment has been in operation and components have reached operating
temperature.
23. Install the magnets into the door as seen in Figure 8 or Figure 9. Magnets should lock into place
once installed. Close electric heater control panel access door, replace heat section access
panel and unit control box access panel. Replace horizontal supply cover. Be careful when
replacing cover and make sure gasketing is not torn or missing. Gasket must make water tight
seal.
24. Scratch out the square on unit nameplate showing heater model installed in unit.
ACC-SVN67D-EN13
Page 14
Electrical Data
Table 3.Air temperature rise (60 hz)
6 Ton7 1/2 Ton7 1/2 Ton8 1/2 Ton10 Ton
2000 CFM (2)3000 CFM3000 CFM3400 CFM4000 CFM
(See Note 2) (See Note 3)(See note 4) (See note 5)
Nominal
kW Input
9.0114.214.29.59.59.58.4
11.3114.914.911.911.9
16.9222.322.317.817.815.715.713.413.4
18.0128.528.519.019.019.016.714.214.2
22.6229.829.823.823.821.07.917.9
27.0242.742.728.528.528.525.121.321.3
33.80226.726.7
36.00256.956.937.937.937.933.528.528.5
54.00242.742.7
1. The air temperature rise (F) across the heaters is: (Heater kW x 3414)/(1.08 x CFM)
2. The minimum allowable airflow for TSC072E with a 36.0 kW heater is 2200 CFM
3. The minimum allowable airflow for WSC072E with a 36.0 kW heater is 2450 CFM
4. The minimum allowable airflow for a TSC120E***B and THC120E with a 54kW heater is 3400 CFM.
5. The minimum allowable airflow for a WSC120 with a 54kW heater is 4000 CFM.
No. of
Capacity
Stages
TH/SC072E3
TH/SC072E4
TH/SC072EW
WSC072E3
WSC072E4
WSC072EW
TSC090E3
TSC090E4
TSC090EW
WSC090E3
WSC090E4
WSC090EW
TH/SC092E3
TH/SC092E4
TH/SC092EW
TH/SC102E3
TH/SC102E4
TH/SC102EW
TH/SC120E3
TH/SC120E4
TH/SC120EW
Table 4.Unit wiring with electric heat (single point connection) - standard efficiency
Table 4.Unit wiring with electric heat (single point connection) - standard efficiency (continued)
Standard Indoor MotorOversized Indoor Motor
Max Fuse Size or
Tons
Unit Model
Number
Heater Model
Number
Heater kW
Rating
(1)
Control
StagesMCA
Max Circuit
BreakerMCA
480 Volts Three Phase
6TSC072E4BAYHTRS409*9.0118.22518.825
6TSC072E4BAYHTRS418*18.0130.33531.035
6TSC072E4BAYHTRS427*27.0243.84544.545
6TSC072E4BAYHTRS436*36.0257.36058.060
7½TSC090E4BAYHTRW409*9.0119.53022.435
7½TSC090E4BAYHTRW418*18.0129.33032.935
7½TSC090E4BAYHTRW427*27.0242.84546.450
7½TSC090E4BAYHTRW436*36.0256.36059.960
(2)
7½
7½
7½
7½
TSC092E4BAYHTRT409*9.0121.52523.030
(2)
TSC092E4BAYHTRT418*18.0131.03532.935
(2)
TSC092E4BAYHTRT427*27.0244.54546.450
(2)
TSC092E4BAYHTRT436*36.0258.06059.960
8½TSC102E4BAYHTRT409*9.0121.92523.430
8½TSC102E4BAYHTRT418*18.0131.03532.935
8½TSC102E4BAYHTRT427*27.0244.54546.450
8½TSC102E4BAYHTRT436*36.0258.06059.960
10TSC120E4BAYHTRA418*18.0132.535——
10TSC120E4BAYHTRA427*27.0246.050——
10TSC120E4BAYHTRA436*36.0259.560——
10TSC120E4BAYHTRA454*54.0270.480——
575 Volts Three Phase
6TSC072EWBAYHTRSW09*9.0113.02014.020
6TSC072EWBAYHTRSW18*18.0123.82524.825
6TSC072EWBAYHTRSW27*27.0234.63535.640
6TSC072EWBAYHTRSW36*36.0245.45046.450
7½TSC090EWBAYHTRWW18*18.0123.425
7½TSC090EWBAYHTRWW27*27.0234.335
7½TSC090EWBAYHTRWW36*36.0245.045
(2)
7½
7½
7½
(1) No optional motors available for 3-5 tons. The standard motor for 1-phase models is a Multispeed, Direct Drive Motor. The Standard Motor for the 3-
(2) Dual refrigeration system.
TSC092EWBAYHTRTW18*18.0124.82526.330
(2)
TSC092EWBAYHTRTW27*27.0235.64037.140
(2)
TSC092EWBAYHTRTW36*36.0246.45047.950
8½TSC102EWBAYHTRTW18*18.0124.82526.330
8½TSC102EWBAYHTRTW27*27.0235.64037.140
8½TSC102EWBAYHTRTW36*36.0246.45047.950
10TSC120EWBAYHTRAW18*18.0127.030——
10TSC120EWBAYHTRAW36*36.0248.650——
10TSC120EWBAYHTRAW54*54.0257.460——
phase models is a Belt Drive Motor.
Max Fuse Size or
Max Circuit
Breaker
ACC-SVN67D-EN15
Page 16
Electrical Data
Table 5.Unit wiring with electric heat - heat pump - (single point connection) - standard efficiency
6. For minimum design airflow, see performance table for each unit.
7. To calculate the temperature rise in Celsius at different airflow, use the following formula: Temperature rise (C) across electric heater = (kW x 2985)/
(M3 / H).
8. To calculate the temperature rise in Fahrenheit at different airflow, use the following formula: Temperature rise (F) across electric heater = (kW x 3414)/
(1.08 / H).
EDkWVoltageStages
8
2400CFM3000CFM4000CF
M
WSC072 EDWSC090EDWSC120
ED
Table 8.Air temperature rise 380/415 Volt (50 hz)
(Degrees C)
KwVoltage Stages
11.3 /
13.5
16.9 /
20.2
22.6 /
26.9
33.8 /
40.4
9. For minimum design airflow, see performance table for each unit.
10.To calculate the temperature rise in Celsius at different airflow, use the following formula: Temperature rise (C) across electric
heater = (kW x 2985)/(M3 / H).
11.To calculate the temperature rise in Fahrenheit at different airflow, use the following formula: Temperature rise (F) across electric
heater = (kW x 3414)/(1.08 / H).
10
380-
415/50/3
380-
415/50/3
380-
415/50/3
380-
415/50/3
6 Ton
4100
3
M
TSC07
2ED
8.3 /
1
2
2
2---------
9.9
12.4 /
14.8
16.5 /
19.7
/ H
Ton
5100
M3 / H
TSC09
0ED
6.6 /
7.9
9.9 /
11.8
13.2 /
15.7
7.5
8.5
Ton10 Ton6 Ton7.5 Ton 8.5 Ton 10 Ton
5800
M3 / H
TSC10
2ED
------
8.7 /
10.4
11.7 /
13.9
(Degrees F)
6800
M3 / H
TSC12
0EDKWVoltageStages
11.3 /
13.5
7.4 /
8.9
9.9 /
11.8
14.8 /
17.7
16.9 /
20.2
22.6 /
26.9
33.8 /
40.4
11
380-
415/50/3
380-
415/50/3
380-
415/50/3
380-
415/50/3
2400CFM3000CFM3400CFM4000CF
TSC072EDTSC090EDTSC102EDTSC120
1
2
2
2---------
14.9 /
17.8
22.3 /
26.6
29.8 /
35.4
11.9 /
14.2
17.8 /
21.3
23.8 /
28.3
------
15.7 /
18.8
21.0 /
25.0
M
ED
13.4 /
16.0
17.9 /
21.3
26.7 /
31.9
18 ACC-SVN67D-EN
Page 19
Table 9.Cooling only units with electric heater — single power source — 380/415 Volt (50hz)
Standard Indoor Fan Motor Oversized Indoor Fan Motor
The manufacturer has a policy of continuous product and product data improvement and reserves
the right to change design and specifications without notice. Only qualified technicians should
perform the installation and servicing of equipment referred to in this literature.
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