Trane TSC036E, TSC060E, THC036E, THC060E, TSC072F Installation And Maintenance Manual

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Page 1

Installation, Operation, and Maintenance

Packaged Rooftop Air Conditioners Precedent™- Electric/Electric

3 – 10 Tons – 60 Hz

Model Numbers

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or alter ed equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.

July 2012 RT-SVX22J-EN

TSC036E - TSC060E THC036E - THC060E TSC072F - TSC1 20F THC092E - THC120E

THC048F - THC092F

SAFETY WARNING

Page 2

Warnings, Cautions and Notices

Warnings, Cautions and Notices. Note that warnings,

cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to alert installing contractors to potential hazards that could result in death or personal injury . Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents.

Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

Read this manual thoroughly before operating or servicing this unit.

ATTENTION: Warnings, Cautions and Notices appear at

appropriate sections throughout this literature. Read these carefully:

WARNING

CAUTIONs

NOTICE:

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.

Indicates a situation that could result in equipment or property-damage only

Important Environmental Concerns!

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may af fect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. T rane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.

Responsible Refrigerant Practices!

Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that

must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.

WARNING

Proper Field Wiring and Grounding Required!

All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, y ou MUST f ollow r equir ements for field wiring installation and grounding as described in NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

WARNING

Personal Protective Equipment (PPE) Required!

Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.

• Before installing/servi cin g th is un it, technicians MUST put on all P ersonal Protective Equipmen t (PPE) recommended for the work being undertaken. AL W A YS r efer to appr opriate MSDS sheets and OSHA guidelines for proper PPE.

• When working with or ar ound hazar dous chemi cals, ALWAYS refer to the appropriate MSDS sheets and OSHA guidelines for information on allowable personal exposure levels, proper respiratory protection and handling recommendations.

• If there is a risk of arc or flash, te chnicians MUST put on all Personal Protective Equipment (PPE) in accordance with NFPA 70E or other country-specific requirements for arc flash protection, PRIOR to servicing the unit.

Failure to f ollow recommendations could result in death or serious injury.

Revision Summary

RT-SVX22J-EN (18 July 2012)

• MERV 8 filter with filter removal tool

• Stainless steel drain pan, condensate overflow switch

• Updated Model Number Description, Maintenance, Troubleshooting

Page 3

Table of Contents

Model Number Description . . . . . . . . . . . . . . . 5

Model Number Notes . . . . . . . . . . . . . . . . 6

General Information . . . . . . . . . . . . . . . . . . . . . 7

Unit Inspection . . . . . . . . . . . . . . . . . . . . . . 7

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Unit Nameplate . . . . . . . . . . . . . . . . . . . . . 7

Compressor Nameplate . . . . . . . . . . . . . . . 7

Microchannel Condenser Barcode ID . . . . 7

Unit Description . . . . . . . . . . . . . . . . . . . . . 7

Economizer Control Actuator (Optional) . 7

System Input Devices & Functions . . . . . . 8

Low Pressure Control . . . . . . . . . . . . . . . . . 9

High Pressure Control . . . . . . . . . . . . . . . . 9

Power Exhaust Control (Optional) . . . . . . 9

Lead/Lag Control (Dual Circuit Only) . . . . 9

Evaporator Frost Control . . . . . . . . . . . . . 10

Discharge Line Temp Switch (DLTS) . . . 11

Smoke Detector Sensor (Optional) . . . . . 11

Phase Monitor . . . . . . . . . . . . . . . . . . . . . 11

Single Zone Variable Air Volume / Displace-

ment Ventilation (Optional) . . . . . . . . . . . 11

Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 12

Unit Clearances . . . . . . . . . . . . . . . . . . . . . . 12

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . 19

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Horizontal Units . . . . . . . . . . . . . . . . . . . . 21

Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

RoofCurb . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Downflow . . . . . . . . . . . . . . . . . . . . . . . . . 23

Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

General Unit Requirements . . . . . . . . . . . . 25

Factory Installed Economizer . . . . . . . . . 25

Temperature Limit Switch Usage for Electric

Heat Units . . . . . . . . . . . . . . . . . . . . . . . . . 25

Horizontal Discharge Conversion (3 Through 5

Ton Units)

. . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Horizontal Discharge Conversion (6 Through 10 Ton Units)

TCO-A Instructions . . . . . . . . . . . . . . . . . . .26

. . . . . . . . . . . . . . . . . . . . . . . . .25

Return Air Smoke Detector . . . . . . . . . . . . .27

Main Electrical Power Requirements . . . .28

Electric Heat Requirements . . . . . . . . . . . .28

Low Voltage Wiring

(AC & DC) Requirements . . . . . . . . . . . . . .28

Condensate Drain Configuration . . . . . . . . .28

Filter Installation . . . . . . . . . . . . . . . . . . . . . .29

Field Installed Power Wiring . . . . . . . . . . . .29

Main Unit Power . . . . . . . . . . . . . . . . . . . . . .30

Standard Wiring . . . . . . . . . . . . . . . . . . . . .30

Optional TBUE Wiring (Through the Base

Electrical Option) . . . . . . . . . . . . . . . . . . . .30

Field Installed Control Wiring . . . . . . . . . .30

Control Power Transformer . . . . . . . . . . .31

Controls using 24 VAC . . . . . . . . . . . . . . . .31

Controls using DC Analog Input/Outputs (Standard Low Voltage Multi

conductor Wire) . . . . . . . . . . . . . . . . . . . . .31

Smoke Detector Customer Low Voltage Wiring

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Space Temperature Averaging (ReliaTel™ only)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Pre-Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Voltage Imbalance . . . . . . . . . . . . . . . . . . . . .40

Electrical Phasing (Three Phase Motors) . .40

Compressor Crankcase Heaters (Optional) 41

ReliaTel™ Controls . . . . . . . . . . . . . . . . . .41

Test Modes . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Electromechanical Controls

Test Procedure . . . . . . . . . . . . . . . . . . . . . .42

Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Verifying Proper Air Flow . . . . . . . . . . . . . . .43

Units with 5-Tap Direct Drive Indoor Fan .43

Units with Belt Drive Indoor Fan . . . . . . . .43

Units with Direct Drive Indoor Fan - Electro-

RT-SVX22J-EN 3

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Table of Contents

mechanical Control . . . . . . . . . . . . . . . . . 44

ReliaTel units with Direct Drive Indoor Fan (7.5 - 10 Ton High Efficiency, 10 Ton Standard

Efficiency) . . . . . . . . . . . . . . . . . . . . . . . . . 44

Units with Constant CFM Direct Drive Indoor

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Return Air Smoke Detector . . . . . . . . . . . . . 45

Economizer Start-Up . . . . . . . . . . . . . . . . . . 46

Compressor Start-Up . . . . . . . . . . . . . . . . . 47

Dehumidification Option . . . . . . . . . . . . . . . 47

Final System Setup . . . . . . . . . . . . . . . . . . . 48

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Fan Belt Adjustment - Belt Drive Units . . . 49

Monthly Maintenance . . . . . . . . . . . . . . . . . 49

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Return Air Smoke Detector Maintenance 50

Cooling Season . . . . . . . . . . . . . . . . . . . . 50

Heating Season . . . . . . . . . . . . . . . . . . . . 50

Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . 50

Annual Maintenance . . . . . . . . . . . . . . . . . . 51

Final Process . . . . . . . . . . . . . . . . . . . . . . . . . 52

Set Point (HSP) . . . . . . . . . . . . . . . . . . . . . .55

Test 3 - System Mode and Fan Selection .55 Test 4 - LED Indicator Test, (SYS ON, HEAT,

COOL & SERVICE) . . . . . . . . . . . . . . . . . . .55

Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Method 3 . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Relative Humidity Sensor Test . . . . . . . . .55

Programmable & Digital Zone

Sensor Test . . . . . . . . . . . . . . . . . . . . . . . . .56

ReliaTel Refrigeration Module (RTRM) De-

fault Chart . . . . . . . . . . . . . . . . . . . . . . . . . .56

Unit Operation without a Zone Sensor . .56

Unit Economizer Control (ECA) Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

ReliaTel Control . . . . . . . . . . . . . . . . . . . . .56

Electro Mechanical Control . . . . . . . . . . . .57

Unit Economizer Control (ECA) Test Procedures

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Electro Mechanical Control . . . . . . . . . . . .57

Troubleshooting procedures for Direct Drive Plenum Fan

. . . . . . . . . . . . . . . . . . . . . . . . . . .57

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 53

ReliaTel™ Control . . . . . . . . . . . . . . . . . . . . 53

System Status Checkout Procedure . . . . . 53

Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 53

System failure . . . . . . . . . . . . . . . . . . . . . . 53

Cooling Failure . . . . . . . . . . . . . . . . . . . . . 54

Service Failure . . . . . . . . . . . . . . . . . . . . . 54

Simultaneous Heat and Cool Failure . . . 54 Resetting Cooling and Ignition Lockouts 54

Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Zone Temperature Sensor (ZTS) Service Indicator

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Clogged Filter Switch . . . . . . . . . . . . . . . . 55

Fan Failure Switch . . . . . . . . . . . . . . . . . . 55

Condensate Overflow Switch . . . . . . . . . 55

Zone Temperature Sensor (ZTS) Test . . . 55

Test 1 - Zone Temperature Thermistor

(ZTEMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Test 2 - Cooling Set Point (CSP) and Heating

Unit Wiring Diagrams Numbers . . . . . . . . . . .59

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . .61

Electric Air Conditioner . . . . . . . . . . . . . . . . .61

TCY, TCX, TCC, TCD, TCH, TCM,TCP, TSC and THC (Parts Only) Models Less Than 20 Tons

for Residential Use* . . . . . . . . . . . . . . . . . .61

Electric Air Conditioner . . . . . . . . . . . . . . . . .62

TCY, TCX, TCC, TCD, TCH, TCK, TCM, TCP, TSC and THC (Parts Only) Models Less Than

20 Tons for Commercial Use* . . . . . . . . . .62

4 RT-SVX22J-EN

Page 5

Model Number Description

TSC 036 E 3 R Z B ** 123 456 7 8 9 10 11 1213

Digit 1 - Unit Type

T DX Cooling

Digit 2 - Efficiency

S Standard Efficiency HHigh Efficiency

Digit 3 - Airflow

C Convertible

Digit 4,5,6 - Nominal Gross Cooling Capacity (MBh)

036 3 Ton 048 4 Ton 060 5 Ton 072 6 Ton 090 7½ Ton, Single Compressor 092 7½ Ton, Dual Compressor 102 8½ Ton 120 10 Ton

Digit 7 - Major Design Sequence

E R-410A Refrigerant F Microchannel Type Condenser

Coils

Digit 8 - Voltage Selection

1 208/230/60/1 3 208-230/60/3 4 460/60/3 W 575/60/3

Digit 9 - Unit Controls

E Electromechanical R ReliaTel™ Microprocessor

Digit 10 - Heating Capacity

0=No Electric Heat F=14 kW (1 phase) A=5 kW (1 phase)1G=18 kW (1&3 phase) B=6 kW (3 phase) J=23 kW (3 phase) C=9 kW (3 phase) K= 27 kW (3 phase) D=10 kW (1 phase) E=12 kW (3 phase) P = 54 kW (3 phase)

N = 36 kW (3 phase)

Digit 11 - Minor Design Sequence

A First Sequence B Second Sequence

Digit 12,13 - Service Sequence

** Factory Assigned

Digit 14 - Fresh Air Selection

0No Fresh Air A Manual Outside Air Damper 0-50% B Motorized Outside Air Damper

0-50%

C Economizer, Dry Bulb 0-100%

without Barometric Relief

D Economizer, Dry Bulb 0-100%

with Barometric Relief

E Economizer, Reference Enthalpy

0-100% without Barometric Relief

F Economizer, Reference Enthalpy

0-100% with Barometric Relief

G Economizer, Comparative

Enthalpy 0-100% without Barometric Relief

3,7

H Economizer, Comparative

Enthalpy 0-100% with Barometric

3,7

Relief

Digit 15 - Supply Fa n/Drive Type/ Motor

0 Standard Drive 1 Oversized Motor 2 Optional Belt Drive Motor 6 Single Zone Variable Air Volume 7 Multi-Speed Indoor Fan

Digit 16 - Hinged Service Access/Filters

0 Standard Panels/Standard Filters A Hinged Access Panels/Standard

Filters B Standard Panels/2” MERV 8 Filters C Hinged Access Panels/2” MERV 8

Filters D Standard Panels/2” MERV 13 Filters E Hinged Access Panels/2” MERV 13

Filters

Digit 17 - Condenser Coil Protection

0 Standard Coil 1 Standard Coil with Hail Guard 2 Black Epoxy Pre-Coated Condenser

Coil 3 Black Epoxy Pre-Coated

Condenser Coil with Hail Guard 4 CompleteCoat™ Condenser Coil 5 CompleteCoat™ Condenser Coil

with Hail Guard

Digit 18 - Through the Base Provisions

0 No Through-the-Base Provisions A Through-the-Base Electric

Digit 19 - Disconnect/Circuit Breaker (three-phase only)

0 No Disconnect/No Circuit Breaker 1 Unit Mounted Non-Fused

Disconnect 2 Unit Mounted Circuit Breaker

Digit 20 - Convenience Outlet

0 No Convenience Outlet

A Unpowered Convenience Outlet B Powered Convenience Outlet

(three-phase only)

3,7

Digit 21 - Communications

Sensor

DCV

Options

0 No Communications Interface 1 Trane Communications Interface 2 LonTalk® Communications Interface 3 Novar 2024 Controls 4 Novar 3051 Controls without Zone

5 Novar 3051Controls Interface with

6 BACnet™ Communications Interface

Digit 22 - Refrigeration System Option

0 Standard Refrigeration System B Dehumidification Option

21,22

Digit 23 - Refrigeration Controls

Note: Applicable to Digit 7 = E, F

0 No Refrigeration Control 1Frostat 2 Crankcase Heater 3Frostat

11,28

and Crankcase Heater

Digit 24 - Smoke Detector

0 No Smoke Detector A Return Air Smoke Detector B Supply Air Smoke Detector C Supply and Return Air Smoke

Detectors

12,13

D Plenum Smoke Detector

12,13

Digit 25 - System Monitoring Controls

0 No Monitoring Control 1 Clogged Filter Switch 2 Fan Failure Switch 3 Discharge Air Sensing Tube 4 Clogged Filter Switch and Fan

Failure Switch

5 Clogged Filter Switch and Discharge

Air Sensing Tube

6 Fan Failure Switch and Discharge Air

Sensing Tube

7 Clogged Filter Switch, Fan Failure

Switch and Discharge Air Sensing Tube

8 Novar Return Air Sensor

(NOVAR 2024)

9 Novar Zone Temp Sensor

(NOVAR 3051)

15,29

18,29

A Condensate Drain Pan Overflow

Switch

B Clogged Filter Switch

Condensate Drain Pan Overflow

Switch

C Fan Failure Switch

Drain Pan Overflow Switch

D Discharge Air Sensing

Condensate Drain Pan Overflow

and

and Condensate

and

RT-SVX22J-EN 5

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Model Number Description

Switch

E Clogged Filter Switch

F Clogged Filter Switch

G Fan Failure Switch, Discharge Air

H Clogged Filter Switch

Switch Overflow Switch

Air Sensing Tube Drain Pan Overflow Switch

Sensing Tube Drain Pan Overflow Switch

Switch and Condensate Drain Pan Overflow Switch

and Condensate Drain Pan

, Discharge Air Sensing

, Fan Failure

, Discharge

and Condensate

, Fan Failure

Digit 26 - System Monitoring Controls

0 No Monitoring Controls A Demand Control Ventilation

(CO

30,31

)

Digit 27 - Unit Hardware Enhancements

0 No Enhancements 1 Stainless Steel Drain Pan

Model Number Notes

1. Available on 3-5 ton models.

2. Standard on 4-5 Ton E3,4,W and 6-10 Ton Heat Pumps and all High Efficiency models.

3. Not available with electromechanical controls.

4. Manual outside air damper will ship factory supplied within the unit, but must be field installed.

5. High pressure control is standard on all units.

6. On 3-5 ton, multispeed direct drive is standard on single phase and 15 SEER. On 6-10 ton, multispeed direct drive is standard on all 10 ton and 7.5-8.5 ton high efficiency. Belt drive is standard on all other units.

Digit 15 = 0

Standard Efficiency 1 Phase = High Efficiency Multispeed Direct Drive Motor 3 Phase (3-8½ Ton) = Belt Drive 3 Phase (10 T on) = Ultra High Efficiency Direct Drive Plenum Fan High Efficiency 1 Phase = High Efficiency Multispeed Direct Drive Motor 3 Phase (3-5 ton) = High Efficiency Multispeed Direct Drive Motor 3 Phase (3-5 ton w/Dehumidification) = Belt Drive Motor 3 Phase (7½-10 ton) = Ultra High Efficiency Direct Drive Plenum Fan

7. Economizer with Barometric Relief is for downflow configured units only. Order Economizer

without Barometric Relief for horizontal configuration. Barometric Relief for horizontal configured units must be ordered as field installed accessory.

8. Through the base electric required when ordering disconnect/circuit breaker options.

9. Requires use of Disconnect or Circuit Breaker.

Not Available

Standard Efficiency 10 Ton w/575V High Efficiency 3-5 ton w/Standard Indoor Motor w/460V

10. Standard metering devices are TXVs.

1 1 . Fro stat cannot be field installed in

electro-mechanical units.

12. The return air smoke detector may not fit up or work properly on the Precedent units when used in conjunction with 3rd party accessories such as bolt on heat wheels, economizers and power exhaust. Do not order the return air smoke detectors when using this type of accessory.

13. Return Air Smoke Detector cannot be ordered with Novar Controls.

14. These options are standard when ordering Novar Controls.

15. This option is used when ordering Novar Controls.

16. Not available with high temperature duct sensor accessory.

17. Digit 15 = 2

Standard Efficiency 1 Phase = Not Available 3 Phase = Not Available High Efficiency 1 Phase = Not Available 3 Phase (3-5 ton) = May be Ordered 3 Phase (3-5 ton w/Dehumidification) = Not Available 3 Phase (6-10 ton) = Not Available

18. Novar Sensor utilized with Digit 21 = (4) Novar 3051 Controls without Zone Sensor.

19. Available for 10 ton standard efficiency models only .

20. Available for 3, 4, 5, 6, 7½, 8½ ton standard/high efficiency models only.

21. Requires selection of 2” Pleated Filters (option B or C) for Digit 16.

22. Not available on 6 ton units and all single phase or standard efficiency.

23. Standard on TSC 6, 7½ (single and dual systems), 8½, 10 ton standard efficiency mo de ls and THC 4, 5, 6, 7½ ton high efficiency models (except for dehumidification models).

24. Epoxy coil and epoxy with hailguard options are not available for units with microchannel condenser coil.

25. Single Zone VA V is only available on 7.5-10 ton high efficiency and 10 ton standard efficiency products with ReliaT el™ controls.

26. Multi-speed indoor fan ava ilable only on 7.5 & 8.5 ton high efficiency, and 10 ton products with ReliaTel™ controls.

27. Motorized Outside Air Damper is not available on Multi-Speed or SZVAV (Single Zone Variable Air Volume) products.

28. Frostat standard on Multi-Speed and SZVA V (Single Zone V ariable Air Volume)

products.

29. Novar is not available with SZVA V products.

30. Demand Control Venti latio n no t available with electromechanical controls.

31. Demand Control Ventilation Option includes wiring only. The

sensor is a field-installed only

option.

6 RT-SVX22J-EN

Page 7

General Information

Unit Inspection

As soon as the unit arrives at the job site

• V erify that the nameplate data matches the data on the sales order and bill of lading (includin g electrical data).

• Verify that the power supply complies with the unit nameplate specifications.

• Visually inspect the exterior of the unit, including the roof, for signs of shipping damage.

If the job site inspection of the unit reveals damage or material shortages, file a claim with the carrier immediately. Specify the type and extent of the damage on the “bill of lading” before signing.

• Visually inspect the internal components for shippi ng damage as soon as possible after delivery and before it is stored. Do not walk on the sheet metal base pans.

• If concealed damage is discovered, notify th e carrier’s terminal of damage immediately by phone and by mail. Concealed damage must be reported within 15 days.

• Request an immediate joint inspection of the damage by the carrier and the consignee. Do not remove damaged material from the receiving location. Take photos of the damage, if possible. The owner must provide reasonable evidence that the damage did not occur after delivery.

• Notify the appropriate sales representative before installing or repairing a damaged unit.

Storage

Take precautions to prevent condensate from forming inside the unit’s electrical compartments and motors if:

1. the unit is stored before it is installed; or,

2. the unit is set on the roof curb, and temporary heat is provided in the building. Isolate all sid e panel service entrances and base pan openings (e.g., conduit holes, Supply Air and Return Air openings, and flue openings) from the ambient air until the unit is ready for start-up.

Note: Do not use the unit’s heater for temporary heat

without first completing the start-up procedure detailed under ““Unit Start-Up,” p. 46”.

The manufacturer will not assume any responsibility for equipment damage resulting from condensate accumulation on the unit’s electrical and/or mechanical components.

Unit Nameplate

A Mylar unit nameplate is located on the unit’s corner support next to the filter access panel. It includ es the unit model number, serial number, electrical characteristics, refrigerant charge, as well as other pertinent unit data.

Compressor Nameplate

The nameplate for the compressors are located on the side of the compressor.

Microchannel Condenser Barcode ID

Barcode decal used for condenser coil part identification can be located on the vertical header and top of coil's inlet/ outlet side.

Unit Description

Before shipment, each unit is leak tested , dehydrated, charged with re fr igerant and compressor oil, and run tested for proper control operation.

The condenser coils are either aluminum fin, mechanically bonded to copper tubing or all aluminum microchannel.

Direct-drive, vertical discharge condenser fans are provided with built-in thermal overload protection.

There are two control systems offered for these units. The electromechanical control option uses a thermostat to perform unit functions. The ReliaTel™ Control Module is a microelectronic control system that is referred to as “Refrigeration Module” (RTRM). The acronym RTRM is used extensively throughout this document when referring to the control system network.

These modules through Proportional/Integral control algorithms perform specific unit functions that governs unit operation in response to; zone temperature, supp ly air temperature, and/or humidity conditions depending on the application. The stages of capacity control for these units are achieved by starting and stopping the compressors.

The RTRM is mounted in the control panel and is factory wired to the respective internal components. The RTRM receives and interprets information from other unit modules, sensors, remote panels, and customer binary contacts to satisfy the applicable request for cooling.

Economizer Control Actuator (Optional)

Electromechanical Control

The ECA monitors the mixed air temperature, ambient dry bulb temperature and local minimum position setpoint sensors, if selected, to control dampers to an accuracy of +/- 5% of stroke. The actuator is spring returned to the closed position any time that power is lost to the unit. It is capable of delivering up to 25 inch pound s of to rque an d is powered by 24 VAC.

ReliaTel™ Control

The ECA monitors the mixed air temperature, return air temperature, minimum position setpoint (local or remote), power exhaust setpoint, CO ambient dry bulb/enthalpy sensor or comparative humidity (return air humidity against ambient humidity)

setpoint, CO2, and

RT-SVX22J-EN 7

Page 8

General Information

sensors, if selected, to control dampers to an accuracy of +/- 5% of stroke. The actuator is spring returned to the closed position any time that power is lost to the unit. It is capable of delivering up to 25 inch pounds of torque and is powered by 24 VAC.

RTCI - ReliaTel™ Trane Communication Interface (Optional)

This module is used when the application calls for an ICSTM building management type control system. It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.

RLCI - ReliaTel™ LonTalk Communication Interface (Optional)

This module is used when the application calls for an ICSTM building management type control system that is LonT alk. It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.

RBCI - ReliaTel™ BACnet Communications Interface (Optional)

This module is used when the application calls for an open BACnet protocol. It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or as a kit to be field installed. Follow the installation instructions that ships with eac h kit when field installation is necessary.

RTOM - ReliaTel™ Options Module (Standard on 17 Plus, 7.5 Ton & 8.5 Ton High Efficiency with ReliaTel, 10 Ton with ReliaTel)

The RTOM monitors the supply fan proving, clogged filter, supply air temperature, exhaust fan setpoint, supply air tempering, Frostat™, smoke detector, and V ariable Speed Fan Control (17 Plus units only). Refer to system input devices and functions for operation.

System Input Devices & Functions

The RTRM must have a zone sensor or thermostat input in order to operate the unit. The flexibility of having several mode capabilities depends upon the type of zone sensor or thermostat selected to interface with the RTRM.

The descriptions of the following basic Input Devices used within the RTRM network are to acquaint the operator with their function as they interface with the various modules. Refer to the unit’s electrical schematic for the specific module connections.

The following controls are available from the factory for field installation.

Supply Fan Failure Input (Optional)

The Fan Failure Switch can be connected to sense indoor fan operation:

FFS (Fan Failure Switch) If air flow through the unit is not proven by the differential pressure switc h connected to the RTOM (factory set point 0.07 “w.c.) within 40 seconds nominally, the RTRM will shut off all mechanical operations, lock the system out, send a diagnostic to ICS, and the SERVICE output wi ll flash. The system will remain locked out until a reset is initiated either manually or through ICS.

Clogged Filter Switch (Optional)

The unit mounted clogged filter switch monitors the pressure differential across the return air filters. It is mounted in the filter section and is connected to the RTOM. A diagnostic SERVICE signal is sent to the remote panel if the pressure differential across the filters is at least

0.5" w.c. The contacts will automatically open when the pressure differential across the filters decreases to approximately 0.4" w.c. The clogged filter output is energized when the supply fan is operating and the clogged filter switch has been closed for at least 2 minutes. The system will continue to operate regardless of the status of the filter switch.

Note: On units equipped with factory installed MERV 13

filters, a clogged filter switch with different pressure settings will be installed. This switc h will close when the differential pressure is approximately 0.8' w.c. and open when the differential falls to 0.7" w.c.

Condensate Drain Pan Overflow Switch (Optional)

ReliaTel Option

This input incorporates the Condensate Overflow Switch (COF) mounted on the drain pan and the ReliaTel Options Module (RTOM). When the condensate level reaches the trip point for 6 continuous seconds, the RTOM will shut down all unit functions until the overflow condition has cleared. The unit will return to normal operation after 6 continuous seconds with the COF in a non-tripped condition. If the condensate level causes unit shutdown more than 2 times in a 3 days period, the unit will be locked-out of operation requiring manual reset of diagnostic system through Zone Sensor or Building Automation System (BAS). Cycling unit power will also clear the fault.

Electromechanical Option

This input incorporates the condensate overflow switch (COF), COF Relay , COF Time Delay . When the condensate level reaches the trip point, the COF relay energizes and opens the 24VAC control circuit which disables the unit. Once the 24VA C control circuit is opened, a delay timer will prevent unit start-up for three minutes.

8 RT-SVX22J-EN

Page 9

General Information

Compressor Disable (CPR1/2)

This input incorporates the low pressure control (LPC) of each refrigeration circuit and can be activated by opening a field supplied contact installed on the LTB.

If this circuit is open before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is opened for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the contacts close.

If four consecutive open conditions occur during the first three minutes of operation, the compressor for that circuit will be locked out, a diagnostic communicated to the remote panel (if installed), and a manual reset will be required to restart the compressor.

Low Pressure Control

ReliaTel Control

When the LPC is opened for 1 continuous second, the compressor for that circuit is turned off immediately . The compressor will not be allowed to restart for a minimum of 3 minutes.

If four consecutive open conditions occur during an active call for cooling, the compressor will be locked out, a diagnostic communicated to ICS™, if applicable, and a manual reset required to restart the compressor. On dual compressor units only the affected compressor circuit is locked out.

Electromechanical Control

When the LPC is opened, the compre ssor for that circuit is turned off immediately . The compressor will restart when the LPC closes.

High Pressure Control

ReliaTel Control

The high pressure controls are wired in series between the compressor outputs on the RTRM and the compress or contactor coils. If the high pressure control switc h opens, the RTRM senses a lack of current while calling for cooling and locks the compressor out.

Electromechanical Control

When the HPC is opened, the compressor for that circuit is turned off immediately . The compressor will restart when the HPC closes.

Power Exhaust Control (Optional)

ReliaTel Control

The power exhaust fan is started whenever the position of the economizer dampers meets or exceed the power exhaust setpoint when the indoor fan is on.

With the optional ventilation override accessory, the power exhaust fan is independent of the indoor fan.

The setpoint panel is located in the return air section and is factory set at 25%.

Electromechanical Control

The power exhaust fan is started whenever the indoor fan is on and the adjustable damper limit switc h DLS is closed.

Lead/Lag Control (Dual Circuit Only)

ReliaTel Control Only

Lead/Lag is a selectable input located on the RTRM. The RTRM is configured from the factory with the Lead/Lag control disabled. T o activate the Lead/Lag function, simply cut the wire connected to J3-8 at the RTRM. When it is activated, each time the designated lead compressor is shut off due to the load being satisfied, the lead compressor or refrigeration circuit switches. When the RTRM is powered up, i.e. af ter a power failure, the control will default to the number one circuit compressor. Lead/ Lag is not available on Multi-Speed Indoor Fan, or Single Zone Variable Air Volume (SZVAV) products.

Zone Sensor Module (ZSM) (BAYSENS106*)

This electronic sensor features three system switch settings (Heat, Cool, and Off) and two fan settings (On

and Auto). It is a manual changeover control with single setpoint. (Cooling Setpoint Only)

Zone Sensor Module (ZSM) (BAYSENS108*)

This electronic sensor features four system switch settings (Heat, Cool, Auto, and Off) and two fan settings (On and Auto). It is a manual or auto changeover control with dual setpoint capability. It can be used with a remote zone temperature sensor BAYSENS077*.

Zone Sensor (BAYSENS110*)

This electronic sensor features four system switch settings (Heat, Cool, Auto, and Off) and two fan settings (On and Auto) with four system status LED’ s. It is a manual or auto changeo ver control with dual setpoint capabili ty. It can be used with a remote zone temperature sensor BAYSENS077*.

Wall Mounted Relative Humidity Sensor (BAYSENS036*)

Field installed, wall mounted humi dity sensor is used to control activation of Enhanced Dehumidification and the Hot Gas Reheat Dehumidification options. Humidity set points can be selected for relative humidity levels between

RT-SVX22J-EN 9

Page 10

General Information

40% and 60% by adjusting the DEHUMID setting on the ReliaTel Options Module. See Figure 42, p. 34.

Duct Mounted Relative Humidity Sensor (BAYSENS037*)

Field installed, duct mounted humidity sensor is used to control activation of Enhanced Dehumidification and the hot gas reheat dehumidification options. Humidity set points can be selected for relative humidity levels between 40% and 60% by adjusting the DEHUMID setting on the ReliaTel Options Module. See Figure 42, p. 34.

Programmable Zone Sensor - (BAYSENS119*)

This 7 day programmable sensor features 2, 3 or 4 periods for Occupied or Unoccupied programming per d ay. If the power is interrupted, the program is retained in permanent memory. If power is off for an extended period of time, only the clock and day may have to be reset.

The Zone Sensor allows selection of 2, 3 or 4 system modes (Heat, Cool, Auto, and Off), two fan modes (On and Auto). It has dual temperature selection with programmable start time capability.

The occupied cooling set point ranges between 45 and 98 º F. The heating set point ranges between 43 and 96ºF.

A liquid crystal display (LCD) displays zone temperature, temperature set points, day of the week, time, and operational mode symbols.

The Option Menu is used to enable or disable applicable functions, i.e.; Morning Warm-up, Economizer minimum position override during unoccupied status, Fahrenheit or Centigrade, Supply air tempering, Remote zone temperature sensor, 12/24 hour time display, Smart fan, and Computed recovery.

During an occupied period, an auxiliary relay rated for 1.25 amps @ 30 volts AC with one set of single pole double throw contacts is activated.

Status Inputs (4 Wires Optional)

The ZSM can be wired to receive four (4) operating status signals from the RTRM (HEAT, COOL, SYSTEM “ON”, SERVICE).

Four (4) wires from the RTRM should be connected to the appropriate terminals (7, 8, 9 & 10) on the ZSM.

Remote Zone Sensor (BAYSENS073*)

This electronic sensor features remote zone sensing and timed override with over ride cancellation. It is used with a Trane Integrated Comfort™ building management system.

Remote Zone Sensor (BAYSENS074*)

This electronic sensor features single setpoint capability and timed override with override cancellation. It is used with a Trane Integrated Comfort™ building management system.

Remote Zone Sensor (BAYSENS016*)

This bullet type temperature sensor can be used for outside air (ambient) sensing, return air temperature sensing, supply air temperature sensing, remote temperature sensing (uncovered). Wiring procedures vary according to the particular application and equipment involved. Refer to the unit’s wiring diagrams for proper connections.

Remote Zone Sensor (BAYSENS077*)

This electronic sensor can be used with BAYSENS106*, 108*, 110*, 119* Remote P anels. When this sensor is wired to a BA YSENS119* Remote P anel, wiring must be 18 A WG Shielded Twisted P air (Belden 8760 or equivalent). Refer to the specific Remote Panel for wiring details.

Wireless Zone Sensor (BAYSENS050)

This electronic sensor features five system settings (Auto, Off, Cool, Heat, and Emerg ency Heat) and with On and Auto fan settings. It is a manual or auto c hangeover control with dual setpoint capability. Other features include a timed override function, lockable system settings, and Fahrenheit or Celsius temperature display. Included with the wireless zone sensor will be a receiver that is to be mounted inside the unit, a mounting bracket, and a wire harness.

Electromechanical Control

The unit must have a thermostat to operate.

•BAYSTAT151

• Single Stage - 1 Heat/1 Cool

•BAYSTAT155

• Multi Stage - 3 Heat/2 Cool - Can be Used for Economizer Operation

• BAYSENS150

• Multi stage - 3 Heat/2 Cool Programmable Thermostat

High Temperature Sensor (BAYFRST001*)

This sensor connects to the RTRM Emergency Stop Input on the L TB and provides high limit “sh utdown” of the unit. The sensor is used to detect high temperatures due to a high thermal event in the air conditioning or ventilation ducts. The sensor is designed to mount directly to the sheet metal duct. Each kit contains two sensors. The return air duct sensor (X1310004001) is set to open at 135ºF. The supply air duct sensor (X1310004002) is set to open at 240ºF. The control can be reset after the temperature has been lowered approximately 25ºF below the cutout setpoint.

Evaporator Frost Control

ReliaTel™ Option

This input incorporates the Frostat™ control (FOS) mounted in the indoor coil circuit and can be activated by

10 RT-SVX22J-EN

Page 11

General Information

closing a field supplied contact installed in parallel with the FOS.

Frostat is standard on multi-speed indoor motors and single zone VAV products (SZVAV).

Electromechanical Option

This input incorporates the Frostat™ control (FOS) mounted in the indoor coil circuit and can be activated by opening a field supplied contact installed in series with the FOS.

If this circuit is open before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is opened during compressor operation, the compressor for that circuit is immediately turned “Of f”. The compressor will restart when the FOS closes.

Discharge Line Temp Switch (DLTS)

The DL TS is looped in series with HPC and LPC. It prevents compressor from overheating (over 300 Fº dome temp) in case of indoor fan failure (cooling) or outdoor fan failure (heating).

Smoke Detector Sensor (Optional)

This sensor provides high limit “shutdown” of the unit and requires a manual reset. The sensor is used to detect smoke in the air conditioning or ventilation ducts.

Notes:

• The supply air smoke detector samples supply air. The

return and plenum air smoke detectors sample return air. The smoke detectors are designed to shut off the unit if smoke is sensed. This function is performed by sampling the airflow enteri ng the unit at the return air opening. Follow the instructions provided below to assure that the airflow through the unit is sufficient for adequate sampling. Failure to follow t hese instructions will prevent the smoke detectors from performing its design function.

• Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters. To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes, and coil cleaning is required.

• Periodic chec ks and maintenance procedures must be performed on the smoke detector to insure that it will function properly . For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and

Maintenance Instructions provided with the literature package for this unit.

In order for the supply air smoke detector or return air smoke detector to properly sense smoke in the supply air stream or return air stream, the air velocity entering the smoke detector unit must be between 500 and 4000 feet per minute. Equipment covered in this manual will develop an airflow velocity that falls within these limits over the entire airflow range specified in the evaporator fan performance tables.

Phase Monitor

This sensor monitors voltage between the 3 conductors of the 3 phase power supply. Two LED lights are provided:

• The green light indicates that a balanced 3 phase supply circuit is properly connected.

• The red light indicates that unit operation has been prevented. There are two conditions that will prevent unit operation:

• The power supply circuit is not balanced with the

proper phase sequence of L1, L2, L3 for the 3 conductors of a 3 phase circuit.

• The line to line voltage is not between 180 v olts and

633 volts.

Single Zone Variable Air Volume / Displacement Ventilation (Optional)

This sensor offers full supply fan modulation across the available airflow range. In addition to full supply fan modulation, the unit controls the discharge air temperature to a varying discharge air temperature setpoint in order to maintain Space Temperature.

RT-SVX22J-EN 11

Page 12

Unit Dimensions

TSC036-060E & THC036-037E UnitsTSC036-060E & THC036-037E Units

TSC072-120F, THC047-120E, & THC048-092F UnitsTSC072-120F, THC047-120E, & THC048-092F Units

Unit Clearances

Figure 1, p. 12 illustrates the minimum operating and

service clearances for either a single or multiple unit

Figure 1. Typical installation clearances for single & multiple unit applications

installation. These clearances are th e minimum distances necessary to assure adequate serviceability, cataloged unit capacity, an d peak operating efficiency.

Providing less than the recommended clearances may result in condenser coil starvation, “short-circuiting” of exhaust and economizer airflows, or recirculation of hot condenser air.

12 RT-SVX22J-EN

Page 13

Figure 2. 3-5 ton standard efficiency, 3 ton high efficiency

4444 MMMM

10381038 MMMM

10531053 MMMM

Note: All dimensions are in inches/millimeters.

Unit Dimensions

Figure 3. 3-5 ton standard efficiency, 3 ton high efficiency - roof curb

Note: All dimensions are in inches/millimeters.

RT-SVX22J-EN 13

Page 14

Unit Dimensions

CLEARANCE 36” (914 MM)

Figure 4. 3-5 ton standard efficiency, 3 ton high efficiency - unit clearance and roof opening

Note: All dimensions are in inches/millimeters.

Figure 5. 6, 7½ (single) ton standard efficiency, 4 - 5 ton high efficiency

Note: All dimensions are in inches/millimeters.

14 RT-SVX22J-EN

Page 15

Figure 6. 6, 7½ (single) ton standard efficiency, 4 - 5 ton high efficiency - roo f curb

(2130 MM)

(356 MM)

Note: All dimensions are in inches/millimeters.

Unit Dimensions

Figure 7. 6, 7½ (single) ton standard efficiency, 4 - 5 ton high efficiency - unit clearance and roof opening

Note: All dimensions are in inches/millimeters.

RT-SVX22J-EN 15

Page 16

Unit Dimensions

(2130 MM)

(356 MM)

Figure 8. 7½ ton (dual) - 10 ton standard efficiency, 6 & 7½ (microchannel) ton high efficiency

Note: All dimensions are in inches/millimeters.

Figure 9. 7½ ton (dual) - 10 ton standard efficiency, 6 & 7½ (microchannel) ton high efficiency - roof curb

Note: All dimensions are in inches/millimeters.

16 RT-SVX22J-EN

Page 17

Unit Dimensions

Figure 10. 7½ ton (dual) - 10 ton standard efficiency, 6 & 7½ (microchannel) ton high efficiency - unit clearance and

roof opening

Note: All dimensions are in inches/millimeters.

Figure 11. 7½ (dehumidification) - 10 ton high efficiency

Note: All dimensions are in inches/millimeters.

RT-SVX22J-EN 17

Page 18

Unit Dimensions

13/4”

(

44 MM

)

2”

(

51 MM

)

84 1/2”

(2146 MM)

83 7/8”

(2130 MM)

60 3/8”

(1534 MM)

59 7/8”

(

1521 MM

)

14”

(

356 MM

)

2”

(

51 MM

)

56 3/8”

(1432 MM)

34 3/8”

(873 MM)

34 3/8”

(873 MM)

18 1/2”

(470 MM)

18 1/2”

(470 MM)

1”

(

25 MM

)

1”

(

25 MM

)

1”

(

25 MM

)

65/8”

(

168 MM

)

80 1/2”

(2045 MM)

EARANCE 18” (4

57 MM

)

RIZO

NTAL

CLEARAN

E36”(914 MM)

WNFLOW

99 11/16”

(2532 MM)

63 3/16”

(1605 MM)

Figure 12. 7½ (dehumidification) - 10 ton high efficiency - roof curb

Note: All dimensions are in inches/millimeters.

Figure 13. 7½ (dehumidification) - 10 ton high efficiency- unit clearance and roof opening

Note: All dimensions are in inches/millimeters.

18 RT-SVX22J-EN

Page 19

Installation

Pre-Installation

WARNING

Fiberglass Wool!

Product contains fiberglass wool. Disturbing the insulation in this product during installation, maintenance or rep air will expose you to airborne particles of glass wool fibers and ceramic fibers known to the state of California to cause cancer through inhalation. You MUST wear all necessary Personal Protective Equipment (PPE) including gloves, eye protection, mask, long sleeves and pants when working with products containing fiber glass w ool. Exposition t o glass wool fibers without all necessary PPE equipment could result in cancer, respiratory, skin or eye irritation, which could result in death or serious injury.

Precautionary Measures

• Avoid breathing fiberglass dust.

• Use a NIOSH approved dust/mist respirator.

• Avoid contact with the skin or eyes. W ear long-sleeved, loose-fitting clothing, gloves, and eye protection.

• Wash clothes separately from other clothing: rinse washer thoroughly.

• Operations such as sawing, blowing, tear-out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respiration in these situations.

First Aid Measures

Eye Contact - Flush eyes with water to remove dust. If symptoms persist, seek medical attention.

Skin Contact - Wash af fected areas gently with soap and warm water after handling.

If an element has detached from its ceramic insulator, carefully put it back into place.

Replace the heater elements if they present symptoms noted in item 2 or 3 above.

Procedure

WARNING

Heavy Objects!

Ensure that all the lifting equipment used is properly rated for the we ight of th e unit being lifted. Each of the cables (chains or slings), hooks, and shackles used to lift the unit must be capable of supporting the entire weight of the unit. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even unit lift. Other lifting arrangements could cause equipment or property damage. Failure to follow instructions above or properly lift unit could result in unit dropping and possibly crushing operator/ technician whic h coul d result in death or serious injury.

WARNING

Improper Unit Lift!

Test lift unit approximately 24 inches to verify proper center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level. Failure to properly lift unit could result in unit dropping and possibly crushing operator/technician which could result in death or ser i ous injury and possi ble equipmen t or property-only damage.

Figure 14. Corner weights

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing . Follow proper lockout/ tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

Remove power to the unit and gain access to the electric heat elements by removing the horizontal supply cover. Visually inspect the heater elements for the following:

• Elements that are no longer secured to the white ceramic insulator.

• Elements touching each other or touching metal.

• Severely kinked, drooping, or broken elements.

RT-SVX22J-EN 19

Page 20

Installation

Table 1. Maximum unit & corner weights (lbs) and center of gravity dimensions (in.) - cooling models

Maximum Model

Unit

Ton Shipping Net A B C D Length Width

3 TSC036E/THC036E 555 481 157 122 95 107 31 19 4 TSC048E 586 511 167 129 101 114 31 19 5 TSC060E 636 561 183 142 111 125 31 19

6 TSC072F 762 667 218 186 131 132 44 21 7½ TSC090F 781 686 222 195 136 134 44 21 7½ TSC092F 940 797 249 235 163 149 46 21 8½ TSC102F 999 856 264 239 177 175 45 22

10 TSC120F 1058 960 320 218 233 189 40 24

3 THC037E 614 544 163 144 111 125 33 19

4 THC048E/THC047E 787 692 220 178 132 163 40 23

4 THC048F 737 642 208 177 128 130 44 22

5 THC060E/THC067E 841 746 241 193 139 173 39 22

5 THC060F 774 679 219 189 135 137 43 21

6 THC072F 883 740 228 219 155 138 47 21 7½ THC092E 1445 1228 347 330 269 283 49 28 7½ THC092F 1026 928 315 209 224 180 40 24 8½ THC102E 1472 1255 359 335 271 290 48 28

10 THC120E 1462 1245 353 332 271 288 48 28

(a) Weights are approximate. (b)Corner weights are given for information only.

Model No.

Weights

(a)

Corner Weights

(b)

Center of Gravity

(in.)

Figure 15. Rigging and center of gravity

Table 2. Facto r y in sta lled options (fiops)/accessory net weights (lbs)

TSC036E-060E

THC036E/

THC037E

Net Weight Net Weight Net Weight Net Weight Net Weight

Accessory 3-5 Ton 4-5 Ton 6-8½ Ton 7½-10 Ton 7½-10 Ton

Barometric Relief 7 10 10 10 10 Belt Drive Option (3 phase only) 31 31 — — — Coil Guards 12 20 20 20 30

continued on next page

THC047E-067E

THC048E/F-

060E/F

(a),(b)

TSC072F-102F

THC072F

THC092F,

TSC120F

THC092E-

120E

20 RT-SVX22J-EN

Page 21

Installation

Table 2. Facto r y in sta lled options (fiops)/accessory net weights (lbs)

Economizer 26 36 36 36 36 Electric Heaters 15 30 30 40 40 Hinged Doors 10 12 12 12 12 Manual Outside Air Damper 16 26 26 26 26 Motorized Outside Air Damper 20 30 30 30 30 Novar Control 8 8 8 8 8 Oversized Motor 5 8 8 — — Powered Convenience Outlet 38 38 38 38 50 Powered Exhaust 40 40 8 0 80 80 Reheat Coil 15 25 — — 53 Roof Curb 61 78 78 78 89 Smoke Detector, Supply 5 5 5 5 5 Smoke Detector, Return 7 7 7 7 7 Stainless Steel Heat Exchanger 4 6 6 6 6 Through the Base Electrical 8 13 13 13 13 Unit Mounted Circuit Breaker 5 5 5 5 5 Unit Mounted Disconnect 5 5 5 5 5 460V IDM

(a)Weights for options not listed are <5 lbs. (b)Net weight should be added to unit weight when ordering factory-installed accessories. (c) Apply weight with all 460V 17 SEER Two-Stage Cooling units.

(c)

29 29 - - -

(a),(b)

(continued)

Foundation

Horizontal Units

If the unit is installed at ground level, elevate it above the snow line. Provide concrete footings at each support location with a “full perimeter” support structure or a slab foundation for support. Re fer to T able 1, p. 20 for the unit’ s operating and point loading weights when constructing a footing foundation.

If anchoring is required, anchor the unit to the slab using hold down bolts or isolators. Isolators should be installed to minimize the transmission of vibrations into the building.

For rooftop applications, ens ure the roof is strong enough to support the combined unit and support structural weight. Refer to Table 1, p. 20 for the unit operating weights. If anchoring is required, anchor the unit to the roof with hold-down bolts or isolators.

Check with a roofing contract or for proper w aterp roofing procedures.

Ductwork

Figure 16, p. 21 to Figure 18, p. 22 illustrate the supply and

return air openings as viewed from the rear of the unit.

Figure 16. 3-5 ton standard efficiency units & 3 ton high

efficiency units - Horizontal supply & return air openings

RT-SVX22J-EN 21

Page 22

Installation

Supply

Return

3 7/8” 98 MM

9 3/8”

238 MM

19 1/4”

489 MM

16 3/4”

425 MM

4 3/4”

120 MM

32 1/4”

832 MM

27 5/8” 701 MM

Supply

Return

4 1/4”

108 MM

3/4-14 NPT DIA. HOLE CONDENSATE DRAIN

32 1/4” 832 MM

Supply

Return

32 1/8”

816 MM

33”

838

4” 102 MM

17 1/2”

444 MM

17 1/2”

444 MM

3 5/8” 92 MM

9 7/8”

251 MM

4 1/8”

104 MM

27 5/8”

THROUGH THE

BASE CONDENSATE

4 5/8”

119 MM

THROUGH THE

BASE ELECTRICAL

51 13/16”

42 3/16”

1072 MM

5 7/8”

149 MM

6 3/8”

163 MM

2 3/4” 71 MM

Figure 17. 4-6/ 7½ (Microchannel) to n high efficiency

units and 6-10 t o n standard efficiency units Horizon tal suppl y & return air openings

Figure 18. 7½ (Dehumidification) - 10 ton high

efficiency units - Horiz ontal supply & return air openings

Figure 20. 4-6/ 7½ (Microchannel) ton high efficiency

units and 6-10 ton standard efficiency units downflow supply & return air openings w/ through the base utilities

Figure 21. 7½ (Dehumidification) - 10 ton high efficiency

units - downflow supply & r et urn air openings w/ through the base utilities

Figure 19. 3-5 ton standard efficiency units & 3 ton high

efficiency units - Downflow supply & r eturn air openings w/ through the base utilities

22 RT-SVX22J-EN

Figure 19, p. 22 to Figure 21, p. 22 illustrate the supply and

return air openings in a downflow configuration. Elbows with turning vanes or split ters are recommended

to minimize air noise due to turbulence and to reduce static pressure.

When attac hing the ductwork to the unit, prov ide a w ater tight flexible connector at the unit to prevent operating sounds from transmitting through the ductwork.

All outdoor ductwork between the unit and the structure should be weather proofed after installation is completed.

Page 23

Installation

Base Alignment Bracket

Table 3. Clearance required from duct to combustible

surfaces

Model Number

T(S/H)C036-60E 0

THC037-67E 0

TSC072F 0 THC072F 1 TSC090F 1 TSC092F 0

THC092E/THC092F 1

TSC102F 0

THC102E 1 TSC120F***A 0 TSC120F***B 1

THC120E 1

Clearance required from duct to

combustible surfaces (inches)

RoofCurb

Downflow

The roof curbs for these units consists of a "full perimeter" enclosure to support the unit just inside of the unit base rail. The 7½ - 10 ton high efficiency units contain a suppor t base alignment rail and will extend past the end of the roof curb as shown in figures below and to the right.

Before installing any roof curb, verify;

• it is the correct curb for the unit,

• it includes the necessary gaskets and hardware,

• the purposed installation location provides the required clearance for proper operation,

• the curb is level and square. The top surface of the curb must be true to assure an adequate curb-to-unit seal.

Step-by-step curb assembly and installation instructions ship with each accessory roof curb kit. Follow the instructions carefully to assure proper fit-up when the unit is set into place.

Note: To assure proper condensate flow during

operation, the unit (and curb) must be level.

If the unit is elevated, a field constructed catwalk around the unit is strongly recommended to provide easy access for unit maintenance and service.

Recommendations for installing the Supply Air and R eturn Air ductwork joining the roof curb are included in the curb instruction booklet. Curb ductwork must be fab ricated and installed by the installing contractor before the unit is set into place.

Note: For sound consideration, cut only the holes in the

roof deck for the ductwork penetrations. Do not cut out the entire roof deck within the curb perimeter.

Figure 22. View for base to roof curb alignment

THC092-120E on 50" x 84" roof curb

WARNING

Combustible Materials!

Maintain proper clearance between the unit heat exchanger, vent surfaces and combustible materials. Refer to uni t nameplate an d installation instr uctions for proper clearances. Improper clearances could result in combustible mater ials catching on fire. Failure to maintain proper clearances could result in death or serious injury or property damage.

Verify that appropriate materials were used in the construction of roof and ductwork. Combustible materials should not be used in the construction of ductwork or roof curb that is in close proximity to heater elements or any hot surface. Any combustible material on the inside of the unit base should be removed and replaced with appropriate material.

RT-SVX22J-EN 23

Page 24

Installation

Figure 23. View for base to roof curb alignment

THC092-120E on 60" x 84" roof curb

If a Curb Accessory Kit is not used:

• The ductwork can be attached directly to the factoryprovided flanges around the unit’s supply and return air openings. Be sure to use flexible duct connections at the unit.

• For “built-up” curbs supplied by others, gaskets must be installed around the curb perimeter flange and the supply and return air opening flanges.

Rigging

A Rigging illustration and Center-of-Gravity dimensional data table is shown in Figure 15, p. 20. Refer to the typical unit operating weights table before proceeding.

1. Remove all drill screws fastening wood protection to metal base rail. Remove all screws securing wooden protection to wooden top crate.

On 7½-10 ton high efficiency units, remove wire ties from outdoor grill.

2. Remove Wooden Top Crate.

4. Install a lifting bar, as shown in Figure 15, p. 20, to protect the unit and to facilitate a uniform lift. The minimum distance between the lifting hook and the top of the unit should be 7 feet.

5. Test-lift the unit to ensure it is properly rigged and balanced, make any necessary rigging adjustments.

Figure 24. Fork pockets (all units except 7½

(dehumidification)-10 ton high efficiency units)

Figure 25. Fork pockets (7½ (dehumidification) -10 ton

high efficiency units)

WARNING

Heavy Objects!

Ensure that all the lifting equipment used is properly rated for the weight of the unit being lifted. Each of the cables (chains or slings), hooks, and shackles used to lift the unit must be capable of supporting the entire weight of the unit. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even unit lift. Other lifting arrangements could cause equipment or property damage. Failure to follow instructions above or properly lift unit could result in unit dropping and possibly crushing operator/ technician which could result in death or serious injury.

3. Rig the unit as shown in Figure 15, p. 20. Attach adequate strength lifting slings to all four lifting brackets in the unit base rail. Do not use cables, chains, or slings except as shown.

24 RT-SVX22J-EN

NOTICE

6. Lift the unit enough to allow the removal of base fork pocket protection components as shown in the following figures. When 7½ (dehumidification)- 1 0 ton high efficiency units are installed on smaller existing roof curb (50"x 84") for replacement applications, do not remove alignment bracket. This bracket helps assure proper alignment of duct openings.

7. Downflow units; align the base rail of the unit with the curb rail while lowering the unit onto the curb. Make sure that the gasket on the curb is not damaged while positioning the unit.

Page 25

Installation

General Unit Requirements

The checklist listed below is a summary of the steps required to successfully install a commercial unit. This checklist is intended to acquaint the installing personnel with what is required in the installation process. It does not replace the detailed instructions called out in the applicable sections of this manual.

• Check the unit for shipping damage and material shortage; file a freight claim and notify appropriate sales representative.

• Verify correct model, options and voltage from unit nameplate.

• Verify that the installation location of the unit will provide the required clearance for proper operation.

• Assemble and install the roof curb (if applicable). Refer to the latest edition of the curb installers guide that ships with each curb kit.

• Fabricate and install ductwork; secure ductwork to curb.

• Install pitch p oc ket for power supply through building roof. (If applicable)

• Rigging the unit.

• Set the unit onto the curb; check for levelness.

• Ensure unit-to-curb seal is tight and without buckles or cracks.

• Install and connect a condensate drain line to the evaporator drain connection.

Factory Installed Economizer

• Ensure the economizer has been pulled out into the operating position. Refer to the economizer installers guide for proper position and setup.

• Install all access panels.

Note: Failure to use recommended sealant could result in

unit performance loss.

If a unit is to be converted to a Horizontal discharge, the following conversion must be performed:

1. Remove RETURN and SUPPLY duct covers.

2. Locate supply cover. Apply ¼ in. (6mm.) continuous bead of 500°F RTV sealant to the flange as shown.

Figure 26. Supply duct cover

RTV Sealant

3. Position duct cover as shown, rotate 90 degrees to allow entrance into supply opening.

4. Slide duct covers into duct openings until inward edge of duct cover engages with the 2 retaining clips on the duct flanges. Secure the outward edge of each duct cover with 2 screws.

5. Slide RETURN DUCT COVER (insulation side up) into supply opening until inward edge of du ct cover engages with the 2 retaining clips on the duct flange. Secure outward edge of the duct co ver with two screws.

Note: Certain unit/electric heater combinations require a

limit switch change out for horizontal airflow applications. Refer to the following instructions to determine if this process is required for the unit undergoing installation.

Horizontal Discharge Conversion (6 Through 10 Ton Units)

Temperature Limit Switch Usage for Electric Heat Units

Units are factory shipped in the downflow discharge configuration but can be field converted to a horizontal discharge configuratio n. Som e, but not all units requ ire a different TCO-A limit switch, which is wire tied near the terminal block in the heater compartment if horiz o ntal discharge configuration is used.

Horizontal Discharge Conversion (3 Through 5 Ton Units)

Note: 3 - 5 ton units supply cover to supply opening and

return cover to return opening.

Supplies Needed by Installer for Conversion: 3 oz. tube of High Temperature RTV sealant. (500°F / 260°C: Similar to Dow Corning 736)

RT-SVX22J-EN 25

Note: 6 - 1 0 ton units the supply cover to return opening

& return cover to supply opening.

Supplies Needed by Installer for Conversion: 3 oz. tube of high Temperature RTV sealant. (500°F / 260°C: Similar to Dow Corning 736)

Note: Failure to use recommended sealant could result in

unit performance loss.

If a unit is to be converted to a Horizontal discharge, the following conversion must be performed:

1. Remove RETURN and SUPPLY duct covers.

2. Place SUPPLY DUCT COVER over down-flow return opening. (insulation side down)

3. Using self-drilling screws, (or screws removed from duct cover), screw through dimples to attach DUCT COVER to base.

Page 26

Installation

RTV Sealant

Downow application

Horizontal application

Cap assembly with insulation

Remove and discard this tube for horizontal conversion

Cap assembly with insulation

Secure with screw

Insulation side down

Supply duct cover

Insulation side up

Return duct cover

Figure 27. Supply duct cover

Supply Duct Cover

Screw into 4 dimples on top edge

4. On original RETURN DUCT COVER, apply ¼”(6mm.) continuous bead of 500°F RTV sealant around flange (opposite insulation side), as shown.

Figure 28. Return duct cover

5. Slide RETURN DUCT COVER (insulation side up) into supply opening until inward edge of duct cover engages with the 2 retaining clips on the duct flange. Secure outward edge of the duct cover with two screws.

Note: If unit is equipped with Return Air Smoke Detector,

refer to field conversion instructions for horizontal discharge before installing return air duct.

Note: If unit is equipped with Discharge Air Sensing

option refer to the following figure for proper tube positioning based on unit tonnage.

Figure 29. Discharge air sensor

Note: Certain unit/electric heater combinations require a

limit switch change out for horizontal airflow applications. Refer to the following instructions to determine if this process is required for the unit undergoing installation.

Figure 30. Supply & return openings

6. After completing installation of the duct covers for horizontal discharge, proceed to TCO-A instructions.

TCO-A Instructions

If the unit being installed is listed in the following table and is equipped with the corresponding model number of factory installed electric heater package in the table, the limit control TCO-A must be replaced with the extra limit control shipped in the heater compartment. Replace TCOA following the instructions in steps 1 through 3 below. If the unit being installed does not have a factory installed electric heater package or is equipped with a factory installed electric heater model that does not correspond to any in this table, skip steps 1 through 3 and go on to next step in the installation process.

1 . Remove the heat er section access panel and open the

electric heater dead front panel.

2. TCO-A is the limit control located in the central part of the heater mounting plate and that is located on the bottom of the two heater element assemblies. To replace this device, first remove the two wires connected to the terminals. Next, remove the two screws which secure it to th e heater element mounting plate. Once TCO-A has been removed form the heater element mounting plate, discard this device.

3. Obtain the replacement TCO-A which is secured by a wire tie near the electric heater terminal block in the heater compartment. Attach it to the heater element mounting plate with the two screws that were removed in step 2 above. Connect the two wires that were unhooked in step 2 to the terminals on the new TCO-A. Refer to the heater package wiring diagram to assure that the wiring is connected properly.

4. Close the electric heater dead front pane l and repla ce heat section access panel.

26 RT-SVX22J-EN

Page 27

Installation

Table 4. TCO-A replaced for horizontal duct

configuration

Unit Model

Number

TSC120F4, THC092F

TSC120FW

THC072F4 BAYHTRU427, 436 Center TSC090F4 BAYHTRW427, 436 Center TSC090FW BAYHTRWW27, W36 Center

Electric Heater Model Number TCO-A location

BAYHTRA418, 427, 436, 454

BAYHTRAW18A, 36A, 54A

Right

Figure 31. TCO-A location

Figure 32. Downflow view

3. Lift the tube and bracket from the downflow duct opening. Rotate the tube and bracket assembly 180 degrees ensuring that the holes on the copper sensing tube face away from the unit and face the return air ductwork. Refer to horizontal views below.

Figure 33. Horizontal view 1

Return Air Smoke Det ector

The factory installed Return Air Smoke Detector is installed in the downflow discharge position. No additional field setup is required.

If a unit is to be converted to horizontal di scharge, the following conversion must be performed:

1. If the unit has an economizer , it mu st be pulled out in the operating position.

2. Remove the 3 screws from the mounting brackets. Refer to downflow view for screw locations.

RT-SVX22J-EN 27

Page 28

Installation

Figure 34. Horizontal view 2

Note: Check to insure that the flexible tubing lies flat on

the base pan surface.

4. Slide the top bracket down the copper sensing tube. For TSC036E-060E, and THC036-037E units insert the tab on the left side into the slot on the indoor coil blo ck off and secure the right side of the bracket with one of the 3 screws removed in step 2. Refer to Figure 33,

p. 27. For THC047E-120E, THC048F-092F, and TSC072F -

120F units secure the tab on left side to the indoor coil block off with one of the screws removed in step 2 and secure the right side of the bracket with one of the screws removed from the access panel. Refer to

Figure 34, p. 28.

5. Using the remaining 2 screws removed in step 2, secure the bottom bracket. Refer to Figure 33, p. 27.

Note: Larger diameter holes on bottom bracket line up

with the dimples on the rear panel. The smaller diameter holes line up with the screw holes in the rear panel.

WARNING

Proper Field Wiring and Grounding Required!

All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, y ou MUST follo w requir ements for field wiring installation and grounding as described in NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

Failur e t o f ollo w this instructions could result in death or serious injuries.

Verify that the power supply complies with the unit nameplate specifications.

• Inspect all control panel components; tighten any loose connections.

• Connect properly sized and protected power supply wiring to a field-supplied/installed disconnect switch and to the main power terminal block (HTB1) in the unit control panel.

• Install proper grounding wires to an earth ground.

Electric Heat Requirements

• Verify that the power supply complies with the electric heater specifications on the unit and heater nameplate.

• Inspect the heater junction box and control panel; tighten any loose connections.

• Check electric heat circuits for continuity.

Low Voltage Wiring (AC & DC) Requirements

• Install the zone thermostat, with or without switching subbase.

• Connect properly sized control wiring to the proper termination points between the zone thermostat and the unit control panel.

Main Electrical Power Requirements

WARNING

Hazardous Voltage w/Capacitors!

Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that all capacit ors ha ve discharged. F ail ur e t o disconnect power and discharge capacitors before servicing could result in death or serious injury.

For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN

28 RT-SVX22J-EN

Condensate Drain Configuration

An evaporator condensate drain connection is provided on each unit. Re fer to Figure 16, p. 21 and Figure 17, p. 22 for the appropriate drain location.

The condensate drain pan is factory installed to drain condensate to the back side of the unit. See Figure 16, p. 21 and Figure 17, p. 22. It can be converted to drain condensate out the front side of the unit or through the base.

To convert drain condensate out the front of unit: 1 . Remove evaporator access panel and supply air access

panels.

Page 29

Installation

2. Remove the support panel that the condensate drain pan exits through.

3. Slide the condensate drain pan out of the unit and rotate 180°.

4. Slide the condensate drain pan back into the unit, align the drain with the grommeted opening in the rear support panel and push until the co upling is seated in the grommet.

5. Replace the front support panel by aligning the panel with tabs in the raceway. Align the condensate drain pan support in the grommeted hole as the panel is put in place.

6. Replace evaporator access panel and supply air access panels.

To convert drain condensate through the base of unit:

1 . Remove evaporator access panel and supply air access

panels.

2. Remove the support panel that the condensate drain pan exits through.

3. Slide the condensate drain pan out of the unit.

4. Place on a level surface in the position it was removed from the unit.

5. Remove the plug knockout in the bottom of the drainpan to convert it to th ro ug h the base drainag e.

6. Plug the original condensate drain opening with a field supplied 3/4" NPT plug.

7. Slide the condensate drain pan bac k into the unit, align the drain support with the grommeted opening in the rear support panel and push until the suppor t is seated in the grommet.

8. Replace the front support panel by aligning the panel with tabs in the raceway . Align the plugged condensate drain pan coupling in the grommeted hole as the panel is put in place.

9. Replace evaporator access panel and supply air access panels.

A condensate trap must be installed at the unit due to the drain connection being on the “negative pressure” side of the fan. Install the P -T rap using the guidelines in Figure 35,

p. 29.

A condensate drain line must be connected to the P-Tr ap. Pitch the drain lines at least 1/2 inch for every 10 feet of horizontal run to assure proper condensate flow. Do not allow the horizontal run to sag causing a possible doubletrap condition which cou ld result in cond en sate backup due to “air lock”.

Figure 35. Condensate trap installation

38.1

Filter Installation

The quantity of filters is determined by unit size. Access to the filters is obtained by removing the filter access panel.

Refer to the unit Service Facts (shipped with each unit) for filter requirements.

Note: Do not operate the unit without filters.

Field Installed Power Wiring

WARNING

Proper Field Wiring and Grounding Required!

All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, y ou MUST follo w requir ements for field wiring installation and grounding as described in NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

An overall dimensional layout for the field installed wiring entrance into the unit is illustrated in “Unit Dimensions,”

p. 12. To insure that the unit’s supply power wiring is

properly sized and installed, follow the following guidelines.

Ve rify that the power supply available is compatible with the unit’s nameplate ratings. The available supply power must be within 10% of the rated voltage stamped on the nameplate. Use only copper conductors to connect the power supply to the unit.

NOTICE:

Use Copper Conductors Only!

Unit terminals ar e not designed t o accept other types of conductors. Failure to use copper conductors could result in equipment damage.

RT-SVX22J-EN 29

Important: If the unit is not equipped with an optional

factory installed non-fused disconnect

Page 30

Installation

switch or circuit breaker, a field supplied disconnect switch must be installed at or near the unit in accordance with the National Electrical Code (NEC latest edition).

Main Unit Power

WARNING

Proper Field Wiring and Grounding Required!

All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

WARNING

Hazardous Voltage!

box. Apply Black Gasket around conduit plate on all 4 sides after installation to prevent air leakage from the building entering the electrical enclosures.

Note: Seal between wiring and conduit with Blac k Gasket

or weather proof sealer to prevent air leakage from the building entering the electrical enclosures. Also seal around conduit and wiring at all roof and curb penetrations.

Figure 36. All units except 8½-10 ton high efficiency, and

7½ ton high efficiency with hot gas reheat dehumidification.

Standard Wiring

Location of the applicable electrical service entrance is illustrated in “Unit Dimensions,” p. 12. Complete the unit’ s power wiring connections at Compressor Contactor # 1 (CC1) inside the unit control panel. Refer to the customer connection diagram that is shipped with the unit for specific termination points

Provide proper grounding for the unit in accordance with local and national codes.

Optional TBUE Wiring (Through the Base Electrical Option)

Location of the applicable electrical service is illustrated below. Refer to the customer connection diagram that is shipped with the unit for specific termination point s. The termination points, depending on the customer option selected would be a factory mounted non-fused disconnect switch (UDC) or circuit breaker (UCB). If neither a factory mounted non-fused disconnect switch (UDC) or circuit breaker (UCB) was factory mounted, field wiring connections should be terminated in the control box at Compressor Contactor # 1 (CC1).

Provide proper grounding for the unit in accordance with local and national codes.

Note: Black Gasket is shipped from the factory and is

located in the literature Ship With bag in the control

Figure 37. 8½-10 ton high efficiency, and 7½ ton high

efficiency with hot gas reheat dehumidification.

SEAL BETWEEN WIRING AND CONDUIT WITH WEATHER PROOF SEALER TO PREVENT AIR LEAKAGE

CONTROL WIRING CONDUIT

BLACK GASKET

FIELD POWERED CONVENIENCE OUTLET CONDUIT

CONTROL WIRING CONDUIT

Field Installed Control Wiring

An overall layout of the various control options available with the required number of conductors for each control device is illustrated in Figure 52, p. 38.

30 RT-SVX22J-EN

Page 31

Installation

Control Power Transformer

The 24 volt control power transformers are to be used only with the accessories called out in this manual. T ran sformers rated grea ter than 50 VA are equipped with internal circuit breakers. If a circuit breaker trips, turn “Off” all power to the unit before attempting to reset it.

WARNING

Hazardous Voltage!

The transformer is located in the control panel. The circuit breaker is located on the left side of the transformer and can be reset by pressing in on the black reset button.

Controls using 24 VAC

Before installing any connecting wiring, refer to “Unit

Dimensions,” p. 12 for the electrical access locations

provided on the unit and Table 5, p. 31 or T able 6, p. 31 for AC conductor sizing guidelines, and;

1. Use copper conductors unless otherwise specified.

2. Ensure that the AC control wiring between the controls and the unit’ s termination point does not exceed three (3) ohms/conductor for the length of the run.

Note: Resistance in excess of 3 ohms per conductor may

cause component failure due to insufficient AC voltage supply.

Note: Be sure to c h eck all loads and conductors for

grounds, shorts, and mis-wiring.

3. Do not run the AC low voltage wiring in the same conduit with the high voltage power wiring.

4. Route low voltage wiring per illustrations on page 33.

Table 5. Electromechanical thermostat 24V AC

conductors with ReliaTel units

Distance from Unit to Control Recommended Wire Size

000 - 460 feet 18 gauge 000 - 140 m .75 mm2 461 - 732 feet 16 gauge 141 - 223 m 1.3 mm2 733 - 1000 feet 14 gauge 224 - 305 m 2.0 mm2

Table 6. Electromechanical thermostat 24V AC

conductors with Electromechanical unit

Distance from Unit to Control Recommended Wire Size

0 - 30 feet 22 gauge 0 - 9.1 m .33 m2 31 - 50 feet 20 gauge

9.5 - 15.2 m .50m2 51 - 75 feet 18 gauge

15.5 - 22.9 m .75 m2 76 - 125 feet 16 gauge

23.1 - 38.1 m 1.3 m2 126 - 200 feet 14 gauge

38.4 - 60.9 m 2.0 m2

Controls using DC Analog Input/Outputs (Standard Low Voltage Multi conductor Wire)

Before installing any connecting wiring between the u nit and components utilizing a DC analog input\output signal, refer to “Unit Dimensions,” p. 12 for the electrical access locations provided on the unit.

• Table 7, p. 31 lists the conductor sizing guidelines that must be followed when interconnecting the DC binary output devices and the system components utilizing a DC analog input\output signal to the unit.

Note: Resistance in excess of 2.5 ohms per conductor can

cause deviations in the accuracy of the controls.

Note: Ensure that the wiring between controls and the

unit’ s termination point does not exceed two and a half (2.5) ohms/conductor for the length of the run.

• Do not run the electrical wires transporting DC signals in or around conduit housing high voltage wires.

• Route low voltage wiring per illustrations on page 33.

Note: If digit 9 in the unit model number equals "E"

(Electro Mechanical Control), accessory relay BAY24X042 is required if the thermostat does not energize the fan circuit in the heating mode.

Table 7. Zone sensor module wiring

Distance from Unit to Control Recommended Wire Size

0 - 150 feet 22 gauge 0 - 45.7 m .33 mm2 151 - 240 feet 20 gauge 46 - 73.1 m .50 mm2 241 -385 feet 18 gauge

73.5 - 117.3 m .75 mm2 386 - 610 feet 16 gauge

117.7 - 185.9 m 1.3 mm2 611 - 970 feet 14 gauge

186.2 - 295.7 m 2.0 mm2

RT-SVX22J-EN 31

Page 32

Installation

100 P (Red)

173 C (Brn)

101MM (Blu)

175 D (Blk)

174 B (Brn)

176 D (Yellow)

184 A (Yellow)

Figure 38. ReliaTel conventional thermostat field wiring

diagrams

RTRM

Figure 39. Typical field wiring diagrams for Electro

Mechanical Thermostat

Figure 41. ReliaTel relative humidity sensor

(dehumidification option)

Figure 42. ReliaTel humidistat (dehumidification

option)

Figure 40. ReliaTel options module

32 RT-SVX22J-EN

Page 33

Installation

Figure 43. Electro mechanical control customer low voltage routing (all units except 8½ - 10 ton high efficiency, and

7½ ton high efficiency with hot gas reheat dehumidification.)

Figure 44. ReliaTel control customer low voltage routing (all units except 7½ (dehumidification) - 10 ton high

efficiency)

RT-SVX22J-EN 33

Page 34

Installation

Figure 45. ReliaTel (without TBUE) control customer wire routing (7½ (dehumidification) - 10 ton high efficiency)

Figure 46. ReliaTel (with TBUE) control customer wire routing (7½ (dehumidification) -10 ton high efficiency)

34 RT-SVX22J-EN

Page 35

Installation

Figure 47. Electromechanical (without TBUE) control customer wire routing (7½ (dehumidification) - 10 ton high

efficiency)

Figure 48. Electromechanical (with TBUE) control customer wire routing (7½ (dehumidification) - 10 ton high

efficiency)

RT-SVX22J-EN 35

Page 36

Installation

Smoke Detector Customer Low Voltage Wiring

When interlocking System Sensor smoke detectors together, all of the detectors must be powered from the same power supply. If the smoke detectors are powered up by different power supplies, harmonics are set up and will fry the boards in some, if not all, of the detectors.

If multiple smoke detectors are required, all detectors must be disconnected from the HVAC un it pow er sup ply and connected together from another single source supply.

Note: Do not interconnect an y smoke detectors together

that have separate power supplies. Do not exceed ten smoke detectors on one power supply.

Note: Multiple System Sensor smoke detectors are

connected together using terminals 1 and 12 on each detector.

Figure 49. Up to 5 HVAC units

If you have supply and return smoke detectors in all HVAC units, you can connect a maximum of 5 HVAC units (10 detectors) up to one power supply. See the following field wiring example.

Figure 50. Up to 10 HVAC units

If you have more than 5 HVAC units, you can connect all the supplies together on one power supply (up to 10 HVAC units), and all the returns together (up to 10 HV A C units) on another power supply. See the following field wiring example.

36 RT-SVX22J-EN

Space Temperature Averaging (ReliaTel™ only)

Space temperature averaging is accomplished by wiring a number of remote sensors in a series/parallel circuit.

Using the BAYSENS016* or BAYSENS077*, at least four sensors are required to accomplish space temperature averaging.

• Example #1 illustrates two series circuits with two sensors in each circuit wired in parallel. The square of any number of remote sensors is required.

• Example #2 illustrates three sensors squared in a series/parallel circuit. Using BAYSENS077*, two sensors are required to accomplish space temperature averaging.

Example #3 illustrates the circuit required for this sensor.

Table 8, p. 39 lists the temperature versus resistance

coefficient for all sensors.

Page 37

Figure 51. Examples

Installation

RT-SVX22J-EN 37

Page 38

Installation

BAYSENS075*

BAYSENS119*

BAYSENS110*

BAYSENS108*

BAYSENS106*

BAYSENS073* BAYSENS074*

BAYSENS075* ASYSTAT669A OPTIONAL REMOTE SENSOR

Figure 52. Typica l field wiring diagrams for optional controls (ReliaTel only)

38 RT-SVX22J-EN

Page 39

Table 8. Temperature vs. resistance

Temperature

Degrees F° Degrees C°

-20° -28.9° 170.1 K - Ohms

-15° -26.1° 143.5 K - Ohms

-10° -23.3° 121.4 K - Ohms

-5° -20.6° 103.0 K - Ohms 0° -17.8° 87.56 K - Ohms 5° -15.0° 74.65 K - Ohms 10° -12.2° 63.80 K - Ohms 15° -9.4° 54.66 K - Ohms 20° -6.7° 46.94 K - Ohms 25° -3.8° 40.40 K - Ohms 30° -1.1° 34.85 K - Ohms 35° 1.7° 30.18 K - Ohms 40° 4.4° 26.22 K - Ohms 45° 7.2° 22.85 K - Ohms 50° 10.0° 19.96 K - Ohms 55° 12.8° 17.47 K - Ohms 60° 15.6° 15.33 K - Ohms 65° 18.3° 13.49 K - Ohms 70° 21.1° 11.89 K - Ohms 75° 23.9° 10.50 K - Ohms 80° 26.7° 9.297 K - Ohms 85° 29.4° 8.247 K - Ohms 90° 32.2° 7.330 K - Ohms 95° 35.0° 6.528 K - Ohms

Nominal Resistance

Installation

RT-SVX22J-EN 39

Page 40

Pre-Start

Use the checklist provided below in conjunction with the “General Unit Requirements” checklist to ensure that the unit is properly installed and ready for operation.

WARNING

Hazardous Voltage w/Capacitors!

Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that all capacit ors ha ve disc har g ed. F ailur e t o disconnect power and discharge capacitors before servicing could result in death or serious injury.

For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN

• Check all electrical connections for tightness and “point of termination” accuracy.

• V erify that the condenser airflow will be unobstructed.

• Verify that the condenser fan and indoor blower turn freely without rubbing and are properly tightened on the shafts.

• Check the supply fan belts for proper tension and the fan bearings for sufficient lubrication. If the belts require adjustment, or if the bearings need lubricati ng, refer to the maintenance section of this manual for instructions.

• V erify that a condensate trap is installed and the piping is properly sized and pitched.

• V erify that the correct size and number of filters are in place.

• Inspect the interior of the unit for tools and debris and install all panels in preparation for starting the unit.

Voltage Imbalance

Three phase electrical power to the unit must meet stringent requirements for the unit to operate properly.

Measure each leg (phase-to-phase) of the power supply. Each reading must fall within the utilization range stamped on the unit nameplate. If any of the readings do not fall within the proper tolerances, notify the power company to correct this situation before operating the unit.

Excessive three phase voltage imbalance between phases will cause motors to overheat and eventually fail. The maximum allowable voltage imbalance is 2%. Measure and record the voltage between phases 1, 2, and 3 and calculate the amount of imbalance as follows:

AV (Average Voltage)=

V1, V2, V3 = Line Voltage Readings VD = Line Voltage reading that deviates the far thest from

the average voltage.

Volt 1 + Volt 2 + Volt 3

Example: If the voltage readings of the supply power

measured 221, 230, and 227, the average volts would be:

221 + 230 + 227

VD (reading farthest from average) = 221 The percentage of Imbalance equals:

100 x 226 - 227

226

The 2.2% imbalance in this example exceeds the maximum allowable imbalance of 2.0%. This much imbalance between phases can equal as much as a 20% current imbalance with a resulting increase in motor winding temperatures that will decrease motor life. If the voltage imbalance is over 2%, notify the proper agencies to correct the voltage problem before operating this equipment.

= 226 Avg.

= 2.2%

Electrical Phasing (Three Phase Motors)

The compressor motor(s) and the supply fan motor are internally connected for the proper rotation when the incoming power supply is phased as A, B, C.

Proper electrical supply phasing can be quickly determined and corrected before star ting the unit by using an instrument such as an Associated Research Model 45 Phase Sequence Indicator and following the steps below:

WARNING

Hazardous Voltage w/Capacitors!

Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the pow er cannot be inadvertently energized. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.

For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN

% Voltage Imbalance=

40 RT-SVX22J-EN

100 x AV - VD

where;

• T urn the field supplied disconnect switch that provides power to the main power terminal block or to the

Page 41

Pre-Start

“Line” side of the optional factory mounted disconnect switch to the “Off” position.

• Connect the phase sequence indicator leads to the terminal block or to the “Line” side of the optional factory mounted disconnect switch as follows;

• Black (phase A) to L1

• Red (phase B) to L2

• Yellow (phase C) to L3

• Close the field supplied main power disconnect switc h or circuit protector switch that provides the supply power to the unit.

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this produ ct, it ma y be necessary t o work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

To prevent injury or death from electrocution, it is the responsibility of the technician to recogniz e this hazard and use extreme care when performing service procedures with the electrical power energized.

• Observe the ABC and CBA phase indicator lights on the face of the sequencer. The ABC indicator light will glow if the phase is ABC. If the CBA indicator light glows, open the disconnect switc h or circuit protection switc h and reverse any two power wires.

• Restore the main electrical power and recheck the phasing. If the phasing is cor rect, open the disconnect switch or circuit protection switch and remove the phase sequence indicator.

Compressor Crankcase Heaters (Optional)

Each compressor can be equipped with a crankcase heater (On some units the crankcase heater comes standard). The proper operation of the crankcase heater is important to maintain an elevated compressor oil temperature during the “Off” cycle to reduce oil foaming during compressor starts.

Oil foaming occurs when refrigerant condenses in the compressor and mixes with the oil. In lower ambient conditions, refrigerant migration to the compressor could increase.

When the compressor starts, the sudden reduction in crankcase pressure causes the liquid refrigerant to boil rapidly causing the oil to foam. This condition could damage compressor bearings due to reduced lubrication and could cause compressor mechanical failures.

Before starting the unit in the “Cooling” mode, set the system switch to the “Off” position and turn the main power disconnect to the “On” position and allow the crankcase heater to operate a minimum of 8 hours.

Before closing the main power disconnect switch, insure that the “System” selection switch is in the “ Of f” position and the “Fan” selection switch is in the “Auto” position.

Close the main power disconnect switch and the unit mounted disconnect switch, if applicable.

Note: Upon closing main power disconnect and the unit

mounted disconnect switch or circuit breaker, the phase monitor will verify proper phasing. If LED on face of the monitor is red, correct supply power fault.

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. F ailure t o follow all electr ical safety precautions when exposed to live electrical components could result in death or serious injury.

To prevent injury or death from electrocution, it is the responsibility of the technician to recognize this hazard and use extreme care when performing service procedures with the electrical power energized.

ReliaTel™ Controls

Upon power initialization, the RTRM performs selfdiagnostic checks to insure that all internal controls are functional. It also checks the configuration parameters against the components connected to the system. The Liteport LED located on the RTRM module is turned “On” within one second of power-up if internal operation is okay.

Use one of the following “T est” procedure to bypass some time delays and to start the unit at the control panel. Each step of unit operation can be activated individually by temporarily shorting across the “T est” terminals for two to three seconds. The Liteport LED located on the RTRM module will blink when the test mode has been initiated. The unit can be left in any “Test” step for up to one hour before it will automatically terminate, or it can be terminated by opening the main power disconnect switch. Once the test mode has been termin ated, the Liteport LED will glow continuously and the unit will revert to the “System” control.

RT-SVX22J-EN 41

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Pre-Start

Table 9. Service test guide for component operation

Test Step Mode Fan Econ

Fan On

Minimum

Ventilation

Economizer

Test Open

(e)

5 (e)

6 (e) Reheat On Minimum On O n Off Off 33K

7 (e)

8 (e)

(a)The exhaust fan will turn on anytime the economizer damper position is equal to or greater than the exhaust fan setpoint. (b)The PWM Output is in reference to the user selected maximum unit fan speed. (c) Regardless of the Economizer Mode configuratio n, the unit will run the Supp ly Fan at the minimum spee d during the Economizer step of the Service Te st. (d)The condenser fans will operate any time a compressor is ‘On’ providing the outdoor air temperatures are within the operating values. (e) Steps for optional accessories and non-applicable modes in unit will be skipped. (f) Units with Enhanced Dehumidification only will not perform this step during Service Test.

Cool

Stage 1

Cool

Stage 2

Cool

Stage 3

Heat

Stage 1

Heat

Stage 2

On Selectable Off Off Off Off

On Open Off Off Off Off 3.3K

On Minimum Off Off On Off 10K

On Minimum Off Off On On 15K

(a)

Minimum

Position

Setpoint 0%

Minimum

Position

Minimum

Position

Minimum

Position

Comp 1 Comp 2 Heat 1 Heat 2 Resistance

Off Off Off Off

2.2KΩ 50% low

Ω 50%

(d)

On (d) On (d) Off Off 6.8K

On (d) On (d) Off Off 8.2K

Off Off Off 4.7KΩ 82% low

Ω 100%

Ω 100% High

Ω 100%

Ω 100% High

PWM

Output

Multi-Speed Fan

(b)

(c)

High (2-step cooling) Low (3-step cooling)

(f)

Output

low

High

Test Modes

There are three methods in which the “T est” mode can be cycled at LTB-Test 1 and LTB-Test 2.

• Step Test Mode - This method initiates the different components of the unit, one at a time, by temporarily shorting across the two test terminals for two to three seconds.

For the initial start-up of the unit, this method allows the technician to cycle a component “ On” and have up to one hour to complete the chec k.

• Resistance Test Mode - This method can be used for start-up providing a decade box for variable resistance outputs is available. This method initiates the different components of the unit, one at a time, when a specific resistance value is placed across the two test terminals. The unit will remain in the specific test mode for approximately one hour even though the resistance is left on the test terminals.

• Auto T est Mode - This method is not recommended for start-up due to the short timing between individual

Electromechanical Controls Test Procedure

See unit schematic for correct wire numbers.

Fan Test and Minimum Ventilation

Connect red thermostat wire (R) to black thermostat wire (G).

Economizer Cooling

Connect a jumper wire across OTS on Economizer Control (ECA).

Connect red thermostat (R) wire to yellow thermostat wire (Y1).

Cool 1

Connect red thermostat wire (R) to yellow thermostat wire (Y1).

Cool 2

Connect red thermostat wire (R) to yellow thermostat wire (Y2).

component steps. This method initiates the different components of the unit, one at a time, when a jumper is installed across the test terminals. The unit will start the first test step and change to the next step every 30

Heat 1

Connect red thermostat wire (R) to brown thermostat wire (W1).

seconds. At the end of the test mode, control of the unit will

automatically revert to the applied “System” control method.

Heat 2

Connect red thermostat wire (R) to brown thermostat wire (W2).

For unit test steps, test modes, and step resistance values to cycle the various components, refer to Table 9, p. 42.

42 RT-SVX22J-EN

Page 43

Start-Up

Verifying Proper Air Flow

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. F ailure to f ollow all electr ical saf ety precautions when exposed to live electrical components could result in death or serious injury.

Units with 5-Tap Direct Drive Indoor Fan

The indoor fan motor is factory wired to operate on speed tap 1 in the cooling and heating mode for electric/electric units. For Gas/Electric units, the motor is factory wired to operate on speed tap 1 during cooling. For 3 & 4 ton Gas/ Electric units operating in heat mode, the minimum sett ing is Tap 4.

For these units, a separate tap terminal is provided to change speeds automatically between heating and cooling. The motor can be rewired for different speed settings should the application require it. Refer to the wiring diagram that shipped in the unit and the unit fan performance tables in the Service Facts.

The indoor fan motors are specifically designed to operate within the BHP parameters listed in the fan performance tables of the unit Service Facts.

When verifying direct drive fan performanc e, the tables must be used somewhat differently than those of belt driven fans. Fan performance diagnostics can be easily recognized when these tables are used correctly.

Before starting the SERVICE TEST, set the minimum position setpoint for the economizer to 0% using the setpoint potentiometer located on the Economizer Control (ECA), if applicable.

ReliaTel Control: Using the Service Test Guide in

Table 9, p. 42, momentarily jump across the Test 1 & T est

2 terminals on L T B1 one time to start the Minimum Ventilation Test.

Electro Mechanical Control: Using the Service Test

Guide perform the proper test mode connections. With the fan operating properly, determine the total

system external static pressure (inches w.c.) by the following method (ReliaTel/Electromechanical):

1 . Measure the supply and return duct static pressure and

sum the resulting absolute values,

2. Use the accessory pressure drop table in the Service Facts, to calculate the total static pressure drop for all of the accessories installed on the unit; i.e., curb, economizer, etc.

Note: Accessory static pressure drop is based on desired

CFM and may not be actual static pressure drop.

3. Add the total accessory static pressure drop (step 2) to the duct external static pressure (step 1). The sum of these two values represents the total system external static pressure.

Using the Fan Performance Tables in the Service Facts, look up the selected speed tap setting and match the measured ESP to determine the approximate CFM.

If the required CFM is too low, (external static pressure is high) do one or both of the following and repeat procedure:

a. Relieve supply and/or return duct static. b. Change indoor fan speed tap to a higher value

If the required CFM is too high, (external static pressure is low), do one or both of the following and repeat procedure:

c. Increase supply and/or return duct static. d. Change indoor fan speed tap to a lower value.

Note: Minimum settin g for units with gas or electric heat

is 320 CFM per ton. For 3 & 4 ton gas Heat units operating in heating mode the heat speed set cannot be lower than speed Set 4.

4. To stop the SERVICE TEST, turn the main power disconnect switch to the "Off" position or proceed to the next component start-up procedure.

Units with Belt Drive Indoor Fan

The indoor fan speed is c hanged by opening or closing the adjustable motor sheave.

Before starting the SERVICE TEST, set the minimum position setpoint for the economizer to 0% using the setpoint potentiometer located on the Economizer Control (ECA), if applicable.

ReliaTel Control: Using the Service Test Guide in

Table 9, p. 42, momentarily jump across the Test 1 & Test

2 terminals on LTB1 one time to start the Minimum V entilation T e st.

Electro Mechanical Control: Using the Service Test

Guide perform the proper test mode connections.

RT-SVX22J-EN 43

Page 44

Start-Up

Once the supply fan has started, c hec k for proper rotation. The direction of rotation is indicated by an arrow on the fan housing.

With the fan operating properly, determine the total system airflow (CFM) by (ReliaTel/Electromechanical):

1. Measuring the actual RPM.

2. Measure the amperage at the supply fan contactor and compare it with the full load amp (FLA) rating stamped on the motor nameplate.

a. Calculate the theore tical BHP using (Actual Motor

Amps/ Motor Nameplate Amps) X Motor HP.

b. Using the fan performance tables in the unit Service

Facts, plot the actual RPM (step 1) and the BHP (step 2a) to obtain the operating CFM.

3. If the required CFM is too low, (external static pressure is high causing motor HP output to be below table value),

a. Relieve supply and/or return duct static. b. Change indoor fan speed and repeat steps 1 and 2.

• T o Increase Fan RPM; Loosen the pulley adjustment

set screw and turn sheave clockwise.

• To Decrease Fan RPM; Loosen the pulley

adjustment set screw and turn sheave counterclockwise.

• If the required CFM is too high, (external static

pressure is low causing motor HP output to be above table value), change indoor fan speed and repeat steps 1 and 2.

• To stop the SERVICE TEST, turn the main power

disconnect switch to the "Off" position or proceed to the next component start-up procedure.

Units with Direct Drive Indoor Fan Electromechanical Control

Much of the systems performance and reliability is closely associated with, and dependent upon having the proper airflow supplied both to the space that is being conditioned and across the evaporator coil. The indoor fan speed is changed by adjusting the output voltage from the MMC/ECM board to the direct drive fan. Before starting the SERVICE TEST, set the minimum positio n setpoint for the economizer to 0 percent using the setpoint potentiometer located on the Economizer Control (ECA), if applicable.

ReliaTel units with Direct Drive Indoor Fan (7.5 - 10 Ton High Efficiency, 10 Ton Standard Efficiency)

installed, before starting the SERVICE TEST disable the Economizer by disconnecting the 4 pin power connector located at the base of the Economizer Control (ECA).

Using the Service Test Guide in Table 10, p. 60, momentarily jump across the T est 1 & Test 2 terminals on LTB1 . Repeat process until Service Test Mode is at Cool 2 (2-Steps of Cooling Applications Only) or Cool 3 (3-Steps of Cooling applications). The indoor motor shall be operating @ 1 00%, to verify turn DA COOL_FAN SPD potentiometer full cloc kwise, voltage should read ~7.5 Vdc across harness test terminals. The Unit schematic illustrates location for measuring the indoor motor speed voltage.

Table 10. RPM table

Potentiometer

Voltage

1.25 217 4.50 1061

1.50 312 4.75 1126

1.75 362 5.00 1191

2.00 427 5.25 1253

2.25 479 5.50 1315

2.50 543 5.75 1374

2.75 605 6.00 1432

3.00 668 6.25 1487

3.25 732 6.50 1539

3.50 797 6.75 1588

3.75 863 7.00 1633

4.00 929 7.25 1675

4.25 995 7.50 1700

Note: Factory setting is 7.5V

Motor RPM

Potentiometer

Voltage

Motor RPM

Once the supply fan has started, determine the total system airflow (CFM)

1. Measure the DC voltage across harness test terminals. Using the fan rpm table shown above, determine RPM correlated to measured voltage.

2. If the required CFM is too low, (external static pressure is high causing motor HP output to be below table value),

a. Relieve supply and/or return duct static. b. Change indoor fan speed and repeat steps 1 and 2.

• To Increase/Decrease Fan RPM turn DA COOL_FAN SPD on the RTOM clockwise/counter-clockwise.

3. If the required CFM is too high, (external static p ressure

is low causing motor HP output to be above table value), change indoor fan speed and repeat steps 1 and 2.

• Stop the SERVICE TEST, turn the main power disconnect switch to the "Off" position and reconnect Economizer 4-pin power connector if disconnected for this procedure.

Proceed to the next component start-up procedure.

44 RT-SVX22J-EN

Page 45

Start-Up

Electro Mechanical Control: Using the Service Test

Guide perform the proper test mode connections. Once the supply fan has started, determine the total

system airflow (CFM) by (ReliaTel/Electromechanical): 1 . Measure the DC voltage across pins Vt and com on the

MMC board or note the DC voltage shown on the ECM board display. Using the fan rpm table shown above, determine RPM correlated to measured voltage.

2. Measure the amperage at the supply fan contactor and compare it with the full load amp (FLA) rating for the evaporator motor stamped on the unit nameplate.

a. Calculate the theore tical BHP using (Actual Motor

Amps/Motor Nameplate Amps) X Motor HP

b. Using the fan performance tables in the unit Service

Facts, plot the actual RPM (step 1) and the BHP (step 2a) to obtain the operating CFM.

3. If the required CFM is too low, (external static pressure is high causing motor HP output to be below table value),

a. Relieve supply and/or return duct static. b. Change indoor fan speed and repeat steps 1 and 2.

• For MMC board: T o increase or decrease fan RPM push and turn knob counter-clockwise or clockwise respectively. Measure the DC voltage across pins Vt and com on the MMC. Using the fan rpm table above, determine RPM correlated to measured voltage.

• For ECM board: To Increase/Decre ase Fan RPM: a. Push and hold the SET button for 3 sec. Board will

display Motor 1 parameter name: Hi 1.

b. Slow push SET again to display the parameter’s

current value =7.50 volts.

c. Push on + or – button to adjust parameter to desired

value = XXX volts.

d. Push and hold SET button for 3 sec to “save” the

value. After save is comp lete, Hi 1 wi ll show ag ai n.

e. After the voltage Hi 1 is successfully changed, the

display sequence will be:

MTR 1---> XXX -----> MTR2 -----> 0.00----->FST1---->ON/ OFF----->FST2------>ON/OFF------->EhEn-- --->ON/OFF

The motor will ramp up or down to adjust to the input signal. Using the fan rpm table above, determine RPM correlated to displayed voltage.

• If the required CFM is too high, (external static pressure is low causing motor HP output to be above table value), change indoor fan speed and repeat steps 1 and 2.

• To stop the SERVICE TEST, turn the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure.

Units with Constant CFM Direct Drive Indoor Fan

Much of the systems performance and reliability is closely associated with, and dependent upon having the proper airflow supplied both to the space that is being conditioned and across the evaporator coil. The indoor fan provides a constant CFM base on voltage output for the potentiometer on the RTOM board. Before starting the SERVICE TEST, set the minimum position setpoint for the economizer to 0 percent using the setpoint potentiometer located on the Economizer Control (ECA), if applicable.

ReliaTel Control. Using the Service Test Guide in

Table 9, p. 42, momentarily jump across the Test 1 & Test

2 terminals on LTB1 one time to start the Minimum V entilation T e st.

Once the supply fan has started, determine the total system airflow (CFM) by:

1. Measure the DC voltage across pins TP1 and ground (screw on corner of RTOM board). Lookup desired CFM using the voltage CFM table shown on the access panel label or in the unit Service F acts; record corresponding voltage. Adjust potentiometer until output voltage across TP1 and ground ac hieves desired CFM setpoint.

2. To increase voltage/CFM, turn potentiometer clockwise.

3. To de crease volta ge/CFM, turn potentiometer counterclockwise.

Note: With ID fan access panel removed, fan will operate

at lower RPM due to the decrease in pressure. Once panel is installed, RPM will increase.

Table 11. Cfm vs. vdc

PWM% value

70 <0.1 320 75 0.7 347 80 1.25 373 85 1.65 400 90 1.95 427 95 2.17 453

100 >2.4 480

Potentiometer

Voltage (vdc) CFM/Ton

Return Air Smoke Detector

The return air smoke detector is designed to sh ut off the unit if smoke is sensed in the return air stream. Samplin g the airflow entering the unit at the return air opening performs this function.

In order for the smoke detector to properly sense smoke in the return air stream, the air velocity entering the unit must be between 500 and 4000 feet per minute. Equipment covered in this manual will develop an airflow velocity that falls within these limits over the entire airflow range specified in the evaporator fan performance tables.

RT-SVX22J-EN 45

Page 46

Start-Up

There are certain models however, if operated at low airflow, will not develop an airflow velocity that falls within the required 500 to 4000 feet per minute range. For these models, the design airflow shall be greater than or equal to the minimum CFM specified in the table provided below. Failure to follow these instructions will prevent the smoke detector from performing its design function.

Economizer Start-Up

WARNING

Live Electrical Components!

Minimum Position Setting for 17 Plus, 7.5-10 Ton with Multi-Speed, or Single Zone VAV

1. Apply power to the unit

2. Using the Service Test Guide on unit access panel, momentarily jump across the Test 1 & Test 2 terminals on LTB1 one time to start indoor fan.

3. Turn the MIN POS - DCV potentiometer on the RTEM clockwise to open or counter-clockwise to close. The damper will open to this setting for low speed fan operation. When adjusting minimum positi on, the damper may move to the new setting in several small steps. Wait at least 15 seconds for the damper to settle at the new position. Range of damper for this setting is 0-100%.

4. Momentarily jump across the Test 1 & Test 2 terminals on LTB1, to cycle through test modes to Cool 1.

5. Turn the DCV SETPOINT - LL potentiometer on the RTEM cloc kwise to open or counter -cloc kwise to close. This will set the minimum damper position at an intermediate point of fan operation range of damper for this setting is 0-75%.

6. Momentarily jump across the Test 1 & Test 2 terminals on LTB1, to cycle through test modes to Cool 2.

7. Turn the MIN POS - DESIGN potentiometer on the RTEM cloc kwise to open or counter -cloc kwise to close. This will set the minimum damper position at maximum fan speed. Range of damper for this setting is 0-50%.

8. The economizer minimum damper position for all fan speeds is complete. The RTEM will control minimum damper position along an imaginary line between the 3 damper minimum positions based on fan speed. Note: The RTEM will limit intermediate minim um

damper position to ensure proper ventilation based upon the low fan speed minimum damper position set in Step 3.

9. Replace the filter access panel. The damper will close when the blower circuit is de-energized.

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

ReliaTel Control: Using the Service Test Guide in

Table 9, p. 42, momentarily jump across the Test 1 & Test

2 terminals on LTB1 one time to start the Minimum V entilation T e st belo w.

Electro Mechanical Control: Using the Service Test

Guide perform the proper test mode connections. 1 . Set the minimum position setpoint for the economizer

to the required percentage of minimum ventilation using the setpoint potentiometer located on the Economizer Control (ECA).

The economizer will drive to its minimum position setpoint, exhaust fans (if applicable) may start at random, and the supply fan will start when the SERVICE TEST is initiated.

WARNING

Rotating Components!

During installation, testing, servicing and troubleshooting of this product it may be necessary to work wi th live and exposed rotating co mponents. Hav e a qualified or licensed service individual who has been properly trained in handling exposed rotating components, perform these tasks. Failure to follow all safety precautions could r esult in r otati ng compon ents cutting and slashing technician which could result in death or serious injury.

The Exhaust Fan will start anytime the economizer damper position is equal to or greater than the exhaust fan setpoint.

2. Verify that the dampers stroked to the minimum position.

ReliaTel Control. Momentarily jump across the T est 1 &

Test 2 terminals on LTB1 one additional time if continuing from previous component start-up or until the desired start-up component Test is started.

Electro Mechanical Control. Using the Service Test

Guide perform the proper test mode connections.

46 RT-SVX22J-EN

Page 47

Start-Up

3. Verify that the dampers stroked to the full open position.

4. To stop the SERVICE TEST, tur n the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure. Remove electro mechanical test mode connections (if applicable).

Compressor Star t-Up

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

1. Attach a set of service gauges onto the suction and discharge gauge ports for each circuit. Refer to the refrigerant circuit illustration in the Service Facts.

ReliaTel Control. Momentarily jump across the T est 1 &

Test 2 terminals on LTB1 one additional time if continuing from previous component start-u p or until the desired start-up component Test is started.

Electro Mechanical Control. Using the Service Test

Guide perform the proper test mode connections.

Scroll Compressors.

a. Once each compressor has started, verify that the

rotation is correct. If a scroll compressor is rotating backw ard s, it will no t pum p an d a loud rattling sound can be observed.

b. If the electrical phasing is correct, before

condemning a compressor, interchange any two leads (at the compressor Terminal block) to check the internal phasing. If the compressor runs backward for an extended period (15 to 30 minutes), the motor winding can overheat and cause the motor winding thermostat to open.

2. After the compressor and condenser fan have started and operated for approximately 30 minutes, observe the operating pressures. Compare the operating pressures to the operating pressure curve in the Service Facts.

3. Check system superheat. Follow the instruction listed on the superheat charging curve in the S ervice Facts.

Superheat should be within ±5ºF of the superheat chart value.

4. Repeat steps 1 through 4 for each refrigerant circuit.

5. To stop the SERVICE TEST, turn the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure. Remove electro mechanical test mode connections (if applicable).

Dehumidification Option

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

Momentarily jump across the T est 1 and T est 2 terminals of the LTB1 until the unit enters test mode 7. (See Table 9,

p. 42). Once the unit is in the reheat test mode, verify that

the 3 way valve has shifted to the reheat position and that the supply temperature rises 10 ºF more than when in cooling mode stage 2.

Monitor the suction pressure for 15 minutes . The suct ion pressure should remain within 5 psi of normal cooling operation. If the unit has a 2 speed outdoor fan and if the outdoor air temperature is below 70°F, verify that the OD fan is in low speed.

1. Clamp an amp meter around one of 1st stage heater power wires at the heater contactor.

ReliaTel Control. Using the Service Test Guide in

Table 9, p. 42, continue the SERVICE TEST start-up

procedure for each compressor circuit. Momentarily jump across the T est 1 & Test 2 terminals

on L TB one additional time if continuing from previous component start-up or until the desired start-up component Test is started.

Electro Mechanical Control. Using the Service Test

Guide perform the proper test mode connections;

2. Verify that the heater stage is operating properly.

3. Clamp an amp meter around one of 2nd stage heater power wires at the heater contactor (if applicable).

ReliaTel Control. Using the Service Test Guide in

Table 9, p. 42, continue the SERVICE TEST start-up

procedure for each compressor circuit. Momentarily jump across the Test 1 & Test 2 terminals on LTB one additional time if continuing from previous component start-up or until the desired start-up component Test is started.

RT-SVX22J-EN 47

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Start-Up

Electro Mechanical Control. Using the Service Test

Guide (Table 9, p. 42) perform the proper test mode connections;

4. Verify that the heater stage is operating properly

5. To stop the SERVICE TEST, tur n the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure. Remove electro mechanical test mode connections (if applicable).

Final System Setup

After completing all of the pre-start and start-up procedures outlined in the previous sections (i.e., operating the unit in eac h of its Mo des thro ug h al l available stages of cooling & heating), perform these final checks before leaving the unit:

• Program the Night Setbac k (NSB) panel ( if applicable) for proper unoccupied operation. Refer to the programming instructions for the specific panel.

• Verify that the Remote panel “System” selection switch, “Fan” selection switch, and “Zone Temperature” settings for automatic operation are correct.

• Inspect the unit for misplaced tools, hardware, and debris.

• Verify that all exte rior panels including the control panel doors and condenser grilles are secured in place.

• Close the main disconnect switch or circuit protector switch that provides the supply power to the unit’s terminal block or the unit mounted disconnect switch.

Make sure all personnel are standing clear of the unit before proceeding. The system components will star t when the power is applied.

48 RT-SVX22J-EN

Page 49

Maintenance

Fan Belt Adjustment - Belt Drive Units

WARNING

Rotating Components!

During installation, testing, servicing and troubleshooting of this product it may be necessary to work with live and exposed rotating components. Have a qualified or licensed service individual who has been properly trained in handling exposed rotating components, perform these tasks. Failure t o follow all safety prec autions could result in rotating components cutting and slashing te chnician which could result in death or serious injury.

The fan belts must be inspected periodically to assur e proper unit operation.

Replacement is necessary if the belts appear frayed or worn. Units with dual belts require a matc hed set of belts to ensure equal belt length.

When removing or installing the new belts, do no t stretc h them over the sheaves. Loosen the belts using the belt tension adjustment bolts on the motor mounting base.

Once the new belts are installed, using a Browning or Gates tension gauge (or equivalent) illustrated in

Figure 53, p. 49; adjust the belt tension as follows;

1. To determine the appropriate belt deflection; a. Measure the center-to-center shaft distance (in

inches) between the fan and motor sheaves.

b. Divide the distance measured in Step 1 a by 64; the

resulting value represents the amount of belt deflection that corresponds to the proper belt tension.

2. Set the large O-ring on the belt tension gauge at the deflection value determined in Step 1b.

3. Set the small O-ring at zero on the force scale of the gauge plunger.

4. Place the large end of the gauge at the center of the belt span; then depress the gauge plunger until the large Oring is even with the top of the next belt or even with a straightedge placed across the fan and motor sheaves. Refer to Figure 53, p. 49.

5. Remove the belt tension gauge. The small O-ring now indicates a number other than zero on the plunger’s force scale. This number represents the force (in pounds) required to give the needed deflection.

6. Compare the “force” scale reading (Step 5) with the appropriate “force” value listed in T able 12, p. 49. If the “force” reading is outside the range, readjust the belt tension.

Note: Actual belt deflection “force” must not exceed the

maximum “force” value shown in Figure 53, p. 49.

7. Recheck the belt tension at least twice during the first 2 to 3 days of operation. Belt tension may decrease until the new belts are “run in”.

Figure 53. Belt tension gauge

Table 12. Belt tension measurement and deflection

Deflection Force (Lbs.)

Belts Cross Section

Small P.D Range

3.0 - 3.6 3 4 1/2 3 7/8 5 1/2 3 1/4 4

3.8 - 4.8 3 1/2 5 4 1/2 6 1/4 3 3/4 4 3/4

5.0 - 7.0 4 5 1/2 5 6 7/8 4 1/4 5 1/4

3.4 - 4.2 4 5 1/2 5 3/4 8 4 1/2 5 1/2

4.4 - 5.6 5 1/8 7 1/8 6 1/2 9 1/8 5 3/4 7 1/4

5.8 - 8.8 6 3/8 8 3/4 7 3/8 10 1/8 7 8 3/4

Super Gripbelts Gripnotch

Min. Max. Min. Max. Min. Max

Steel Cable Gripbelts

Monthly Maintenance

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the pow er can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

Before completing the following chec ks, turn the unit OFF and lock the main power di scon nect sw itch open.

Filters

Inspect the return air filters. Clean or replace them if necessary. Refer to the unit Service Facts for filter information.

RT-SVX22J-EN 49

Page 50

Maintenance

Return Air Smoke Detector Maintenance

Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters. To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes, and coil cleaning is required.

Periodic checks and maintenance procedures must be performed on the smoke detector to insure that it will function properly. For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and Maintenance Instructions provided with the literature package for this unit.

Cooling Season

• Check the unit’s drain pans and condensate piping to ensure that there are no blockages.

• Inspect the evaporator and condenser coils for dirt, bent fins, etc. If the coils appear dirty, clean them according to the instructions described in “Coil Cleaning” later in this section.

• Manually rotate the condenser fan(s) to ensure free movement and check motor bearings for wear. Verify that all of the fan mounting hardware is tight.

• Inspect the F/A-R/A damper hinges and pins to ensure that all moving parts are securely mounted. Keep the blades clean as necessary.

• Verify that all damper linkages move freely; lubricate with white grease, if necessary.

• Check supply fan motor bearings; repair or replace the motor as necessary.

• Check the fan shaft bearings for wear. Replace the bearings as necessary.

• Check the supply fan belt. If the belt is frayed or worn, replace it. Refer to the “Fan Belt Adjustment” section for belt replacement and adjustments.

• Verify that all wire terminal connections are tight.

• Remove any corrosion present on the exterior surfaces of the unit and repaint these areas.

• Generally inspect the unit for unusual condition s (e.g., loose access panels, leaking piping connections, etc.)

• Make sure that all retaining screws are reinstalled in the unit access panels once these chec ks are complete.

• With the unit running, check and record the: ambient temperature; compressor suction and discharge pressures (each circuit); superheat (each circuit);

• Record this data on an “operator’s maintenance log” like the one shown in Table 13, p. 52. If the operating pressures indicate a refrigerant shortage, measure the

system superheat. For guidelines, refer to the “Compressor Start-Up” section.

Important: Do not release refrigerant to the

atmosphere! If adding or removing refrigerant is required, the service technician must comply with all federal, state and local laws.

Heating Season

• Inspect the unit’s air filters. If necessary, clean or replace them.

• Check supply fan motor bearin gs; repair or replace the motor as necessary.

• Inspect both the main unit control panel and heat section control box for loose electrical components and terminal connections, as well as damaged wire insulation. Make any necessary repairs.

• Verify that the electric heat system operates properly.

Coil Cleaning

Regular coil maintenance, including annual cleaning, enhances the unit’s operating efficiency by minimizing: compressor head pressure and amperage draw; evaporator water carryover; fan brake horsepower, due to increase static pressure losses; airflow reduction.

At least once each year , or more often if the unit is located in a “dirty” environment, clean the evaporator and condenser coils using the instructions outlined below. Be sure to follow these instructions as closely as possible to avoid damaging the coils.

Note: For units equipped with hail guards follow removal

procedure listed below.

Hail Guard Removal

• Unlatch hail guard.

• Pull the top of the hail guard outward unt il the fastener studs are free of the retaining nuts.

• Lift the hail guard from the lower retaining bracket and set aside.

To clean refrigerant coils, use a soft brush and a sprayer (either a garden pump-up type or a high-pressure sprayer). A high-quality detergent is also required; suggested brands include “SPREX A.C.”, “OAKITE 161”, “O AKITE 166” and “COIL OX”. If the detergent selected is strongly alkaline (ph value exceeds 8.5), add an inhibitor.

50 RT-SVX22J-EN

Page 51

Maintenance

Microchannel (MCHE) Coils

NOTICE:

Coil Damage!

DO NOT use any detergents with microchannel condenser coils. Use pressurized water or air ONLY, with pressure no greater than 600psi. Failure to do so could result in coil damage.

For additional information regarding the proper microchannel coil cleaning procedure, refer to RTSVB83*-EN.

Due to the soft material and thin wall s of the MC HE coils, the traditional field maintenance method recommended for Round Tube Plate Fin (RTPF) coils does not apply to microchannel coils.

Moreover, c hemical cleaners are a risk factor to MCHE due to the material of the coil. The manufacturer does not recommend the use of chemical cleaners to clean microchannel coils. Using c hemical cleaners could lead to warranty claims being further evaluated for validity and failure analysis.

The recommended cleaning method for microcha nn el condenser coils is pressurized water or air with a nonpinpoint nozzle and an ECU of at least 180 with pressure no greater than 600 psi. T o minim ize the risk of co il damage, approach the cleaning of the coil with the pressure washer aimed perpendicular to the face of the coil.

Note: For more details on Microchannel coil cleaning,

please refer to bulletin RT-SVB83*-EN.

Round Tube Plate Fin (RTPF) Coils

WARNING

Hazardous Chemicals!

Coil cleaning agents can be either acidic or highly alkaline and can burn severely if contact with skin occurs. Handle chemical carefully and avoid cont act with skin. AL W AYS wear P ersonal Pr otective E quipment (PPE) including goggles or face shield, chemical resistant gloves, boots, apron or suit as required. For personal safety refer to the cleaning agent manufact u rer’s Materials Safety D a t a Shee t an d follow all recommended safe handling practices. Failure to follow all safety instructions could result in death or serious injury.

solution BUT DO NOT EXCEED 150ºF maximum to improve its cleansing capability.

WARNING

Hazardous Pressures!

Coils contain refrig erant under pr essure. When cleaning coils, maintain coil cleaning solution temperature under 150°F to avoid excessive pressure in the coil. Failure to follow these safety precautions could result in coil bursting, which could result in death or serious injury.

5. Pour the cleaning solution into the sprayer. If a highpressure sprayer is used:

a. do not allow sprayer pressure to exceed 600 psi. b. the minimum nozzle spray angle is 15 degrees. c. maintain a minimum clearance of 6" between the

sprayer nozzle and the coil.

d. spray the solution perpendicular (at 90 degrees) to

the coil face.

6. Spray the leaving-airflow side of the coil first; then spray the opposite side of the coil. Allow the cleaning solution to stand on the coil for five minutes.

7. Rinse both sides of the coil with cool, clean water.

8. Inspect both sides of the coil; if it still appears to be dirty, repeat Steps 6 and 7.

9. Reinstall all of the components and panels removed in Step 1 and any protective covers installed in step 2.

Note: For units equipped with hail guards follow

reinstallation procedure listed below.

Hail Guard Reinstallation

10. T o reinstall the hail guard, locate the bot tom of the hail guard in the lower bracket and secure it to the upper unit bracket with the attached fasteners.

Note: Secure hail guard latches.

Figure 54. H ail guard

1 . Remove enough panels from the unit to gain access t o

the coil.

2. Protect all electrical devices such as motors and controllers from any over spray.

3. Straighten any bent coil fins with a fin comb.

4. Mix the detergent with water according to the manufacturer’s instructions. If desired, heat the

RT-SVX22J-EN 51

11. Restore the unit to its operational status and check system operation.

Annual Maintenance

Clean and repaint any corroded surface.

Page 52

Maintenance

Final Process

For future reference, you may find it helpful to record the unit data requested in the blanks provided.

Complete Model Number: Unit Serial Number: Wiring Diagram Numbers (from

unit control panel): Connections: Schematics:

Table 13. Sample maintenance log

Refrigerant Circuit #1 Refrigerant Circuit #2

Date

Current Ambient Temp. F/C

Compr. Oil Level

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

Suct. Press. Psig/ kPa

Disch. Press. Psig/ kPa

Liquid Press. Psig/ kPa

Super

-heat F/C

Subcool. F/C

Compr. Oil Level

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

Suct. Press. Psig/kPa

Disch. Press. Psig/ kPa

Liquid Press. Psig/ kPa

Superheat F/C

Subcool. F/C

Note: Check and record the data requested above each

month during the cooling season with the unit running.

52 RT-SVX22J-EN

Page 53

Troubleshooting

ReliaTel™ Control

The RTRM has the ability to provide the service personnel with some unit diagnostics and system status information.

Before turning the main power disconnect switch “Off”, follow the steps below to check the ReliaTel Refrigeration Module (RTRM). All diagnostics & system status information stored in the RTRM will be lost when the main power is turned “Off”.

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

1. Verify that the Liteport LED on the RTRM is burning continuously. If the LED is lit, go to Step 3.

2. If the LED is not lit, verify that 24 VAC is presence between J1-1 and J1-2. If 24 V AC is present, proceed to

Step 4. If 24 VAC is not present, check the unit main

power supply, check transformer (TNS1). Proceed to

Step 3 if necessary.

3. Utilizing “Method 1” or “Method 2” in the “System Status Diagnostic” section, check the following:

• System status

• Heating status

• Cooling status

If a System failure is indicated, proceed to Step 4. If no failures are indicated, proceed to Step 5.

4. If a System failure is indicated, recheck Step 1 and Step

2. If the LED is not lit in Step 1, and 24 VAC is present

in Step 2, the RTRM has failed. Replace the RTRM.

5. If no failures are indicated, use one of the TEST mode procedures described in the “Unit Start-Up” section to start the unit. This procedure will allow you to c heck all of the RTRM outputs, and all of the external controls (relays, contactors, etc.) that the RTRM outputs energize, for each respective mode. Proceed to Step 6.

6. Step the system through all of the available modes, and verify operation of all outputs, controls, and modes. If a problem in operation is noted in any mode, you may leave the system in that mode for up to one hour while troubleshooting. Refer to the sequence of

operations for each mode, to as sist in verifying proper operation. Make the necessary repairs and proceed to

Step 7 and Step 8.

7. If no abnormal operating conditions appear in the test mode, exit the test mode by turning the power “Off ” at the main power disconnect switch.

8. Refer to the individual component test procedures if other microelectronic components are suspect.

System Status Checkout Procedure

“System Status” is ch ec ked by using one of the following two methods:

Method 1

If the Zone Sensor Module (ZSM) is equipped with a remote panel with LED status indication, you can check the unit within the space. If the ZSM does not have LED’s, use Method 2. BAYSENS110*, BAYSENS109*, BAYSENS1 19*, BAYSENS023A all have the remote panel indication feature. The LED descriptions are listed below.

LED 1 (System)

“On” during normal operation. “Off” if a system failure occurs or the LED fails. “Flashing” indicates test mode.

LED 2 (Heat)

“On” when the heat cycle is operating. “Off” when the heat cycle terminates or the LED fails. “Flashing” indicates a heating failure.

LED 3 (Cool)

“On” when the cooling cycle is operating. “Off” when the cooling cycle terminates or the LED fails. “Flashing” indicates a cooling failure.

LED 4 (Service)

“On” indicates a clogged filter. “Off” during normal operation. “Flashing” indicates an evaporator fan or condensate

overflow failure. Below is the complete listing of failure indication causes.

System failure

Check the voltage between terminals 6 and 9 on J6, it should read approximately 32 VDC. If no voltage is present, a System failure has occurred. Refer to Step 4 in the previous section for the recommended troubleshooting procedure.

RT-SVX22J-EN 53

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Troubleshooting

Cooling Failure

• Cooling and heating set point (slide pot) on the zone sensor has failed. Refer to the “Zone S e nsor Te st Procedure” section.

• Zone temperature thermistor ZTEMP on ZTS failed. Refer to the “Zone Sensor Test Procedure” section.

• CC1 or CC2 24 VAC control circuit has opened, check CC1 & CC2 coils, and any of the controls below that apply to the unit (HPC1, HPC2).

• LPC1 has opened during the 3 minute minimum “on time” during 4 consecutive compressor starts, check LPC1 or LPC2 by testing voltage between the J1-1 & J32 terminals on the RTRM and ground. If 24 VAC is present, the LPC’s has not tripped. If no voltage is present, LPC’s has tripped.

Service Failure

• If the supply fan proving switc h has closed, the unit will not operate (when connected to RTOM), c hec k the fan motor, belts, and proving switch.

• Clogged filter switch has closed, check the filters.

• If the condensate overflow switch is closed, the unit will not operate. Make sure the float switch is not in a tripped condition, and check for an "open" between wires connecting to RTOM J6-1, J6-2 (ReliaTel controls).

Simultaneous Heat and Cool Failure

• Emergency Stop is activated

Method 2

The second method for determining system statu s is done by chec king voltage readings at the RTRM (J6). The system indication descriptions and the approximate voltages are listed below.

System Failure

Measure the voltage between terminals J6-9 & J6-6. Normal Operation = approximately 32 VDC System Failure = less than 1 VDC, approximately 0.75 VDC Test Mode = voltage alternates between 32 VDC & 0.75

VDC

Heat Failure

Measure the voltage between terminals J6-7 & J6-6. Heat Operating = approximately 32 VDC Heat Off = less than 1 VDC, approximately 0.75 VDC Heating Failure = v olta g e al ternates between 32 VDC &

0.75 VDC

Cool Failure

Measure the voltage between terminals J6-8 & J6-6.

Cool Operating = approximately 32 VDC Cool Off = less than 1 VDC, approximately 0.75 VDC Cooling Failure = voltage alternates between 32 VDC &

0.75 VDC

Service Failure

Measure the voltage between terminals J6-10 & J6-6. Clogged Filter = Approximately 32 VDC. Normal = Less than 1 VDC, approximately 0.75 VDC Fan

Failure = voltage alternates between 32 VDC & 0.75 VDC. To use LED’s for quick status information at the unit,

purchase a BAYSENS110* ZSM and connect wires with alligator clamps to terminals 6 through 1 0. Connected each respective terminal wire (6 through 10) from the Zone Sensor to the unit J6 terminals 6 through 10.

Note: If the system is equipped with a programmable

zone sensor, (BAYSENS119*, or BAYSENS023A), the LED indicators will not function while the BAYSENS110* is connected.

Resetting Cooling and Ignition Lockouts

Cooling Failures and Heating Lockouts are reset in an identical manner. Method 1 explains reset ting the system from the space; Method 2 explains resetting the system at the unit.

Note: Before resetting Coolin g Failures and Ignition

Lockouts check the Failure Status Diagnostics by the methods previously explained. Diagnostics will be lost when the power to the unit is disconnected.

Method 1

To reset the system from the space, turn the “Mode” selection switch at the zone sensor to the “Off” position. After approximately 30 seconds, turn the “Mode” selection switch to the desired mode, i.e. Heat, Cool or Auto.

Method 2

To reset the system at the unit, cycle the unit power by turning the disconnect switch “Off” and then “On”.

Lockouts can be cleared through the building management system. Refer to t he b uil di ng m an age ment system instructions for more information.

Zone Temperature Sensor (ZTS) Service Indicator

The ZSM SERVICE LED is a generic indicator, that will signal the closing of a Normally Open switch at an y time, providing the Indoor Motor (IDM) is operating. This indicator is usually used to indicate a clogged filter, or an air side fan failure.

54 RT-SVX22J-EN

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Troubleshooting

The RTRM will ignore the closing of this Normally Open switch for 2 (±1) minutes. This helps prevent nuisance SERVICE LED indications. The exception is the LED will flash 40 seconds after the fan is turned “On” if the Fan Proving Switch is not made.

Clogged Filter Switch

This LED will remain lit the entire time that the Normally Open switch is closed. Th e LE D will be turned off immediately after resetting the switch (to the Normally Open position), or any time that the IDM is turned “Off”.

If the switch remains closed, and the IDM is turned “On”, the SERVICE LED will be turned “ On” again after the 2 (±1) minute ignore delay.

This LED being turned “On”, will have no other affect on unit operation. It is an indicator only.

Fan Failure Switch

When the “Fan Failure” switch is wired to the RTOM, the LED will remain flashing the entire time the fan proving switch is clos ed, indicating a fan failure, and it will shut the unit operations down.

Condensate Overflow Switch

When the “Condensate Overflow Switch" is closed, a drain pan overflow condition is indicated and it will shut unit operations down.

Table 14. Cooling setpoint and heating setpoint

Zone Temperature

75° F 23.9°C 10.50 K-Ohms 80° F 26.7°C 9.3 K-Ohms 85° F 29.4°C 8.25 K-Ohms 90° F 32.2°C 7.3 K-Ohms

The resistance of these potentiometers are measured between the following ZSM terminals. Refer to the chart above for approxim ate re sistanc es at the given setpoints.

Cool SP = Terminals 2 and 3 Range = 100 to 900 Ohms approximate Heat SP = Terminals 2 and 5 Range = 100 to 900 Ohms approximate

Nominal ZTEMP

Resistance

Test 3 - System Mode and Fan Selection

The combined resistance of the Mode selection switch and the Fan selection switch can be measured between terminals 2 and 4 on the Zone Sensor. The possible switch combinations are listed below with their corresponding resistance values.

Test 4 - LED Indicator Test, (SYS ON, HEAT, COOL & SERVICE)

Method 1

Zone Temperature Sensor (ZTS) Test

Note: These procedures are not for programmable or

digital models and are conducted with the Zone Sensor Module electrically removed from the system.

Test 1 - Zone Temperature Thermistor (ZTEMP)

This component is tested by measuring the resistance between terminals 1 and 2 on the Zone Temperature Sensor . Below are some typical indoor temperatures, and corresponding resistive values.

Test 2 - Cooling Set Point (CSP) and Heating Set Point (HSP)

Table 14. Cooling setpoint and heating setpoint

Zone Temperature

50° F 10.0°C 19.9 K-Ohms 55° F 12.8°C 17.47 K-Ohms 60° F 15.6°C 15.3 K-Ohms 65° F 18.3°C 13.49 K-Ohms 70° F 21.1°C 11.9 K-Ohms

Nominal ZTEMP

Resistance

T esting the LED using a meter with diode test function. T est both forward and reverse bias. Forward bias should measure a voltage drop of 1.5 to 2.5 volts, depending on your meter . Reverse bias will show an Over L oad, or open circuit indication if LED is functional.

Method 2

Testing the LED with an analog Ohmmeter. Connect Ohmmeter across LED in one direction, then reverse the leads for the opposite direction. The LED should have at least 100 times more resistance in reverse direction, as compared with the forward direction. If high resistance in both directions, LED is open. If low in both directions, LE D is shorted.

Method 3

To test LED’ s with ZSM connected to unit, test v oltages at LED terminals on ZSM. A measurement of 32 VDC, across an unlit LED, means the LED has failed.

Relative Humidity Sensor Test

This component is measured by measuring the mA o utput signal on the Relative Humidity Sensor. V erify accuracy of the sensor annually. If the output reading is 0 mA, first verify that power is applied to the sensor. A reading of 4 mA corresponds to 0% RH and 20 mA corresponds to 100% RH.

RT-SVX22J-EN 55

Page 56

Troubleshooting

% RH mA

30 8.8 40 10.4 50 12.0 60 13.6 70 15.2 80 16.8

Note: Measurements should be made from LED common

(ZSM terminal 6 to respective LED terminal). Refer to the Zone Sensor Module (ZSM) Terminal Identification table at the beginning of this section.

Progra mmable & Digital Zone Sensor Test

Testing serial communication voltage 1 . Verify 24 V A C is present between terminals J6-14 & J6-

11.

2. Disconnect wires from J6-11 and J6-12. Measure the voltage between J6-11 and J6-12, should be about 32 VDC.

3. Reconnect wires to terminals J6-1 1 and J6-12. Measure voltage again between J6-1 1 and J6-12, voltage should flash high and low every 0.5 seconds. The voltage on the low end will measure about 19 VDC, while the voltage on the high end will measure from approximately 24 to 38 VDC.

4. Verify all modes of operation, by running the unit through all of the steps in Table 9, p. 42.

5. After verifying proper unit operation, exit the test mode. Turn the fan on continuously at the ZSM, by pressing the button with the fan symbol. If the fan comes on and runs continuously, the ZSM is good. If you are not able to turn the fan on, the ZSM is defective.

ReliaTel Refrigeration Module (RTRM) Default Chart

If the RTCI loses input from the building manageme nt system, the RTRM will control in the default mode after approximately 15 minutes. If the RTRM loses the Heating and Cooling setpoint input, the RTRM will control in the default mode instantaneously. The temperature sensing thermistor in the Zone Sensor Module is the only component required for the “Default Mode” to operate.

Unit Operation without a Zone Sensor

This procedure is for temporary operation only. The economizer and condenser fan cycling functions are disabled.

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the pow er can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

1. Open and Lock the unit disconnect switch.

2. Remove the Outside Air Sensor (OAS) from the condenser section of unit.

3. Use two (2) wire nuts, to individually cap the wires.

4. Locate the RTRM (J6). Connect two (2) wires to terminals J6-1 and 2.

5. Connect the sensor (OAS) using two wire nuts to the two (2) field supplied wires that were connected to terminals 1 and 2 on J6.

Unit Economizer Control (ECA) Troubleshooting

ReliaTel Control

Verify Economizer Status by Economizer Actuator (ECA) LED indicator:

• OFF: No Power or Failure

• ON: Normal, OK to Economize

• Slow Flash: Normal, Not OK to Economize

• Fast Flash - 1/2 Second On / 2 Se con ds Off:

• Error Code: Communications Failure

• Pulse Flash: 2 Seconds On / 1/2 Second Off:

• Error Code:

• 1 Flash: Actuator Fault

• 2 Flashes: CO

• 3 Flashes: RA Humidity Sensor

• 4 Flashes: RA Temp Sensor

• 5 Flashes: OA Quality Sensor

• 6 Flashes: OA Humidity Sensor

• 7 Flashes: OA Temp Sensor

• 8 Flashes: MA Temp Sensor

• 9 Flashes: RAM Fault

• 10 Flashes: ROM Fault

• 11 Flashes: EEPROM Fault

Sensor

56 RT-SVX22J-EN

Page 57

Troubleshooting

Electro Mechanical Control

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this prod uct, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

Cooling Failure

1. Cooling and heating set point (slide pot) on the thermostat has failed.

2. CC1 or CC2 24 VAC control circuit has opened, check CC1 & CC2 coils, and any of the controls below that apply to the unit (HPC1, HPC2, LPC1, LPC2, Frostat™).

Resetting Cooling and Heating Lockouts

Cooling Failures and Heating Lockouts are reset in an identical manner . Method 1 explains resettin g the system from the space; Method 2 explains resetting the system at the unit.

Method 1

To reset the system from the space, turn the “Mode” selection switch at the thermostat to the “Off” position. After approximately 30 seconds, turn the “Mode” selection switch to the desired mode, i.e. Heat, Cool or Auto.

Method 2

To reset the system at the unit, cycle the unit power by turning the disconnect switch “Off” and then “On”.

Unit Economizer Control (ECA) Test Procedures

1 . Using the “T est Mode” described in the “System Star t-

Up” section, put the unit into the economizer mode and verify that the economizer actuator (ECA) drives fully open (approximately 90 seconds).

2. If the ECA is not driving the dampers, verify that 24 VAC is between the ECA terminals TR and TR1 is present. If 24 volts is not present, a wiring or terminal problem exists from the control transformer. Make any necessary repairs, see wiring diagrams to troubleshoot.

3. If 24 VAC is present, adjust the minimum position potentiometer fully clockwise. If the actuator does not drive, the economizer actuator is bad. Replace the ECA.

Test 2

Testing the ECA resistors and sensors

1. Testing the Mixed Air Sensor (MAS). Disconnect the wires connected to T and T1 on the ECA, and;

a. Measure the resistance of the sensor between the

wires 180B and 181B.

b. Measure the temperature at the MAS location.

Using the Temperature versus Resistance chart, verify the accuracy of the MAS.

Replace the sensor if it is out of range.

2. Testing the Outdoor Air Switch. If the temperature is above 60 degrees, it will need to be chilled. Measure the resistance of the sensor on the ECA SO and +.

The resistance should be approximately 390 Ohms. Replace the Switch if it is open. Replace the ECA if it is out of range.

3. Testing the R1 R e sistance. Measure the resistance of the sensor on the ECA SR

and +. The resistance should be approximately 420 Ohms. Replace the ECA if it is out of range.

4. Testing the R2 R e sistance. Measure the resistance of the sensor on the ECA P and

P1. The resistance should be approximately 130 Ohms. Replace the ECA if it is out of range.

Electro Mechanical Control

This series of tests will allow you to diagnose, and determine where, and if a problem exists in the system economizer operation. Test 1 determines if the problem is in the Unit, or if it is in the ECA. Test 2 tests sensor inputs. T est 3 tests the resist ors and sensors. Conduct the tests in numerical order until problem is found.

Test 1

V erifying that the economizer actuator (ECA) is functional:

RT-SVX22J-EN 57

Troubleshooting procedures for Direct Drive Plenum Fan

Prior to troubleshooting, verify all wiring and wiring connections. The motor has internal protections that will shut down the motor before damage occurs. A power cycle is required to reset some of the internal protections. Before proceeding, power down unit for 1 minute and then power on.

Page 58

Troubleshooting

Please follow steps sequentially unless directed differently in solution.

Table 15. Troubleshooting for direct drive plenum fan

Step Symptom or Test Probable Cause and Solution

If obstruction is present, remove

Obstruction blocking

operation of evaporator fan.

Check line to line voltage

at pin 1, 2, and 3 of PPFIDFP.

Verify continuity across

fuse FU31, FU32, and FU33.

Measure DC voltage across pin Vt and com on

MMC or note voltage on ECM display.

Check for 24VAC across pins A and B on F relay.

For units with no F, go to step 7.

Check for 10VDC across

pin 9 on F relay an pin 8 of PPM-IDFC.

Measure DC voltage across pin Vt and com on

MMC or note voltage on ECM display.

Verify VDC is same across Vt and com on MMC (or ECM display)

and pin 1 and pin 8 on PPM-IDFC.

Verify correct wiring

connections at KL3 in the motor.

power from unit and remove obstruction. Check fan wheel for damage. Remove wheel/motor assembly if damaged.

Voltage should be same as line to line voltage input to unit. If voltage is sam e go to s tep 4. If n ot, go t o st ep 3 .

Replace fuse if continuity is not present.

Voltage should be greater than 1.0 VDC. If voltage is greater the 1.0, go to step 8. If not, turn knob on MMC counter-clock wise 1 turn and check voltage again. For units with ECM board increase the output voltage by

3.0 VDC and check voltage again. If no change in voltage, go to step 5

If voltage is not present, verify thermostat wiring. Go to step 4. If voltage is present, go to step 6.

If voltage is not present, check wiring to F relay. Correct wiring if needed. Go to step 4. If wiring is correct, replace relay.

Voltage should be greater than 1.0 VDC. If voltage not present, replace MMC / ECM board.

If voltage is not same, check for correct wiring. If voltage is the same go to step 9.

If wiring is correct, replace motor.

58 RT-SVX22J-EN

Page 59

Unit Wiring Diagrams Numbers

Note: Wiring diagrams can be accessed using e-Library

by entering the diagram number in the literature order number search field or by contacting technical support.

Table 16. Unit wiring diagram numbers

Schematic Type Drawing Number Description

4366-7216 THC(037-067) 4366-4568 T(S,H)C(036-060)E/F(1,3,4), ReliaTel Controls, X13 IDM

4366-1026

4366-1044 TSC(092,102)F(3,4,W), ReliaTel Controls 4366-7433 TSC120F(3,4,W), ReliaTel Controls 4366-7426 THC(092-120)E(3,4), ReliaTel Controls

4366-4566

4366-1030

4366-1040 T(S,H)C(072,090)F(3,4,W), Electromechanical Controls 4366-1041 TSC(092,102)F(3,4,W), Electromechanical Controls 4366-6434 TSC120F(3,4,W), Electromechanical Controls 4366-6428 THC(092-120)E(3,4), Electromechanical Controls

Control

Reliatel

230,460,575V

Electromechanical

T(S,H)C(036-090)E/F(3,4,W), ReliaTel Controls,

Belt-Drive IDM

T(S,H)C(036-060)E,F(1,3,4), Electromechanical Controls,

X13 IDM

T(S,H)C(036-060)E,F(3,4,W), Electromechanical Controls,

Belt-Drive IDM

Power

Schematic Type Drawing Number Description

4366-7177 THC(037-067) (230V) 4366-4574 T(S,H)C(036-060)E,F (1-Phase)

230V

Reliatel

460V and/or

575V

230V

Electromechanical

460V and/or

575V

4366-5161 THC(036-060)E,F (3-Phase), X13 IDM 4366-1037 TSC(092,102)F 4366-7431 (THC092, TSC120)F (230V), ReliaTel Controls 4366-7426 THC(092-120)E, ReliaTel Controls 4366-7178 THC(037-067) (460V) 4366-5161 THC(036-060)E,F (3-Phase), X13 IDM 4366-1037 TSC(092,102)F 4366-7431 (THC092, TSC120)F (460V), ReliaTel Controls 4366-7434 TSC120F (575V), ReliaTel Controls 4366-7426 THC(092-120)E, ReliaTel Controls 4366-6428 THC(092-120)E, Electromechanical Controls 4366-6433 TSC(120)F3, Electromechanical Controls 4366-6428 THC(092-120)E, Electromechanical Controls 4366-6433 TSC(120)F4, Electromechanical Controls 4366-6781 TSC120FW, Electromechanical Controls

RT-SVX22J-EN 59

Page 60

Unit Wiring Diagrams Numbers

Table 16. Unit wiring diagram numbers (continued)

Schematic Type Drawing Number Description

230V

Reliatel

460V and/or

575V

Connection

230V

Electromechanical

460V and/or

575V

4366-7336 THC(037) (230V) 4366-7338 THC(047-067) (230V) 4366-4559 T(S,H)C(036-060)E,F (1-Phase), ReliaTel Controls 4366-5182 THC(036-060)E,F (3-Phase), ReliaTel Controls, X13 IDM

4366-1509

4366-1541 T(S,H)C(072,090)F, ReliaTel Controls 4366-7441 THC(092-120)E, ReliaTel Controls 4366-1534 TSC(092,102)F, ReliaTel Controls 4366-7443 TSC120F, ReliaTel Controls 4366-7337 THC(037) (460V) 4366-7339 THC(047-067) (460V) 4366-5182 THC(036-060)E,F (3-Phase), ReliaTel Controls, X13 IDM

4366-1509

4366-1541 T(S,H)C(072,090)F, ReliaTel Controls 4366-7441 THC(092-120)E, ReliaTel Controls 4366-1534 TSC(092,102)F, ReliaTel Controls 4366-7443 TSC120F (460V), ReliaTel Controls 4366-7445 TSC120F (575V), ReliaTel Controls 4366-4558 T(S,H)C(036-060)E,F (1-Phase), Electromechanical Controls

4366-5181

4366-1524

4366-1536 T(S,H)C(072,090)F, Electromechanical Controls 4366-6842 THC(092-120)E, Electromechanical Controls 4366-1533 TSC(092,102)F, Electromechanical Controls 4366-6863 TSC120F (230V), Electromechanical Controls

4366-5181

4366-1524

T(S,H)C(036-060)E,F (3-Phase), ReliaT el Controls, Belt-Drive

IDM

T(S,H)C(036-060)E,F (3-Phase), ReliaT el Controls, Belt-Drive

IDM

THC(036-060)E,F (3-Phase), Electromechanical Controls, X13

IDM

T(S,H)C(036-060)E,F (3-Phase), Electromechanical Controls,

Belt-Drive IDM

THC(036-060)E,F (3-Phase), Electromechanical Controls, X13

IDM

T(S,H)C(036-060)E,F (3-Phase), Electromechanical Controls,

Belt-Drive IDM

60 RT-SVX22J-EN

Page 61

Limited Warranty

Electric Air Conditioner

TCY, TCX, TCC, TCD, TCH, TCM,TCP, TSC and THC (Parts Only) Models Less Than 20 Tons for Residential Use*

This limited war ranty is extended by Trane to the original purchaser and to any succeeding owner of the real property to which the Combination Electric/ Electric Air Conditioner is originally affixed, and applies to produ cts purchased and retained for use within the U.S.A. and Canada.

If any part of your Combination Electric/ Electric Air Conditioner fails because of a manufacturing defect within five years from the date of the original purchase, Warrantor will furnish without charge the required replacement part. Any local transportation, related service labor, diagnosis calls, air filters, refrigerant and related items are not included.

If the sealed motor-compressor fails because of a manufacturing defect within five years from the date of original purchase, Warrantor will furnish without charge the required replacement compressor. Any local transportation, related service labor, diagnosis calls, refrigerant and related items are not included.

If the steel heat exchanger fails because of a manufacturing defect within the sixth through tenth year from the date of original purchase, War rantor will furnish without charge a replacement heat exchanger. Any local transportation, related service labor and diagnosis calls are not included.

In addition, if the optional, factory installed, stainless steel heat exchanger fails because of a manufacturing defect within ten years from the date of start-up, Warrantor will furnish without charge a replacement heat exc hanger. Any local transportation, related service labor and diagnosis calls are not included.

This limited warranty does not cover failure of your combination Electric/ Electric air conditioner if it is damaged while in your possession, failure at tributable or caused by unreasonable use of the combination Electric/ Electric air conditioner and/or failure to properly maintain the combination Electric/ Electric air conditioner as set forth in the Use and Care manual.

This limited warranty applies to product installed on or after 10/1/2001 where product is manufactured after 1/1/

2000. This limited warranty is not retroactive to any installations prior to 10/1/2001 or on product produced prior to 2000.

THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS OR IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL WARRANT OR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow limitations on how long an implied limited warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This limited war ranty gives you specific legal rights, and you may also have other rights whic h vary from state to state.

Parts will be pro vided by our factory organizati on through an authorized service organization in your area listed in the yellow pages. If you wish further help or information concerning this limited warranty, contact:

Trane 2701 Wilma Rudolph Blvd. Clarksville, TN 37040-1008 Attention: Manager, Product Service GW-618-4001 * This limited warranty is for residential usage of this

equipment and not applicable when this equipment is used for a commercial application. A commercial use is any application where the end purchaser uses the product for other than personal, family or hous ehold purposes.

RT-SVX22J-EN 61

Page 62

Limited Warranty

Electric Air Conditioner

TCY, TCX, TCC, TCD, TCH, TCK, TCM, TCP, TSC and THC (Parts Only) Models Less Than 20 Tons for Commercial Use*

This warranty is extended by Trane to the original purchaser and to any succeeding owner of the real property to which the Combination Electric/ Electric Air Conditioner is originally affixed, and applies to produ cts purchased and retained for use within the U.S.A. and Canada. There is no warranty against corrosion, erosion or deterioration.

If any part of your Combination Electric/ Electric Air Conditioner fails because of a manufacturing defect within one year from the date of the original purchase, W arrantor will furnish without charge the required replacement par t.

In addition, if the sealed motor-compressor fails because of a manufacturing defect within the second throug h fifth year from the date of original purchase, Warrantor will furnish without charge the required replacement compressor.

If the steel heat exchanger fails because of a manufacturing defect within the second through fifth year from the date of original purchase, War rantor will furnish without charge a replacement heat exchanger.

War rantor’ s obligations and liabilities under this war ranty are limited to furnishing F.O.B. Warrantor factory or warehouse at Warrantor designated shipping point, freight allowed to Buyer’s city, replacement parts for Warrantor’s products covered under this warranty. War rantor shall not be obligated to pay for the cost of lost refrigerant. No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective.

THE WARRAN TY AND LIABILITY SET FOR TH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NE G LIGENCE, EXPRESS OR IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL WARRANTOR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Trane 2701 Wilma Rudolph Blvd. Clarksville, TN 37040-1008 Attention: Manager, Product Service GW-606-4800 * This warranty is for commercial usage of said equipment

and not applicable when the equipment is used for a residential application. Commercial use is any application where the end purchaser uses the product for other than personal, family or household purposes.

62 RT-SVX22J-EN

Page 63

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The manufacturer optimizes the performance of homes and buildings around the world . A business of Ingersoll Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments,the manufacturer offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.IRCO.com.

The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

We are committed to using environmentally conscious print practices that reduce waste.

Trane TSC036E, TSC060E, THC036E, THC060E, TSC072F Installation And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual